ARB 3450080 User Manual

20-5-98 Page 1 of 4 3782549

If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

Head Office – ARB corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

WA:[phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]

JEEP CHEROKEE ARB WINCH BULL BAR 1997 ON No 3450080

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT

PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.

TAKE NOTE OF THE FOLLOWING:

• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING ONLY THE
HARDWARE SUPPLIED.

• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN THOSE SPECIFIED
BY ARB.

• DO NOT REMOVE LABELS FROM THIS BULL BAR.

• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

FITTING KIT No 6171262

USE

PART No

QTY

DESCRIPTION

CONTROL BOX BRACKET

3751564

1

BRACKET CONTROL BOX

TO BULL BAR

6151021

2

BOLT M8 X 1.25 X 20mm

6151132

2

NUT FLANGE M8 X 1.25

4581044

2

WASHER FLAT M8 X 17 X 1.2

WINCH TO BULL BAR

6151110

2

BOLT UNC 5/8 X 6” GRADE 8

6151140

2

NUT UNC 5/8 NYLOC

4581051

4

WASHER FLAT 5/8”

6151074

2

BOLT UNC 3/8 X 1 ¾” GR5

6821110

1

RUBBER GROMMET

BULL BAR TO CHASSIS

3193540

2

PLATE - CAPTIVE NUT ASSY

4581049

12

WASHER FLAT 1/2" X 1 1/8" X 12G

4581050

8

WASHER SPRING 1/2" X 1/8" X 1/8"

4581040

8

WASHER FLAT M10

4581048

2

WASHER SPRING M10

6151071

2

BOLT UNC 3/8 X 1”

6151100

8

BOLT UNC 1/2X11/2” CLASS 8

6151138

4

NUT UNC ½”

5846267

2

PACKER

No PLATE BRACKET,

3751485

1

BRKT NUMBER PLATE

NUMBER PLATE AND

6151017

8

BOLT M6 X 1.0 X 16mm

INNER GUARD

6151046

8

WASHER FLAT 6mmZP

6151128

8

NUT FLANGE M6 X 1.0

3500080

1

ARB INDICATOR KIT

20-5-98 Page 2 of 4 3782549

TOOLS REQUIRED

Basic tool kit, drill and ½” drill bit

PROCEDURE

1. Place the bull bar onto a suitable stand.

2. New mounting holes must be drilled in the roller fairlead in order to line up with the winch

mounting holes in the bull bar. (Refer to diagram 1.)

DIAGRAM 1

3. Remove the circlips which retain the side pins.

4. Remove the side pins and side rollers from the roller fairlead.

5. Position the roller fairlead hard up against the roller fairlead bracket on the bull bar.

6. From the rear of the bull bar, using the holes in the bull bar as a guide, mark out the new hole

position on the roller fairlead and drill out to ½”.

7. The winch clutch handle must be rotated to be easily accessible when fitted into the bull bar.

Remove all the Allen screws retaining the clutch and gearbox. Rotate this assembly clockwise so
the handle can be reached from the cut-out in the bull bar on the passenger side.

DIAGRAM 2

NOTE: Take care not to lift the assembly more than a couple of millimetres while rotating to the

desired position to avoid unmeshing the gears.

8. Refit all bolts and tighten.

9. Fit the rubber grommet to the hole in the top of the bull bar.

10. Mount the control box to the control box bracket using the original nuts on the control box.