Basler Electric BE1-64F User Manual

INSTRUCTION MANUAL
FOR
GROUND FAULT RELAY
BE1-64F
Publication: 9367200990 Revision: B 02/14
This instruction manual provides information about the operation and installation of the BE1-64F Ground Fault Relay. To accomplish this, the following information is provided.
General Information and Specifications Controls and Indicators Functional Description Installation Testing
WARNING!
To avoid personal injury or equipment damage, only qualified personnel should perform the procedures in this manual.
NOTE
Be sure that the relay is hard-wired to earth ground with no smaller than 12 AWG copper wire attached to the ground terminal on the rear of the unit case. When the relay is configured in a system with other devices, it is recommended to use a separate lead to the ground bus from each unit.
9367200990 Rev B BE1-64F Introduction i
First Printing: March 2005
Printed in USA
© 2014 Basler Electric, Highland Illinois, USA
All Rights Reserved
February 2014
Basler Electric does not assume any responsibility for compliance or noncompliance with national code, local code, or any other applicable code. This manual serves as reference material that must be well understood prior to installation, operation, or maintenance.
For terms of service relating to this product and software, see the Commercial Terms of Product and Services document available at www.basler.com/terms.
This publication contains confidential information of Basler Electric Company, an Illinois corporation. It is loaned for confidential use, subject to return on request, and with the mutual understanding that it will not be used in any manner detrimental to the interests of Basler Electric Company and used strictly for the purpose intended.
It is not the intention of this manual to cover all details and variations in equipment, nor does this manual provide data for every possible contingency regarding installation or operation. The availability and design of all features and options are subject to modification without notice. Should further information be required, contact Basler Electric.
The English-language version of this manual serves as the only approved manual version.
Basler Electric
12570 State Route 143
Highland IL 62249-1074 USA
www.basler.com, info@basler.com
PHONE +1 618.654.2341 FAX +1 618.654.2351
ii BE1-64F Introduction 9367200990 Rev B

REVISION HISTORY

Hardware
Version and Date
Change
C, 03/05
Initial release
D, 01/08
Released part number 9367200104
E, 02/14
Rear panel overlay revised with thicker material
Manual
Revision and Date
Change
—, 03/05
Initial release
A, 01/08
Added coverage of part number 9367200104
Added CE compliance information
B, 02/14
Updated product dimensions to reflect thicker rear panel overlay
Added electrolytic capacitor maintenance recom m endation
The following information provides a historical summary of the changes made to the BE1-64F hardware. The corresponding revisions made to this instruction manual (9367200990) are also summarized. Revisions are listed in chronological order.
Corrected output contact ratings
9367200990 Rev B BE1-64F Introduction iii
iv BE1-64F Introduction 9367200990 Rev B
CONTENTS
SECTION 1 GENERAL INFORMATION ................................................................................................ 1-1
INTRODUCTION ................................................................................................................................. 1-1
SPECIFICATIONS .............................................................................................................................. 1-1
Operating Power ........................................................................................................................... 1-1
Field Voltage Input ........................................................................................................................ 1-1
Block Input .................................................................................................................................... 1-1
Operating Time ............................................................................................................................. 1-1
Sensitivity ...................................................................................................................................... 1-1
Output Contacts ............................................................................................................................ 1-2
Temperature ................................................................................................................................. 1-2
Type Tests .................................................................................................................................... 1-2
Agency Recognition ...................................................................................................................... 1-3
Weight ........................................................................................................................................... 1-3
Dimensions ................................................................................................................................... 1-3
SECTION 2 • HUMAN-M ACHINE INTERF ACE ....................................................................................... 2-1
CONTROLS AND INDICATORS ........................................................................................................ 2-1
SECTION 3 • FUNCTIONAL DESCRIPTION ........................................................................................... 3-1
INTRODUCTION ................................................................................................................................. 3-1
BE1-64F FUNCTION BLOCKS ........................................................................................................... 3-1
Power Input................................................................................................................................... 3-1
Power Supplies ............................................................................................................................. 3-1
Block Input .................................................................................................................................... 3-2
Field (F–) and Rotor Ground Interface ......................................................................................... 3-2
Current Detector and Reference .................................................................................................. 3-2
Alarm Comparator ........................................................................................................................ 3-2
Pre-Alarm Output Contact ............................................................................................................ 3-2
Trip Comparator ........................................................................................................................... 3-2
Gnd Trip Output Contact .............................................................................................................. 3-2
Loss of AC Power Alarm Output Contact ..................................................................................... 3-2
Target ........................................................................................................................................... 3-2
Reset ............................................................................................................................................ 3-2
Trip/Test ........................................................................................................................................ 3-3
SECTION 4 INSTALLATION .................................................................................................................. 4-1
MOUNTING ......................................................................................................................................... 4-1
STORAGE ........................................................................................................................................... 4-4
PRE-ALARM JUMPER ....................................................................................................................... 4-4
CONNECTIONS .................................................................................................................................. 4-5
SECTION 5 • TESTING ............................................................................................................................ 5-1
TESTING BE1-64F OPERATION ....................................................................................................... 5-1
Test Setup .................................................................................................................................... 5-1
Power-Up ...................................................................................................................................... 5-1
Trip/Test Pushbuttons .................................................................................................................. 5-1
Target Retention ........................................................................................................................... 5-1
Pre-Alarm ...................................................................................................................................... 5-1
Ground Trip................................................................................................................................... 5-1
Block Input .................................................................................................................................... 5-3
9367200990 Rev B BE1-64F Introduction v
vi BE1-64F Introduction 9367200990 Rev B
SECTION 1 • GENERAL INFORMATION

INTRODUCTION

The BE1-64F Ground F au lt Re lay d et ects and an nunciates ground fa ults in the normally un groun ded field circuit of a synchronous ma chine. A short-circuit in a s ynchronous mac hine’s f ield can ofte n be prev ented by detecting and removing a ground fault before a second ground fault results in serious damage.
BE1-64F relays are compa tible with continuous field voltages up to 600 Vdc and forcing voltages up to 750 Vdc for one minut e. During rever se excitatio n (negative forc ing), BE1-6 4F relays will w ithstand up to 1,200 Vdc for one minute.
NOTE
To ensure protection again st field grounds, the rotor iron must be gro unded. Do not rely on a ground path through the rotor bearings. Grounding must not be installed where it bypasses the bearing insulation that prevents shaft currents. Rotor grounding recommendations for a machine should be obtained from the machine manufacturer.
Two sets of relay outputs and front pan el indicators are prov ided for fault annunci ation and tripping duty. One set of output contacts, one front panel indicator, and a latching target indicator annunciate the detection of a ground fault in the f ield wi nding. A secon d set of out put c ontacts and a fr ont pane l indica tor annunciate the detection of lower than normal resistance across the field winding and ground.
Replacement of an AB B 64F with the BE1-64F is si mplified beca use the pane l cutout and dr illing pattern for the BE1-64F matches th at of the ABB 64F.

SPECIFICATIONS

BE1-64F electrical and physical specifications are listed in the following paragraphs.

Operating Power

Voltage Range: 90 to 132 Vac Frequency: 50/60 Hz Burden: 150 mAac nominal, 200 mAac maximum Terminals: A11 (N), A12 (L), A13 (GND)

Field Voltage Input

Continuous Rating: 600 Vdc One Minute Forcing: 750 Vdc One Minute Negative Forcing: 1,200 Vdc Terminals: A1 (F–), A3 (GND (CORE))

Block Input

Turn-On Threshold: 70 Vac, ±20 Vac Operating Range: 90 to 132 Vac Frequency: 50/60 Hz Burden: 2 mAac Terminals: A10 (L), A11 (N)

Operating Time

At 95% of Trip Value: 1 s

Sensitivity

Expressed as resistance from field negative lead to ground. See Figure 1-1 for the sensitivity characteristic. In Fi gure 1-1, the dc fault v oltage is the field v oltage measured from t he negative lead to the faulted point in the field winding.
9367200990 Rev B BE1-64F General Information 1-1
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