ARB 3413190 User Manual

ARB WINCH/NONWINCH BULLBAR

TO SUIT HJ100 IFS (To suit October 2002 on)

PRODUCT No. 32/3413190

FITTING KITS 6172338, 6172342

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.

TAKE NOTE OF THE FOLLOWING:

•THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING ONLY THE HARDWARE SUPPLIED.

•IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT YOUR NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE IMPACT ABSORPTION SYSTEM MUST NOT BE ATTEMPED.

•DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN THOSE SPECIFIED BY ARB.

•DO NOT REMOVE LABELS FROM THIS BULL BAR.

•THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

OPTIONAL LIGHT SETS TO SUIT THIS PRODUCT:

-ARB 6821201 Fog Light Kit Suit 3163015

-Up to IPF 900 SERIES FOG OR DRIVING LIGHT SETS

30/04/08

Page 1 of 13

3786407

If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state. Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

WA: [phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]

USE	PART No	QTY	DESCRIPTION
MOUNT BRACKETS TO	6151099	2	BOLT M14 X 40mm
VEHICLE	4581052	2	WASHER SPRING M14
	6151299	2	BOLT M10 X 1.5 X 100mm
	6151040	2	BOLT M10 X 1.25 X 30
	4581048	4	WASHER SPRING M10
	4581040	6	WASHER FLAT M10
	6151026	2	NUT 10 X 1.5
	3756493L	1	BRACKET IMPACT ABSORBER LHS
	3756493R	1	BRACKET IMPACT ABSORBER RHS
	4721520	2	TUBE CRUSH
BULLBAR TO MOUNT ASSY	6151232	8	BOLT M10 X 30X 1.5
	4581288	4	WASHER FLAT M10 LARGE
	4581040	4	WASHER M10 FLAT
	4581048	8	WASHER M10 SPRING
	6151026	4	NUT M10
	6151304	4	NUT M10 CAGED
WINCH 8/9000/10,000 LB	4581040	4	WASHER FLAT 3/8”
	6151074	2	BOLT 3/8” X 1 ¾”
	4581041	2	WASHER FLAT 7/16”
NUMBER PLATE	3751451	1	NUMBER PLATE BRACKET
	6151180	4	BOLT M6 X 16
	6151046	4	WASHER FLAT M6
	6151128	4	NUT FLANGE M6
CONTROL BOX	3751564	1	CONTROL BOX BRACKET
	6151021	2	BOLT M8 X 20MM
	6151132	2	NUT FLANGE M8
	4581044	2	WASHER M8
BUFFERS TO BAR	6151128	12	NUT FLANGE M6
	6162470R	1	BUFFER UPRIGHT RH
	6162470L	1	BUFFER UPRIGHT LH
WINCH CABLES	BLB560	2	BLACK CABLE
	BLR 560	1	RED CABLE
CABLE TIES	180302	8	CABLE TIES
AIR DEFLECTOR	3314477	1	AIR DEFLECTOR
	6151300	4	NUT M6 CAGED
	6151180	4	BOLT M6 X 20
	6151046	4	WASHER FLAT
	4581036	4	WASHER SPRING
INDICATORS TO BAR	3163015	1	COMBINATION LIGHT SURROUND KIT
	180701	6	SCOTCH LOCK
	6821151L	1	TURN SIGNAL / CLEARANCE LIGHT
	6821151R	1	TURN SIGNAL / CLEARANCE LIGHT
	6821152	2	WIRING LOOM
	3314478	1	PAN COVER INTERCOOLER
TURBO DIESEL MODEL	6151128	5	NUT FLANGE M6
FIT KIT 6171775	6151180	5	BOLT M6 X 20
	6151046	5	WASHER FLAT M6

Tools Required

10mm, 14mm, 13mm 18mm, 19mm, 22mm Spanners and Sockets. Phillips head screwdriver, drill & 10mm drill bit, hacksaw or angle grinder and 50mm, 100m socket extension.

29/04/08

Page 2 of 13

3786407

1. Remove the bumper bar and grille from vehicle.

2. Remove the cross member bracket and tow brackets and tie downs. Remove the 4 front 8mm bolts that secure the vehicle stone tray.

3. To fit chassis brackets to chassis rails, cut off the lower section of chassis mount.

4. Mark out a line level with the bottom of chassis rail, and cut off using a hacksaw or a angle grinder and touch up bare metal with paint.

5. Fit chassis brackets to vehicle and secure as follows.

6. On RHS of vehicle, refit tie down bracket, tow hook, original 14mm long bolts and washers to underside of chassis bracket, finger tighten only.

Note: Swap tie down brackets left to right so they mount as shown.

29/04/08

Page 3 of 13

3786407

7. On LHS of vehicle secure chassis bracket and tie down bracket to vehicle using 14mm x 40 bolts and spring washers supplied in bolt kit. (finger tighten only)

8. Using a 13mm drill bit, drill through chassis rails using hole in impact absorber as a template. Fit crush tube, 100mm x10mm bolt, 10mm washers and nuts through both sides of chassis brackets. (Finger tighten only)

9.Fit a 10mm fine thread x 30mm bolt and washers in the front of chassis brackets.

10. When all bolts are fitted, the width of the chassis brackets at bolting surface should be 860mm. When measurement is correct, tighten all bolts securely. Fit 10mm caged nuts into each chassis bracket. (2 per side)

29/04/08

Page 4 of 13

3786407