Bradford-White Copper Brute II 720-B User Manual

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Pump-MountedWater Heaters

BWCV - Copper Brute II

Indoor/Outdoor Sizes 199,900 - 1,999,000 BTU/Hr.

84% Thermal Efficiency

The unit will be designed and constructed in accordance with the ASME Boiler and Pressure Vessel Code Section IV requirements for 160 psi working pressure. The units will bear the ASME "H" stamp and be registered by the National Board.

5-YearLimited Heat Exchanger Warranty /1-YearLimited Warranty on Component Parts.

For more information on warranty, please visit www.bradfordwhite.com

For products installed in USA, Canada and Puerto Rico. Some states do not allow limitations on warranties. See complete copy of the warranty included with the heater.

MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING U.S. PATENTS: 5,954,492; 5,761,379; 5,943,984; 5,081,696; 5,988,117; 6,142,216; 5,199,385; 5,574,822; 5,372,185; 5,485,879; 5,277,171; (B1)5,341,770; 5,660,165; 5,596,952; 5,682,666; 4,904,428; 5,023,031; 5,000,893; 4,669,448; 4,829,983; 4,808,356; 5,115,767; 5,092,519; 5,052,346; 4,416,222; 4,628,184; 4,861,968; 4,672,919; Re. 34,534; 7,270,087 B2. OTHER U.S. AND FOREIGN PATENT APPLICATIONS PENDING. CURRENT CANADIAN PATENTS: 1,272,914; 1,280,043; 1,289,832; 2,045,862; 2,112,515; 2,108,186; 2,107,012; 2,092,105; 2,409,271.©2008, Bradford White Corporation. All rights reserved. Printed in U.S.A.

720-B0908

Copper-BruteII(200-400)

Water Heater Dimensions

Dimensions are shown in inches.

W* V*

PUMP

 

20

B

G

F

C

 

 

 

286/8

18

142/3

A

141/3

51/4

H

123/4

 

236/8

B

C

V*

W*

PUMP

E& D

 

 

 

 

 

 

 

 

 

 

 

D

IONS

 

 

 

 

 

 

 

 

 

 

 

 

A

B

 

 

C

D

E

 

F

 

 

G

H

 

W*

V*

 

 

 

 

 

 

 

 

 

 

Ct. Line

Ct. Line

Ct. Line

Ct. Line

 

 

 

 

 

 

 

 

 

 

 

Ct. Line

Ct. Line

Air

Vent

Air Connect

Vent Connect

Length

 

 

 

 

Horiz.

 

 

 

Vent Connect

Air Connect

Connect

Connect

to Back

to Back

Plus

 

Air

Vent

Vent

M

Length

to Side

to Side

to Floor

to Floor

of Unit

of Unit

Pump

Connect

Connect

Pipe

Nu

inch

cm

inch

cm

inch

cm

inch

cm

inch cm

inch

cm

inch

cm

inch

cm

inch cm

inch

cm

inch cm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

201/2

52

71/3

18

41/2

12

231/8

59

231/8

59

57/8

15

57/8

15

344/5

88

4

10

5

13

4

10

B

261/2

67

71/3

18

41/2

12

231/8

59

231/8

59

57/8

15

57/8

15

404/5

103

4

10

6

15

5

13

B

331/2

85

71/3

18

41/2

12

231/8

59

231/8

59

57/8

15

57/8

15

474/5

121

6

15

7

18

6

15

* Air and vent connections may be on top or back of unit and are field convertible.

Copper-BruteII(200-400)

Water Heater Specifications

1

2

3

4

 

 

5

6

7

8

9

 

10

 

 

11

 

 

 

 

12

 

 

13

14

 

15

 

16

 

B

W

C

 

 

V

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SERIES

 

USAGE

 

 

SIZE

 

 

FUEL

 

ALTITUDE

 

LOC ON

 

FI

 

 

 

 

REVISI

 

 

 

 

AT

 

OP

 

PUMP

 

 

 

 

 

 

V

 

0

2

0

0

 

 

N

 

 

A

 

 

 

 

 

 

 

MODE

 

 

 

 

 

 

EXCHANGER

 

CODE

 

OP

 

 

 

 

 

 

 

 

 

 

0

3

0

0

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

C=On

 

 

(std.)

 

 

 

 

 

 

B (std.)

 

L (st

 

 

(std.)

 

 

 

 

 

 

 

 

 

 

0

4

0

0

 

 

 

 

 

 

 

 

 

 

C=Conv

 

 

K=

 

 

tage

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

S

Model Character Designation

(1-3)Model Series Designation

B W C = Copper Brute II

(4) Usage

V = Volume Water

(5-8)Size

0 2 0 0 = 199,900 BTU/Hr. input

0 3 0 0 = 299,900 BTU/Hr. input

0 4 0 0 = 399,900 BTU/Hr. input

(9) Fuel

N = Natural Gas

P = Propane

(10) Altitude

A = 1-10,000feet

(11) Location

C= Convertible

(12) Firing Mode

C = On-Off(standard on all models)

K = Two-stage(optional on all models)

(13) Revision

1 = First Revision of Design

(14) Heat Exchanger

B = Glass-linedcast iron headers / copper / bronze trim P =Glass-linedcast iron headers /cu-nickel /bronze trim

(15) Option Code

L = Low Temp. Control

(16) Pump Options

N = Pump mounted water heater, normal water pump S = Pump mounted water heater, soft water pump

Copper-BruteII Models

Model

Input 1

Output1

 

WATER TEMPERATURE RISE IN

 

DEGREES

 

Gas2

Water2

Shipping

 

 

 

90°F

50°C

100°F

56°C

 

140°F

78°C

Conn.

Conn.

Weight

Numbers

BTU/Hr.

BTU/Hr.

GPH

LPH

GPH

LPH

 

GPH

LPH

inches

inches

(lbs.)

(kg)

BWCV0200

199,900

169,900

227

858

204

771

 

146

552

34

112

290

132

BWCV0300

299,900

254,900

340

1285

306

1157

 

219

828

34

112

320

145

BWCV0400

399,900

339,900

453

1712

408

1542

 

291

1100

34

112

350

159

1.Input and output must be derated 4% per 1000 feet above sea level when installed above 2000 feet altitude.

2.Dimensions are nominal.

Note: GPH = gallons per hour, LPH = liters per hour.

Water Flow Data

 

HARD WATER

NORMAL WATER

SOFT WATER

Model

Flow

Flow

Flow

Flow

Flow

Flow

Numbers

GPM

LPM

GPM

LPM

GPM

LPM

BWCV0200

45

170

35

133

23

87

BWCV0300

45

170

35

133

23

87

BWCV0400

45

170

35

133

23

87

Firing Rates

Model Numbers

Firing Stage

BWCV0200

On/Off*

BWCV0300

On/Off*

BWCV0400

On/Off*

*Two-stageavailable as an option.

Note: GPM= gallons per minute, LPM=liters per minute

Copper-BruteII(500-2000)

Water Heater Dimensions

Dimensions are shown in inches.

W*V*

F

B

 

193/4

 

 

C

 

W*

G

W*

 

V*

 

 

 

V*

 

133/4

2

122/5

 

 

411/2

 

 

351/3

 

 

133/4

A

10

183/4

 

73/4

H

291/3

V* W*

E

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

IONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

B

C

 

D

E

 

 

F

 

 

G

 

H

 

 

W*

V*

 

 

 

 

 

 

 

 

 

 

 

 

Ct. Line

Ct. Line

Ct. Line

Ct. Line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ct. Line

Ct. Line

Air

Vent

Air Connect

Vent Connect

 

Length

 

 

 

 

Horiz.

Max.

No.

 

 

 

Vent Connect

Air Connect

Connect

Connect

to Back

to Back

 

Plus

Air

 

Vent

Vent

Pipe

of

Model

Length

to Side

to Side

to Floor

to Floor

of Unit

of Unit

 

Pump

Connect

Connect

Pipe

Length

Elbows

Nu

i

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

331/2 85

153/4 40

53/4

15

293/4 76

323/4 83

73/4

20

83/4

22

 

46

117

6

15

8

20

6

15

50

3

B

451/2 116

213/4 55

53/4

15

293/4 76

323/4 83

73/4

20

83/4

22

 

58

147

6

15

10

25

8

20

50

3

B

571/2 146

283/4 73

53/4

15

293/4 76

323/4 83

73/4

20

7

18

 

70

178

8

20

10

25

8

20

50

3

B

68

172

34

86

101/8 26

303/4

78

291/2 75

83/4

28

83/4

22

 

80

203

8

20

12

30

8

20

50

3

B

781/2 199

393/4 101

101/8 26

303/4

78

291/2 75

83/4

28

83/4

22

 

91

231

8

20

12

30

8

20

50

3

B

89

226

441/2 113

101/8 26

303/4

78

291/2 75

83/4

28

83/4

22

 

101

256

8

20

14

36

8

20

50

3

B

991/2

253

493/4

126

101/8

26

303/4

78

291/2 75

83/4

28

83/4

22

 

112

284

12

20

14

36

12

30

50

3

* Air and vent connections may be on top or back of unit and are field convertible.

Copper-BruteII(500-2000)

Water Heater Specifications

1

2

3

4

 

 

5

6

7

8

9

 

10

 

 

11

 

B

W

C

 

 

V

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

ES

 

USAGE

 

 

S

 

 

 

FUEL

 

ALTITUDE

 

LOCATION

 

 

 

 

 

 

 

V

 

0

5

0

0

 

 

N

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

7

5

0

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

0

0

0

 

 

 

 

 

 

 

 

 

 

C=Conv

 

 

 

 

 

 

 

 

 

 

 

1

2

5

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

5

0

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

7

5

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

0

0

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

13

14

 

15

 

16

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FI

 

 

 

 

REVISI

 

 

 

 

AT

 

OP

 

PUMP

MODE

 

 

 

 

 

 

E

 

CODE

 

OP

K=

 

 

tage

 

 

 

 

 

 

B (std.)

 

X (std.)

 

N (std.)

N=Th

 

-Stage

 

 

 

 

 

 

 

K

 

 

J

 

 

S

L

ur-Stage

 

 

 

 

 

 

 

P

 

 

L

 

 

H

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model Character Designation

(1-3)Model Series Designation

B W C = Copper Brute II

(4) Usage

V = Volume Water

(5-8)Size

0 5 0 0 = 500,000 BTU/Hr. input

0 7 5 0 = 750,000 BTU/Hr. input

1 0 0 0 = 999,000 BTU/Hr. input

1 2 5 0 = 1,250,000 BTU/Hr. input

1 5 0 0 = 1,500,000 BTU/Hr. input

1 7 5 0 = 1,750,000 BTU/Hr. input

2 0 0 0 = 1,999,000 BTU/Hr. input

(9) Fuel

N = Natural Gas

P = Propane

(10) Altitude

A = 0-10,000feet

(11)Location

C=Convertible

(12)Firing Mode

K = Two-stage(500 & 750)

N = Three-stage(1000)

L = Four-stage

(1250, 1500, 1750 & 2000)

(13) Revision

2 = First Revision of Design

(14) Heat Exchanger

B = Glass-linedcast iron headers / copper tubes/ bronze trim

K = Bronze headers / copper tubes/ bronze trim

P = Glass-linedcast iron headers /cu-nickel /bronze trim

S = Bronze headers / cu-nickel /bronze trim

(15)Option Code

X = Standard

J = CSD-1,FM, IRI, IL

L = LDS (consult factory)

(16)Pump Options

N = Pump mounted water heater, normal water pump

S = Pump mounted water heater, soft water pump

H = Pump mounted water heater, hard water pump

Copper-BruteII Models

 

 

 

WATER TEMPERATURE RISE IN DEGREES

 

Gas2

Water2

Shipping

Model

Input 1

Output1

90°F

50°C

100°F

56°C

140°F

78°C

Conn.

Conn.

Weight

Numbers

BTU/Hr.

BTU/Hr.

GPH

LPH

GPH

LPH

GPH

LPH

inches

inches

(lbs.)

(kg)

BWCV0500

500,000

425,000

567

2143

510

1929

364

1378

114

2

480

218

BWCV0750

750,000

638,000

850

3214

765

2893

547

2066

114

2

560

254

BWCV1000

999,000

849,000

1133

4281

1019

3853

728

2752

112

212

670

304

BWCV1250

1,250,000

1,063,000

1417

5357

1276

4821

911

3444

2

212

730

331

BWCV1500

1,500,000

1,275,000

1701

6429

1531

5786

1093

4133

2

212

815

370

BWCV1750

1,750,000

1,488,000

1984

7500

1786

6750

1276

4821

2

212

880

400

BWCV2000

1,999,000

1,699,000

2266

8567

2040

7710

1457

5507

2

212

1010

459

1.Input and output must be derated 4% per 1000 feet above sea level when installed above 2000 feet altitude.

2.Dimensions are nominal.

Note: GPH = gallons per hour, LPH = liters per hour.

Water Flow Data

 

HARD WATER

NORMAL WATER

SOFT WATER

Model

Flow

Flow

Flow

Flow

Flow

Flow

Numbers

GPM

LPM

GPM

LPM

GPM

LPM

BWCV0500

90

341

68

257

45

170

BWCV0750

90

341

68

257

45

170

BWCV1000

90

341

68

257

45

170

BWCV1250

90

341

68

257

68

257

BWCV1500

90

341

68

257

68

257

BWCV1750

90

341

68

257

68

257

BWCV2000

112

424

112

424

112

424

 

 

 

 

 

 

 

Firing Rates

Model Numbers

Firing Stage

BWCV0500

2-Stage

BWCV0750

2-Stage

BWCV1000

3-Stage

BWCV1250

4-Stage

BWCV1500

4-Stage

BWCV1750

4-Stage

BWCV2000

4-Stage

Note: GPM= gallons per minute, LPM=liters per minute

Standard Features

Thermal efficiency up to 85%

ASME 160 psi working pressure heat exchanger

ASME "H" stamp, designed and certified for potable water use

Flanged bronze water connections

Glass-linedheaders

External header gaskets

125 psi (861 kPa) ASME rated pressure relief valve

Flow switch, mounted and wired

Temperature/pressure gauge

Pump, mounted and wired

Multiple operating gas valve/pressure regulators

Manual “A” gas valve

Washable intake air filter

Multiple, removable burner trays

Stainless steel burners

Built-indraft fan for CategoryI orIII vent systems

Air pressure switch

Burner site glass

24V control system

115/24VAC transformer

Ignitor access panels

Energy Management Monitor (EM2) pump time delay

Manual reset high limit

Automatic reset high limit (500-2000only)

Electronic PID staging control with LCD and touchpad

PC board for electrical connections

External controller connections with selector switch

Hot surface ignition

On/Off toggle switch

Pump time delay

Diagnostic lights

Less than 10 ppm NOx (500-2000only)

Less than 30 ppm NOx (200-400only)

All models can be converted to either indoor use or outdoor use. For outdoor use, you must order exhaust vent and air intake vent (consult factory for part numbers)

Optional Equipment

Copper-nickelheat exchanger

Normally open vent valve (500-2000only, see IRI Package)

Low water cutoff

Motorized gas safety valve (500-2000,see LDS Package)

Double stack stand (500-2000only)

Reverse Heat Exchanger - switches the inlet and outlet to left side and pump to the right side

Indoor Venting Accessories (required for sidewall venting)

CSD-1Package includes: Size500-2000:

Single Try Ignition, High and Low Gas Pressure Switches, and Gas Regulator.

Excludes Low Water Cutoff.

IRI Package, added to the CSD-1package includes:

Size 500-2000:

Single Try Ignition, High and Low Gas Pressure Switches with Manual reset, Normally Open Vent Valve, Safety Valve with Gas Regulator and Leak Test Valve.

Excludes Low Water Cutoff

LDS Package includes: Size 500-1000:

Safety Valve with Gas Regulator, High Gas Pressure Switch and Leak Test Valve.

Size 1250-2000:

Solenoid Safety Valve, Motorized Valve with Proof of Closure, Leak Test Valve, High and Low Gas Pressure Switches.

Clearances

APPLIANCE

REQUIRED CLEARANCE FROM

SUGGESTED SERVICE

SURFACE

COMBUSTIBLE MATERIAL

ACCESS CLEARANCES

 

inch

cm

inch

cm

Left Side

1

2.5

24

61

Right Side

1

2.5

24

61

Top

1

2.5

12

30

Back*

1

2.5

12

30

Front

1

2.5

36

91

Vent

 

Per venting supplier’s instructions

 

 

 

 

 

 

*When vent and/or air is connected to the back, 36" (91cm) is suggested.

Motor Electrical Data

WATER CATEGORY

 

 

Power (HP)

Current (Amps)

 

Model Numbers

Soft

Normal

Hard

Soft

Normal

Hard

BWCV0200

13

13

34

2.8

2.8

7.2

 

BWCV0300

13

13

34

2.8

2.8

7.2

 

BWCV0400

13

13

34

2.8

2.8

7.2

 

BWCV0500

13

13

34

2.8

2.8

7.2

 

BWCV0750

13

13

34

2.8

2.8

7.2

 

BWCV1000

13

12

34

2.8

5.2

7.2

 

BWCV1250

13

12

34

2.8

5.2

7.2

 

BWCV1500

13

34

34

2.8

7.2

7.2

 

BWCV1750

34

34

34

7.2

7.2

7.2

 

BWCV2000

1

1

1

9.8

9.8

9.8

 

Ambler, PA

For U.S. and Canada field service, contact your professional installer or local Bradford White sales representative.

Sales 800-523-2931Fax 215-641-1670 / Technical Support 800-334-3393Fax 269-795-1089Warranty 800-531-2111Fax 269-795-1089International:Telephone 215-641-9400Telefax 215-641-9750 /www.bradfordwhite.com

Sales / Technical Support 866-690-0961 / 905-238-0100Fax 905-238-0105 / www.bradfordwhite.com

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720-B-0908-A

Printed in U.S.A.