ARB 3462030 User Manual
Part Number:
3462030
Product
Description:
Suited to
vehicle/s:
BULL BAR WINCH TYPE
CHEVROLET C/K 1500-3500 1988-1998 YEAR MODEL
RANGE AND Warn 9,500-15,000lb WINCHES
WARNING
REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG;
When installed in accordance with these instructions, the front protection bar does not affect operation of
the SRS airbag.
ALSO, NOTE THE FOLLOWING:
♦ This product must be installed exactly as per these instructions using only the hardware supplied.
♦ In the event of damage to any bull bar component, contact your nearest authorised ARB stockist.
Repairs or modifications to the impact absorption system must not be attempted.
♦ Do not use this product for any vehicle make or model, other than those specified by ARB.
♦ Do not remove labels from this bull bar.
♦ This product or its fixing must not be modified in any way.
♦ The installation of this product may require the use of specialized tools and/or techniques
♦ It is recommended that this product is only installed by trained personnel
♦ These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held
responsible for the impact of any changes subsequently made by the vehicle manufacturer
♦ During installation, it is the duty of the installer to check correct operation/clearances of all
components
♦ Work safely at all times
♦ Unless otherwise instructed, tighten fasteners to specified torque
ARB 4x4 ACCESSORIES
Corporate Head Office
42-44 Garden St Tel: +61 (3) 9761 6622
Kilsyth, Victoria Fax: +61 (3) 9761 6807
AUSTRALIA 3137
Australian enquiries sales@arb.com.au
North & South American enquiries sales@arbusa.com
Other international enquiries exports@arb.com.au
www.arb.com.au
Last Rev Date: 27 Mar 2006 Page 1 of 12 Fitting instructions# 3783213
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
FITTING REQUIREMENTS
REQUIRED TOOLS FOR FITMENT OF PRODUCT:
Metric Spanner and Socket sets Allen key set
Phillips head screwdriver Dia 10.0 drill bit
Electric drill 13mm chuck
HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:
Protective eyewear
NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a
potentially hazardous situation it is suggested that protective safety gear be worn or a safe work
procedure be employed. If these notes and warnings are not heeded, injury may result.
Hearing protection
FASTENER TORQUE SETTINGS:
SIZE Torque Nm Torque lbft
M6 9Nm 4lbft
M8 22Nm 16lbft
M10 44Nm 32lbft
M12 77Nm 57lbft
NOTE: Shipping brackets connecting bull bar to pallet and
associated fasteners are not intended to be reused in fitted
bar assembly.
Last Rev Date: 27 Mar 2006 Page 2 of 12 Fitting instructions# 3783213
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
PARTS LISTING
APPLICATION PART NO. QTY DESCRIPTION
BRACKET BAR MOUNT LHS
3756825L
3756825R
3199815
3199813
1
BRACKET BAR MOUNT RHS
1
PLATE WELD NUT
2
PLATE WELD NUT TOW HOOK
2
MOUNT BRACKETS TO VEHICLE
WINCH
CONTROL BOX FITTMENT
4581049
4581050
6151255
3756897R
3756897L
6151357
6151321
180302
6151251
6151252
4581051
6151046
6151128
6151017
BLB 460
BLR 460
3756835
10
10
10
1
1
4
4
8
2
2
2
2
2
2
2
1
1
M12 WASHER FLAT
M12 WASHER SPRING
BOLT M12 X 40
REINFORCING BRACKET 2500
REINFORCING BRACKET 2500
BOLT SEMS M10X30
NUT FLANGE M10
CABLE TIE
BOLT M16 X 150
NUT NYLOC M16
WASHER M16
WASHER M6
NUT FLANGE M6
BOLT M6 X 16mm
CABLE EXTENSION NEGATIVE
CABLE EXTENSION POSITIVE
BRACKET STD CONTROL BOX
NUMBER PLATE FITTMENT
BAR TO MOUNT ASSEMBLY
INDICATOR ASSY
6151017
6151128
6151046
3751451
6151255
4581050
4581049
6151321
6151357
6151189
6821151R
6821151L
6151308
6821116
6821152
180701
180302
4
4
4
1
6
6
12
4
4
6
1
1
4
4
2
6
4
BOLT M6 X 16mm
NUT FLANGE M6
WASHER M6
BRACKET NO.PLATE
BOLT M12 X 40mm
WASHER SPRING M12
WASHER FLAT M12
NUT M10 FLANGED
BOLT SEMS M10 X 30mm
NUT M12x1.75
INDICATOR ASSY RHS
INDICATOR ASSY LHS
SCREW SELF TAPPING
NUT NYLON PLUG
LOOM
SCOTCH LOCKS
CABLE TIE
Last Rev Date: 3/4/06 Page 3 of 12 Fitting instructions# 3783194
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
FITTING PROCEDURE
1. Remove the parker/indicator lights
2. Undo and remove the grille. Undo the four
screws across the top and three clips into
lower plastic trim (locations as shown).
Depress clips to release tabs on grille (as
shown at Step 3). One clip is located in the
lower centre of the grille and two are located
outboard below the indicator light positions
located as shown.
Depress this
clip to release
grille tab.
Clip locations
3. Showing clip detail, note that you may need a
large flat blade screwdriver to reach the
middle clip while reaching behind grille.
4. Remove plastic trim, this is secured by five
screws located as shown.
Screw
locations
Last Rev Date: 3/4/06 Page 4 of 12 Fitting instructions# 3783194
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
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