ARB 3468010 User Manual

Part Number: 3468010 / 3468020 F/KIT: 6172336 BOLT PACK 6172337 Product
H3 HUMMER COMBINATION BAR
GM H3 HUMMER APRIL 2007 ONWARDS
vehicle/s:
WARNING
REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG; When installed in accordance with these instructions, the front protection bar does not affect
operation of the SRS airbag. ALSO, NOTE THE FOLLOWING:
This product must be installed exactly as per these instructions using only the hardware supplied. In the event of damage to any bull bar component, contact your nearest authorised ARB stockist.
Repairs or modifications to the impact absorption system must not be attempted.
♦ Do not use this product for any vehicle make or model, other than those specifi ed by ARB. ♦ Do not remove labels from this bull bar. ♦ This product or its fixing must not be modified in any way. ♦ The installation of this product may require the use of specialized tools and/or techniques ♦ It is recommended that this product is only installed by trained personnel ♦ These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held
responsible for the impact of any changes subsequently made by the vehicle manufacturer
During installation, it is the duty of the installer to check correct operation/clearances of all
components
Work safely at all times
Unless otherwise instructed, tighten fasteners to specified torque
ARB 4x4 ACCESSORIES
Corporate Head Office
42-44 Garden St Tel: +61 (3) 9761 6622 Kilsyth, Victoria Fax: +61 (3) 9761 6807 AUSTRALIA 3137
Australian enquiries sales@arb.com.au North & South American enquiries sales@arbusa.com Other international enquiries exports@arb.com.au
www.arb.com.au
Last Rev Date: 14 05 08 Page 1 of 21 Fitting instructions# 3786403
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
GENERAL CARE AND MAINTENANCE
By choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD products
in the world. Your bar is a properly engineered, reliable, quality accessory that represents excellent
value. To keep your bar in original condition it is important to care and maintain it following these
recommendations.
Prior to exposure to the weather your bar should be treated to a Canuba based polish on all exposed
surfaces. It is recommended that this is performed on a six monthly basis or following exposure to
salt, mud, sand or other contaminants.
As part of any Pre Trip Preparation, or on an annual basis, it is recommended that a thorough visual
inspection of the bar is carried out, making sure that all bolts and other components are torqued to the
correct specification. Also check that all wiring sheaths, connectors, and fittings are free of damage.
Replace any components as necessary.
Please contact local Authorised ARB Stockist if you would like to have this service carried out on
your behalf.
HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:
BASIC TOOL KIT JIG SAW OR KEY HOLE SAW
Small drill, 8mm,10mm and (13mm drill bit if fitting winch )
Protective eyewear
NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a potentially
hazardous situation it is suggested that protective safety gear be worn or a safe work procedure be employed. If
these notes and warnings are not heeded, injury may result.
Hearing protection
FASTENER TORQUE SETTINGS:
SIZE Torque Nm Torque lbft
M6 9Nm 4lbft
M8 22Nm 16lbft M10 44Nm 32lbft M12 77Nm 57lbft
Last Rev Date: 14 05 08 Page 2 of 21 Fitting instructions# 3786403
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
USE PART No QTY DESCRIPTION 3757629LHS 1 BRACKET MOUNT ASSEMBLY LHS 3757629RHS 1 BRACKET MOUNT ASSEMBLY RHS 4584297 2 WASHER STEPPED
6151255 2 BOLT M12 X 40 X 1.75
MOUNTING SYSTEM 4581288 2 WASHER FLAT ½” HD GOLD
MOUNTING SYSTEM 6151321 2 NUT FLANGE M10 X 1.5
6151021 2 BOLT M8 x 20mm
CONTROL BOX BRACKET 4581044 2 WASHER FLAT M8 6151132 2 NUT FLANGE M8 3751564 1 CONTROL BOX BRACKET 3756499 1 CONTROL BOX BRACKET ( 9.5 XP WINCH )
NUMBER PLATE BRACKET 6151046 4 WASHER FLAT M6 x 13mm 6151128 4 NUT FLANGE M6 3751634 1 NUMBER PLATE BRACKET
INDICATORS TO 6821151L 1 TURN SIGNAL / CLEARANCE LIGHT LHS
6821152 2 TURN SIGNAL / CLEARANCE LIGHT LOOM 180701 6 SCOTCH LOK
PANEL WINCH COVER 6151256 2 SCREW M6 X 16MM BUTTON HEAD S/S 6151128 2 NUT FLANGE M6 6191006 1 EXTRUSION WINCH COVER BLB 600 1 BATTERY LEAD 600MM BLACK
WINCH FITMENT 6151073 2 BOLT 3/8” X 1 ½” 6151074 2 BOLT 3/8” X 1 ¾” 4581040 4 WASHER FLAT M10 EG50 2 GROMMET RUBBER
STONE SHIELD 4581032 2 WASHER PACKER STONESHIELD
TO REFIT RADIATOR AIR
4581050 2 WASHER SPRING ½” 6151189 2 NUT M12 X 1.75 4581049 2 WASHER FLAT ½” 6151357 8 BOLT M10 x 30mm SEMS ASSY
BULL BAR TO 6151304 6 NUT CAGED M10
6151180 4 BOLT M6 x 20mm (BRACKET TO BAR)
3163015 1 COMBINATION LIGHT SURROUND KIT
BAR 6821151R 1 TURN SIGNAL / CLEARANCE LIGHT RHS
6522696 1 PANEL WINCH COVER
180302 8 CABLE TIES
6151416 6 XMAS TREE CLIPS
INTAKE
TO FIT OPTIONAL FOG LIGHTS TO BAR, USE KIT NO. 6821201 AND
WIRING HARNESS PART NO. MD02
FACTORY FOG LIGHTS DO NOT FIT INTO THE BAR
Last Rev Date: 14 05 08 Page 3 of 21 Fitting instructions# 3786403
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
ASSEMBLY SEQUENCE FOR BULL BAR INSTALLATION.
PLEASE READ AND UNDERSTAND FITTING INSTRUCTIONS BEFORE
ATTEMPTING TO FIT BAR TO VEHICLE
1. To fit a bar to vehicle, the bumper and grill panel has to be removed from vehicle.
2. To Remove grill from vehicle, undo nuts from under hood as per photo.
3. Next step is to undo bolts in grill opening as per photo using ¼” drive extension plus 10mm socket.
Last Rev Date: 14 05 08 Page 4 of 21 Fitting instructions# 3786403
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
4. Gently pull grill from around headlight assembly to release from push in retainer clips
5. Remove bolts that hold the skid pan to the bumper bar.
6. Undo bolts from inside bumper assembly.
7. Remove recovery hook assemblies from bumper and unplug fog light loom from bumper before removing bumper from vehicle .
Last Rev Date: 14 05 08 Page 5 of 21 Fitting instructions# 3786403
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
PHOTO IS OF REMOVED
OUTER BRACKETS
8. Once the vehicle is up to this stage, remove skid pan from vehicle, then remove the outer brackets.
( Discard the outer brackets )
9. When the skid pan is removed from vehicle, the lower radiator tank protector pipe assembly has to be removed, as it has to be modified for the bull bar to be fitted to vehicle.
PIPE ASSEMBLY.
10. Using a cut off disc grinder, remove section where the arrow is pointing too in paragraph 9.
Last Rev Date: 14 05 08 Page 6 of 21 Fitting instructions# 3786403
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11. Once the sections are cutoff from both sides of the assembly, clean up the sharp edges with a file etc, and paint with black paint to protect against rust.
12. Refit assemble back to vehicle using the rear bolts, finger tighten only.
PHOTO FROM RHS OF VEHICLE
13. If a winch is going to be fitted to the vehicle, the plastic radiator air dam assembly has to be removed from the front of the vehicle and modified for winch fitment, this requires the plastic push in Christmas tree clips to be removed. In most cases they have to be cut off using a wood chisel etc.
( New clips are provided in fitting kit
for refittment. )
Last Rev Date: 14 05 08 Page 7 of 21 Fitting instructions# 3786403
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
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