ARB 3450100 User Manual

07-12-04

Page 1 of 10

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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

WA: [phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]

JEEP CHEROKEE GRAND WJ

PRODUCT NUMBER
3450100

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT

PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.

TAKE NOTE OF THE FOLLOWING:

• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS
USING ONLY THE HARDWARE SUPPLIED.

• IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT YOUR

NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE
IMPACT ABSORPTION SYSTEM MUST NOT BE ATTEMPED.

• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN
THOSE SPECIFIED BY ARB.

• DO NOT REMOVE LABELS FROM THIS BULL BAR.

• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

IMPORTANT

1 This winch bumper is suitable for Warn 8,000lb, 9,000lb & 9,500 low-mount

winches only.

WHEN FITTING THIS BULL BAR TO 1998 TO 2000 MODELS ONLY. IT IS RECOMMENDED
THAT THE VEHICLES HYDRAULIC COOLING SYSTEM BE UPGRADED TO 2001 TO 2003
SPECIFICATION.
INSTALLATION OF THIS BULL BAR TO THE EARLIER MODELS WITHOUT THE
COOLING SYSTEM UPGRADE MAY RESULT IN THE VEHICLE RUNNING HOTTER
THAN NORMAL.
CONSULT YOUR NEAREST JEEP DEALER FOR PARTS REQUIRED.

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FITTING KIT NUMBER 6171463

USE

PART No

QTY

DESCRIPTION

6151232

6

BOLT M10 x 30mm
4581040

6

WASHER FLAT M10
IMPACT ABSORBERS

4581048

6

WASHER SPRING M10
6151022

4

BOLT M8 x 25MM
4581044

4

WASHER FLAT M8
TO CHASSIS RAILS

4581046

4

WASHER SPRING M8
3756207

2

BRACKET CAPTIVE NUT
6151302

4

M10 CAGED NUT
3193666

2

PLATE CAPTIVE NUT
3756213L

1

1MPACT ABSORBER
3756213R

1

IMPACT ABSORBERS
BULL BAR TO

6151045

6

BOLT M10 x 25mm
IMPACT ABSORBERS

4581048

6

WASHER SPRING M10
4581040

6

WASHER FLAT M10
6151026

2

NUT M10
TO BOLT BUFFERS

6151128

8

NUT FLANGE M6
TO BULL BAR
6151021

2

BOLT M8 x 20mm
CONTROL BOX BRACKET

4581044

2

WASHER FLAT M8
3756209

1

CONTROL BOX BRACKET
6151132

2

NUT FLANGE M8
NUMBER PLATE BRACKET

6151017

4

BOLT M6 x 16mm
6151046

4

WASHER FLAT M6
6151128

4

NUT FLANGE M6
3751451

1

NUMBER PLATE BRACKET
BUFFERS AND INDICATORS

3500170

1

BUFFERS KIT
3500080

1

ARB INDICATORS
8-9000lb WINCH TO PAN

4581040

4

WASHER FLAT 3/8"x 1"
180302

6

CABLE TIES
6191001

1

EXTRUSION RUBBER
WINCH PAN COVER

6521036

1

PANEL WINCH COVER
6151256

2

SCREW BUTTON HEAD M6 x 16mm
6151128

2

NUT FLANGE M6
6151017

4

BOLT M6 x 16mm
PLASTIC INNER GUARDS

6151046

4

WASHER FLAT M6
6151128

4

NUT FLANGE M6
6151143

6

SCREWS SELF DRILL

AIR DEFLECTOR

3314452
6151017
6151128
4581072

1
3
3
3

AIR DEFLECTOR
BOLT M6 X 16mm
NUT M6 - FLANGE
WASHER M6 - FLAT

TOOLS REQUIRED

1 BASIC TOOL KIT, DRILL , ½" DRILL BIT. ¾" LONG REACH SOCKET (IF DRIVING LIGHTS
ARE TO BE FITTED).

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ASSEMBLY SEQUENCE FOR BULL BAR INSTALLATION.

1. Remove bumper bar and tow bracket from the
vehicle.

2. Cherokee Grand Limited has grille and bumper as
one piece, where Laredo has a chrome grille and
separate bumper bar.

3. If your vehicle is the Limited, your choice is to
either, separate grille from bumper bar by cutting
with a keyhole saw, or purchasing a Laredo
grille, part no. 55155921AA.

4. Photos supplied for cutting grille apart (refer page

6).

5. Once front of vehicle is stripped, spray paint satin
black using a pressure pak can. This is done to
hide vehicle colour that shows when bar is fitted
to vehicle.

6. Using a hammer, flatten lip over under front
crossmember on both sides of vehicle so impact
absorbers can be mounted flush against chassis of
vehicle.

7. Remove three bolts securing air deflector and
place aside. Remove two forward most bolts
securing bash plate to body.

8. Position impact absorber over aperture of front
crossmember and temporarily clamp to vehicle
using vice grips.