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Alfetta
User Manual
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Alfa Romeo Alfetta User Manual

Alfa Romeo Alfetta
table of contents
Alfetta..................................................................................................................................................................................................... 4
BODY............................................................................................................................................................................................ 4
LIGHTNING ........................................................................................................................................................................ 4
REPAIR PANELS................................................................................................................................................................ 5
ENGINE ........................................................................................................................................................................................ 6
V-BELTS.............................................................................................................................................................................. 6
ENGINE BLOCK................................................................................................................................................................. 7
ENGINE BLOCK........................................................................................................................................................ 7
PISTON/LINER .......................................................................................................................................................... 8
CON ROD/BEARING ................................................................................................................................................ 9
CRANKSHAFT......................................................................................................................................................... 10
ENGINE MOUNT..................................................................................................................................................... 11
FUEL SYSTEM ................................................................................................................................................................. 12
FUEL PUMP ............................................................................................................................................................. 12
FUEL MANAGEMENT .................................................................................................................................................... 13
INTAKE MANIFOLD.............................................................................................................................................. 13
ENGINE GASKETS .......................................................................................................................................................... 14
GASKETS ENGINE ................................................................................................................................................. 14
HEADGASKET SET................................................................................................................................................ 15
FULL SET................................................................................................................................................................. 16
COOLING SYSTEM ......................................................................................................................................................... 17
HOSES....................................................................................................................................................................... 17
RADIATOR............................................................................................................................................................... 18
THERMOSTAT ........................................................................................................................................................ 23
WATERPUMP.......................................................................................................................................................... 28
VALVE GEAR................................................................................................................................................................... 33
CAMSHAFT ............................................................................................................................................................. 33
TIMING CHAIN....................................................................................................................................................... 34
VALVE MECHANISM............................................................................................................................................ 35
FILTER........................................................................................................................................................................................ 36
FILTER............................................................................................................................................................................... 36
EXHAUST SYSTEM.................................................................................................................................................................. 37
1.6 ....................................................................................................................................................................................... 37
1.8 ....................................................................................................................................................................................... 38
2.0 ....................................................................................................................................................................................... 39
2.0 TD................................................................................................................................................................................. 40
2.4 TD................................................................................................................................................................................. 41
INTERIOR................................................................................................................................................................................... 42
CAR MAT.......................................................................................................................................................................... 42
DRIVETRAIN............................................................................................................................................................................. 43
DIFFERENTIAL................................................................................................................................................................ 43
DRIVESHAFT 1.6/1.8/2.0................................................................................................................................................. 44
GEAR MOUNT 1.6/1.8/2.0 ............................................................................................................................................... 45
CLUTCH SET 1.6/1.8/2.0/2.4/TD ..................................................................................................................................... 46
CLUTCH ACTUATION 1.6/1.8/2.0/2.4 TD ..................................................................................................................... 47
SIDE SHAFT 1.6/1.8/2.0 ................................................................................................................................................... 48
SUSPENSION............................................................................................................................................................................. 49
SPRINGS............................................................................................................................................................................ 49
SHOCK ABSORBER......................................................................................................................................................... 50
ATTACHMENT FRONT................................................................................................................................................... 51
ATTACHMENT REAR..................................................................................................................................................... 52
FRONT STABILISER ....................................................................................................................................................... 53
REAR STABILISER.......................................................................................................................................................... 54
WHEEL BEARING ........................................................................................................................................................... 55
STEERING.................................................................................................................................................................................. 56
STEERING PARTS ........................................................................................................................................................... 56
BRAKE........................................................................................................................................................................................ 57
FRONT BRAKE................................................................................................................................................................. 57
REAR BRAKE................................................................................................................................................................... 58
CALIPER............................................................................................................................................................................ 59
BRAKE SERVO/BRAKE MASTER CYL........................................................................................................................ 60
BRAKE VALVE................................................................................................................................................................ 61
BRAKE HOSES................................................................................................................................................................. 62
BRAKE CABLE................................................................................................................................................................. 63
ELECTRIC.................................................................................................................................................................................. 64
INTERIOR.......................................................................................................................................................................... 64
FUEL TANK SENDING UNIT......................................................................................................................................... 65
Zündschloss ........................................................................................................................................................................ 66
ENGINE ELECTRICAL SYSTEMS................................................................................................................................. 67
SENSORS/SWITCHES............................................................................................................................................. 67
DISTRIBUTOR......................................................................................................................................................... 68
IGNITION PARTS.................................................................................................................................................... 69
AGGREGATS........................................................................................................................................................... 70
WIPERS....................................................................................................................................................................................... 71
WIPERS.............................................................................................................................................................................. 71
LITERATURE............................................................................................................................................................................. 72
Alfetta > BODY > LIGHTNING
1 SW20816 OUTER HEADLAMP ALFETTA BERLINA 1974> RIGHT ALFETTA COUP•
ALL MODELS WITHOUT PARKING LIGHT
2 SW21816 OUTER HEADLAMP ALFETTA BERLINA 1974> RIGHT ALFETTA COUP•
ALL MODELS LEFT
4 SW23816 OE.60703450 HEAD LAMP ALFETTA BERLINA 1974> RIGHT ALFETTA
COUPE LEFT ALL MODELS
4 SW22816 HIGH-BEAM HEADLAMP GTV 116 right 70.78 EUR 5 16 009 1 0 INDICATOR LAMP FRONT GIULIA NUOVA 59.00 EUR 6 16 010 1 0 INDICATOR LAMP Giulia Nuova 19.50 EUR 7 BL60020 INDICATOR LAMP LEFT GTV6 (116) 2.SERIES *** 8 BL60021 INDICATOR LAMP RIGHT GTV6 (116) 2.SERIES *** 9 BL10161 LEFT FLASHER GLASS ALFETTA, GTV/6 2. SERIES 1980> 22.55 EUR
10 BL10160 RIGHT FLASHER GLASS ALFETTA, GTV/6 2. SERIES 1980> 22.55 EUR 11 ZBL17344 SIDE DIRECTION INDICATOR ALFETTA/GTV (116) >75 WITH CHROME
FRAME
12 ZBL17346 FRONT FENDER SIDE LAMP ALFETTA/GTV (116) YEAR 75>,SUD
SPRINT(901/2)
13 RL08101 REAR LAMP LEFT ALFETTA 1. series *** 14 RL08102 TAILLAMP ALFETTA RIGHT 1. SERIES *** 15 16 017 0 0 LICENSE PLATE LIGHT, std. 1970-82 33.50 EUR 16 16 140 3 0 SCREW INDICATOR LENSE yellow - SPIDER 2.70 EUR
70.78 EUR
70.78 EUR
70.78 EUR
29.70 EUR
***
4
Alfetta > BODY > REPAIR PANELS
1 RB04041 ROCKER PANEL LEFT ALFETTA 49.24 EUR 2 RB04042 ROCKER PANEL RIGHT ALFETTA 49.24 EUR 3 RB704272 REPAIR PANEL FRONT RIGHT ALFETTA 22.05 EUR 3 RB704271 REPAIR PANEL FRONT DOOR LEFT ALFETTA 22.05 EUR 5 RB704371 REPAIR PANEL REAR DOOR LEFT ALFETTA 22.05 EUR 6 RB704372 REPAIR PANEL REAR DOOR RIGHT ALFETTA 22.05 EUR 7 RB03591 WHEEL HOUSING ALFETTA REAR LEFT *** 8 RB03592 ALFETTA WHEELHOUSE REAR WING REPAIR PANEL,RIGHT *** 9 RB704031 CONNECTION PLATE LEFT ALFETTA ***
10 RB704032 ALFETTA REAR WING REPAIR PANEL RIGHT 17.85 EUR
5
Alfetta > ENGINE > V-BELTS
1 03 070 0 0 V-BELT 9.5X825 (SPIDER, GT) 8.70 EUR 1 KR10A1100V-BELT 9.5X100 ALFETTA,75,90 2.4 TD 9.95 EUR 2 KR13A1250V-BELT 12.5X1250 ALFETTA,GIULIETTA,GTV (116) 4 CYL.
CLIMACOMPRESSOR
17.39 EUR
6
Alfetta > ENGINE > ENGINE BLOCK > ENGINE BLOCK
1 03 228 0 0 1600 ENGINE MOUNT used Type 116 with oilfilter cartridge *** 1 03 232 0 0 2000 ENGINE MOUNT used type 116 with oilfilter cartridge 345.00 EUR 1 03 230 0 0 1800 ENGINE BLOCK USED TYPE 116 WITH OILFILTER CARTRIDGE 215.00 EUR 2 ML880721 OE. 60723675 ENGINE MOUNT LEFT 116 4-CYL. 49.00 EUR 3 ML875461 OE. 60521085 ENGINE MOUNT RIGHT 116 4-CYL. 49.00 EUR 4 03 143 0 0 STUD ENGINE GEARBOX Type 105/116 5.60 EUR 5 03 236 0 0 1600, 1750, 2000 (M 12) STUD ENGINE- CYLINDER HEAD Alfetta:
1.6,1.8,2.0
7 03 272 0 0 CONTROL CASING COVER, USED PLEASE INDICATE TYPE 59.30 EUR 8 03 165 0 0 DOWEL BOLT BLOCK-HEAD *** 9 03 198 0 0 OE. 10842220 DOWEL 1.59 EUR
10 03 166 0 0 DOWEL FOR OIL RING CYLINDERHEAD ***
29.90 EUR
7
Alfetta > ENGINE > ENGINE BLOCK > PISTON/LINER
1 03 210 0 0 PISTON + LINER SET 2000, ALFETTA MOTRONIC, 105 MODELS 2000
>1990
1 03 288 0 0 LINER FOR PISTON 1600 78mm 99.50 EUR 1 03 281 0 0 LINER 2000 84mm d. 89.90 EUR 1 03 002 0 0 PISTON + LINER SET 1600, 4 pieces 539.00 EUR 1 03 003 0 0 PISTON + LINER SET 1750 3002 001 4 pieces 539.00 EUR 1 03 004 0 0 PISTON + LINER SET 2000 3003 000 4 pieces 539.00 EUR 1 03 289 0 0 LINER 1750 80 mm d. 99.50 EUR 1 03 140 0 0 PISTON + LINER SET 2000 HIGH COMPRESSION (10.4:1) 3004 600 559.00 EUR 2 03 293 0 0 PISTON RING SET 2000 1.5/1.75/4mm (FOR 4 PISTONS) 141.50 EUR 2 03 091 0 0 PISTON RING SET 1600 1.5/1.75/4.0mm FOR 4 PISTONS) 141.50 EUR 2 03 092 0 0 PISTON RING SET 2000 1.5/1.75/4.5mm (FOR 4 PISTONS) 141.50 EUR 2 03 223 0 0 PISTON RING SET 1750 1.5/1.75/3.5mm (FOR 4 PISTONS) 141.50 EUR 2 03 224 0 0 PISTON RING SET 1750 1.5/1.75/4.0mm (FOR 4 PISTONS) 141.50 EUR 2 03 271 0 0 PISTON RING SET 1600 1.5/1.75/3.5mm (FOR 4 PISTONS) 141.50 EUR 3 03 088 0 0 LINER RUBBER SEAL 1600/1750 2.30 EUR 3 03 090 0 0 LINER RUBBER SEAL 2000 2.30 EUR
***
8
Alfetta > ENGINE > ENGINE BLOCK > CON ROD/BEARING
1 03 013 0 0 1600 CONNECTING ROD USED PLEASE ADVISE WEIGHT 59.00 EUR 1 03 014 0 0 1750 CONNECTING ROD USED PLEASE ADVISE WEIGHT 59.00 EUR 1 03 015 0 0 2000 CONNECTING ROD USED PLEASE ADVISE WEIGHT 59.00 EUR 1 03 286 0 0 DRIVING ROD SET 2000 238.00 EUR 2 03 112 0 0 1600 - 2000 BUSHING CONNECTING ROD 12.50 EUR 3 03 080 0 0 BIG END BEARINGS 1600-2000 0.40 50.00 EUR 3 03 018 0 0 BIG END BEARINGS STANDARD 48.00 EUR 3 03 020 0 0 BIG END BEARINGS,10 OVERSIZE 1600-2000 54.00 EUR 3 03 022 0 0 BIG END BEARINGS .20 O/SIZE (1600 - 2000) 59.00 EUR 3 03 078 0 0 BIG END BEARINGS 0.30 (1600 - 2000) 79.00 EUR 4 03 139 0 0 1600, 1750 LOCK TAB FOR ROD NUT 1.30 EUR 5 03 105 0 0 CONROD BOLT 2000 *** 6 03 108 0 0 1600, 2000 ROD NUT 4.25 EUR 7 03 103 0 0 BIG END BEARING BOLT KIT WITH NUT 1750,2000.ALSO APPLICABLE
FOR 1600
189.00 EUR
9
Alfetta > ENGINE > ENGINE BLOCK > CRANKSHAFT
1 02 022 0 0 OIL SEAL (35/50/10) CRANKSHAFT FRONT 7.95 EUR 2 02 023 0 0 OIL SEAL (82/105/12) CRANKSHAFT REAR 105 MODELS >1989,
ALFETTA, GIULIETTA, 75, 90, GTV (116), MONTREAL
3 03 011 0 0 1300 - 2000 MAIN BEARING 0.20 53.00 EUR 3 03 009 0 0 1300 - 2000 MAIN BEARING SET STD. 47.50 EUR 3 03 075 0 0 1300 - 2000 MAIN BEARING 0.30 71.40 EUR 3 03 076 0 0 MAIN BEARING 1300-2000 0.40 71.40 EUR 3 03 010 0 0 MAIN BEARINGS 1300 - 2000 0,10 OVERSIZE 53.00 EUR 4 03 081 0 0 OE. 60743567 THRUST WASHER STD. 18.00 EUR 5 03 270 0 0 LOCKING PLATE 1/2/3/4 main bearing set 1.70 EUR 6 03 149 0 0 LOCKING PLATE 5th Main Bearing 5th main bearing set 1.50 EUR 7 03 158 0 0 RUBBERBAND 5th MAIN BEARING *** 8 03 273 0 0 LOCKING PLATE SET main bearing set, cam shaft, pulley in front 19.50 EUR 9 03 096 0 0 CRANK SHAFT dowel plug 6,25 mm 1.95 EUR 9 03 095 0 0 CRANK SHAFT dowel plug 6 mm 1.95 EUR 9 03 115 0 0 Alustopfen Kurbelwelle 6mm kurz 6/7/12mm 1.95 EUR
10 03 097 0 0 TAB WASHER CRANKSHAFT/PULLEY 1300-2000 5.20 EUR 11 03 094 0 0 NUT FOR PULLEY 17.30 EUR
18.30 EUR
10
Alfetta > ENGINE > ENGINE BLOCK > ENGINE MOUNT
1 ML880721 OE. 60723675 ENGINE MOUNT LEFT 116 4-CYL. 49.00 EUR 2 ML875461 OE. 60521085 ENGINE MOUNT RIGHT 116 4-CYL. 49.00 EUR 3 GL2385 OE. 60522199 ENGINE MOUNT REAR 4 CYL. (62mm) 32.50 EUR
11
Alfetta > ENGINE > FUEL SYSTEM > FUEL PUMP
1 07 010 0 0 FUEL PUMP 1300 - 2000 105 carburetor model ALFETTA
(76-80)/GIULIETTA 1.3 (80-83) 75 1.6, 1.8, 2.0 (88-89)
2 KP3046 FUEL PUMP (116) CARB. 1980> 35.39 EUR 3 KP3107 FUEL PUMP 6,75,90,ALFETTA TD 80.33 EUR
35.85 EUR
12
Alfetta > ENGINE > FUEL MANAGEMENT > INTAKE MANIFOLD
1 02 016 0 0 INTAKE MANIFOLD GASKET CARBURETTOR MODELS 1600-2000 10.50 EUR 2 02 018 0 0 DOUBLE CARBURETOR MOUNT 40mm *** 3 02 017 0 0 SINGLE CARBURETTOR MOUNT 40mm 23.49 EUR 3 02 084 0 0 CARBURATOR MOUNT KIT (4 PCS) ALUMINIUM 40MM TYPE 105,115,116
UNTIL 05.1983
4 02 019 0 0 PAPER GASKET CARBURETTOR MOUNT 40mm 0.87 EUR 5 02 034 0 0 CARBURETOR MOUNT 45mm 52.37 EUR 6 02 077 0 0 PAPER GASKET CARBURETTOR MOUNT 45mm 1.95 EUR 7 02 079 0 0 SOLID CARBURETTOR MOUNTS ALUMINIUM 40mm 189.00 EUR 8 ANKD58501Ansaugbrückendichtung Alfetta/Giuli etta,GT/V (116),Spider'90,75,90
Vergaser Neuer Preis!!
9 ASG2384 DOUBLE INTAKE RUBBER 116 4 CYL. 06.83>, Spider 1.6 90-93 70.21 EUR
10 ASG2383 SINGLE INTAKE RUBBER 116 4 CYL. 06.83>, SPIDER 1.6 90-93 32.50 EUR 11 ASKD18080INFERIOR PAPER GASKET FOR INTAKE RUBBER 116 1.79 EUR
145.00 EUR
17.15 EUR
13
Alfetta > ENGINE > ENGINE GASKETS > GASKETS ENGINE
1 02 044 0 0 CYLINDER HEAD GASKET 1600 REINZ 41.50 EUR 2 02 045 0 0 CYLINDER HEAD GASKET 1750 REINZ ALFETTA, GIULIETTA, GTV (116),
75 1800 >1982
4 02 046 0 0 CYLINDER HEAD GASKET 2000 REINZ 55.50 EUR 5 02 075 0 0 COPPER CYLINDER HEAD GASKET 1750 *** 6 02 068 0 0 COPPER CYLINDER HEAD GASKET 2000 61.55 EUR 7 02 036 0 0 REINZ CAM COVER GASKET GIULIETTA,GTV4, 75,90 25.89 EUR 7 02 013 0 0 CAM COVER GASKET WITH SILICON STRIP 105, ALFETTA, GIULITTA,
GTV(116) 75,90 div. 4-cylinders
8 02 062 0 0 UPPER OIL PAN GASKET WITH METAL 29.50 EUR 9 02 047 0 0 WATER PUMP GASKET 2.80 EUR
10 02 016 0 0 INTAKE MANIFOLD GASKET CARBURETTOR MODELS 1600-2000 10.50 EUR 11 ANKD58501Ansaugbrückendichtung Alfetta/Giuli etta,GT/V (116),Spider'90,75,90
Vergaser Neuer Preis!!
12 02 020 0 0 GASKET EXHAUST MANIFOLD-CYLINDER HEAD 2.50 EUR 13 02 050 0 3 TIMING COVER GASKET 1600 LEFT MODELS WITH SPIN-ON OIL FILTER 4.40 EUR 14 02 050 0 5 TIMING COVER GASKET 105 2000, LEFT, ALFETTA, GIULIETTA,
GTV(116), 75 1600/1800
15 02 050 0 6 TIMING COVER GASKET 1300-2000 RIGHT 4.90 EUR 16 03 067 0 0 VALVE SEAL REINFORCED INLET/BLACK 4.80 EUR 17 02 055 0 0 ALUMINIUM WASHER 1.50 EUR 18 02 056 0 0 FIBER WASHER 1.30 EUR 19 02 071 0 0 GASKET TACHOMETER DRIVE 1.84 EUR 20 03 158 0 0 RUBBERBAND 5th MAIN BEARING *** 21 02 048 0 0 FUEL PUMP GASKET 2.18 EUR 22 02 022 0 0 OIL SEAL (35/50/10) CRANKSHAFT FRONT 7.95 EUR 23 02 023 0 0 OIL SEAL (82/105/12) CRANKSHAFT REAR 105 MODELS >1989,
ALFETTA, GIULIETTA, 75, 90, GTV (116), MONTREAL
24 01 006 0 0 COPPER WASHER SUMP PLUG 1.50 EUR
44.90 EUR
22.90 EUR
17.15 EUR
4.40 EUR
18.30 EUR
14
Alfetta > ENGINE > ENGINE GASKETS > HEADGASKET SET
1 02 069 0 0 HEAD GASKET SET 1300-2000 WITHOUT HEAD GASKET ALL 105/116
CARBURETTOR MODELS
45.01 EUR
15
Alfetta > ENGINE > ENGINE GASKETS > FULL SET
1 02 040 0 0 ENGINE GASKET SET 1600 WITHOUT HEAD GASKET AND OIL SEALS 73.49 EUR 2 MDS42200 ENGINE GASKET SET ALFETTA,GIULIETTA, 75,90 1.8 85 & 90 KW
79-89
3 02 041 0 0 ENGINE GASKET SET 2000 WITHOUT HEAD GASKET AND OIL SEALS 73.49 EUR 4 MDS16100 ENGINE GASKET SET ALFETTA,GIULIETTA,75 1.6, 1.8 81 KW
COMPLETE 83-89
4 MDS2078 ENGINE GASKET SET 75/90 2.0/ALFETTA 2.0/ GIULIETTA/GTV 2.0 WITH
HEAD GASKET (CARBURATOR MODELS)
152.86 EUR
204.99 EUR
190.00 EUR
16
Alfetta > ENGINE > COOLING SYSTEM > HOSES
1 KWS24262 LOWER RADIATOR HOSE UP TO 87' 20.72 EUR 2 KWS30559 Lower radiator hose Alfetta 2. series from 82> 1,8/2,0 Giulietta 79> 22.05 EUR 3 KWS30558 Kühlwasserschlauch unten Alfetta 2. Serie 1.6 Bj. 82>/Giulietta 1.Serie Bj.
>3.79
4 KWS30560 UPPER RADIATOR HOSE ALFETTA 2. series 82> 18.36 EUR 5 KWS24264 UPPER RADIATOR HOSE, 1.SERIES UP TO12/81 17.96 EUR 6 KWS30914 HEATER HOSE RETURN ALFETTA (116) 12.83 EUR 7 KWS17641 HEATER HOSE INTAKE ALFETTA (116) *** 8 KWS16845 WATER HOSE WATERPUMP/THERMOSTAT FOR
ALFETTA/GIULIETTA/GTV4 116
22.05 EUR
12.41 EUR
17
Alfetta > ENGINE > COOLING SYSTEM > RADIATOR > 1.6
1 MK02002 OE.60726026 RADIATOR ALFETTA 1.6/1.8 75-84,2.0 77-84,GTV(116)
2.0,IMPORTANT: PAY ATTENTION TO RADIATOR-BLOG SIZE!!!
2 MK02011 Motorkühler Alfetta 1.6 Bj. 75-84 G iulietta 1.3/1.6 Bj. 10.77> ACHTUNG:
auf Netzmaße achten
3 14 104 3 0 THERMOSWITCH for fan motor 14.90 EUR
399.00 EUR
***
18
Alfetta > ENGINE > COOLING SYSTEM > RADIATOR > 1.8
1 MK02002 OE.60726026 RADIATOR ALFETTA 1.6/1.8 75-84,2.0 77-84,GTV(116)
2.0,IMPORTANT: PAY ATTENTION TO RADIATOR-BLOG SIZE!!!
2 MK02012 OE.60719302 RADIATOR ALFETTA/ GIULETTA
1.8/2.0-IMPORTANT:PLEASE CHECK WEB DIMENSIONS
3 14 104 3 0 THERMOSWITCH for fan motor 14.90 EUR
399.00 EUR
***
19
Alfetta > ENGINE > COOLING SYSTEM > RADIATOR > 2.0
1 MK02002 OE.60726026 RADIATOR ALFETTA 1.6/1.8 75-84,2.0 77-84,GTV(116)
2.0,IMPORTANT: PAY ATTENTION TO RADIATOR-BLOG SIZE!!!
2 MK02012 OE.60719302 RADIATOR ALFETTA/ GIULETTA
1.8/2.0-IMPORTANT:PLEASE CHECK WEB DIMENSIONS
3 14 104 3 0 THERMOSWITCH for fan motor 14.90 EUR
399.00 EUR
***
20
Alfetta > ENGINE > COOLING SYSTEM > RADIATOR > 2.0 TD
1 MK02013 RADIATOR ALFETTA 2.0 TD 470.87 EUR
21
Alfetta > ENGINE > COOLING SYSTEM > RADIATOR > 2.4 TD
1 MK02018 RADIATOR ALFETTA 2.4 TD 470.87 EUR
22
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