ARB 3450120 User Manual

KJ JEEP COMBINATION BULL BAR

PRODUCT NUMBER FITTING KIT NUMBER
3450120 6171962

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT

PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.

TAKE NOTE OF THE FOLLOWING:

• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS
USING ONLY THE HARDWARE SUPPLIED.

• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN
THOSE SPECIFIED BY ARB.

• DO NOT REMOVE LABELS FROM THIS BULL BAR.

• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

[phone]

WA:

Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

[phone]

NSW:

[phone]

ACT:

[phone]

SA:

[phone]

QLD:

[phone]

NT:

[phone]

TAS:

USE PART No QTY DESCRIPTION

IMPACT ABSORBER 6151232 10 BOLT M10 x 30mm

MOUNTING SYSTEM 4581040 10 WASHER FLAT M10

4581048 10 WASHER SPRING M10
4601044 2 CHANNEL CAPTIVE NUT (INSIDE CHASSIS RAILS)
4601045 2 CHANNEL CAPTIVE NUT (INSIDE CROSSMEMBER)
3756772 1 MOUNTING SYSTEM

BULL BAR TO 6151232 6 BOLT M10 x 30mm

IMPACT ABSORBERS 4581048 6 WASHER SPRING M10
4581040 8 WASHER FLAT M10
6151026 2 NUT M10

CONTROL BOX BRACKET 6151021 2 BOLT M8 x 20mm

4581044 2 WASHER FLAT M8
3751564 1 CONTROL BOX BRACKET
6151132 2 NUT FLANGE M8

NUMBER PLATE BRACKET 6151180 2 BOLT M6 x 20mm (BRACKET TO BAR)
6151046 4 WASHER FLAT M6 x 13mm
6151128 4 NUT FLANGE M6

6151017 2 BOLT M6 x 16mm (NUMBER PLATE TO BRACKET)
3751370 1 NUMBER PLATE BRACKET

INDICATORS TO BULL BAR 6821151R 1 INDICATOR KIT, RHS

6821151L 1 INDICATOR KIT, LHS
6821116 4 NYLON PLUG
6151308 4 SCREW, SELF TAPPING
6821152 2 WIRING LOOM
180701 6 SCOTCH LOCK

WINCH 4581040 4 WASHER FLAT 3/8” x 1"

(8000/9000/9500 LB) 6151074 2 BOLT 1 ¾” x 3/8” UNC
180302 10 CABLE TIES
6191005 1 EXTRUSION RUBBER

WINCH PAN COVER 6521031 1 PANEL WINCH COVER
6151256 2 SCREW BUTTON HEAD M6 x 16mm
6151128 2 NUT FLANGE M6

AIR DEFLECTOR 6522656 1 AIR DEFLECTOR
6151017 4 BOLT M6 X 16mm
6151128 4 NUT M6 - FLANGE
4581072 4 WASHER FLAT M6 x 20mm

WASHER BOTTLE COVER 6522655R 1 PANEL WING KJ JEEP 05
6522655L 1 PANEL WING KJ JEEP 05
6151300 6 CAGE NUT M6 (3mm PLATE)
6151180 14 BOLT M6 x 20
4581072 14 WASHER FLAT M6 x 20mm
4581036 6 WASHER SPRING ¼”

FOG LIGHT HOUSING / 6151300 4 CAGE NUT, M6 (3mm PLATE)

APERTURE COVER 6151180 4 BOLT M6 x 20

FITMENT 4581072 4 WASHER FLAT M6 (20 OD)

4581036 4 WASHER SPRING ¼”
3756777 2 BRKT FOG MNT KJ JEEP 05
3756778R 1 BRKT COVER MNT (RH) KJ JEEP 05
3756778L 1 BRKT COVER MNT (LH) KJ JEEP 05
6821184 1 3mm RED WIRE (1.3m LONG)
180701 8 SCOTCH LOCK
3162468 2 INSERT FOG INDICATOR SURROUND
6151317 8 SCREW 8-18 x 5/8 PAN HEAD

WHEEL LINER 6151017 4 BOLT M6 x 16mm

TO BAR 4581072 4 WASHER FLAT M6 x 20mm

6151128 4 NUT FLANGE M6

6151128 8 NUT FLANGE M6

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TOOLS REQUIRED.

BASIC TOOL KIT, KEY HOLE SAW, TORX KEY T-15

ASSEMBLY SEQUENCE FOR BULL BAR INSTALLATION.

PLEASE READ AND UNDERSTAND FITTING INSTRUCTIONS BEFORE

ATTEMPTING TO FIT BAR TO VEHICLE

1. Remove grille from vehicle using torx
keys.

2. Remove bumper from vehicle and
disconnect the turn signal lights. If the
vehicle is fitted with fog lamps, as
shown in the adjacent photo, remove
the fog lamps.

3. Be careful when removing bumper
from the flares, as the plastic clips are
awkward to undo.

4. Remove the turn signal lights.

5. When bumper is removed, cut the
lower plastic lug from grille panel to
enable bull bar mounting system to bolt
up against vehicle cross member. Place
either thick cardboard or plywood
either side of lug to prevent paint
damage.

Remove tow hook and crush
cans from vehicle.

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Keep the fasteners used on the original
bumper as some will be re-used on the new
bull-bar.

6. This is how it must look when it has
been cut.

7. To fit mounting system to vehicle, fit
captive nut channel in through front
apertures in vehicle cross member on both
sides.

(Notch in channel must face front of vehicle)

8. When both channels are inside of cross
member, using your finger, align with holes
underneath of chassis rails.

9. Fit mounting system to front cross member
of vehicle and centralized sideways.

10. Fit 10mm hardware to the two most
forward holes in lower brackets, to both sides
of vehicle, making sure mounting system is
hard up against vehicle cross member, tighten
firmly.

Photo shows underside of mounting

system on LHS of vehicle.

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