Avery Rewinder User Manual
Manual Rewind Option
Manual Rewinder Option
06/01 Rev. 2.09 1
Manual Rewind Option
Contents
Contents ...............................................................................................................................2
General.................................................................................................................................3
Copyright ..........................................................................................................................................3
Error handling and search ....................................................................................................4
Media fixation .......................................................................................................................5
Technical Specification.........................................................................................................7
Technical Service .................................................................................................................8
Mechanic ..........................................................................................................................................8
Rewinder complete ................................................................................................................... 8
Support foot............................................................................................................................... 9
Media guiding.......................................................................................................................... 10
Clamp handle .......................................................................................................................... 11
Roll profile ............................................................................................................................... 11
Guiding disc ............................................................................................................................ 12
Tooth belt tighten part ............................................................................................................. 13
Stepper motor ......................................................................................................................... 14
Tooth belt ................................................................................................................................ 15
Gear plate ............................................................................................................................... 16
Sensor wedge ......................................................................................................................... 17
Dancer arm spring................................................................................................................... 18
Dancer arm ............................................................................................................................. 19
Electronic........................................................................................................................................20
Sensor ..................................................................................................................................... 20
Activate rewinder..................................................................................................................... 21
Adjust rewinder sensor............................................................................................................ 22
Diagram, component, wiring............................................................................................... 24
Component peripherial board 99054-xx-6......................................................................................25
Diagram peripherial board99054-xx-6............................................................................................26
Adjustment peripherial board .........................................................................................................27
Wiring .............................................................................................................................................28
Appendix............................................................................................................................. 32
Tooling and work materials ............................................................................................................32
Parameter menu.............................................................................................................................33
INDEX................................................................................................................................. 35
06/01 Rev. 2.09 2
Manual Rewind Option
General
Copyright
This User Manual and its contents are subject to copyright. The publisher’s prior written
consent must be obtained for reproduction of the manual as whole or part thereof.
Names are generally given without any reference to existing patents, registered patterns or
designs, or trademarks. The omission of a corresponding not does not imply that the names
can be used freely. All trademarks are acknowledged.
The manufacturer reserves the right to technical and other alterations without prior notice.
The publisher cannot warrant the accuracy of the content of this manual.
Note: Please follow the notes shown in this text - it will help to cover all
situations and keep your engine working.
06/01 Rev. 2.09 3
Manual Rewind Option
Error handling and search
To verify functionality of mechanical and electronically functions - if there is not a evidently
defect - use status report ‘STA0 to STA3’ (see User Manual) - printout to check the unit.
06/01 Rev. 2.09 4
Manual Rewind Option
Media fixation
characteristics possible reason solution
media moves on core forgotten clamp handle check and fix it
media sticks not to core fix media
core size to wide change core
media moves to inner dancer arm adjust dancer arm
or outer side bent
media guiding wrong adjust guiding
adjusted (ring)
rewind option not fix rewinder to
mounted properly printer
rewind unit is not stepper not plugged in plug in stepper
moving correctly motor
stepper motor defect check and change
stepper
sensor not plugged in check and plug in
characteristics possible reason solution
option board defect check and replace
or not there or insert
sensor wedge not check and adjust
mounted correctly
tooth belt defect check and change
belt tighten loose check and adjust
wrong direction direction programmed check and change
of movement wrong
stepper connection wrong check and change
06/01 Rev. 2.09 5
Manual Rewind Option
(wiring)
printer falls to support not adjusted check and adjust
head side well
roll to heavy check and use
smaller roll
printer stand is not flat move printer to flat
surface
dancer arm is not moving spring is out of function check
guiding roll is not moving maybe dirty check and clean
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Manual Rewind Option
Technical Specification
- drive stepper motor
- sense of position infra red sensor
- rewind speed self adjusting
- max. roll as used printer (see User Manual)
4250 g TTX 450/650 Puma/Lion
7250 g TTX 950 Tiger
- direction of movement user selectable
clock - counter clockwise
- used media self adhesive-, cardboard- and
plastic media up to 240 g/qm
- label size see printer manual
- electrical specification see printer manual
- environment specification operating temperature: +5 to +35 Grad C
storage temperature: -20 to +70 Grad C
humidity: 45 to 75% not condensing
- construction solid version build from strong aluminium
and stainless steal, all mobile axles pivoted
open assembly of parts and components for
easy, plain operating and service
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Manual Rewind Option
Technical Service
Mechanic
Rewinder complete
Before mounting the rewinder option
an other option has to be disassembled
(like cutter, or infeed).
Assembly/Disassembly rewinder
- set printer to a flat surface
- the surface has to big enough
to hold as well the support foot
- mount the rewinder with two
hexagonal screws - use the defined
holes
- adjust the support foot in a way
that the weight of the rewound roll
is absorbed by the support
- small differences are regulated by the
rubber feet
- connect the sensor cable to the
responding connector at the front
of the printer
- select option on the display and
activate the option (PEPH)
- select direction at the display
(see User Manual)
Steppermoto
Sensor
- adjust sensor (as described under electronic)
Attention: The rewind option is now ready to operate - all other options are
deactivated!
06/01 Rev. 2.09 8
Manual Rewind Option
Support foot
The support foot is used to balance the weight of the printer and the rewound material on the
rewind roll. The maximum roll weight of the biggest printer is more than 7000 g - so you can
see that the function of this part is very important.
Assembly/Disassembly/Adjustment support foot
• set printer with the mounted rewind
option to a flat surface
• loose support foot by opening the
hexagonal screw
• press the rubber feet to the surface and
close the screw again
• adjust the support foot that it is parallel
to the metal casting
• tighten the screw very well
Tooling
hexagonal socket SW 4
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Manual Rewind Option
Media guiding
The media guiding of the rewind option is used to control the movement of the media before
the media is rewound. Otherwise the media will run outside or inside on the rewind core.
Assembly/Disassembly/Adjustment media guiding
• the roll can be disassembled complete
from the dancer arm (together with
the guiding rings)
• open the lock washer as shown on the
picture
• the roll can be removed from the axle
• sometimes it is possible that the roll has
collected glue or dust - then it is
necessary to clean the roll
• the plastic bearing can be replaced as well
if it is necessary
• the guiding rings can be adjusted by
moving the rings on the roll
• the roll is fixed to the lower position as
well with a lock washer
Sicherungsring
Tooling
screw driver small
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Manual Rewind Option
Clamp handle
Using the clamp handle you will fix either a core or the media itself to the rewind core!
The core and the handle are available in 3“ and 4“ diameter.
Assembly/Disassembly clamp handle
• responding to the used method you will
use the handle with a core or without
• using the paper core you have to fix the
material (with a sticky label) to the core
• after fixing the media with the handle
to the profile it should not be possible
move the media on the core
Roll profile
Same as the handle the roll profile is available
in a diameter of 3“ and 4“ - at the rear side you
can see two fixation points and flat area of the
axle guiding. Mounting the profile to the disc
watch this points.
Assembly/Disassembly roll profile
• the roll profile is mounted to the
guiding disc and fixed to a axle in
the centre
• disassemble the profile by open the
lock washer by hand (see picture)
• the profile can be removed
• the guiding disc is fixed with a separate
lock washer to the axle
Tooling
screw driver small
06/01 Rev. 2.09 11
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