ARB 3450110 User Manual

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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

WA: [phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]

KJ JEEP COMBINATION BULL BAR

PRODUCT NUMBER FITTING KIT NUMBER
3450110 6171745

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT

PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.

TAKE NOTE OF THE FOLLOWING:

• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS
USING ONLY THE HARDWARE SUPPLIED.

• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN
THOSE SPECIFIED BY ARB.

• DO NOT REMOVE LABELS FROM THIS BULL BAR.

• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

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USE

PART No

QTY

DESCRIPTION

6151232

10

BOLT M10 x 30mm

IMPACT ABSORBER

4581040

10

WASHER FLAT M10

MOUNTING SYSTEM

4581048

10

WASHER SPRING M10
4601044

2

CHANNEL CAPTIVE NUT (INSIDE CHASSIS RAILS)
4601045

2

CHANNEL CAPTIVE NUT (INSIDE CROSSMEMBER)
3756449

1

MOUNTING SYSTEM

BULL BAR TO

6151232

6

BOLT M10 x 30mm

IMPACT ABSORBERS

4581048

6

WASHER SPRING M10
4581040

8

WASHER FLAT M10
6151026

2

NUT M10
6151021

2

BOLT M8 x 20mm

CONTROL BOX BRACKET

4581044

2

WASHER FLAT M8
3751564

1

CONTROL BOX BRACKET
6151132

2

NUT FLANGE M8

NUMBER PLATE BRACKET

6151080

2

BOLT M6 x 20mm (BRACKET TO BAR)
6151046

4

WASHER FLAT M6 x 13mm
6151128

4

NUT FLANGE M6

6151017

2

BOLT M6 x 16mm (NUMBER PLATE TO BRACKET)
3751370

1

NUMBER PLATE BRACKET
TO BOLT INDICATORS TO BAR

6151126

2

BOLT M4 x 30mm
4581037

2

WASHER FLAT M4
5848283

2

WASHER PACKER NYLON
6151127

2

NUT NYLOC M4

8-9000lb WINCH

4581040

4

WASHER FLAT 3/8” x 1"
6151074

2

BOLT 1 ¾” x 3/8” UNC
180302

10

CABLE TIES
6191007

1

EXTRUSION RUBBER

WINCH PAN COVER

6521031

1

PANEL WINCH COVER
6151256

2

SCREW BUTTON HEAD M6 x 16mm
6151128

2

NUT FLANGE M6

AIR DEFLECTOR

3314463

1

AIR DEFLECTOR
6151017

4

BOLT M6 X 16mm
6151128

4

NUT M6 - FLANGE
4581072

4

WASHER FLAT M6 x 20mm

WASHER BOTTLE COVER

3314462

1

WASHER BOTTLE COVER
3756446

1

BRACKET COVER
6151022

2

BOLT M8 x 25mm
4581044

2

WASHER FLAT M8
6151132

2

NUT FLANGE M8
6151017

5

BOLT M6 x 16mm
4581072

3

WASHER FLAT M6 x 20mm
6151046

2

WASHER FLAT M6 x 13mm
6151128

5

NUT FLANGE M6

FLARE MOULDING

6191009

1

FLARE MOULDING

FOG LIGHT HOUSING

3162457

1

PLASTIC HOUSING RHS

AND FITMENT

3162456

1

PLASTIC HOUSING LHS
4581040

4

WASHER

INNER GUARD TO BAR

6151017

2

BOLT M6 x 16mm
4581072

2

WASHER FLAT M6 x 20mm
6151128

2

NUT FLANGE M6

TOOLS REQUIRED.

BASIC TOOL KIT, KEY HOLE SAW, TORX KEY T-15

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ASSEMBLY SEQUENCE FOR BULL BAR INSTALLATION.

PLEASE READ AND UNDERSTAND FITTING INSTRUCTIONS BEFORE

ATTEMPTING TO FIT BAR TO VEHICLE

1. Remove grille from vehicle using torx
keys.

2. Remove bumper from vehicle and
remove all lights and the wiring loom
from bumper.

3. Be careful when removing bumper from
the flares as the plastic clips are
awkward to undo.

4. When bumper is removed, cut the lower
plastic lug from grille panel to enable
bull bar mounting system to bolt up
against vehicle crossmember. Place either
thick cardboard or plywood either side of
lug to prevent paint damage.

Remove tow hook and crush cans
from vehicle

5. This is how it must look when it has been
cut.

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6. Cut the lower section off the vehicle
flares.

7. Mark a datum point by drawing a
horizontal line under the rivet inside the
inner guard. (Photo shows RHS of
vehicle)

8. Mark a second datum point where the
pencil is pointing, then using masking
tape join the two datum points together
making sure you have a level line.

9. Using a key hole saw, carefully cut below
the tape line.

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10. Photo shows a finished cut flare.

11. The vehicle is now ready to fit mounting
system and bar.

(Grille and bumper removed, flares cut and
grille lug cut.)

12. To fit mounting system to vehicle, fit
captive nut channel in through front
apertures in vehicle crossmember on both
sides.

(Notch in channel must face front of vehicle)