amada 255 Installation Guide

Vipros 255 Wit h Fanuc 18P Control User Pre-installation Guide ©Amada America Inc.

Vipros 255 With Fanuc 18P Control

User Pre-installation Guide

Amada America I nc.

7025 Firestone Blvd. Buena Park CA. 90621 Phone: (714) 739 2111

Fax.: (714) 739 4099

Email info@amada.com

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Vipros 255 Wit h Fanuc 18P Control User Pre-installation Guide ©Amada America Inc.

Warning

! Qualified personnel must complete all work. ! Do not apply power to the Vipros 255 until an A.E.S.I. (Amada Engineering and Service

Incorporated) Engineer is present and has instructed you to do so.

! Considerable effort has been made to ensure that this manual is free of inaccuracies and

omissions. However, as we are constantly improving our product, some of the data contained herein may be out of date. Please check our Internet site, http://www.amada.com, for the latest release of this document.

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Vipros 255 Wit h Fanuc 18P Control User Pre-installation Guide ©Amada America Inc.

Contents

Introduction .................................................................................................................................................................................... 5

Motion Package Specifications...................................................................................................................................................... 6

Punching System Specifications.................................................................................................................................................... 7

31 Station - 3 Auto-Index Turret Configuration.......................................................................................................................... 8

B-Size Auto-Index...................................................................................................................................................................... 9

C Size Auto Index.................................................................................................................................................................... 10

CNC Controller............................................................................................................................................................................. 11

Hydraulic Systems Specifications ................................................................................................................................................ 12

Power Hydraulic Numerical Control......................................................................................................................................... 12

Hydraulic Power Unit ............................................................................................................................................................... 12

Electrical Supply Requirements ................................................................................................................................................... 13

Optional Equipment................................................................................................................................................................. 13

Installing the Electrical Power Supply...................................................................................................................................... 14

Pneumatic Supply Requirements................................................................................................................................................. 15

Optional Equipment................................................................................................................................................................. 15

Installing the Pneumatic Supply............................................................................................................................................... 15

Planning the Location of the Vipros 255 ...................................................................................................................................... 16

Lifting the Machine................................................................................................................................................................... 16

Plan View - Vipros 255............................................................................................................................................................. 17

Plan View - Vipros 255 (shown with optional V255hs Conveyor)............................................................................................. 18

Plan View - Vipros 255 (shown with optional V255hs Conveyor and MP1225 Loader)........................................................... 19

End View - Vipros 255 ............................................................................................................................................................. 20

Elevation View - Vipros 255..................................................................................................................................................... 21

Chiller........................................................................................................................................................................................... 22

Chiller Placement..................................................................................................................................................................... 23

Connections............................................................................................................................................................................. 24

Foundation Requirements............................................................................................................................................................ 25

Foundation Anchoring Procedure............................................................................................................................................ 26

Foundation J-bolt Detail........................................................................................................................................................... 26

Plan View - Vipros 255 Foundation.......................................................................................................................................... 27

Elevation View - Vipros 255 Foundation.................................................................................................................................. 27

Vipros 255 Anchoring Requirements............................................................................................................................................ 28

Floor J-bolt Mounting Hole Detail (saw cut hole) ..................................................................................................................... 28

Plan View - Floor J-bolt Mounting Hole (saw cut hole)............................................................................................................ 28

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Vipros 255 Wit h Fanuc 18P Control User Pre-installation Guide ©Amada America Inc.

Alternative Floor J-bolt Mounting Hole Detail (Core Drill)......................................................................................................... 29

Plan View - Alternative J-bolt Mounting Method (Core Drill).................................................................................................... 29

Floor / Foundation J-bolt Mounting Procedure......................................................................................................................... 30

Alternative Anchoring Method (Drilled Hole with Anchor Rod and Adhesive).......................................................................... 32

Plan View - Alternative Floor Bolt Mounting Method (Drilled Hole with Anchor Rod and Adhesive)....................................... 32

Drilled Hole with Anchor Rod and Adhesive Mounting Procedure........................................................................................... 33

Removing the Protective Coating................................................................................................................................................. 35

Machine Leveling......................................................................................................................................................................... 36

Rocking Test............................................................................................................................................................................ 36

Floor Condition: Crowned........................................................................................................................................................ 37

Floor Condition: Slope............................................................................................................................................................. 38

Leveling Procedure.................................................................................................................................................................. 39

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Vipros 255 Wit h Fanuc 18P Control User Pre-installation Guide ©Amada America Inc.

Introduction

This manual describes the tasks that the purchaser of a Vipros 255 must complete before calling A.E.S.I. (Amada Engineering and Service Incorporated) to complete the installation and operator training.

An overview of the preparations is as follows:

" Plan the location of the Vipros 255 in the shop, taking into account all of the optional equipment involved and the Safety /

Maintenance areas indicated on the floor plan. See page 16, Planning the Location of the Vipros 255, for details.

" Prepare the Vipros 255 foundation as required. See page 25, Foundation Requirements, for details. " Uncrate the Vipros 255 and SBC EX3.0 chiller and place them on the floor, do not fill the anchor-bolt holes (if used) until

after A.E.S.I. completes the initial installation.

" Install the electrical supply. See page 13, Electrical Supply Requirements, for details. " Install the pneumatic supply. See page 15, Pneumatic Supply Requirements, for details. " Remove the protective coating from the surface of the machine. See page 35, Removing the Protective Coating, for details.

Note: It is the purchaser’s responsibility to install any safety devices to ensure operator safety.

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Vipros 255 Wit h Fanuc 18P Control User Pre-installation Guide ©Amada America Inc.

Motion Package Specifications

Travel Method X and Y axes work piece movement Control Method X, Y, T & C Drive Motors Fanuc AC Servo (X, Y, T, C) Maximum Sheet Size 50.0" (Y) x 100.0" (X) with one repositioning cycle Maximum Sheet Thickness 0.250" with Ball Transfer Table

10 gage (0.135”) with Brush Transfer Table

Maximum Material Weight 220 lb.(F4), 110 lb. (F1) with Ball Transfer Table

110 lb.(F4), 110 lb. (F1) with Brush Transfer Table Maximum Axis Travel 50.0" (X) x 50.0" (Y) Max. Linear Table Speed 2559 IPM (X), 1968 IPM (Y), Punching Accuracy ±0.0027" (standard),

±0.002" (high accuracy mode) Positioning Accuracy ±0.0014" Repeatability ±0.0006"

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Vipros 255 Wit h Fanuc 18P Control User Pre-installation Guide ©Amada America Inc.

Punching System Specifications

Press Capacity 22 Tons Press Stroke 1.575" Stroke Rate (X/Y) Pitch Stroke Stroke Rate

0.079" 0.098" 1000 (X only)

0.079" 0.118" 720/510

0.079" 0.236" 545/470

0.315" 0.315" 410/380

1.000" 0.315" 340/280 Maximum Hole Diameter 3.5" Tool Type Amada Thick Turret Turret Rotation Speed 35 RPM Turret Capacity 31 Stations (3 auto-index) Feed Clearance 0.787"

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Vipros 255 Wit h Fanuc 18P Control User Pre-installation Guide ©Amada America Inc.

31 Station - 3 Auto-Index Turret Configuration

Turret used in the following Models

313

311

212

210

A/I

309

214

208

307

315

206

216

204

305

317

303

218

740mm Disk

31 Station

3 Auto Index

202

201

219

320

221

230

331

322

223

329

324

326

225

227

A/I

228

A/I

Auto Index

Vipros 255, Vipros 2510 King

Maximum

Size Round

Number of

Stations

(keyed)

½" (12.7mm)

1¼" (31.7mm)

2" (50.8mm)

3½" (88.9mm)

D B

1¼" (31.7mm)

2" (50.8mm)

19 (8)

6 (6) 1 (1) 2 (2) 2 (2) 1 (1)

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B-Size Auto-Index

Care must be used when installing or ordering special shape punches and dies for use in the Vipros 255 B-Size Auto-Index station as the station is not keyed in the standard 00 position.

All existing punches and dies not keyed per this drawing must be loaded as the keying permits and compensated for in the G-code program.

New Punch Guides and Dies should be ordered keyed to orient the punch and die properly.

0˚

Punch

Guide

B-Size Auto-Index Upper Turret Punch Holder

0˚

Die

B-Size Auto-Index Die Holder Lower Turret

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C Size Auto Index

Care must be used when installing or ordering special shape punches and dies for use in the Vipros 255 C-Size Auto-Index station as the station is not keyed in the standard 00 position.

All existing punches and dies not keyed per this drawing must be loaded as the keying permits and compensated for in the G-code program.

New Punches, Guides and Dies should be ordered with keying to orient the punch and die properly.

0˚

Punch

Guide

Upper Turret C-Size Auto-Index Punch Holder

0˚

Die

Lower Turret C-Size Auto-Index Die Holder

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CNC Controller

Model Fanuc 18 (with PHNC) Control Function X, Y, T & C Input Method MDI, Floppy Disk Drive, DNC Minimum Command Unit 0.001" (X, Y) .010 (C) Minimum Travel Unit 0.001" (X, Y) .010 (C) Operating Modes Automatic, MDI & Manual Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self

Diagnostics

Interlock Displays Oil Temperature, Door Open

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Hydraulic Systems Specifications

Power Hydraulic Numerical Control

Ram Cycle Patterns 277 total

Punching 2 Nibbling 1 Forming 250 Marking 10 Knockouts 10 Slitting 4

Minimum Increment 0.01mm

Hydraulic Power Unit

Model Yuken Dual Operating Pressure 100 kgf cm² & 195 kgf cm² Oil Type Mobil DTE® Excel 46 (formerly called Mobil Hydraulic Oil NZ 46) Oil Capacity 40 Gallons

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Electrical Supply Requirements

Electrical Power Supply Vipros 255

SBC EX3.0 Chiller

The Chiller voltage must be specified when machine is ordered.

230 / 460 3ph ±10%, 22 kVA

56 amps @ 230 / 3 / 60 VAC* 28 amps @ 460 / 3 / 60 VAC*

230 or 460 3ph ±10%, 15 kVA

38 amps @ 230 / 3 / 60 VAC* 19 amps @ 460 / 3 / 60 VAC*

Optional Equipment

V255hs Conveyor 208 / 230 / 460 3ph ±10%, kVA

2.1 amps @ 208 / 3/ 60 VAC*

2.0 amps @ 230 / 3 / 60 VAC*

1.0 amps @ 460 / 3 /60 VAC*

MP1225 Loader 200 / 3 / 60 ±10%, 10 Kva

29 amps @ 200 / 3 / 60 VAC*

To operate at 230 / 460 VAC a step up transformer with the following service is required

26 amps @ 230 / 3 / 60 VAC* 13 amps @ 460 / 3 / 60 VAC*

*The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.

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+ 28 hidden pages

amada 255 Installation Guide

Specifications and Main Features

Frequently Asked Questions

User Manual