ARB 3452030 User Manual

Part Number:
Product

Description:
Suited to

vehicle/s:

3452030
COMBAR DODGE RAM 2006 ON

F/KIT 6172164, 6172147
Models 1500 2006 ON ADD BRACKET KIT# 3552030
OR Models 2500/3500 2006 ON ADD BRACKET KIT# 3552040

WARNING

REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG;

When installed in accordance with these instructions, the front protection bar does not affect operation of
the SRS airbag.

ALSO, NOTE THE FOLLOWING:

♦ This product must be installed exactly as per these instructions using only the hardware supplied.
♦ In the event of damage to any bull bar component, contact your nearest authorised ARB stockist.

Repairs or modifications to the impact absorption system must not be attempted.

♦ Do not use this product for any vehicle make or model, other than those specified by ARB.
♦ Do not remove labels from this bull bar.
♦ This product or its fixing must not be modified in any way.
♦ The installation of this product may require the use of specialized tools and/or techniques
♦ It is recommended that this product is only installed by trained personnel
♦ These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held

responsible for the impact of any changes subsequently made by the vehicle manufacturer

♦ During installation, it is the duty of the installer to check correct operation/clearances of all

components

♦ Work safely at all times

♦ Unless otherwise instructed, tighten fasteners to specified torque

ARB 4x4 ACCESSORIES

Corporate Head Office

42-44 Garden St Tel: [phone]
Kilsyth, Victoria Fax: [phone]
AUSTRALIA 3137

Australian enquiries [e-mail]
North & South American enquiries [e-mail]
Other international enquiries [e-mail]

www.arb.com.au

Last Rev Date: 10-Feb-2007 Page 1 of 15 Fitting instructions# 3783246

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

GENERAL CARE AND MAINTENANCE

By choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD products

in the world. Your bar is a properly engineered, reliable, quality accessory that represents excellent
value. To keep your bar in original condition it is important to care and maintain it following these
recommendations:

§ Prior to exposure to the weather your bar should be treated to a Canuba based polish on all exposed
surfaces. It is recommended that this is performed on a six monthly basis or following exposure to
salt, mud, sand or other contaminants.

§ As part of any Pre Trip Preparation, or on an annual basis, it is recommended that a thorough visual
inspection of the bar is carried out, making sure that all bolts and other components are torqued to
the correct specification. Also check that all wiring sheaths, connectors, and fittings are free of
damage. Replace any components as necessary. This service can be performed by your local
authorized ARB Stockist.

FITTING REQUIREMENTS

REQUIRED TOOLS FOR FITMENT OF PRODUCT:

METRIC SPANNER and SOCKET TOOL SET Sikaflex© Black

PHILIPS and FLAT BLADE SCREWDRIVERS DIA 19mm HOLESAW

POWER DRILL DIA 13mm CHUCK CAPACITY DRILL BITS, DIA 7.0 (@100mm min), 10.0mm

STEEL RULE 300mm SCRIBER

HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:

Protective eyewear

NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a
potentially hazardous situation it is suggested that protective safety gear be worn or a safe work
procedure be employed. If these notes and warnings are not heeded, injury may result.

Hearing protection

FASTENER TORQUE SETTINGS:

SIZE Torque Nm Torque lbft

M6 9Nm 4lbft

M8 22Nm 16lbft
M10 44Nm 32lbft
M12 77Nm 57lbft

Last Rev Date: 10-Feb-2007 Page 2 of 15 Fitting instructions# 3783246

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

PARTS LISTING

APPLICATION. PART NO. QTY DESCRIPTION

MOUNT BRACKETS TO VEHICLE

1500 MODEL ONLY

(INC. BRACKET SET 3552030)

MOUNT BRACKETS TO VEHICLE

2500/3500 MODELS ONLY

(INC. BRACKET SET 3552040)

WINCH

3756968R&L
3757018R&L

4581049
4581050
6151189
6151255
3199893
6151304
6151232

3756969R&L

6151299
6151321
4581040

1+1
1+1

20
10
10
10

2
2
2

1+1

2
2
2

BRACKET BAR MOUNT SET
BRACKET REINFORCING SET
M12 WASHER FLAT
M12 WASHER SPRING
NUT M12x1.75
BOLT M12 X 40
PLATE CAGE NUT
NUT CAGE M10
BOLT SEMS M10 X 30mm
BRACKET BAR MOUNT SET
BOLT M10 X 100
NUT M10 FLANGED
WASHER M10 X 3mm

180302 8 CABLE TIE

6151365
6151361
3756765

2

EYEBOLT M24 2.5T SWL

2

NUT M24 GR8 ZP

2

BRACKET NUT RETAINING

TOW HOOK RELOCATION

4581300
6151046
6151017
6151128

CONTROL BOX FITTMENT 4581291

6151321
6151364
3756775
3199790
6151017
6151128

NUMBER PLATE FITTMENT

6151046
3751313
6151128
6151256

WINCH COVER FITTMENT

6151046
6191013

2

WASHER M24 EYEBOLT

2

WASHER M6

2

BOLT M6 X 16mm

2

NUT FLANGE M6

2

WASHER M10 BZ

2

NUT FLANGED

2

SCREW CAP M10X30 ZP

1

BRACKET STD CONTROL BOX IN PAN

1

TRIM PLATE FOR 16500LB CONTROL

4

BOLT M6 X 16mm

4

NUT FLANGE M6

4

WASHER M6

1

BRACKET NO.PLATE

2

NUT FLANGE M6

2

SCREW M6 S/STEEL BUTTON HEAD

2

WASHER M6

1

EXTRUSION WINCH COVER @ 1757

6522048

Last Rev Date: 10-Feb-2007 Page 3 of 15 Fitting instructions# 3783246

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

1

PANEL WINCH COVER

6151255

6

BOLT M12 X 40mm

BAR TO MOUNT ASSEMBLY

INDICATOR ASSY

RETAINER FENDER LINER

4581050
4581049
6151321
6151232
6151189

6821151R

6821151L

6151308
6821116
6821152

180701
180302

3756948R

3756948L

6151300
6151213
4581082

6

12

2
2
6
1
1
4
4
2
6
4
1
1
4
4
4

WASHER SPRING M12
WASHER FLAT M12
NUT M10 FLANGED
BOLT SEMS M10 X 30mm
NUT M12x1.75
INDICATOR ASSY RHS
INDICATOR ASSY LHS
SCREW SELF TAPPING
NUT NYLON PLUG
LOOM
SCOTCH LOCKS
CABLE TIE
PLATE RETAINER FENDER LINER
PLATE RETAINER FENDER LINER
NUT CAGED M6
SCREW M6X20 BZ

WASHER M6 BZ
3756949
6821189
6151300

FOG LAMPS

6151017
6151046
4581036
3162457
3162456

2

ADAPTER BRACKET

2

GROMMET

6

NUT CAGED M6

6

BOLT M6 X 16

6

WASHER M6

6

WASHER SPRING M6

1

LIGHT APERTURE MOLDING RH

1

LIGHT APERTURE MOLDING LH

*** NOTE:

Ø FOR IPF OPTIONAL FOG LAMPS, ORDER SUPPLIMENTARY KIT# 9381FCK.

Ø IF REFITTING OE FOG LAMPS, ADAPTER BRACKETS ARE SUPPLIED STANDARD WITH

THIS BULL BAR FITTING KIT TO MOUNT THESE LAMPS.

Last Rev Date: 10-Feb-2007 Page 4 of 15 Fitting instructions# 3783246

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

REMOVAL OF BUMPER

1. If fog lights fitted in bumper, undo fog light
loom connection (connection located on LHS
of bumper)

2. Remove bumper by undoing 4 x M12 nuts on
‘U’ bolts through chassis and withdrawing
bumper off chassis mount position, set aside.
Retain bumper retaining ‘U’ bolts and nuts.

Note: For 2500 turbo diesel shown (and 3500
TD), undo and remove intercooler top mount
bolts and rubber suspension blocks, this will
allow the intercooler to tip back at the top and
clear of the bumper U bolts allowing removal).

3. If OE fog lights fitted and are required for re­fitment into bull bar, remove each light and
bracket assembly and then remove lights as
shown by prising the lug each side from the
case and undoing the adjuster screw.

4. Also, if OE fog lamps are to be reused,
remove fog lamp loom fitted to bumper for re­use.

Prise open to
remove lug

Last Rev Date: 10-Feb-2007 Page 5 of 15 Fitting instructions# 3783246

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd