YOKOGAWA OX100, OX102 User Manual

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Limiting-current type

Oxygen Analyzer

OX100, OX102

Limiting-current type Oxygen Analyzer

• One Instrument measures 100 ppm to 25% Oxygen

• Simple "One Touch" Calibration

• Self Diagnostics Assure High Reliability

• "One Touch" Sensor Replacement

• Compact Size

• Accessories to Assure Accuracy

• Dedicated Sampling Unit (Separate from Oxygen Analyzer) (Removes Dust, Mist and Organic Solvents)

• Calibration Kit Simple On-Site Calibration (Using 1 liter Gas Cylinder)

Bulletin 11M10A01-03E

www.yokogawa.com/an/

Low range 0 to 100 ppm

Autoranging in four ranges from 0-100 ppm to 0-25%

High and Low Alarms

Spans 1000 ppm to 25%

Autoranging in two ranges, 0-1000 ppm and 0-25%

High Alarm or Low Alarm (depends on specification)

Oxygen concentration

FAIL lamp

High, Low Alarm lamps

Alarm

Fixed-range 4-20 mA / 1-5 V, Autorange 4-20 mA, keys

Calibration keys

Sensor holder: 17 mm

(* 1)

dia. or G3/8

Sensor

(* 2)

Plastic sensor holder (Specify Option code /J or L9811LA

(* 3)

)

Sensor plus cable: 5 m (OX100), 5, 10 or 30 m (OX102)

OX100 and OX102 sensors are not interchangeable

1 : When mount in 17 mm hole in panel, panel thickness can be up to 4 mm. 2 : Within 5 cm of sensor tip, can reach 250°C.

3 : Specify Option code /S, or Model K9424DB, for metal nipple.

Lit when range is 1.0 to 25% between 0 to 1.0% and 0 to 25% other than 0 to 10,000ppm

Lit when range is 0 to 10,000 ppm

Validates parameter entry

High alarm or Low alarm lamp (depends on specification)

Oxygen concentration

Calibration air flow lamp

Lit during alarm setting

Alarm setting key

Mode switching key

Main applications

Globe box (processing crystal parts)

Globe box (in research lab.)

reflow furnace / auto soldering

Clean room

Aging machine

Monitoring for deficiency of O

Foodstuffs

Measurement cautions * 1 : Sensor should not be exposed to silicone vapor, silicon gas.

* 2 : Corrosive or flammable gases, halogens, Freon, or organic solvents may adversely affect sensor.

Box is to be filled with inert gas If organic solvents in box, use sampling unit

Use sampling unit, remove alcohol / flux from furnace

Use sampling unit if organic solvents present

High temperatures, so use metal nipple K9424DB Use OX102 with Hi/Lo Alarms, or OX100-3 (Lo)

Use sampling unit if disinfectant is alcohol-based

Fail lamp

Units (% or ppm)

Lit when range is 0 to 10,000 ppm not when range is 0 to 25%

Lit during 0 to 1000 ppm calibration

Entry setting key

Usage cautions

Example: N2 reflow furnace

Temperature : 120-130°C Gas flow : 1m/sec. Environment : Alcohol / Rosin / Flux,

Oxygen 100 ppm

Compared with oxygen meter it replaced,

Response was faster, so changes were quickly detected Easy maintenance for Sampling unit (easy replacement of filter, activated carbon)

10005000

Oxygen ppm

Fast response

Solder flux flow start

Approx. 6 sec.

OX102 oxygen analyzer

Installed oxygen analyzer

Difference

Example: Measuring oxygen concentration in welding furnace

Temperature : Room temperature, atmospheric pressure Gas flow : 30 Nl/min. (N Environment : Oxygen about 500 ppm in N Low oxygen concentration in furnace: safety precautions required OX100 can detect atmospheric air leakage into furnace which causes oxygen to rise to 200 ppm, so can help with welding quality assurance.

)

200ppm

10005000

Air leak

Oxygen ppm

20mm/hr

OX100 oxygen analyzer

Dew point measurement

OX100 EXTERNAL DIMENSIONS

OX102 EXTERNAL DIMENSIONS

Convertor

MODE

26.2

ALM FAIL

AIRSET

1000ppm

13 100 91.6

Bracket (Parts : B9877BA)

ppm

4-20mA

ENT.

OXYGEN ANALYZER

MODEL

OX100

SUFFIX

-1151J

PART NoNoK9424AA

Made in Japan

4-20mA

SNSR

210 311

ALM

HTR

412 513

FAIL

614 715

100VAC

816

1~10

Panel thickness

+1 0

Other instrument

+1 0

100

Panel cut dimension Min. space for multiple installation

Unit : mm

91.6

Weight : Approx 0.6kg

100 *

* : Allow the minimum clearance of

115mm for removable installation.

Convertor

4-20mA

ALM

% ppm

ppm

ENTCAL

Unit : mm

88 103

(212)

PASSFAL.ALMH.ALM IL

22180

4-20

1-5V

RNG

ALM

100-

240

FAIL

VAC

124

SNSR

Weight : Approx 1.2kg

+1 0

100 *

Other instrument

* : Allow a minimum distance of

+1 0

100

115mm for ease of removal.

Panel cut dimension Min. space for multiple installation

Sensor

⭋8⫾0.5

Sensor External Dimension

(150)

Temp. 250⬚C Max.



Max temp. 70⬚C when plastic nipple

(option code "/J" or P/N L9811LA) is used.

Temp. 150⬚C Max.

L(m)

Unit : mmUnit : mm

(1190)

-19

-17

-65

-25

1.015

1.043

1.002

0.990

Sensor NO. XXXX

Sensor parameter Table

ABBAABA

Gain1

Gain2

Gain3

Gain4

1.429

Gain5



Temp. 70⬚C Max.

D-sub 15 pin Male

Model Code

OX102-11

OX102-12

OX102-13

L (m)

Sampling unit (K9424GA)

Measurement gas inlet

Measurement gas outlet

Membrane filter: removes dust / mist / flux

Sampling unit (K9424GA)

215 x 272 x 140 (mm), approx 4.8kg

Pump 100-240 V AC, 1.2A

Activated charcoal, membrane filter: remove organic solvents

Flow meter: 0.1 to 1 liters / min.

Sampling Unit (K9424GA)

Sample inlet (Rc 1/4)

Sample outlet (Rc 1/4)

(220)

Filter

Pump

Needle valve

3 4

Activated charcoal, membrane filter

Powe r line connector

240()

Needle valve

Power supply

Sensor

Flow meter

Operating conditions: Atmospheric pressure, gas temperature 0 to 40°C Mounting Rc 1/4 Power 100-240 V AC

connector

Pressure meter (flow adjustment)

Gas outlet cock (K9424JC, JD)

1000 ppm O Quantity 6, one-liter Calibration gas cylinder (K9424JP)

Calibration kit (K9424JA, JB)

Gas outlet cock + Qty. 6, one Calibration gas cylinder 210 x 75 x 335 mm, approx 800 g.

Unit:mm

2/N2

OX102 Standard Specifications

Model OX102

Meas. principle Sampling Gas sample Measured gas Mounting Meas. ranges Repeatability

Calibration

Fine tune mode Analog output

Contact output

Alarm output Self-diagnostics Storage environment Power supply Converter size

Limiting-current type Natural diffusion Temperature 0 - 70°C, Humidity 20 - 80% RH (dew free), Pressure 1013 ± 40 hPa (Abs) O2 in N2 or mixed gases; cannot be used with silicone vapor, combustible gases or organic solvents Indoor, panel mounting 0-100 ppm / 0-1000 ppm / 0-10000 ppm / 0-25%, automatic / fixed switching mode

±15 ppm (Meas. range : 20-100 ppm), ±25 ppm (Meas. range : 100-1000 ppm), ±0.3%of reading (Meas. range : 1000-5000 ppm), ±7.5% of reading (Meas.range : 5000-10000 ppm), ±0.25% (Meas.range : 1-25%)

1. Atmospheric pressure calibration (between 15 to 25% O

2. 100 ppm calibration (between 80 and 120 ppm)

3. 1000 ppm calibration (between 900 and 1100 ppm)

4. 9000 ppm calibration (between 8500 and 9500 ppm)

5. Atmospheric pressure, 20, 100, 500, 1000 and 9000 ppm calibration

The measuring value can be adjusted to true analyzed value.

1. 4-20 mA DC isolated, fixed range (0-100, 0-1000, 0-10000 ppm, 0-25% selectable),or 4-20 mA DC autoranging.

2. 1-5 V DC, fixed range (0-100, 0-1000, 0-10000 ppm, 0-25% selectable)

3. Zone signal output for 4-20 mA DC autoranging

Two outputs, rated 110 V AC, 24 V DC, 1 A Hi or Lo alarm, sensor disconnected alarm

Hi or Lo alarm. setting range : 1 ppm to 24.9%. Sensor disconnected Sensor and converter temperature 0 to 70°C (dew free) 100-240V AC ±10%, 50/60Hz 15VA 96 x 96 x 190 mm

)

Activated carbon filter

Flowmeter

Connector to joint sensor (ø8)

Calibration Kit (K9424JA, JB)

(90)

Gas vent tube

Pressure gage

ø75

Approx. 300

Approx. 180

136()

146() 290()

Power line switch

Sensor

OX100/OX102 Sensor

1/8 Rc Piping connection for K9242JD

Unit : mm

K9424JC

NEEDLE VALVE ASSY With Pressure gage and Capillary

Standard gas cylinder

(310)

Standard Gas ( 6 cylinders )

(255)

OX100 Standard Specifications

Model OX100

Meas. principle

Sampling Gas sample

Measured gas Mounting Meas. ranges 0 to 1000 ppm, 0 to 25% (measuring range autoswitching) Repeatability ±5% of span (for 0-1000 ppm range, with O2 being in the range 0 to 100 ppm).

Calibration Analog output 4-20 mA DC isolated, fixed range (0-1000 ppm or 0-25%),

Contact output Two outputs, rated 250 V AC, 1 A

Alarm output High alarm contact output if concentration abnormal

Self-diagnostics Sensor disconnected Storage environment

Power supply Converter size

OX100 measuring principles, measured gas, and system configuration are same as for OX102

If you want an oxygen (concentration) control range of 1500 to 4500ppm, select the OX102.

Limiting-current type

Natural diffusion Temperature 0 - 70°C, Humidity 20 - 80% RH (dew free), Pressure 1013 ± 40 hPa (Abs)

O2 in N2 or mixed gases; cannot be used with silicone vapor, combustible gases or organic solvents Indoor, panel mounting

±2% of span (for 0-1000 ppm range, with O

being in the range 100 to 1000 ppm).

±2% of span (for 0 to 25% range).

1. Atmospheric pressure calibration (between 15 to 25% O

) 2. 1000 ppm standard gas calibration (1000±50 ppm)

(for 0-25%, 4 mA DC corresponds to 1500 ppm or less).

Hi or Lo alarm, sensor disconnected alarm

Hi or Lo alarm (depending on specification), setting range : 1 ppm to 24.9%

Sensor and converter temperature 0 to 70°C (dew free) 100 V AC ±10%, 50/60 Hz, 15 VA 96 x 96 x 190 mm

K9424JD NEEDLE VALVE ASSY

Approx. 340

Restrictions

Can't be used in flammable or exhaust gas, corrosive gas, or organic solvent environment To use in an environment with organic silicone, flow furnace, or N2 reflow furnace: (1) Use a sampling unit(K9424GA), Can't use the OX100-1. (2) The maintenance requirements (filter and activated charcoal) depend on the measured gas.

Be sure to read the manual and follow the safety precautions in it.

OX102 Limiting-current type Oxygen Analyzer

Model Suffix Code Option Code

OX102 Measuring range Sensor

-1 1 2 3 N

Manual

J E

Option code*

/S /J

*Standard Product does not have a sensor holder. To get the sensor holder, specify " /S " or " /J".

(If using Sampling Unit, the sensor holder is not required.)

Enhanced Oxygen analyzer 0-100/1000/10,000 ppm / 0-25% O With sensor (5 m; sensor assembly. 1m + cable 4 m) With sensor (10 m; sensor assembly. 1m + cable 9 m) With sensor (30 m; sensor assembly. 1m + cable 29 m) Without sensor assembly Japanese English Metal sensor holder Plastic resin sensor holder

Description

OX100 Limiting-current type Oxygen Analyzer

Model

Suffix Code

Option Code

OX100 Application

-1

-2

-3

Measuring Range Power supply Sensor

1 N

Manual

J E

L9811LA plastic resin sensor holder is provided as standard accessory. *1 For measurement in the range of 1500 to 4500 ppm, use the OX102.

General purpose Oxygen Analyzer Oxygen Analyzer (Can't use an activated carbon filter)*1 For (N

) reflow furnace (Specify in case of using an activated carbon filter)*1 Monitoring for deficiency of Oxygen with low alarm, Measuring range 0-25%

0-1000 ppm / 0-25% O 100 V AC ±10%, 50/60 Hz Sensor assy. cable 3m + extension 2m Without sensor assembly Japanese

English

Description

Sampling unit, Calibration kit

Part No. Description

K9424GA K9424JA

Sampling unit Calibration kit: Six 1-liter gas cylinder , gas outlet cock (with flow adjuster)

K9424JB Calibration kit: Six 1-liter gas cylinder , gas outlet cock (without flow adjuster)

Accessories

Part No. Description

K9424GY K9424JC K9424JD K9424JP K9424BA K9424CA B9877BA K9424LA K9424LB K9424LC K9424LD K9424DB L9811LA

Activated charcoal element, five per pack: for sampling unit Gas outlet cock (with flow adjuster): qty. one Gas outlet cock (without flow adjuster): qty. one

2/N2

Standard gas cylinder ( 1000 ppm O

) : qty. six Sensor assy. cable 3 m for OX100 only Extension cable, 2 m: for OX100 only Bracket for mounting OX100, two per set. Sensor assy. One per set : for OX102 only Extension cable, 4 m: for OX102 only Extension cable, 9 m: for OX102 only Extension cable, 29 m: for OX102 only Sensor holder (metal) for OX100 or OX102 Sensor holder (plastic) for OX100 or OX102

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Represented by:

Vig-PMK-G·NL-10E

Printed in Japan, 107(KP) [Ed : 05/b]

YOKOGAWA OX100, OX102 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual