Part Number: 3450210 F/KIT: 6172210
Product
JEEP ROCK CRAWLER BAR
Description:
Suited to
CHRYSLER WRANGLER JK JEEP 2006 ON
vehicle/s:
WARNING
♦ This product must be installed exactly as per these instructions us ing only the hardware supplied.
♦ In the event of damage to any bull bar component, contact your nearest authorised ARB stockist.
♦ Do not use this product for any vehicle make or model, other than those specified by ARB.
♦ Do not remove labels from this bull bar.
♦ This product or its fixing must not be modified in any way.
♦ The installation of this product may require the use of specialized tools and/or techniques
♦ It is recommended that this product is only installed by trained personnel
♦ These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held
responsible for the impact of any changes subsequently made by the vehicle manufacturer
♦ During installation, it is the duty of the installer to check correct operation/clearances of all
components
♦ Work safely at all times
♦ Unless otherwise instructed, tighten fasteners to specified torque
ARB 4x4 ACCESSORIES
Corporate Head Office
42-44 Garden St Tel: +61 (3) 9761 6622
Kilsyth, Victoria Fax: +61 (3) 9761 6807
AUSTRALIA 3137
Australian enquiries sales@arb.com.au
North & South American enquiries sales@arbusa.com
Other international enquiries exports@arb.com.au
www.arb.com.au
Last Rev Date: 25 01 08 Page 1 of 11 Fitting instructions# 3786376
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
GENERAL CARE AND MAINTENANCE
By choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD products
in the world. Your bar is a properly engineered, reliable, quality accessory that represents excellent
value. To keep your bar in original condition it is important to care and maintain it following these
recommendations.
• Prior to exposure to the weather your bar should be treated to a Canuba based polish on all exposed
surfaces. It is recommended that this is performed on a six monthly basis or following exposure to
salt, mud, sand or other contaminants.
• As part of any Pre Trip Preparation, or on an annual basis, it is recommended that a thorough visual
inspection of the bar is carried out, making sure that all bolts and other components are torqued to the
correct specification. Also check that all wiring sheaths, connectors, and fittings are free of damage.
Replace any components as necessary.
• Please contact local Authorised ARB Stockist if you would like to have this service carried out on
your behalf.
HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:
BASIC TOOL KIT
Protective eyewear
NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a potentially
hazardous situation it is suggested that protective safety gear be worn or a safe work procedure be employed. If
these notes and warnings are not heeded, injury may result.
Hearing protection
FASTENER TORQUE SETTINGS:
SIZE Torque Nm Torque lbft
M6 9Nm 4lbft
M8 22Nm 16lbft
M10 44Nm 32lbft
M12 77Nm 57lbft
OPTIONAL LIGHT SETS TO SUIT THIS PRODUCT:
Up to IPF 900 SERIES FOG OR DRIVING LIGHT SETS
WARN WINCHES TO FIT THIS PRODUCT
MID SIZE FRAME 6000LB – 9500LB
TI SERIES 9500LB
POWER PLANT 9500LB – 12000LB
RC SERIES 9000LB
Last Rev Date: 25 01 08 Page 2 of 11 Fitting instructions# 3786376
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
USE PART No QTY DESCRIPTION
6151357 8 BOLT M10 x 1.5 x 30mm SEMS ASSY
6151168 2 BOLT M12 X 1.75 X 80mm
TO FIT BAR TO 4581050 2 WASHER SPRING ½”
VEHICLE CHASSIS 4581049 2 WASHER FLAT ½”
3199848 2 NUT PLATE CAGED M12
6151305 2 NUT CAGED M12 X 1.75
5848342 2 PACKER
6151021 2 BOLT M8 x 20mm
CONTROL BOX BRACKET 4581044 2 WASHER FLAT M8
LIGHT BRACKETS 6151021 4 BOLT M8 X 25MM
NUMBER PLATE BRACKET 6151017 2 BOLT M6 X 16MM
WINCH FITMENT 6151073 2 BOLT 3/8” X 1 ½”
WING BRACE TO WINGS 4681011R 1 BRACE WING RHS
3756262 1 CONTROL BOX BRACKET
6151132 2 NUT FLANGE M8
3757047 2 BRACKETS LIGHT BOLT ON
4581063 8 WASHER FLAT M8 GOLD ZINC
6151212 4 NUT NYLOC M8
6151180 4 BOLT M6 x 20MM
ASSEMBLY 5848302 2 PACKER NYLON BLACK
4581072 4 WASHER FLAT M6 x 13mm
6151128 4 NUT FLANGE M6
6151162 2 NUT NYLOC M6
3757048 1 NUMBER PLATE MOUNT
3757049 1 NUMBER PLATE PIVOT
180302 10 CABLE TIES
4581040 6 WASHER FLAT M10
6151357 2 BOLT M10 x 1.5 x 30mm SEMS ASSY
6151321 2 NUT FLANGE M10
4681011L 1 BRACE WING LHS
6151021 8 BOLT M8 X 25MM
4581044 8 WASHER FLAT M8
4581046 8 WASHER SPRING M8
6151132 8 NUT FLANGE M8
Last Rev Date: 25 01 08 Page 3 of 11 Fitting instructions# 3786376
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
ASSEMBLY SEQUENCE FOR BULL BAR INSTALLATION.
PLEASE READ AND UNDERSTAND FITTING INSTRUCTIONS BEFORE
ATTEMPTING TO FIT BAR TO VEHICLE
1. To fit a bar to vehicle, the plastic
bumper and all hardware behind
bumper must be removed from
vehicle.
See photos below.
Last Rev Date: 25 01 08 Page 4 of 11 Fitting instructions# 3786376
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
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