Part Number: |
3438270 F/Kit 6172557 |
Product |
Deluxe Combination Winch and Non Winch Bull Bar |
Description: |
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Suited to |
Nissan XTERRA 05ON USA Only |
vehicle/s: |
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WARNING |
REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG;
When installed in accordance with these instructions, the front protection bar does not affect operation of the SRS airbag.
ALSO, NOTE THE FOLLOWING:
♦This product must be installed exactly as per these instructions using only the hardware supplied.
♦In the event of damage to any bull bar component, contact your nearest authorised ARB stockist. Repairs or modifications to the impact absorption system must not be attempted.
♦Do not use this product for any vehicle make or model, other than those specified by ARB.
♦Do not remove labels from this bull bar.
♦This product or its fixing must not be modified in any way.
♦The installation of this product may require the use of specialized tools and/or techniques
♦It is recommended that this product is only installed by trained personnel
♦These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held responsible for the impact of any changes subsequently made by the vehicle manufacturer
♦During installation, it is the duty of the installer to check correct operation/clearances of all components
♦Work safely at all times
♦Unless otherwise instructed, tighten fasteners to specified torque
ARB 4x4 ACCESSORIES
Corporate Head Office
42-44 Garden St |
Tel: |
+61 (3) 9761 6622 |
Kilsyth, Victoria |
Fax: |
+61 (3) 9761 6807 |
AUSTRALIA 3137 |
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Australian enquiries |
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sales@arb.com.au |
North & South American enquiries |
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sales@arbusa.com |
Other international enquiries |
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exports@arb.com.au |
www.arb.com.au
Last Rev Date: 26/6/2009 |
Page 1 of 18 |
Fitting instructions# 3787027 |
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
GENERAL CARE AND MAINTENANCE
By choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD products in the world. Your bar is a properly engineered, reliable, quality accessory that represents excellent value. To keep your bar in original condition it is important to care and maintain it following these recommendations:
Prior to exposure to the weather your bar should be treated to a Canuba based polish on all exposed surfaces. It is recommended that this is performed on a six monthly basis or following exposure to salt, mud, sand or other contaminants.
As part of any Pre Trip Preparation, or on an annual basis, it is recommended that a thorough visual inspection of the bar is carried out, making sure that all bolts and other components are torqued to the correct specification. Also check that all wiring sheaths, connectors, and fittings are free of damage. Replace any components as necessary. This service can be performed by your local authorized ARB Stockist.
FITTING REQUIREMENTS
REQUIRED TOOLS FOR FITMENT OF PRODUCT:
METRIC SOCKET SET |
METRIC RING AND OPEN ENDED SPANNER SET |
ELECTRIC DRILL |
3 & 10mm DRILL BITS |
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SHARP KNIFE |
PHILLIPS AND FLAT SCREW DRIVER SET |
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FELT TIP PEN |
HACKSAW BLADE OR SMALL HAND SAW |
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FINE FILE OR SAND PAPER |
ELECTRIC JIG SAW |
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METRIC TAPE MEASURE |
ROLLS OF 12 mm & 50 mm WIDE MASKING TAPE |
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HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:
Protective eyewear |
Hearing protection |
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NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a potentially hazardous situation it is suggested that protective safety gear be worn or a safe work procedure be employed. If these notes and warnings are not heeded, injury may result.
FASTENER TORQUE SETTINGS:
SIZE |
Torque Nm |
Torque lbft |
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M6 |
9Nm |
7lbft |
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M8 |
22Nm |
16lbft |
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M10 |
44Nm |
32lbft |
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M12 |
77Nm |
57lbft |
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NOTE:
♦OPTIONAL FOG LAMPS TO SUIT THIS PRODUCT ARE P#6821201. IF LOOM AND SWITCH REQUIRED USE P#MD02 LOOM KIT, P#180209 SWITCH AND P#180215 SWITCH CAP FOR FOGS
♦UP TO 900 SERIES ROUND OR 800 RECTANGULAR DRIVING OR FOG LAMPS SUIT THIS PRODUCT
Last Rev Date: 26/6/2009 |
Page 2 of 18 |
Fitting instructions# 3787027 |
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
PARTS LISTING
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APPLICATION. |
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PART NO. |
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QTY |
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DESCRIPTION |
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MOUNT BRACKET (IMPACT |
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3757756R&L |
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1 PR |
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BRACKET ASSY IMP ABS RH & LH |
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6151095 |
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8 |
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BOLT M12 X 1.25 X 35 (FINE PITCH) |
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ABSORBER) TO CHASSIS |
4581049 |
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8 |
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WASHER FLAT M12 |
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4581050 |
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8 |
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WASHER SPRING M12 |
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6151360 |
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6 |
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BOLT M12 X 1.75 X 35 (COARSE PITCH) |
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BULL BAR TO MOUNT BRACKETS |
4581007 |
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6 |
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WASHER FLAT M12 X 37 X 4 |
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4581050 |
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6 |
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WASHER SPRING M12 |
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6151428 |
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6 |
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NUT FLANGED M12 |
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BUFFERS TO BULL BAR |
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3162470R&L |
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1 PR |
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BUFFER SLOTTED RH & LH |
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6151128 |
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12 |
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NUT FLANGED M6 |
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LICENCE PLATE TO BULL BAR |
6151384 |
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2 |
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SCREW PAN HD |
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6821189 |
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2 |
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GROMMET RND HD |
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3163015 |
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1 |
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COMBINATION LIGHT SURROUND KIT |
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LIGHT INSERT AND INDICATORS |
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6821151R&L |
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1 PR |
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INDICATOR/CLEARANCE LAMP RH/ LH |
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6821152 |
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2 |
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LOOM INDICATORS |
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180701 |
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6 |
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SCOTCH LOKS |
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3756499 |
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1 |
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CONTROL BOX MOUNT |
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EG50 |
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2 |
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RUBBER GROMMET |
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6151074 |
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2 |
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BOLT 3/8” x 1 ¾” HEX HEAD |
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6151073 |
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2 |
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BOLT 3/8” x 1 ½” HEX HEAD |
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WINCH TO BULL BAR |
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4581040 |
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4 |
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WASHER FLAT M10 |
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4581048 |
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4 |
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WASHER SPRING M10 |
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6151022 |
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2 |
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BOLT M8 x 25mm |
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6151132 |
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2 |
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NUT FLANGE M8 |
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4581044 |
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2 |
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WASHER FLAT M8 |
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180302 |
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6 |
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CABLE TIES |
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WINCH COVER |
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6522720 |
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1 |
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PANEL WINCH COVER |
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6151256 |
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2 |
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SCREW M6 X 16MM BUTTON HEAD S/S |
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(NOT FITTING WINCH) |
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6151128 |
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2 |
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NUT FLANGE M6 |
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6191006 |
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1 |
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EXTRUSION WINCH COVER |
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4681302 |
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1 |
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BRACE STONE TRAY |
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STONE TRAY BRACE TO |
6151022 |
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2 |
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BOLT M8 x 25 mm LONG |
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4581044 |
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2 |
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WASHER FLAT M8 |
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IMPACT ABSORBERS |
4581046 |
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2 |
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WASHER SPRING M8 |
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6151132 |
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2 |
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NUT FLANGE M8 |
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6151300 |
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2 |
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CAGE NUT M6 ( LONG LEG ) |
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6522740 |
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1 |
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STONE TRAY |
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STONE TRAY TO BULL BAR |
6151300 |
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4 |
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CAGE NUT M6 ( LONG LEG ) |
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6151213 |
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6 |
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BOLT M6 x 20 BZ |
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4581082 |
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6 |
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WASHER FLAT M6 x 20 BZ |
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4581287 |
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6 |
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WASHER SPRING M6 BZ |
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PINNING BOLT HARDWARE |
6151357 |
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4 |
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BOLT SEMS M10 x 25 mm LONG |
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6151321 |
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4 |
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NUT FLANGE M10 |
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180302 |
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6 |
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CABLE TIES |
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MISCELLANEOUS |
6191020 |
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2 |
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PINCH WELD NARROW 400mm LONG |
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6191024 |
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1 |
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PINCH WELD NARROW 600mm LONG |
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3787028 |
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1 |
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TEMPLATE BUMPER CUT |
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Last Rev Date: 26/6/2009 |
Page 3 of 18 |
Fitting instructions# 3787027 |
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
PREPARATION TO VEHICLE
Remove bolts securing bumper to sump guard
1.Remove licence plate from the vehicle and set aside
.
2.Remove the three plastic scrivets securing the bumper in the intake area behind the licence plate location
3.Remove the bolts between the lower bumper and sump guard
4.Remove the four lower bolts that attach the lower bumper tabs to the vehicle (refer to attached photo). There are also another two self tapping screws in each side, located in a recess in the lower bumper face – these need to be removed.
5.Remove the two bolts and screw from the fender opening area each side that attaches the bumper bar to the plastic inner guard liner as shown.
6.Remove the screws securing the fender liners to bumper in the forward wheel arch areas
7.Remove the screws from the bumper on each side in the wheel arch area
Last Rev Date: 26/6/2009 |
Page 4 of 18 |
Fitting instructions# 3787027 |
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
PREPARATION TO VEHICLE
8. Remove the grille – prise out scrivets along the top first, then release lower clips in behind grille attaching to top flange of the bumper
9. Remove scrivets securing bumper to cross member.
10. Remove bumper.
11. Disconnect fog lamps if fitted
NOTE: The outer end of the bumper where it clips into the fender, is released by pulling out and forward as shown
Last Rev Date: 26/6/2009 |
Page 5 of 18 |
Fitting instructions# 3787027 |
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
PREPARATION TO VEHICLE
12. Remove bumper support panel
(2005 – 2008 MODEL ONLY)
13. Remove the four bolts that hold the factory steel sump guard, set aside to be fitted once bull bar is fitted.
14. Remove crash beam
Last Rev Date: 26/6/2009 |
Page 6 of 18 |
Fitting instructions# 3787027 |
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
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