Manual Part Number 05441400 Rev. AC 12/03 2003 Paxar Americas, Inc. All rights reserved.
Each product and program carries a respective written warranty, the only warranty on which the
customer can rely. Paxar reserves the right to make changes in the product, the programs, and their
availability at any time and without notice. Although Paxar has made every effort to provide complete
and accurate information in this manual, Paxar shall not be liable for any omissions or inaccuracies.
Any update will be incorporated in a later edition of this manual.
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
CANADIAN D.O.C. WARNING
This digital apparatus does not exceed the Class A limits for radio noise emission from
digital apparatus set out in the Radio Interference Regulations of he Canadian
Department of Communications.
Le present appareil numerique n’emet pas de bruits radioelectriques depassant les
limites applicables aux appareils numeriques de la classe A prescrites dans le
Reglement sur le brouillage radioelectrique edicte par le ministere des Communications
du Canada.
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Paxar is a trademark of Paxar Corporation.
Centronics is a registered trademark of Centronics Data Computer Corporation.
Microsoft and MS-DOS are registered trademarks of Microsoft Corporation.
Windows and NT are registered trademarks of Microsoft in the U.S. and other countries.
NetWare is a registered trademark of Novell, Inc. in the United States and other countries.
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Adobe and Acrobat are trademarks of Adobe Systems Incorporated which may be registered in certain
jurisdictions.
Other products are trademarks or registered trademarks of their respective countries and are hereby
acknowledged.
Paxar Apparel Identification Systems Group
1 Wilcox Street
Sayre, Pa 18840
The User’s Manual is for the person who prints and applies labels.
Unpacking the Printer
After you unpack the printer, you should have: a 610 / 611 / 612 printer, power cord,
communication cable and a ribbon take-up core (may already be on take-up reel).
Keep the box and packaging material in case the printer ever needs repair.
Power cords are not supplied with 230-volt printers. You need to purchase a power cord
separately. The power cord requires IEC 320 STD C13 end finish for the printer interface and
it must meet requirements for 1.6 Amps at 115VAC and 1 Amp at
230VAC.
Shipping the Printer
If you need to ship the printer to a different location:
1. Remove the ribbon roll, if one is loaded.
2. Remove the supply roll, if one is loaded.
3. Close the printhead by pressing down on the thumb well until
you hear it click into place.
4. Place the printer in the original box and secure with packaging
material. Make sure the printer is adequately packed to
avoid damage during shipment.
Connecting the Power Cable
To connect the power cable:
1. Plug the power cable into the socket. Plug the other
end of the cable into a grounded electrical outlet.
2. Turn on the printer. Press ( I ) to turn on and ( O ) to
Before the printer can accept print jobs from the host, you must:
♦ Connect the communication cable to the printer and to the host.
♦ Set the communication values on the printer to match those at the host. (Only required if
you are using the serial port.)
Connecting the Communication Cable
Make sure the printer is off before connecting the cable to the communication port. Your
printer is supplied with a parallel printer cable. You may optionally connect your printer to a
serial port. To do this, you must purchase a serial interface cable compatible with your
computer.
♦ Serial Communication
9 to 25 pin cable
25 to 25 pin cable
♦ Parallel Communication
IEEE-1284 or Centronics mode cable
See Chapter 4, "Communication Values," for more information.
Connect the communications cable to the appropriate port on
your computer. If you are unsure where to connect the cable,
consult your computer documentation.
NOTE: It is highly recommended that you use the cable
supplied with your printer. Paxar cannot be
responsible for communications problems when a non-Paxar
cable is used.
Connect the other end of the communication cable into the appropriate
port on the printer. Secure the cable with the connecting screws (serial) or
spring clips (parallel).
The printer also has a USB (Universal Serial Bus) Version 1.1
communication port. Drivers are available on our Web site for a variety of
operating systems.
If you are communicating with the host through the serial port, make sure the printer's
communication values match those at the host. The factory default values are: 9600-Baud, 8
bit data frame Word Length, 1 Stop Bit, no Parity, and XON / XOFF Flow Control.
To change the printer's communication values, ask your System Administrator or see Chapter
4, "Communication Values," for more information.
Default Printer Settings
These defaults can be changed using Paxar's PCMate software. Print Speed - 4.0 ips (inches
per second), Ribbon - High Energy, Supply Type - Black Mark, Contrast - 225, Backfeed Disabled.
Using the Control Panel
The control panel has a two-line LCD display, 2 status lights, and five buttons. The control
panel displays error codes / messages, and allows you to setup-configure the printer.
Printer Status Lights
Power: The printer shows a steady green light when
it is on.
Fault:The printer shows a blinking amber light when
♦ Feeds a blank label if there is no print job.
♦ Prints a label with error information that is useful to your System
Administrator if an error is displayed.
♦ Cuts the supply when pressed and held for two seconds if a knife
is installed.
♦ When the printer is online, cuts the supply when pressed and held
for two seconds if a knife is installed.
♦ When the printer is offline, changes the displayed value by one
or 10.
When the printer is online, pauses the current print job or resumes a
paused print job. When the printer is offline, selects the displayed
menu item.
♦ When an error is present, clears the error.
♦ When a job (batch) is printing, cancels the print job (batch). For
more information about canceling batches, see “Canceling a
Paused Batch”.
♦ When the printer is online (without errors), enters the offline menu
mode.
♦ When the printer is in the offline menu mode, returns the display to
the next higher menu.
Í
When the printer is in the offline menu mode, displays the previous
menu item.
Î
When the printer is in the offline menu mode, displays the next menu
item.
Í and Î
In online mode, prints a test label when you press the buttons at the
same time. Hold for one second and release.
Display
The display shows a three-digit error code and brief message to identify any problem the
printer may have. For a description of the problem, look up the error code in Chapter 9,
“Troubleshooting”.
The Main menu has several functions (operating modes). These functions are shown in the
chart below.
MAIN MENU
CANCEL
LL
SUPPLY
PRINT
MODE
CONTRAST
BATCH
ENTRY
DEFAULTS
REPEAT
B
TCH
PORT
SETTINGS
BATCH
OPTIONS
FLASH
MEMORY
SETUP
SCRIPTS
VERIFIER
DIAG.
If the printer displays PRINT MODE Ready when you turn it on, press
Escape / Clear to Display the Main Menu.
To display menu options, press Í or Î.
When the screen displays a right arrow, press Î to display more options.
MAIN MENU
Cancel All Æ
When the screen displays a left arrow, press Í to display more options.
MAIN MENU
ÅDiagnostics
When the screen displays a left and a right arrow, press either Í or Î to display more
options.
MAIN MENU
ÅPrint Mode Æ
When you see the menu option you want, press Enter / Pause to select it.
The Main Menu controls the printer’s setup and operation. Through the Setup Menu, you can
select a sub-menu for the supply, contrast, default, or port settings. Each of those sub-menus
have several options, such as ribbon, speed, monetary symbols, and baud rate.
Exiting an Option
To exit an option, press Escape / Clear once. You will exit to the next higher menu.
If you press Escape / Clear from a menu, your Settings are not saved.
Your settings are only Saved when you press Enter / Pause from a
This chapter describes how to load a roll of supply and a ribbon roll.
You can use Paxar's fabric label kits containing fabric labels and ribbon. If you switch from
black mark to continuous supplies make sure the printer is set for the correct supply type.
Make sure you use only approved Paxar supplies. See Appendix A, "Specifications and
Accessories" for a list of Paxar supplies or contact your Paxar Representative for more
information.
If you experience label jamming with narrow supplies in humid environments, store supplies
separately from the printer in a dry, less humid environment.
CAUTION
The width of the ribbon must be greater than the supply width. Since
some supplies are more abrasive to printheads than others, using a
ribbon wider than your supply helps protect the printhead. Failure to do
this may void your printhead warranty. Replacement printheads are
13. Press Feed / Cut to position the supply under the printhead.
You may need to adjust the wide / narrow knobs depending on the width of your supply. See
"Adjusting the Wide / Narrow Knobs” for more information.
If the printer will be unused for extended periods of time, leave the printhead unlatched.
Loading Labels – 612
Make sure the printer is configured for the correct supply type.
To load a roll of labels:
1. Open the cover.
2. Unlock the printhead by turning the retaining latch.
6. Before threading the printer, you must set the label length adjustment. Turn the Label
Length Adjustment Knob (A) so that the pointer on the turn bar is lined up with the black
bar on the Label Length Gauge that corresponds to the length of the label to be printed.
This is an approximate adjustment. The procedure for performing an exact alignment is
described in section "Printer Alignment – Top and Bottom Copy – 612".
A
Label Length Adjustment Gauge
(Shown with approximate adjustment for 50, 55, 65, 110 and 130 mm labels)
7. Lay the label strip across the supply guide (B). It is not necessary at this point to put the
label strip in the guide. Lay the label strip across the platen roller (C) and thread the end
of the strip into the gap between the platen roller and the auxiliary feed (D).
B
C
D
8. Reach under the platen roller and pull the label strip back towards the turn bar (F). Thread
the label strip under the guide roller (E) and around the turn bar (F) as shown below.
9. Bring the label strip over the guide roller and across the platen roller to the left of the strip
that is already around the roller. Place the end of the strip into the auxiliary feed and feed
it through using the advance knob (G). Press the advance knob toward the printer to
engage the advance shaft. Turn the knob counter-clockwise to feed the label strip.
Continue feeding the label strip until it appears coming out of the cutter.
G
10. Insert the label strip into both sides of the supply guide. Adjust the supply guide by
moving the right guide in or out, depending on the stock width. The label strip should be
in the guide slots on the inner edges of the strip and under the sensor at the back right of
the guide. Adjust the supply guide so that it just matches the width of the inner strip. The
outer strip will be slightly loose.
11. Push the black deflector tab down. Release the printhead latch, but do not lock the
printhead assembly down. Gently roll the supply roll back to tighten the label strip.
Continue until the label strip is snug around the turn bar. Lock the printhead down.
Note: If the printer is not used for an extended period, the label stock may take a “set”
where it goes around the turnbar. After a period of not printing, it is recommended
that you feed the material through the printer until the “set” material has gone through
the knife. This will reduce the possibility of jamming.
14. Close the printhead by pressing down on the thumb well until you hear it click into place.
Close the cover.
Adjusting the Wide / Narrow Knobs
You may need to adjust the two wide / narrow knobs according to the width of your supply.
For supply that is more than two inches, adjust the knobs to the wide setting. For supply that
is two inches or less, adjust the knobs to the narrow setting.
You must adjust both of the knobs to
the same position.
If you experience ribbon smudging in cold, dry
environments, adjust the wide / narrow knobs
to the wide setting.
For wide supplies, push down and turn the
wide / narrow knobs clockwise with a
screwdriver.
For narrow supplies, turn the wide / narrow
knobs counter-clockwise with a screwdriver
until it pops back up.
2. Press Enter / Pause to set the supply type option. You will see the current setting, for
example:
SUPPLY TYPE
Å Black Mark Æ
3. Press Í or Î to see the other options. After you display the option you want, press
Enter / Pause. Press Escape / Clear twice to exit to the Main Menu.
Note: Select “Continuous” only for the 612 printer. The 612 printer does not support
indexed supplies.
Ribbon
You have to tell the printer if your supplies require a ribbon.
To change the setting, from the Main Menu, select Setup, then Supply. Then, follow these
steps.
1. Press Í or Îuntil you see
SUPPLY
Å Ribbon Æ
2. Press Enter / Pause to set the ribbon option. You will see the current setting, for
example:
SUPPLY
Å Yes Æ
3. Press Í or Î to see the other options. After you display the option you want, press
Enter / Pause. Press Escape / Clear twice to exit to the Main Menu.
If you set the Ribbon option to Yes, install a ribbon before printing.
If you want to use a high energy ribbon, select high energy for the ribbon
every time the printer is turned on.
Speed
You can change the print speed for bar codes or graphics. If you select "default" for speed,
formats with serial bar codes automatically print at 2.5IPS and formats with parallel bar codes
print at 6.0 ips. 10 ips printing is only available using thermal direct labels in continuous
mode.
To change the setting, from the Main Menu, select Setup, then Supply. Then, follow these
steps.