ANALOG DEVICES AD694 Service Manual

a
4–20 mA Transmitter
FEATURES 4–20 mA, 0–20 mA Output Ranges Precalibrated Input Ranges: 0 V to 2 V, 0 V to 10 V Precision Voltage Reference Programmable to 2.000 V or 10.000 V Single or Dual Supply Operation Wide Power Supply Range: 4.5 V to 36 V Wide Output Compliance Input Buffer Amplifier Open-Loop Alarm Optional External Pass Transistor to Reduce Self-Heating Errors
0.002% Typ Nonlinearity

PRODUCT DESCRIPTION

The AD694 is a monolithic current transmitter that accepts high level signal inputs to drive a standard 4–20 mA current loop for the control of valves, actuators, and other devices com­monly used in process control. The input signal is buffered by an input amplifier that can be used to scale the input signal or buffer the output from a current mode DAC. Precalibrated in­put spans of 0 V to 2 V and 0 V to 10 V are selected by simple pin strapping; other spans may be programmed with external resistors.
The output stage compliance extends to within 2 V of V its special design allows the output voltage to extend below common in dual supply operation. An alarm warns of an open 4–20 mA loop or noncompliance of the output stage.
Active laser trimming of the AD694’s thin film resistors results in high levels of accuracy without the need for additional adjust­ments and calibration. An external pass transistor may be used with the AD694 to off-load power dissipation, extending the temperature range of operation.
The AD694 is the ideal building block for systems requiring noise immune 4–20 mA signal transmission to operate valves, actuators, and other control devices, as well as for the transmis­sion of process parameters such as pressure, temperature, or flow. It is recommended as a replacement for discrete designs in a variety of applications in industrial process control, factory automation, and system monitoring.
The AD694 is available in hermetically sealed, 16-pin CERDIP and plastic SOIC, specified over the –40°C to +85°C industrial temperature range, and in a 16-pin plastic DIP, specified over the 0°C to +70°C temperature range.
*Protected by U.S. Patents: 30,586; 4,250,445; 4,857,862.
and
S

FUNCTIONAL BLOCK DIAGRAM

PRODUCT HIGHLIGHTS

1. The AD694 is a complete voltage in to 4–20 mA out current transmitter.
2. Pin programmable input ranges are precalibrated at 0 V to 2 V and 0 V to 10 V.
3. The input amplifier may be configured to buffer and scale the input voltage, or to serve as an output amplifier for current
output DACs.
4. The output voltage compliance extends to within 2 V of the positive supply and below common. When operated with a
5 V supply, the output voltage compliance extends 30 V be­low common.
5. The AD694 interfaces directly to 8-, 10-, and 12-bit single supply CMOS and bipolar DACs.
6. The 4 mA zero current may be switched on and off with a TTL control pin, allowing 0–20 mA operation.
7. An open collector alarm warns of loop failure due to open wires or noncompliance of the output stage.
8. A monitored output is provided to drive an external pass transistor. The feature off-loads power dissipation to extend
the temperature range of operation and minimize self-heating error.
REV. B
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781/329-4700 www.analog.com Fax: 781/326-8703 © Analog Devices, Inc., 2002
AD694–SPECIFICATIONS
(@ +25C, RL = 250 , and VS = +24 V, unless otherwise noted.)
Model AD694JN/AQ/AR AD694BQ/BR
Min Typ Max Min Typ Max Unit
INPUT CHARACTERISTICS
Input Voltage Range –0.2 V
–2.0 V VS –2.5 V –0.2 VS –2.0 V VS –2.5 V V
S
Input Bias Current
Either Input, T Offset Current, T
MIN
to T
MIN
MAX
to T
MAX
1.5 5 1.5 5 nA ± 0.1 1 ± 0.1 1 nA
Offset Current Drift ± 1.0 ± 5.0 ± 1.0 ± 5.0 pA/°C
Input Impedance 5 5 M
OUTPUT CHARACTERISTICS
Operating Current Range 0 23 0 23 mA Specified Performance 4 20 4 20 mA Output Voltage Compliance V
–36 V VS –2 V VS –36 V VS 2 V V
S
Output Impedance, 4–20 mA 40.0 50.0 40.0 50.0 M Current Limit (@ 2 × FS Overdrive 24 44 24 44 mA Slew Rate 1.3 1.3 mA/µs
SPAN AND ZERO ACCURACY
4 mA Offset Error @ 0 V Input
1
2
Error from 4.000 mA, 4 mA On ± 10 20 ± 5 10 µA Error from 0.000 mA, 4 mA Off 0 +10 +20 0+5+10 µA T
MIN
to T
MAX
± 10 40 ± 5 20 µA
vs. Supply (2 V Span/10 V Span) 0.3/0.05 0.8/0.4 0.3/0.05 0.8/0.4 µA/V Trim Range, 4 mA Zero 2.0 4.8 2.0 4.8 mA
Span
Nominal Transfer Function
Input FS = 2 V 8.0 8.0 mA/V Input FS = 10 V 1.6 1.6 mA/V
Transfer Function Error from Nom,
Input FS = 2 V, 10 V ± 0.1 0.3 ± 0.05 0.15 % of Span
to T
T
MIN
vs. Supply ± 0.001 0.005 ± 0.001 0.005 % of Span/V Nonlinearity
MAX
3
± 0.002 ± 0.005 ± 0.001 0.0025 % of Span/°C
± 0.005 0.015 ± 0.001 0.005 % of Span
4 mA On: Max Pin 9 Voltage 0.8 0.8 V 4 mA Off: Min Pin 9 Voltage 3.0 2.5 3.0 2.5 V
VOLTAGE REFERENCE
Output Voltage: 10 V Reference 9.960 10.000 10.040 9.980 10.000 10.020 V Output Voltage: 2 V Reference 1.992 2.000 2.008 1.996 2.000 2.004 V
to T
T
MIN
vs. Load, V vs. Supply, V
4
MAX
= 2 V, 10 V 0.15 0.50 0.15 0.50 mV/mA
REF
= 2 V, 10 V ±0.001 0.005 ±0.001 0.005 %/V
REF
30 50 20 30 ppm/°C
Output Current
Source 5 5mA Sink 0.2 0.2 mA
ALARM CHARACTERISTICS
V
@ 2.5 mA 0.35 0.35 V
CE(SAT)
Leakage Current 1 1 µA Alarm Pin Current (Pin 10) 20 20 mA
POWER REQUIREMENTS
Specified Performance 24 24 V Operating Range
2 V FS, V 2 V, 10 V FS, V
= 2 V 4.5 36 4.5 36 V
REF
= 2 V, 10 V 12.5 36 12.5 36 V
REF
Quiescent Current, 4 mA Off 1.5 2.0 1.5 2.0 mA
TEMPERATURE RANGE
Specified Performance
5
AD694AQ/BQ/AR/BR –40 +85 –40 +85 °C AD694JN 0 +70 0 +70 °C
Operating AD694AQ/BQ/AR/BR –55 +125 –55 +125 °C
AD694JN –40 +85 –40 +85 °C
–2–
REV. B
AD694
Model AD694JN/AQ/AR AD694BQ/BR
Min Typ Max Min Typ Max Unit
BUFFER AMPLIFIER
Input Offset Voltage
Initial Offset ± 150 500 ± 50 500 µV T
to T
MIN
MAX
vs. Supply 80 90 80 90 dB vs. Common Mode 80 90 80 90 dB Trim Range 2.5 ± 4.0 2.5 ± 4.0 mV
Frequency Response
Unity Gain, Small Signal 300 300 kHz
Input Voltage Noise (0.1 Hz to 10 Hz) 2 2 µV p-p Open-Loop Gain
V
= +10 V, RL 10 k 50 50 V/mV
O
Output Voltage @ Pin 1, FB
Minimum Output Voltage 1.0 10 1.0 10 mV Maximum Output Voltage VS –2.5 V VS–2 V VS –2.5 V VS –2 V V
NOTES
1
The single supply op amps of the AD694, lacking pull down current, may not reach 0.000 V at their outputs. For this reason, span, offset, and nonlinearity are specified with the input amplifiers operating in their linear range. The input voltage used for the tests is 5 mV to 2 V and 5 mV to 10 V for the two precalibrated input ranges. Span and zero accuracy are tested with the buffer amplifier configured as a follower.
2
Offset at 4 mA out and 0 mA out are extrapolated to 0.000 V input from measurements made at 5 mV and at full scale. See Note 1.
3
Nonlinearity is specified as the maximum deviation of the output, as a % of span, from a straight line drawn through the endpoints of the transfer function.
4
Voltage reference drift guaranteed by the Box Method. The voltage reference output over temperature will fall inside of a box whose length is determined by the temperature range and whose height is determined by the maximum temperature coefficient multiplied by the temperature span in degrees C.
5
Devices tested at these temperatures with a pass transistor. Allowable temperature range of operation is dependent upon internal power dissipation. Absolute maximum junction and case temperature should not be exceeded. See section: “Power Dissipation Considerations.”
6
Buffer amplifier specs for reference. Buffer amplifier offset and drift already included in Span and Zero accuracy specs above.
Specifications subject to change without notice. Specifications shown in boldface are tested on all production units at final electrical test. Results from those tests are used to calculate outgoing quality levels. All min and max specifications are guaranteed, although only those shown in boldface are tested on all production units.
6
± 2 ± 3 ± 2 ± 3 µV/°C
1

ABSOLUTE MAXIMUM RATINGS

Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 V
V
to I
S
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 V
OUT
Input Voltage, (Either Input Pin 2 or 3) . . . . . –0.3 V to +36 V
Reference Short Circuit to Common . . . . . . . . . . . . Indefinite
Alarm Voltage, Pin 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 V
4 mA Adj, Pin 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 V
4 mA On/Off, Pin 9 . . . . . . . . . . . . . . . . . . . . . . . . 0 V to 36 V
Storage Temperature Range
AD694Q . . . . . . . . . . . . . . . . . . . . . . . . . .–65°C to +150°C
AD694N, R . . . . . . . . . . . . . . . . . . . . . . . .–65°C to +125°C
Lead Temperature, 10 sec Soldering . . . . . . . . . . . . . . . 300°C
Maximum Junction Temperature . . . . . . . . . . . . . . . . . 150°C
Maximum Case Temperature
Plastic Package (N, R) . . . . . . . . . . . . . . . . . . . . . . . . 125°C
Cerdip Package (Q) . . . . . . . . . . . . . . . . . . . . . . . . . . 125°C
No pin, other than I permitted to become more positive than V
(11) and ± Sig (2), (3) as noted, may be permitted to become more negative than Com (5). No pin may be
OUT
(13).
S

PIN CONFIGURATION (N, R, Q PACKAGE)

Transistor Count: . . . . . . . . . . . . . . . . . . . . .75 Active Devices
Substrate Connection: . . . . . . . . . . . . . . . . . . . . to Com, Pin 5
Thermal Characteristics:
Plastic (N) Package: θ
Cerdip (Q) Package: θ
Plastic (R) Package: θ
= 50°C/Watt
JC
θ
(Still Air) = 85°C/Watt
CA
= 30°C/Watt
JC
(Still Air) = 70°C/Watt
θ
CA
= 27°C/Watt
JC
θ
(Still Air) = 73°C/Watt
CA
ESD Susceptibility
All pins are rated for a minimum of 4000 V protection, except for Pins 2, 3 and 9 which are rated to survive a minimum of 1500 V. ESD testing conforms to Human Body Model. Always practice ESD prevention.

ORDERING GUIDE

Temperature Package
Model Range Option*
AD694JN 0°C to 70°C N-16 AD694AQ –40°C to +85°CQ-16 AD694AR –40°C to +85°C R-16 AD694BQ –40°C to +85°CQ-16 AD694BR –40°C to +85°C R-16
*N = Plastic DIP; Q = CERDIP, R = SOIC
REV. B
–3–
AD694
Typical Minimum Supply Voltage vs. Temperature for 2 V and 10 V Full Scale

FUNCTIONAL DESCRIPTION

The operation of the AD694 can best be understood by dividing the circuit into three functional parts (see Figure 1). First, a single supply input amplifier buffers the high level, single-ended input signal. The buffer amplifier drives the second section, a voltage to current (V/I) converter, that makes a 0 to 16 mA sig­nal dependent current.
Figure 1. Functional Block Diagram
The third section, a voltage reference and offset generator, is re­sponsible for providing the 4 mA offset current signal.
Maximum RL vs. Supply Voltage
Voltage Reference Power Supply Rejection
I
: Voltage Compliance vs. Temperature
OUT

BUFFER AMPLIFIER

The buffer amplifier is a single supply amplifier that may be used as a unity gain buffer, an output amplifier for a current output DAC, or as a gain block to amplify low level signals. The amplifier’s PNP input stage has a common-mode range that ex­tends from a few hundred mV below ground to within 2.5 V of
. The Class A output of the amplifier appears at Pin 1 (FB).
V
S
The output range extends from about 1 mV above common to within 2.5 V of V
when the amplifier is operated as a follower.
S
The amplifier can source a maximum load of 5 k, but can sink only as much as its internal 10 kpulldown resistor allows.

V/I CONVERTER

The ground referenced, input signal from the buffer amplifier is converted to a 0 to 0.8 mA current by A2 and level shifted to the positive supply. A current mirror then multiplies this signal by a factor of 20 to make the signal current of 0 to 16 mA. This technique allows the output stage to drive a load to within 2 V of the positive supply (V
). Amplifier A2 forces the voltage at
S
Pin 1 across resistors R1 and R2 by driving the Darlington tran­sistor, Q2. The high gain Darlington transmits the resistor cur­rent to its collector and to R3 (900 ). A3 forces the level shifted signal across the 45 resistor to get a current gain of 20. The transfer function of the V/I stage is therefore:
IVR1R2
+
OUT PIN1
20 /
()
resulting in a 0-16 mA output swing for a 0–10 V input. Tying Pin 4 (2 V FS) to ground shorts out R2 and results in a 2 V full-scale input for a 16 mA output span.
The output stage of the V/I converter is of a unique design that allows the I
pin to drive a load below the common (sub-
OUT
strate) potential of the device. The output transistor can always drive a load to a point 36 V below the positive supply (V
–4–
). An
S
REV. B
AD694
optional NPN pass transistor can be added to transfer most of the power dissipation off-chip, to extend the temperature range of operation.
The output stage is current-limited at approximately 38 mA to protect the output from an overdrive at its inputs. The V/I will allow linear operation to approximately 24 mA. The V/I con­verter also has an open collector alarm (Pin 10) which warns of open-circuit condition at the I output to a voltage greater than V

4 mA OFFSET GENERATOR

pin or of attempts to drive the
OUT
– 2 V.
S
This circuit converts a constant voltage from the voltage reference to a constant current of approximately 200 µA. This current is summed with the signal current at Pin 14 (BW Adjust), to result in a constant 4 mA offset current at I
OUT
. The 4 mA Adj (Pin 6) allows the offset current to be adjusted to any current in the range of 2 mA to 4.8 mA. Pin 9 (4 mA On/Off) can shut off the offset current completely if it is lifted to 3.0 V or more, allowing 0 to 20 mA operation of the AD694. In normal 4–20 mA operation, Pin 9 is connected to ground.

VOLTAGE REFERENCE

A 2 V or 10 V voltage reference is available for user applications, selectable by pin-strapping. The 10 V option is available for supply voltages greater than 12.5 V, the 2 V output is available over the whole 4.5 V to 36 V power supply range. The reference can source up to 5 mA for user applications. A boost transistor can be added to increase the current drive capability of the 2 V mode.

APPLYING THE AD694

The AD694 can easily be connected for either dual or single supply operation, to operate from supplies as low as 4.5 V and as high as 36 V. The following sections describe the different connection configurations, as well as adjustment methods. Table I shows possible connection options.
Table I. Precalibrated Ranges for the AD694
I
nput Output Voltage Min
Range Range Reference V
0–2 V 4–20 mA 2 V 4.5 V Pin 5 Pin 5 Pin 7 0–10 V 4–20 mA 2 V 12.5 V Pin 5 Open Pin 7 0–2.5 V 0–20 mA 2 V 5.0 V 3 V Pin 5 Pin 7 0–12.5 V 0–20 mA 2 V 15.0 V 3 V Open Pin 7 0–2 V 4–20 mA 10 V 12.5 V Pin 5 Pin 5 Open 0–10 V 4–20 mA 10 V 12.5 V Pin 5 Open Open 0–2.5 V 0–20 mA 10 V 12.5 V 3 V Pin 5 Open 0–12.5 V 0–20 mA 10 V 15.0 V 3 V Open Open

BASIC CONNECTIONS: 12.5 V SINGLE-SUPPLY OPERATION WITH 10 V FS

Pin 9 Pin 4 Pin 8
S
Figure 2 shows the minimal connections required for basic operation with a 12.5 V power supply, 10 V input span, 4–20 mA output span, and a 10 V voltage reference. The buffer amplifier is connected as a voltage follower to drive the V/I converter by connecting FB (Pin 1) to –Sig (Pin 2). 4 mA On/ Off (Pin 9) is tied to ground (Pin 5) to enable the 4 mA offset current. The AD694 can drive a maximum load R
= [VS – 2 V]
L
/20 mA, thus the maximum load with a 12.5 V supply is 525 Ω.

SELECTING A 2 V FULL-SCALE INPUT

The 2 V full-scale option is selected by shorting Pin 4 (2 V FS) to Pin 5 (Common). The connection should be as short as pos­sible; any parasitic resistance will affect the precalibrated span accuracy.

SELECTING THE 2 V VOLTAGE REFERENCE

The voltage reference is set to a 2 V output by shorting Pin 7 to Pin 8 (10 V Force to 2 V Sense). If desired, the 2 V reference can be set up for remote force and sense connection. Keep in mind that the 2 V Sense line carries a constant current of 100 µA that could cause an offset error over long wire runs. The 2 V reference option can be used with all supply voltages greater than 4.5 V.
REV. B
Figure 2. Minimal Connections for 0 V to 10 V Single-Ended Input, 4–20 mA Output, 10 V Reference Output
–5–
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