ARB 3450130 User Manual

Part Number: 3450130 F/KIT: 6172092
Product

COMBINATION BULL BAR

Description:
Suited to

WH/WK JEEP GRAND CHEROKEE 2005 ON

vehicle/s:

WARNING

REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG;
When installed in accordance with these instructions, the front protection bar does not affect

operation of the SRS airbag.
ALSO, NOTE THE FOLLOWING:

♦ This product must be installed exactly as per these instructions using only the hardware supplied.
♦ In the event of damage to any bull bar component, contact your nearest authorised ARB stockist.

Repairs or modifications to the impact absorption system must not be attempted.

♦ Do not use this product for any vehicle make or model, other than those specified by ARB.
♦ Do not remove labels from this bull bar.
♦ This product or its fixing must not be modified in any way.
♦ The installation of this product may require the use of specialized tools and/or techniques
♦ It is recommended that this product is only installed by trained personnel
♦ These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held

responsible for the impact of any changes subsequently made by the vehicle manufacturer

♦ During installation, it is the duty of the installer to check correct operation/clearances of all

components

♦ Work safely at all times

♦ Unless otherwise instructed, tighten fasteners to specified torque

ARB 4x4 ACCESSORIES

Corporate Head Office

42-44 Garden St Tel: [phone]
Kilsyth, Victoria Fax: [phone]
AUSTRALIA 3137

Australian enquiries [e-mail]
North & South American enquiries [e-mail]
Other international enquiries [e-mail]

Last Rev Date: 19/04/06 Page 1 of 22 Fitting instructions# 3783216

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

www.arb.com.au

GENERAL CARE AND MAINTENANCE

By choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD products
in the world. Your bar is a properly engineered, reliable, quality accessory that represents excellent
value. To keep your bar in original condition it is important to care and maintain it following these
recommendations.

• Prior to exposure to the weather your bar should be treated to a Canuba based polish on all exposed

surfaces. It is recommended that this is performed on a six monthly basis or following exposure to
salt, mud, sand or other contaminants.

• As part of any Pre Trip Preparation, or on an annual basis, it is recommended that a thorough visual

inspection of the bar is carried out, making sure that all bolts and other components are torqued to the
correct specification. Also check that all wiring sheaths, connectors, and fittings are free of damage.
Replace any components as necessary. This service can be performed by your local authorized ARB
stockist.

HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:

BASIC TOOL KIT KEY HOLE SAW

Protective eyewear

NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a potentially

hazardous situation it is suggested that protective safety gear be worn or a safe work procedure be employed. If

these notes and warnings are not heeded, injury may result.

Hearing protection

FASTENER TORQUE SETTINGS:

SIZE Torque Nm Torque lbft

M6 9Nm 4lbft

M8 22Nm 16lbft
M10 44Nm 32lbft
M12 77Nm 57lbft

NOTE: IF YOUR VEHICLE IS NOT FITTED WITH FOG LIGHTS

YOU CAN PURCHASE A FOG LIGHT KIT FROM JEEP PART NO. 82209301

Last Rev Date: 19/04/06 Page 2 of 22 Fitting instructions# 3783216

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

USE PART No QTY DESCRIPTION
6151357 8 BOLT M10 x 1.5 x 30mm SEMS ASSY
6151090 2 BOLT M10 X 1.25 X 50mm
6151133 2 NUT M10 X 1.25

IMPACT ABSORBER 4581040 4 WASHER FLAT M10

MOUNTING SYSTEM 4581048 4 WASHER SPRING M10

6151304 8 NUT CAGED M10
3756904 1 MOUNT ASSEMBLY

5848328 2 PACKER MOUNT ASSY
4601172 L/R 2 CHANNEL CAPTIVE NUT (INSIDE CHASSIS RAILS)
3199854 2 PLATE CAPTIVE NUT (CROSSMEMBER TO CHASSIS)
6151291 2 BOLT M12 X 1.25 X 30mm (WITH EXTENSION PLATE)
6151133 2 NUT M10 X 1.25
4581049 4 WASHER FLAT M12
4581050

6151135
6151180
4581082
4581036

BULL BAR TO 6151357 8 BOLT M10 x 30mm SEMS ASSY

IMPACT ABSORBERS 6151304 6 NUT CAGED M10
4581040 2 WASHER FLAT M10
6151026 2 NUT M10 X 1.5
6151021 2 BOLT M8 x 20mm

CONTROL BOX BRACKET 4581046 2 WASHER FLAT M8
3751564 1 CONTROL BOX BRACKET
6151132 2 NUT FLANGE M8
.

NUMBER PLATE BRACKET 6151180 2 BOLT M6 x 20mm (BRACKET TO BAR)
6151046 4 WASHER FLAT M6 x 13mm
6151128 4 NUT FLANGE M6

6151180 2 BOLT M6 x 20mm (NUMBER PLATE TO BRACKET)
3751370 1 NUMBER PLATE BRACKET

TO BOLT INDICATORS TO 6821151L 1 INDICATOR

BAR 6821151R 1 INDICATOR
6821152 2 LOOM INDICATOR
6151308 4 SCREW SELF TAPPING 25
6821116 4 GROMMET NYLON SNAP IN TYPE
180701 6 SCOTCH LOCKS
3162466 L/R 2 BUFFERS 260 X 230 UPRIGHT B/BAR

BUFFERS 6151128 12 NUT FLANGE M6

AIR DEFLECTOR 6522662 1 AIR DEFLECTOR
6151262 3 BOLT M8 X 20mm BLACK
6151303 3 NUT CAGED M8 BLACK
4581045 3 WASHER FLAT M8 x 20mm
4581047 3 WASHER SPRING M8 BLACK

6522663 L/R 2 PANELS

UNDER WING PANEL 6151213 10 BOLT M6 x 20mm BLACK
4581082 10 WASHER FLAT M6 BLACK
4581287 10 WASHER SPRING M6 BLACK
6151128 2 NUT FLANGE M6
6151300 8 NUT CAGED M6

FOG LIGHT HOUSING 3162457 1 PLASTIC HOUSING RHS

AND FITMENT 3162456 1 PLASTIC HOUSING LHS

6821184 1 LOOM ( CABLE RED ) (CUT INTO 4 EQUAL LENGTHS )
180701 8 SCOTCH LOCKS

INNER GUARD TO BAR 6151213 4 BOLT M6 x 20mm BLACK
4581082 4 WASHER FLAT M6 x 20mm BLACK
6151128 4 NUT FLANGE M6
4581287 4 WASHER SPRING M6
180302 2 CABLE TIES

WINCH FITMENT 180302 8 CABLE TIES
6151073 2 BOLT 3/8” X 1 ½”
6151074 2 BOLT 3/8” X 1 ¾”

4581040

EG50

2

WASHER SPRING M12

2

NUT M12 X1.25

2

BOLT M6 x 20

2

M6 FLAT WASHER

2

M6 SPRING WASHER

4 2 WASHER FLAT M10

RUBBER GROMMET

Last Rev Date: 19/04/06 Page 3 of 22 Fitting instructions# 3783216

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

ASSEMBLY SEQUENCE FOR BULL BAR INSTALLATION.

PLEASE READ AND UNDERSTAND FITTING INSTRUCTIONS BEFORE

ATTEMPTING TO FIT BAR TO VEHICLE

1. Remove grille from vehicle by
removing all plastic clips
Be careful when removing plastic
clips from grille as the plastic clips
are awkward to undo and will be
re used when refitting grille.
Slide flat blade screw driver under
pin of plastic clip and remove pin,
then lift out the plastic clip.
When all clips are removed, pull

GRILLE RETAINER PANEL

grill upward toward you.

2. Remove lower plastic grille
retainer panel from vehicle and put
aside, as this panel will have to be
modified later.
Remove tow hook and crush cans
from vehicle

Last Rev Date: 19/04/06 Page 4 of 22 Fitting instructions# 3783216

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

3. To remove bumper bar where
the inner guard is attached, push
plastic pin inward , then pull out
plastic retainer clip. Remove fog
lights and fog light adjuster and
the black plastic grommets from
bumper.

4. To remove headlights from
vehicle for ease of joining indicator
looms and extending fog light
looms, firstly lift plastic cover from
above headlight and undo one
plastic retaining clip and three
6mm bolts, then remove headlights.

5. After removing headlights from
vehicle, remove some of the blue
insulating tape from vehicle
indicator and parking looms to
expose wiring to be able to fit
connectors.

Last Rev Date: 19/04/06 Page 5 of 22 Fitting instructions# 3783216

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

6. Use scotch locks to connect wiring.

Summary of Wire Connections

SIGNAL

HARNESS

PARK LAMP RED BLACK / PINK BLACK / PINK

EARTH BLACK BLACK BLACK

INDICATOR GREEN GREEN GREEN

VEHICLE PARK LAMP FUNCTION TURN

RIGHT LEFT

VEHICLE INDICATOR

RIGHT LEFT

7. Test all lighting at this stage.

8 . To refit fog lights to bar, the

loom must be extended.

9. Cut the fog light loom in half
and then cut the 1.3 metre red
wire, ( supplied in bar fitting kit )
into four equal lengths ( i.e.
325mm each )

Last Rev Date: 19/04/06 Page 6 of 22 Fitting instructions# 3783216

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

PANEL IDENTIFICATION

10. Scotch lock the red wire in
between the fog light loom making
sure the colour code matches.

11. When all wiring is completed.
Refit headlights back into vehicle.

REFER TO PARAGRAPH 2 FOR

PHOTO OF REFITTED PANEL OF

LEFT CORNER OF VEHICLE

12. Next step is to cut grille
retainer panel so bar can be fitted.

13. From the photo below mark
out a parallel line of 45mm and
cut off panel not required using a
jig saw or a key hole saw, then
refit back to vehicle.

14. Fit M10 caged nuts into
channel ( channels are L/RHS )
then fit channels inside of chassis
rails

Last Rev Date: 19/04/06 Page 7 of 22 Fitting instructions# 3783216

Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd

Notch in channel must face inward