ARB 3520030 User Manual

Part Number:

3420210

Fitting Kit No:

6173022 (suits all year models)

Available Lower Panel Supplementary kits:

3520010 06-09 FJ Cruiser 3520020 2010 ON FJ Cruiser 3520030 Field fix kit is required for Australian

delivery vehicles in addition to the main bar kit.

Product Description: Vehicle/s:

ARB WINCH BULL BAR TOYOTA FJ CRUISER 2006 ON

WARNING

REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG: When installed in accordance with these instructions, the front protection bar does not affect operation of

the SRS airbag. ALSO, NOTE THE FOLLOWING:

♦ This product must be installed exactly as per these instructions using only the hardware supplied. ♦ In the event of damage to any bull bar component, contact your nearest authorised ARB stockist.

Repairs or modifications to the impact absorption system must not be attempted.

♦ Do not use this product for any vehicle make or model, other than those specified by ARB. ♦ Do not remove labels from this bull bar. ♦ This product or its fixing must not be modified in any way. ♦ The installation of this product may require the use of specialized tools and/or techniques ♦ It is recommended that this product is only installed by trained personnel ♦ These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held

responsible for the impact of any changes subsequently made by the vehicle manufacturer

♦ During installation, it is the duty of the installer to check correct operation/clearances of all

components

♦ Work safely at all times

♦ Unless otherwise instructed, tighten fasteners to specified torque

ARB 4x4 ACCESSORIES

Corporate Head Office

42-44 Garden St Tel: +61 (3) 9761 6622 Kilsyth, Victoria Fax: +61 (3) 9761 6807 AUSTRALIA 3137

Australian enquiries sales@arb.com.au North & South American enquiries sales@arbusa.com Other international enquiries exports@arb.com.au

www.arb.com.au

Last Rev Date: 18/07/11 Page 1 of 15 Fitting instructions# 3787968

FITTING REQUIREMENTS

REQUIRED TOOLS FOR FITMENT OF PRODUCT:

Basic Tool Kit External Circlip pliers

17mm Tube Spanner Power Drill 13mm capacity

7mm, 10mm and 13mm drill bits Cold chisel

HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:

Protective eyewear

Hearing protection

NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a potentially hazardous situation it is suggested that protective safety gear be worn or a safe work procedure be employed. If these notes and warnings are not heeded, injury may result.

FASTENER TORQUE SETTINGS:

SIZE Torque Nm Torque lbft

M6 9Nm 7lbft

M8 22Nm 16lbft M10 44Nm 32lbft M12 77Nm 57lbft

OPTIONAL LIGHT SETS TO SUIT THIS PRODUCT:

♦ ARB 6821201 Fog Light Kit Suit 3163015 ♦ Up to IPF 900 SERIES FOG OR DRIVING LIGHT SETS

Last Rev Date: 18/07/11 Page 2 of 15 Fitting instructions# 3787968

Fitting Kit 6172343 PARTS LISTING

APPLICATION. PART NO. QTY DESCRIPTION

Mount Assembly To Chassis

Bull Bar To Impact Absorber

Indicators To Bull Bar

Winch To Bull Bar

Number Plate To Bull Bar

Miscellaneous

Supplementary Kit:

3520010 06-09 Models:

Stone Tray

Supplementary Kit:

3520020 2010 ON Models:

Stone Tray and Wing Under Panels

3756848

3756851R

3756851L

3193741 6151306 6151255 6151189 6151094 4581049 4581050 5846401 6151357 4581040 6151026 3163015 6821152

6821151L

6821151R

EG50 3756499 6151021 4581044 6151132

BLB560 4581040 6151074 6821189 6151384 6781408 6821132

180302 3162152 3756857 6542088 6151300 6151213 4584310 4581287 6542111

6522795 R&L

6151300 6151213 4584310 4581082 4581287 6151132 6151234 4581307 4581047

3787825

1 1 1 2 2 8 6

2 18 10

4 10 10 10

1 pr

14 16

6 10 16

Bracket Mount Assembly Bracket Mount Brace RHS Bracket Mount Brace LHS Captive Nut Plate Nut Cage M12 x 1.75 Bolt M12 x 1.75 x 40mm Nut M12 x 1.75 Bolt M12 x 1.25 x 30mm Washer Flat M12 Washer Spring M12 Spacer 8mm SEMS Bolt M10 x 1.5 x 30mm Washer Flat M10 x 2mm Nut M10 x 1.5 Combination Light Surround Kit Turn signal / clearance light loom Turn Signal / Clearance Light Turn Signal / Clearance Light Rubber Grommet Bracket Control Box Bolt M8 x 20mm Washer Flat M8 Nut Flange M8 Cable Black 560mm Washer Flat 3/8” x 1” Bolt 1 ¾” x 3/8” UNC Grommet Nylon Nut Screw Pan Hd Phil 5x16mm Tape Double sided Rubber Grommet 3/8” ID Cable Ties Plastic Plug 16mm DIA Bracket Bracing Lower Grille Stone Tray 06-09 Nut Cage 6mm Bolt M6 x 20mm BZ Washer Flat M6 BZ Washer Spring M6 BZ Stone Tray 2010 ON Wing under panels Nut Cage 6mm Bolt M6 x 20mm BZ Washer Flat M6 THK BZ Washer Flat M6 BZ Washer Spring M6 BZ Nut Flange 8mm Bolt M8 x 25mm BZ Washer Flat Panel M8 BZ Washer Spring M8 BZ

Template drilling mount holes

Last Rev Date: 18/07/11 Page 3 of 15 Fitting instructions# 3787968

FITTING PROCEDURE

1. Remove protective plate if fitted

2. Remove front fasteners only from stone tray. Retain fasteners for reuse.

3. Remove lower bumper fixing screws and screws in wheel arch area

4. Remove grille. Screws are located in tabs at top of grille. Once these are removed carefully release clips some are located along the inside lower section.

Last Rev Date: 18/07/11 Page 4 of 15 Fitting instructions# 3787968

FITTING PROCEDURE

5. Remove plastic rivets along top of bumper

6. Remove screw then remove front bumper cover from vehicle.

NOTE: Prise the rear lip of the bumper off the retaining spigot where screw was located (as shown with arrow) then pull bar wing outward

7. Remove front bumper reinforcing bar.

NOTE: Retain the 8 x flange nuts removed for fitment of the bull bar chassis mount.

8. Using the 13mm drill bit and power drill, drill out the M8 captive nut located at the outboard side of the chassis as shown, on both sides of the vehicle.

Warning: Drilling operations can result in flying metal debris, safety glasses should be worn.

Last Rev Date: 18/07/11 Page 5 of 15 Fitting instructions# 3787968

+ 10 hidden pages

ARB 3520030 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual