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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.
ARB WINCH/NONWINCH BUMPER TO SUIT TOYOTA TUNDRA 2003 on
PRODUCT No. 3915020
FITTING KIT No’s: 6171419, 6171838, 6171839
WARNING
FOR VEHICLES EQUIPPED WITH SRS AIRBAG
WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE
FRONT PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS
AIRBAG.
TAKE NOTE OF THE FOLLOWING:
• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE
INSTRUCTIONS USING ONLY THE HARDWARE SUPPLIED.
• IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT
YOUR NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR
MODIFICATIONS TO THE IMPACT ABSORPTION SYSTEM MUST NOT BE
ATTEMPED.
• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL,
OTHER THAN THOSE SPECIFIED BY ARB.
• DO NOT REMOVE LABELS FROM THIS BULL BAR.
• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.
Tools Required
8,10, 12,13, 14, 18, 19mm Spanners and Sockets. Phillips head screwdriver , Sharp Knife.
Drill and 8mm or 5/16” Bit. Black silicone based rubber adhesive.
IMPORTANT
• This winch bumper is suitable only for Warn 10,000lb, 12,000lb winches
only.
Optional Extras suited for this bar includes a range of IPF driving lights. Contact your
nearest ARB stockiest for further information.
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USE
PART No
QTY
DESCRIPTION
BUFFER FITTMENT
6151128
16
NUT FLANGE M6
3162174
1
BUFFER LOWER
3162153
1
BUFFER LHS
3162154
1
BUFFER RHS
LIGHT SURROUNDS TO BAR
3162456 1 LIGHT SURROUND LHS
3162457 1 LIGHT SURROUND RHS
CHROME TUBE FITTMENT
6151255 2 BOLT M12 X 40mm
4581049 2 WASHER FLAT M12
4581050 2 WASHER SPRING M12
6131189
1
CHROME TUBE
MOUNT ASSY TO VEHICLE
3756254L
1
BRACKET IMPACT ABSORBER LHS
3756254R
1
BRACKET IMPACT ABSORBER RHS
4581010 4 WASHER FLAT 35 x 14 x 3mm
WINCH
4581041 4 WASHER FLAT 25 X 11.5 X 1.6
ROLLER FAIRLEAD FITMENT
4581049 4 WASHER FLAT M12
CONTROL BOX FITMENT
3756250 1 CONTROL BOX BRACKET
BLR560 1 BATTERY LEAD RED
BLB560 2 BATTERY LEAD BLACK
6151017
3
BOLT M6 X 16MM
6151128
3
NUT FLANGE M6
3756260 1 BKT INSULATOR COVER
3756248 1 BKT INSULATOR BASE
180302
6
CABLE TIES
WINCH COVER FITTMENT
6151128
2
NUT FLANGE M6
6151256
2
SCREW M6 S/STEEL BUTTON HEAD
6191001 1 WINCH COVER EXTRUSION
6522009
1
WINCH COVER
6151046
2
WASHER M6
NUMBER PLATE FITTMENT
6151017
2
BOLT M6 x 16mm
6151128
2
NUT FLANGE M6
6781408 1 TAPE DOUBLE SIDED
RUBBER EXTRUSION FITMENT
6821116
16
SQUARE PLASTIC PLUG
6151176
16
SCREW SELF TAPPING 12mm 8G
6191002
2
EXTRUSION
3193686
2
MOUNT STRIPS
BAR TO MOUNT ASSEMBLY
6151255 6 BOLT M12 X 40mm
4581050 6 WASHER SPRING M12
4581007 6 WASHER FLAT M12 LARGE
6151020
2
BOLT M8 X 16mm
6151132
2
NUT FLANGE M8
CB
3162152 2 PLASTIC PLUG DIA16
SPLASH PAN FITTMENT
3314419
1
PAN
6151020
3
BOLT M8 X 16mm
6151132
3
NUT M8 FLANGE
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ASSEMBLY SEQUENCE FOR WINCH BUMPER.
1. 1. Remove the bumper bar from the vehicle.
2. Position the lower buffer on the winch bumper
and assemble using the M6 flange nuts. (do not
overtighten)
2. 3. Insert the side buffers through the holes and fix
using the M6 flange nuts. (do not overtighten)
5.
4. Glue the light surrounds to the bar using a
silicone based rubber adhesive. Run the bead
along the cavity on the rear side of the part.
Position the surround to align the inside edge
with the buffer and concentric to the light.
5. Wipe off any adhesive on the front face of the
bar. Allow adhesive to cure before continuing.
6. If fitting optional fog lights, do so at this
stage.
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