Apple macintosh iisi Service Manual

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Macintosh IIsi

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Basics

Macintosh IIsi

Overview

This manual contains complete repair procedures for the Macintosh IIsi shown at left.
Figure: Macintosh IIsi
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Specifications
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Specifications Processor - 1

Processor

CPU

Coprocessor

Motorola 68030 microprocessor 20 MHz 32-bit internal data bus 256-byte instruction and data caches Burst-mode RAM access Built-in memory management unit (MMU)
Motorola 68882 floating-point unit (FPU) included on the
optional adapter card
20 MHz
Specifications Memory - 2

Memory

RAM
ROM

PRAM

2 MB, expandable to 17 MB
512K standard
256 bytes of parameter memory
Specifications Disk Storage - 3

Disk Storage

Floppy Drive

Hard Drive

Internal 1.4 MB floppy drive
Internal 40 MB hard drive Optional internal 80 MB hard drive
Specifications I/O Interfaces - 4

I/O Interfaces

Expansion

SCSI

Serial

One slot for either a NuBus or 030 direct slot card Power available (15 W maximum) + 5 V 2.0 A +12 V 175 A
-12 V 150 A
One external SCSI port; DB-25 connector
Two RS-422/RS-232/AppleTalk serial ports; mini DIN-8
connectors
Specifications I/O Devices - 5

I/O Devices

Keyboard

Mouse

Apple Keyboard, Apple Keyboard II, or Apple Extended Keyboard
connected through Apple Desktop Bus (ADB) ports (mini DIN-4)
ADB mouse (mini DIN-4)
Specifications Sound and Video - 6

Sound and Video

Sound Generator

Output impedance of 8–600 ohms Short-circuit protected Disables internal speaker when in use Four-voice, wavetable synthesis and stereo sampling generator
Specifications Electrical - 7

Electrical

Line V oltage

Frequency

Maximum Power

100–240 VAC, automatically configured
50–60 Hz, single phase
100 W (not including monitor)
Specifications Physical - 8

Physical

Dimensions

Weight

Height: 4.0 in. (10 cm) Width: 12.4 in. (31 cm) Depth: 14.9 in. (37.2 cm)
10 lb. (4.5 kg) Configuration of RAM, floppy drives, hard drives, and NuBus
expansion cards will vary weight.
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Troubleshooting

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Troubleshooting General/ - 1

General

The Symptom Charts included in this chapter will help you diagnose specific symptoms related to your product. Because cures are listed on the charts in the order of most likely solution, try the first cure first. Verify whether or not the product continues to exhibit the symptom. If the symptom persists, try the next cure. (Note: If you have replaced a module, reinstall the original module before you proceed to the next cure.)
If you are not sure what the problem is, or if the Symptom Charts do not resolve the problem, refer to the Flowchart for the product family.
For additional assistance, contact Apple Technical Support.
Troubleshooting Symptom Charts/Video - 2

Symptom Charts

Video

Screen is dark, audio and at least one drive operate, fan is running, and LED is lit
1 Adjust brightness on monitor. 2 Verify monitor works with different Macintosh. 3 Replace monitor. Refer to appropriate monitor manual to
troubleshoot defective monitor. 4 Replace video cable. 5 Replace video card. 6 Replace SIMMs. See Hardware/Memory. 7 Replace logic board. Retain customer’s SIMMs. 8 Replace power supply.
Troubleshooting Symptom Charts/Video
(Continued)
- 3
Screen is dark, audio and drive do not operate, but fan is running and LED is lit
Partial or whole screen is bright and audio is present, but no video information is visible
Video
1 Verify monitor works with different Macintosh. 2 Replace video cable. 3 Replace monitor. Refer to appropriate monitor manual to
4 Remove NuBus cards. 5 Remove peripherals. 6 Replace SIMMs. See Hardware/Memory. 7 Replace logic board. Retain customer’s SIMMs. 8 Replace power supply.
1 Verify monitor works with different Macintosh. 2 Replace monitor. Refer to appropriate monitor manual to
3 Replace video cable. 4 Replace logic board. Retain customer’s SIMMs.
(Continued)
troubleshoot defective monitor.
troubleshoot defective monitor.
Troubleshooting Symptom Charts/Video
(Continued)
- 4
Screen is completely dark, fan is not running, and LED is not lit
Video
1 Plug the monitor directly into a wall socket and verify that
2 Remove NuBus card and switch on power again. (NuBus card
3 Remove peripherals. 4 Replace power supply. 5 Replace logic board. Retain customer’s SIMMs.
(Continued)
the monitor has power.
draws more than 45 watts.)
Troubleshooting Symptom Charts/Floppy Drive - 5

Floppy Drive

Audio and video present, but internal floppy drive does not operate
Disk ejects; display shows Mac icon with blinking “X”
Disk will not eject 1 Switch off computer. Hold mouse button down while
1 Replace internal floppy drive cable. 2 Replace internal floppy drive. 3 Replace logic board. Retain customer’s SIMMs.
1 Replace floppy disk. 2 Replace internal floppy drive cable. 3 Replace internal floppy drive. 4 Replace logic board. Retain customer’s SIMMs.
switching computer on. 2 Eject disk manually. 3 Replace floppy drive.
Troubleshooting Symptom Charts/Floppy Drive
(Continued)
- 6
Drive attempts to eject disk but doesn’t
Floppy Drive
1 Push disk completely in. 2 Remove top cover and attempt to eject the disk. 3 Eject disk manually. 4 Replace floppy drive.
(Continued)
Troubleshooting Symptom Charts/Hard Drive - 7

Hard Drive

Internal hard drive runs continuously
Internal hard drive will not operate
1 Replace hard drive data cable. 2 Replace internal hard drive. 3 Replace logic board. Retain customer’s SIMMs.
1 Replace hard drive data cable. 2 Replace hard drive power cable. 3 Replace hard drive. 4 Replace logic board. Retain customer’s SIMMs.
Troubleshooting Symptom Charts/Peripheral - 8

Peripheral

Works with internal hard drive or external SCSI device but not with both
Cursor does not move 1 Reboot computer.
1 Verify that SCSI select switch on external device shows a
different priority from internal hard drive. 2 Replace terminator on the external device. 3 Verify that internal hard drive has a terminator. 4 Replace SCSI select cable.
2 Verify mouse connection. 3 If mouse was connected to keyboard, connect the mouse to a
computer ADB port and disconnect the keyboard. If mouse
works, replace keyboard. 4 If mouse does not work in any ADB port on computer, replace
mouse. 5 Remove additional NuBus cards. 6 Replace logic board. Retain customer’s SIMMs.
Troubleshooting Symptom Charts/Peripheral
(Continued)
- 9
Cursor moves, but clicking the mouse button has no effect
Double-click does not open an application, disk, or server
Peripheral
1 Replace mouse. 2 Replace logic board. Retain customer’s SIMMs.
1 Remove duplicate system files. 2 Clear parameter RAM. System 7: Hold down <Command>
<Option> <P> <R> during startup but before “Welcome to
Macintosh” appears. System 6 and earlier: Hold down
<Command> <Option> <Shift> keys and select Control Panel
from Apple menu. 3 If mouse was connected to keyboard, connect the mouse to a
computer ADB port instead and disconnect the keyboard. If
mouse works, replace keyboard. 4 If mouse does not work in any ADB port on computer, replace
mouse. 5 Replace logic board. Retain customer’s SIMMs.
(Continued)
Troubleshooting Symptom Charts/Peripheral
(Continued)
- 10
No response to any key on the keyboard
Known-good ImageWriter® or ImageWriter II won’t print
Peripheral
1 Verify keyboard connection to ADB port. 2 Replace keyboard cable. 3 Replace keyboard. 4 Replace logic board. Retain customer’s SIMMs.
1 Verify that the System is version 6.0.7 (or later). 2 Verify that the Chooser and Control Panel settings are
correct. 3 Check printer DIP switches. 4 Reset PRAM. 5 Replace printer interface cable. 6 Replace logic board. Retain customer’s SIMMs.
(Continued)
Troubleshooting Symptom Charts/Peripheral
(Continued)
- 11
Known-good LaserWriter® won’t print
Peripheral
1 Verify that the System is version 6.0.7 (or later). 2 Verify that the Chooser and Control Panel settings are
correct. 3 Reset PRAM. 4 Refer to the Networking and Communications manual.
(Continued)
Troubleshooting Symptom Charts/Miscellaneous - 12

Miscellaneous

Clicking, chirping, or thumping
System shuts down intermittently
1 Replace power supply. 2 Disconnect hard drive. If noise disappears, replace drive. 3 Replace logic board. Retain customer’s SIMMs.
1 Check that air vents on the back and top of the case are
unobstructed. (Thermal protection circuitry may shut down
the system. After 30 to 40 minutes, the system should run.) 2 Replace power cord. 3 Replace power supply. 4 Replace logic board. Retain customer’s SIMMs.
Troubleshooting Symptom Charts/Miscellaneous
(Continued)
- 13
System intermittently crashes or locks up
No sound from speaker
Miscellaneous
1 Verify that the System is version 6.0.7 (or later). 2 Verify that software is known-good. 3 Remove additional RAM and NuBus cards. 4 Replace logic board. Retain customer’s SIMMs. 5 Replace SIMMs. See Hardware/Memory. 6 Replace power supply.
1 Verify that volume setting in the Control Panel is 1 or above. 2 Reset PRAM. 3 Replace speaker. 4 Replace logic board. Retain customer’s SIMMs.
(Continued)
Troubleshooting Symptom Charts/Miscellaneous
(Continued)
- 14
Miscellaneous
Clock not running 1 Replace battery. See “Battery Verification” in Additional
Procedures. 2 Reset PRAM. 3 Replace logic board. Retain customer’s SIMMs.
System seems to boot; then message “Finder is old version” appears
System restarts itself Set the locking power switch on the rear of the computer to the
1 Clear parameter RAM. System 7: Hold down <Command>
<Option> <P> <R> during startup but before “Welcome to
Macintosh” appears. System 6 and earlier: Hold down
<Command> <Option> <Shift> keys and select Control Panel
from Apple menu. 2 Replace logic board. Retain customer’s SIMMs.
unlocked (horizontal) position.
(Continued)
Troubleshooting Symptom Charts/Error Chords - 15

Error Chords

Error chord sounds during startup sequence
1 Perform SIMM verification on customer’s logic board. 2 Replace logic board. Retain customer’s SIMMs.
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T ak e Apart

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Take Apart Cover - 1

Cover

No preliminary steps are required before you begin this procedure.
Push down on the small tabs with your thumbs and at the same time lift up on the large tabs with your forefingers. (The cover may make a loud snap.)
Take Apart Fan - 2
Fan
Before you begin, remove the following:
• Cover
Fan
• Expansion card
Caution:
precautions in Bulletins/ Safety.
Review the ESD
Take Apart Fan - 3
Place your thumbs under the fan and using some force pull up until the fan snaps free.
Take Apart Power Supply - 4

Power Supply

Before you begin, remove the following:
Power Supply
• Cover
• Expansion card
• Fan
Caution:
precautions in Bulletins/ Safety.
Review the ESD
Take Apart Power Supply - 5
1 Press the two metal tabs
near the rear of the power supply and lift the
Metal Tabs
power supply about 1/2 inch.
2 Pull the silver-colored
tab toward the floppy
Silver-Colored Tab
drive and at the same time lift the power supply out of the case.
Take Apart Hard Drive - 6

Hard Drive

Before you begin, remove the cover.
Hard Drive
Caution:
precautions in Bulletins/ Safety.
Review the ESD
Take Apart Hard Drive - 7
1 Disconnect the hard
drive power cable and
Hard Drive
Power Cable
Hard Drive Data Cable
hard drive data cable from the logic board.
Take Apart Hard Drive - 8
2 Release the two tabs and
lift the drive (along with its carrier) out of the computer.
Replacement Note:
information on removing the hard drive from the carrier and returning drives, cables, and carriers to Apple, refer to Additional Procedures in the Hard Drives manual.
For
Take Apart Floppy Drive - 9

Floppy Drive

Before you begin, remove the cover.
Floppy Drive
Caution:
precautions in Bulletins/ Safety.
Review the ESD
Take Apart Floppy Drive - 10
1 Disconnect the floppy
drive cable from the
Floppy Drive Cable
logic board.
2 Release the two tabs and
lift the floppy drive out of the computer.
Replacement Note:
Apple recommends using dust shields on 1.4 MB SuperDrives in Macintosh IIsi computers. All 1.4 MB replacement drives ship with the dust shield already installed.
Take Apart Floppy Drive - 11
If you plan to install a dust shield on the current drive, you must first clean the drive.
Take Apart Logic Board - 12

Logic Board

Before you begin, remove the following:
Logic Board
• Cover
• Adapter card
• Fan
• Power supply
Caution:
precautions in Bulletins/ Safety.
Review the ESD
Take Apart Logic Board - 13
1 Disconnect these cable
connectors from the logic board:
• Hard drive power cable
• Hard drive data cable
Hard Drive Power Cable
Hard Drive Data Cable
Floppy Drive Cable
• Floppy drive cable
Take Apart Logic Board - 14
2 With the rear of the case
facing you, release the two tabs with your forefingers and at the
120-Pin Connector
same time push on the 120-pin connector with your right thumb.
Release Tab
3 Slide the logic board
toward the front of the case until the board stops.
Release Tab
Take Apart Logic Board - 15
4
Caution:
Be sure the
power on/off button
J20 Connector (underneath)
clears the rear panel before you lift the logic board out of the case. While lifting the board, do not touch connector
J19 Connector
J19 or J20. (The oil from your skin harms the connectors.)
Gently lift the board out of the case.
Power On/Off Button
Take Apart Logic Board - 16
Replacement Note:
the SIMMs from the defective logic board and install them on the replacement logic board.
Remove
Take Apart Speaker - 17

Speaker

Before you begin, remove the following:
• Cover
• Adapter card
• Fan
• Power supply
• Hard drive
• Logic board
Speaker
Take Apart Speaker - 18
1 Push the LED out of the
holder.
2 Carefully remove the
LED cables from the two cable holders.
LED Cables
Cable Holders
LED
LED Holder
Take Apart Speaker - 19
3 Release the four clips
and lift the speaker out of the case.
Clip
Clip
ClipClip
Replacement Note:
When you replace the speaker and logic board, make sure the metal connector fingers of the speaker contact the metal fingers on the underside of the logic board.
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Upgrades

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Upgrades Adapter/030 Direct Slot Card - 1
Adapter/030
Slot Card
030 Adapter Card
Plastic Bracket030 Direct
Direct Slot Card
Before you begin, remove the cover.
Caution:
precautions in Bulletins/ Safety.
Note:
procedure explains how to remove the 030 adapter card, 030 direct slot card, and plastic bracket.
Review the ESD
The following
Upgrades Adapter/030 Direct Slot Card - 2
1 Pull straight up on the
030 Direct Slot Card030 Adapter Card
adapter card and carefully remove it and the direct slot card from the logic board.
Upgrades Adapter/030 Direct Slot Card - 3
2 If you are replacing the
direct slot card, place the adapter card on a flat surface, and carefully pull the direct slot card
030 Direct Slot Card
Connector
030 Adapter Card
from the adapter card connector.
Upgrades Adapter/030 Direct Slot Card - 4
3 To remove the plastic
bracket, press on the latch with a screwdriver and lift the bracket from the power supply.
Latch
Replacement Note:
If you are replacing the direct slot card, retain the plastic bracket and
Plastic Bracket
use it with the replacement card.
Upgrades Adapter/NuBus Card - 5
Adapter/NuBus
NuBus Card
Card
Before you begin, remove the cover.
NuBus Adapter Card
Caution:
precautions in Bulletins/ Safety.
Review the ESD
Upgrades Adapter/NuBus Card - 6
Access
Port
Metal Bracket
NuBus
Adapter Card
NuBus Card
1 Remove the screws that
secure the NuBus adapter card to the access port.
2 Pull straight up on the
metal bracket and remove the bracket, NuBus card, and adapter card from the computer.
Upgrades Adapter/NuBus Card - 7
3 If you are replacing the
NuBus card, place the
NuBus Card
adapter card on a flat surface, and carefully pull the NuBus card from the adapter card connector.
Metal Bracket
NuBus Adapter Card
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Additional Procedures

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Additional Procedures Battery Verification - 1

Battery Verification

Before you begin, remove
Lithium Battery
the cover.
Caution:
precautions in Bulletins/ Safety.
Warning:
discarded improperly, the lithium battery in the Macintosh IIsi could explode. Review battery-handling and disposal instructions in Bulletins/Safety.
Review the ESD
If handled or
Additional Procedures Battery Verification - 2
1 Set the voltmeter to the
10 volts DC scale.
2 Hold the positive probe
of the voltmeter to the
Negative Probe
positive end of the battery and the negative probe to the negative
Positive Probe
end of the battery.
3 If the battery voltage is
below 3.0 volts, replace the battery. Refer to “Battery Replacement” in this chapter.
Additional Procedures Battery Replacement - 3

Battery Replacement

Before you begin, remove
Lithium Battery
the following:
• Cover
• Expansion cards
±
Warning:
discarded improperly, the lithium battery in the Macintosh IIsi could explode. Review battery-handling and disposal instructions in Bulletins/Safety.
If handled or
Additional Procedures Battery Replacement - 4
1 Using a small flat-blade
screwdriver, pry open the latch at the end of the holder and lift off the cover.
Additional Procedures Battery Replacement - 5
2 Grasp the battery and
remove it from the holder.
3 Return the battery to
Apple for proper disposal. For battery packaging and labeling instructions, refer to the safety information in Bulletins/Safety.
Replacement Caution:
Match the battery end marked “+” to the “+” on the battery holder.
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Exploded V ie w
Macintosh IIsi
Exploded View 1

Exploded View

Top Case 630-5804
Fan
Assembly
810-6030
Power Supply 661-1616
Adaptor Card and Bracket 815-6246
Hard
Drive
Data
Cable
591-0026
Hard
Drive
Power
Cable
591-0027
Hard
Drive
Carrier
805-0980
444-6104
Hard Drive 661-0216 (40 MB)
Logic Board 661-1615
Internal Floppy Drive Cable 591-0025
Floppy Drive Carrier 805-0961
Floppy Drive 661-0474
844-0018
Bottom Case 810-6032
865-0024
Speaker/ LED Assembly 810-6031
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