Yokogawa RAGL User Manual

Technical Information
Rotameter RAGK and RAGL Detailed Description of Options
TI 01K01B04-01EN-R
Contents
1 Purpose ................................................................................................................. 2
2 Target model .......................................................................................................... 2
3 Specication..........................................................................................................2
4. Detailed description of options ........................................................................... 3
4.1 Marking ............................................................................................................ 3
4.2 Process adapters as added parts ................................................................. 4
4.3 Limit switches ................................................................................................ 6
4.4 Hazardous area approvals ............................................................................ 8
4.5 Scale types ...................................................................................................... 8
4.7 O-Rings ........................................................................................................... 10
4.8 Float stop ....................................................................................................... 10
4.9Accessories...................................................................................................11
4.10 Controller ..................................................................................................... 12
4.11Countryspecicdelivery.............................................................................12
4.12Countryspecicapplication.......................................................................13
4.13 Power supply ................................................................................................13
Rota Yokogawa GmbH & Co. KG Rheinstr. 8 D-79664 Wehr Germany
TI 01K01B04-01EN-R
© Copyright 2020 (RYG)
1st edition, April 2020 (RYG)
2
1 Purpose
This document describes all relevant options of Glass Rotameter RAGK and RAGL produced at Rota Yokogawa.
2 Target model
Rotameter Glass RAGK and Rotameter Glass RAGL.
3 Specication
This document is complementary to the Rotameter Glass RAGK GS (GS 01R01B07-00E-E) and to the Rotameter Glass RAGL GS (GS 01R01B08-00E-E). All technical specications and restrictions are specied in the GS. This TI is to explain the most relevant options further in detail.
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4 Detailed description of options
4.1 Marking
4.1.1 Option /B1 - Tag plate (1.4404/316L) fastened with wire, plate: 12 mm x 40 mm
A small SS tag plate is fastened to the instrument with a SS wire. Max characters: 45. The text has to be provided via ordering instructions. The text is asked by the FowCongurator after activating “complete sizing” and has to be transmitted with the order.
Fig. 1 Input of Tag. No. in FlowCongurator
Fig. 2 Tag plate
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4.1.2 Option /BG – Customer specic notes
The notes are printed on the name plate. Max 45 characters. The text is asked by the FlowCongurator after activating “complete sizing” and has to be transmitted with the order.
Fig. 3 Input of Tag. No. in FlowCongurator
4.2 Process adapters as added parts
The process adapters are added to the instrument as separate parts. The customer has to screw the adapters in the NPT process connections with a suitable sealing, normally Teon sealing tape.
4.2.1 Options /C01, /C02, /C03 Cutting ring
Note: This document is applicable to the products manufactured at Rota Yokogawa GmbH & Co. KG
Fig. 4 Dimensions of cutting ring
Table 1 Dimensions of cutting ring (in mm)
L l1 B S i D Weight in g
6 mm 37.5 23 17 14 15 6 40
8 mm 38 23 17 17 15.1 8 44
10 mm 39 24 17 19 15.1 10 49
12 mm 49 25 19 22 15.1 15 62
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4.2.2 Options /P01, /P02, /P03 Nozzle for exible hoses
Fig. 5 Dimensions of nozzle
Table 2 Dimensions of nozzle (in mm)
G L L1 SW DN Dmax Dmin Weight in g
6 mm R1/4" 44 10 15 3.6 6 5 18
8 mm R1/4" 43 8 15 5.6 9 7. 5 18
10 mm R3/8" 52 10 19 7 10 8.5 37
4.2.3 Options /W01, /W02, /W03, /W04 Swagelok® cutting ring
F Wrench size
Fig. 6 Dimensions of Swagelok® cutting ring
Table 3 Dimensions of Swagelok® cutting ring (in mm)
NPT A D E
6 mm R1/4" 37.9 15.3 4.8 14
8 mm R1/4" 38.9 16.2 6.4 15
10 mm R1/4" 40.9 1 7. 2 7. 1 18
12 mm R1/4" 43.4 22.8 7. 1 22
*)
F
*)
Minimum diameter
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Limit switch /GM1 or /GM2
Float with magnet
Nut
4.3 Limit switches
4.3.1 Options /GM1, /GM2, /GM3, /GM4, /GM5
These limit switches are for RAGK42. It is a reed contact, so if selected the oat must incorporate a magnet. This limit switch is considered as a simple apparatus according to
EN/IEC/ANSI/ISA 60079-11 and therefore does not require a specic hazardous area approval by a notied body. A self-declaration regarding the compliance to EN 60079 is available on the Flow Center Pages: RAGK_RAGN_Ex_Declaration_Option-GMx.
The /GM can be used together with a power supply option /WA or /WB.
The back panel of the meter has an opening for proper mounting of the contact.
Fig. 7 Installation of limit switch /GM
LIMIT SWITCH GM GRENZWERTSCHALTER GM CONTACT LIMITE GM
ROTAMETER RAGN with option /GMx (x = 1 ... 5)
EN 60947-5-6 (NAMUR)
Fig. 8 Connection diagram of limit switch /GM
OPTION: /W4B 24VDC KFD2-SR2-Ex.W
MAINS / NETZ / TENSION
(L+ (L-)
1 1
1
3
4
6
ONE CHANNEL TRANSMITTER .....-SR2-EX1.W CONNECTION LIKE LIMIT "MAX"
EINKANALIGE VERSTÄRKER .......-SR2-EX1.W ANSCHLUSS WIE GRENZWERT "MAX"
UN CANAL AMPLIFICATEUR ........-SR2-EX1.W RACCORD COMME LIMITE "MAX"
+
-
+
-
TRANSFORMER ISOLATED BARRIER
AMPLIFICATEUR SEPARATEUR
OPTION: /W2B 230VAC KFA6-SR2-Ex.W
9
LIMIT/ GRENZWERT/ LIMITE
8
MAX
7
1
LIMIT/ GRENZWERT/ LIMITE
1
MIN
1
ÄTRENNSCHALTVERST RKER
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15
4 6
3
1
14
12
10
11
8 7
9
U
Mains / Netz / Tension
One channel transmitter: ...-SR2-Ex1.W, connection like limit MAX Einkanaliger Verstärker: ...-SR2-Ex1.W, Anschluss wie Grenzwert MAX Un canal amplificateur: ...-SR2-Ex1.W, raccord comme limite MAX
Transmitter Relay Trennschaltverstärker Amplificateur Separateur
Limit / Grenzwert / Limite MIN
Limit / Grenzwert / Limite MAX
Max
Min
EN 60947-5-6 (Namur)
-
+
-
+
~ ~
+
-
+
-
Option /W4B 24VDC
KFD2-SR2-Ex2.W
Option /W2B 230VAC
KFA6-SR2-Ex2.W
Inductive ring sensor Induktiver Ringinitiator Bague inductive
Rotameter RAGN option /GRx (x = 2 ... 8)
4.3.2 Options /GR1, /GR2, /GR3, /GR4, /GR5, /GR6, /GR7, /GR8
These ring initiators are for RAGK41 and for RAGL41. These are inductive bipolar limit switches, which means that the oat must have ferromagnetic features. The matching oat must therefore be made from Mu-metal.
The /GR can be used together with a power supply option /WA or /WB.
The ring initiator is mounted directly over the tube, so the protection cover is not possible. By its design the ring initiator is sensitive to strong electromagnetic impulses, so installation should be
on sufficient distance from such sources.
Fig. 9 Installation of limit switch /GR
Fig. 10 Connection diagram of limit switch /GR
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1 2 3 4
4.4 Hazardous area approvals
Hazardous area approvals ATEX(/KS1) and IECEx(/ES1) are available for inductive ring sensor options /GR. The certicate can be found on the Flow Center pages: RAGK_RAGL_RAGN_Cert_ATEX_RI20_Option-GR_E, RAGK_RAGL_RAGN_Cert_IECEx_RI20_Option-GR_E.
Fig. 11 Labels on limit switch /GR
1: for all types Additionally to 1: 2 and 3: for hazardous area types 4: for non- hazardous area types
4.5 Scale types
The offered scale types for RAGL and RAGK have the following characteristics:
Table 4
Visibility Chemical
resistance
G Fluid spec. sticker scale on tube, recomm. middle middle high no
A Fluid spec. attached scale, blank tube high high ---- yes
N mm- scale, sticker scale on tube middle middle high no
Chemical
resistance
with
option /IB
Exchangable
4.5.1 Scale types G and N
If the atmosphere is very aggressive and the user might have concerns about the chemical resist­ance of the sticker scale, option /IB is very suitable. With option /IB the scale will be directly printed and burned in on the tube. The burned in scale will be printed permanently on the tube and cannot be exchanged. For normal atmosphere the sticker scale is completely sufficient. The scale type A can be combined with the scale types G and N. In combination with /IB, scale types G or N are replaced by the burned-in scale.
4.5.2 Dual scale types, suffix code D and F
If two different uids run through the meter or if two quite different process conditions exist (more typical for gas), two different scales can be provided with the meter.
With suffix code F only one scale design is sufficient. In this case the attached scale will be engraved with the uid specic data, whereas the mm scale is fastened on the tube.
With suffix code D, two different sets of process conditions and scale designs must be delivered as ordering instructions to the manufacturing. The rst scale design (a) is fastened as a sticker on the
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tube, the second scale design (b) is engraved in the attached scale. To generate the 2 sets of ordering instructions in the FlowCongurator and SAP proceed as follows:
• Size rst the uid for the (a) scale
• Press “Export ordering instruction for YGS” and store the le ((a) scale)
Fig. 12 Window Ordeing Instruction, FlowCongurator
• Note the Model Code from the rst sizing.
• Start a second sizing. Make sure by varying the second max ow range, that you get the same model code. If the second sizing gets a different cone, the instrument is physically not producible. If the uid data and ow ranges of the two uids are too different, a dual scale may not be possible.
• Press “Export ordering instruction for YGS (dual scale)” and store the le ((b) scale).
• Import the model code in SAP and upload (a) scale rst and then additional the (b) scale as ordering instructions with the same upload function.
4.6 Test and Certicates
4.6.1 Option /H1: Oil and fat free for wetted surfaces according Yokogawa specication
For specic description, please see document TI 01K01B03-01EN-R.
4.6.2 Option /P2: Certicate of compliance with the order acc. to EN 10204: 2004-2.1
At the nal check a test will be processed which guarantees the compliance with the order. This compliance is guaranteed with a certicate. An example can be found on the Flow Center page: RAGK_Cert_example_2-1 compliance with the order_E_D.
4.6.3 Option /P3: As /P2 + Test report acc. to EN 10204: 2004-2.2
The protocol of the test will be delivered additional to the certicate. An example can be found on the Flow Center page: RAGK_Cert_example_2-2_test_report_E_D.
4.6.4 Option /PP: Pressure test report for measuring system
The instrument is pressurized with factor 1.6 above its nominal pressure (burst pressure test) and is inspected for tightness. A result report regarding the test is delivered. An example can be found on the Flow Center page: RAMC_Cert_PP_Pressure test report Certicate Example.
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4.6.5 Option /PT: Flow table for recalculation to other uid
In case of scale N and F, only mm graduation is on the tube. To “translate” the height in mm in ow units, a recalculation table is required. This table shows the uid data the Rotameter is sized with. On the left side of the table you nd the height of the oat in mm and the calibration conditions, and on the left side the process uid.
Fig. 13 Sample of ow table
4.7 O-Rings
The small glass Rotameter are in standard equipped with Viton O-rings. However if other O-ring material is requested, /NBR (NBR, trivial names: Buna or Perbunan) or /KAL (Kalrez) can be selected. For RAGK O-rings are used in the valve and for the sealing of the tube. For RAGL O-rings are only used in the valve. The tube is sealed with a PTFE press tting.
4.8 Float stop
The standard oat stoppers are made from PTFE. The standard oat stoppers can be exchanged with spring SS stoppers via option /S1.
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A
A
L
t = 0.5 mm to 10 mm
view A
X
4.9 Accessories
4.9.1 Option /QP: means for panel mounting
At customer site, a suitable slot must be machined in the panel. The size of the slot is given in the GS.
Fig. 14 RAGK with option /QP Fig. 15 Panel mounting
Two of the parts marked in the drawing (see Fig. 15) with the “X” are delivered with the instrument. The parts are inserted from the front as shown in the slot. The instrument is moved between the parts and fastened with the 4 cross-head screws. Then the total construction is xed with the 2 long screws from the back side at the panel.
4.9.2 Option /QB: With tapped holes in the connecting heads for mounting
These holes for M3 screws are for example used for the foot stand or to screw the means for the panel mounting. They are offered for the case that the customer wants to establish his own xing of the instrument. The detailed dimensions are given in the GS.
4.9.3 Option /QF: Foot stand
One possibility to x the instrument. The foot stand incorporates a level for proper adjustment of the instrument. See also drawing in the GS
4.9.4 Option /QC: Colored caps for valve knob (red, blue, yellow, green)
The valve knob has a removable cap for mounting. Normally it is black. This option provides a small plastic bag with 4 caps in the colour red, blue, yellow, green to mark the valve knob. So in a row installation different uids can be high visible marked by the colour of the knob cap.
Fig. 16 Colored caps for valve knob
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4.10 Controller
4.10.1 Option /R1: Flow regulator for changing pre- pressure
As described in the GS.
4.10.2 Option /R3: Flow regulator for changing back-pressure
As described in the GS.
4.11 Country specic delivery
4.11.1 Option /KC: KC-Mark for Korea
This option is necessary for delivery to to Korea. The KC mark is printed on a sticker and attached to the back side of the instrument. The equivalent certicates can be found on the Flow Center Page:
RAGK_Cert_Korea_KC-mark, RAGL_Cert_Korea_KC-mark.
Fig. 17 KC-Mark
4.11.2 Option /CN: China RoHS mark
This option is necessary for delivery of electrical equipment to China. It conrms the agreement with Chinese RoHS regulations. The CN mark is printed on the name plate of the ring-initiator (/GR) or the Reed-contact (/GM). The conformation is declared with a special IM which is delivered with the instru­ment. It can be found on the FlowCenter Pages in the category Instruction Manuals:
Rotameter_IM_option_CN_RoHS_IM01A01B01-00ZH-R.
Fig. 18 China RoHS mark
4.11.3 Option /VR: Pattern Approval for Russia
The pattern approval certicate can be found on the Flow Center Pages: RAGN_RAGK_RAGL_RAQN_Pattern Approval_RU. The approval mark is not printed or attached to the instrument. When option /VR is selected for RAGL and RAGK, option /QR is also required.
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1
3
4
6
2 5
13 15
12
9107
14
11
8
KFA6-SR2-Ex2.W
1
2
OUTCHK PWR
S2
S1
S3
III
Front view
LED yellow: Relay output I
LED red: LB/SC channel I
LED yellow: Relay output II
LED red: LB/SC channel II
Switch S3 (LB/SC-monitoring)
LED green: Power supply
Removable terminals green
Removable terminals blue
Switch S1 (Mode of operation channel I)
Switch S2 (Mode of operation channel II)
2+
3-
1+
Zone 2
Div. 2
Non-Ex
Zone 0, 1, 2 Div. 1, 2
7 8 9
10 11 12
I
II
I
II
230 V AC 115 V AC 24 V DC
14+ 15-
5+
6-
4+
KF-SR2-Ex2.W
4.12 Country specic application
4.12.1 Option /QR: Primary Verication for Russia
The calibration certicate is sent to a notied body registered in Russia together with a technical passport.
The calibration rigs of RYG are approved by this notied body to be sufficient to do the primary veri­cation. The notied body checks the calibration certicate and conrms the primary verication with a stamp in the technical passport. The technical passport is resent to Rota Yokogawa and later delivered with the instrument.
4.13 Power supply
The power supplies for the limit switches can be ordered with option /WA or /WB. These are available with one or two channels.
Fig. 19 Front view of power supply (Source: Pepperl & Fuchs)
Fig. 20 Connections of 2- channel power supply (Source: Pepperl & Fuchs)
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Subject to change without notice
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