Yokogawa GD40 User Manual

Download

User’s Manual

Model GD402 Gas Density Meter

IM 11T3E1-01E

7th Edition (YK)

Introduction

The GD402 gas density meter and the GD40 detector not only provide continuous measurement of gas density, but also several other valuable parameters, including specic gravity and molecular weight. The GD40 detector is designed for intrinsically safe and ame-proof, explosion protected applications. It is designed to be virtually maintenance free for all accepted applications.

The GD402 is a rugged microprocessor-based converter designed in two versions to meet both general area and explosion-proof application requirements. In addition to the display of several key data items, the converter also provides the choice of three different means for calibration: automatic; semi-automatic and one-touch manual operation.

Before use, read this manual thoroughly in order to fully realize the capabilities of the Meter. The topics and information that require special attention when handling the product are given in the text of this manual along with cautionary notes - WARNING or CAUTION - which reect the importance of the information.

For safety reasons or to avoid possible damage to your equipment, strictly adhere to every cautionary note that appears in this manual. Cautionary notes, such as a WARNING, that also appear on the product itself are indicated together with the alert symbol shown below:

Throughout this user’s manual, you will nd several different types of symbols are used to identify different sections of text. This section describes these icons.

WARNING

Identies instructions that must be observed in order to avoid physical injury and electric shock or death of the operator.

CAUTION

Identies instructions that must be observed in order to prevent the software or hardware from being damaged or the system from becoming faulty.

NOTE

Identies important information required to understand operations or functions.

TIP

Identies additional information.

u After-sales Warranty

n Do not modify the product.

n During the warranty period, for repair under warranty carry or send the prod-

uct to the local sales representative or service ofce. Yokogawa will replace

or repair any damaged parts and return the product to you. Before returning a

product for repair under warranty, provide us with the model name and serial

number and a description of the problem. Any diagrams or data explaining the

problem would also be appreciated.

l If we replace the product with a new one, we won’t provide you with a repair report.

l Yokogawa warrants the product for the period stated in the pre-purchase quotation

Yokogawa shall conduct dened warranty service based on its standard. When the customer site is located outside of the service area, a fee for dispatching the maintenance engineer will be charged to the customer.

n In the following cases, customer will be charged repair fee regardless of war-

ranty period.

• Failure of components which are out of scope of warranty stated in instruction manual.

• Failure caused by usage of software, hardware or auxiliary equipment, which Yokogawa Electric did not supply.

• Failure due to improper or insufcient maintenance by user.

• Failure due to modication, misuse or outside-of-specications operation which Yokogawa does not authorize.

• Failure due to power supply (voltage, frequency) being outside specications or abnormal.

• Failure caused by any usage out of scope of recommended usage.

• Any damage from re, earthquake, storms and oods, lightning, disturbances, riots, warfare, radiation and other natural changes.

n Yokogawa does not warrant conformance with the specic application at the

user site. Yokogawa will not bear direct/indirect responsibility for damage due to a specic application.

n Yokogawa Electric will not bear responsibility when the user congures the

product into systems or resells the product.

n Maintenance service and supplying repair parts will be covered for ve years

after the production ends. For repair for this product, please contact the nearest sales ofce described in this instruction manual.

IM 11T3E1-01E

Model GD402 Gas Density Meter

IM 11T3E1-01E 7th Edition

Introduction ..............................................................................................................i

u After-sales Warranty ...................................................................................................... iv

1. SPECIFICATIONS ..................................................................................... 1-1

1.1 Specications ....................................................................................................1-1

1.1.1 General Specications .......................................................................1-1

1.1.2 GD40G, T, V, R Detector ....................................................................1-5

1.1.3 GD402G, T, V, R Converter................................................................ 1-5

1.2 Model and Sufx Codes ...................................................................................1-7

1.2.1 Gas Density Converter ......................................................................1-7

1.2.2 Gas Density Detector .........................................................................1-7

1.2.3 Hardware for Connection with External Cables

(For Explosion-proof use) ..................................................................1-8

1.2.4 Two-core, Double-Shielded Cable ..................................................... 1-8

1.2.5 Brain Terminal (Optional) ................................................................... 1-9

1.2.6 Pressure transmitter (Optional)..........................................................1-9

1.3 External Views and Dimension ......................................................................1-10

1.3.1 GD402G Converter (General purpose) ...........................................1-10

1.3.2 Pipe- and Wall-Mounting Hardware (Optional) ................................ 1-11

1.3.3. GD402T, V, R Converter (Explosion-proof) .....................................1-12

1.3.4 GD40 Detector .................................................................................1-13

1.3.5 Detector Unit (Intrinsically Safe, Explosion-proof) ...........................1-14

1.3.6 Surge protector: K9215LP ...............................................................1-14

Toc-1

2. INSTALLATION, WIRING AND PIPING .................................................... 2-1

2.1 Installing the Detector ......................................................................................2-1

2.1.1 Selecting the Location ........................................................................ 2-1

2.1.2 GD40T (FM Explosion-proof and Intrinsically Safe Approval) ...........2-2

2.1.3 GD40V (CSA Explosion-proof and Intrinsically Safe Approval) ........2-3

2.1.4 Mounting the Detector........................................................................2-4

2.2 Installing the Converter ....................................................................................2-5

2.2.1 Selecting the Location ........................................................................ 2-5

2.2.2 GD402T (FM Explosion-proof Approval) ...........................................2-6

2.2.3 GD402V (CSA Explosion-proof Approval) .........................................2-7

2.2.4 Mounting the Converter .....................................................................2-8

IM 11T3E1-01E

2.3 Piping ...............................................................................................................2-10

2.4 Wiring ...............................................................................................................2-12

2.4.1 Wiring Procedure .............................................................................2-12

2.4.2 Cables Wired to Power Supply ........................................................2-16

2.4.3 Cables Wired to Outputs ..................................................................2-17

2.4.4 Cables Wired to Contact I/Os ..........................................................2-18

2.4.5 Cable Wired to GD40 Detector .....................................................2-19

2.4.6 Cables Wired to the Ground ............................................................2-20

3. OPERATION .............................................................................................. 3-1

3.1 Preparation for Operation ................................................................................3-1

3.1.1 Inspecting Installation, Piping and Wiring Workmanship .................. 3-1

3.1.2 Supplying Power ................................................................................ 3-2

3.1.3 Display on Operation Panel and Operation Keys ..............................3-3

3.1.4 Basic Key Operation ..........................................................................3-4

3.1.5 Checking the Setting Parameters .....................................................3-6

3.1.6 Calibrating the Analyzer for Correct Readings ..................................3-6

3.1.7 Checking the Analyzer for Performance ............................................3-7

3.2 Normal Operation .............................................................................................. 3-8

3.2.1 Starting Operation ..............................................................................3-8

3.2.2 Corrective Actions in Case of Failure ................................................. 3-8

3.2.3 Inspection and Maintenance ..............................................................3-9

3.3 Shutdown and Restart ......................................................................................3-9

3.3.1 Measures for Shutdown .....................................................................3-9

3.3.2 Measures for Restarting ....................................................................3-9

Toc-2

4. FUNCTIONS .............................................................................................. 4-1

4.1 Summary of Setting Operations ...................................................................... 4-1

4.1.1 Measurement, Operation, Setting and Service .................................4-1

4.1.2 Key Operations ..................................................................................4-1

4.1.3 Points to Be Noted When Making Settings ........................................4-2

4.2 Setting Lists .......................................................................................................4-2

5. DENSITY / PARAMETER SETTING ......................................................... 5-1

5.1 Setting Parameters ...........................................................................................5-2

5.1.1 Setting Parameters at Measurement Level .......................................5-2

5.1.2 Setting Parameters at Operation Level ............................................. 5-3

5.1.3 Setting Parameters at Setting Level ..................................................5-4

5.1.4 Setting Parameters at Service Level .................................................5-5

5.2 Parameter Setting .............................................................................................5-6

5.2.1 Parameter Setting at Operation Level ...............................................5-6

5.2.2 Parameter Setting at Setting Level ..................................................5-10

5.2.3 Parameter Setting at Service Level .................................................5-16

6. CALORIE / PARAMETER SETTING ........................................................ 6-1

6.1 Setting Parameters ...........................................................................................6-2

IM 11T3E1-01E

6.1.1 Setting Parameters at Measurement Level .......................................6-2

6.1.2 Setting Parameters at Operation Level ............................................. 6-3

6.1.3 Setting Parameters at Setting Level ..................................................6-4

6.1.4 Setting Parameters at Service Level .................................................6-5

6.2 Parameter Setting .............................................................................................6-7

6.2.1 Parameter Setting at Operation Level ...............................................6-7

6.2.2 Parameter Setting at Setting Level ..................................................6-12

6.2.3 Parameter Setting at Service Level .................................................6-16

7. HYDROGEN PURITY/PARAMETER SETTING ....................................... 7-1

7.1 Setting Parameters ...........................................................................................7-2

7.1.1 Setting Parameters at Measurement Level .......................................7-2

7.1.2 Setting Parameters at Operation Level ............................................. 7-2

7.1.3 Setting Parameters at Setting Level ..................................................7-3

7.1.4 Setting Parameters at Service Level .................................................7-4

7.2 Parameter Setting .............................................................................................7-6

7.2.1 Parameter Setting at Measurement Level ......................................... 7-6

7.2.2 Parameter Setting at Operation Level ...............................................7-7

7.2.3 Parameter Setting at Setting Level ..................................................7-10

7.2.4 Parameter Setting at Service Level .................................................7-14

Toc-3

8. DENSITY /CALIBRATION PROCEDURE ................................................ 8-1

8.1 Basic Calibration Procedure ............................................................................8-1

8.2 Preparation for Calibration ..............................................................................8-1

8.2.1 Setting Type of Calibration and Checking Valve Operation ...............8-1

8.2.2 Setting Calibration Data ..................................................................... 8-3

8.3 Calibration .........................................................................................................8-4

8.3.1 Semi-automatic Calibration ............................................................... 8-4

8.3.2 Manual Calibration .............................................................................8-5

8.3.3 Automatic Calibration .........................................................................8-6

9. CALORIE /CALIBRATION PROCEDURE ................................................ 9-1

9.1 Basic Calibration Procedure ............................................................................9-1

9.2 Preparation for Calibration ..............................................................................9-1

9.2.1 Setting Type of Calibration and Checking Valve Operation ...............9-1

9.2.2 Setting Calibration Data ..................................................................... 9-3

9.3 Calibration .........................................................................................................9-5

9.3.1 Semi-automatic Calibration ............................................................... 9-5

9.3.2 Manual Calibration .............................................................................9-6

9.3.3 Automatic Calibration .........................................................................9-7

10. HYDROGEN PURITY /CALIBRATION PROCEDURE .......................... 10-1

10.1 Basic Calibration Procedure ..........................................................................10-1

10.2 Preparation for Calibration ............................................................................10-1

10.3 Calibration .......................................................................................................10-2

IM 11T3E1-01E

11. INSPECTION AND MAINTENANCE ...................................................... 11-1

11.1 Routine Inspection and Maintenance ........................................................... 11-1

11.1.1 Checking Readings and Calibrating the Analyzer ........................... 11-1

11.1.2 Checking the Flowrate of Sample Gas ............................................ 11-1

11.1.3 Periodic Replacement of the Detector's O-rings ............................. 11-1

11.1.4 Replacing the Fuse .......................................................................... 11-2

11.1.5 Cleaning ........................................................................................... 11-2

11.2 Inspection In Case of Failure ......................................................................... 11-3

11.2.1 Inspecting the Analyzer in an Alarm Status ..................................... 11-3

11.2.2 Inspecting the Analyzer in a FAIL Status ......................................... 11-4

Customer Maintenance Parts List ...........................................CMPL 11T3E1-01E

Customer Maintenance Parts List ...........................................CMPL 11T3E1-02E

Customer Maintenance Parts List ...........................................CMPL 11T3E1-03E

Revision Information ...............................................................................................i

Toc-4

IM 11T3E1-01E

<1. Specications>

1. SPECIFICATIONS

1.1 Specications

The specications of the GD402 gas density meter as described below.

Certicate is approved for model GD402G, GD40G.

1.1.1 General Specications

l System Components

(1) GD40G, T, V, R Detector:Rainproof for outdoor use (equivalent to IP65/NEMA4X)

(see note under “1.1.2 Ambient conditions” on page1-5.)

Ambient Temperature : -10 to 60°C

Ambient Humidity : 5 to 95%RH

GD40G : General purpose detector.

1-1

(Non Explosion-proof)

Electrical connection : 1/2 NPT female

Process connection : 1/4 NPT female

GD40T : FM Explosion-proof and Intrinsically safe Approval.

Explosion-proof for Class I, Division 1, Groups B, C and D;

Dust Ignition-proof for Class II, III, Division 1, Groups E, F and G with Intrinsically

Safe sensor for Class I, II, III, Division 1, Groups B, C, D, E, F and G.

Enclosure : NEMA Type 4X

Temperature Code : T5

Electrical connection : 1/2 NPT female

Process connection : 1/4 NPT female

GD40V : CSA Explosion-proof and Intrinsically safe Approval.

Explosion-proof for Class I, Division 1, Groups B, C and D;

Dust Ignition-proof for Class II, III, Division 1, Groups E, F and G with Intrinsically

Safe sensor for Class I, II, III, Division 1, Groups B, C, D, E, F and G.

Enclosure : Type 4X

Temperature Code : T5

Electrical connection : 1/2 NPT female

Process connection : 1/4 NPT female

GD40R : TIIS Explosion-proof and Intrinsically safe Approval.

Explosion-proof code : Exd [ia] IIB+H2T5

Temperature Code : T5

Electrical connection : G1/2 female

Process connection : Rc1/4

IM 11T3E1-01E

<1. Specications>

(2) GD402G, T, V, R Converter : Rainproof for outdoor use (equivalent to IP65 / NEMA 4X)

Ambient Temperature : -10 to 55°C

Ambient Humidity : 5 to 95%RH

GD402G : General purpose converter. (Non Explosion-proof).

Electrical connection : 21mm (0.9inch) in diameter. Pg 13.5 cable glands includ-

GD402T : FM Explosion-proof Approval.

Explosion-proof for Class I, Division 1, Groups B, C and D;

Dust Ignition-proof for Class II, III, Division 1, Groups E, F and G.

Enclosure : NEMA Type 4X

Temperature Code : T6

Electrical connection : 1/2 NPT female

GD402V : CSA Explosion-proof Approval.

Explosion-proof for Class I, Division 1, Groups B, C and D;

Dust Ignition-proof for Class II, III, Division 1, Groups E, F and G.

1-2

Enclosure : Type 4X

Temperature Code : T6

Electrical connection : 1/2 NPT female

GD402R : TIIS Explosion-proof Approval.

Explosion-proof code : Exd IIB+H2T6

Temperature Code : T6

Electrical connection : G3/4 female

(3) EJA310 Absolute pressure transmitter (optional)

FM Explosion-proof Approval:

Explosion-proof for Class I, Division 1, Groups B, C and D;

Dust Ignition-proof for Class II, III, Division 1, Groups E, F and G.

Hazardous(classied locations, indoors and outdoors (NEMA 4X)

Temperature Code : T6

Ambient Temperature : -40 to 60°C

Ambient Humidity : 5 to 100%RH (at 40°C)

Electrical connection : 1/2 NPT female

Process connection : 1/4 NPT female

CSA Explosion-proof Approval:

Explosion-proof for Class I, Division 1, Groups B, C and D;

Dust Ignition-proof for Class II, III, Division 1, Groups E, F and G.

Division2 ‘SEALS NOT REQUIRED’

Enclosure : Type 4X

Temperature Code : T4, T5, T6

Max. Process Temp.: T4 120°C, T5 100°C, T6 85°C

Ambient Temperature : -40 to 80°C

IM 11T3E1-01E

<1. Specications>

Ambient Humidity : 5 to 100%RH (at 40°C)

Electrical connection : 1/2 NPT female

Process connection : 1/4 NPT female

TIIS Explosion-proof Approval:

Explosion-proof code : Ex do IIC T4X

Temperature Code : T4

Ambient Temperature : -20 to 60 °C

Ambient Humidity : 5 to 100%RH (at 40°C)

Electrical connection : G1/2 female

Process connection : Rc1/4

l Sample Gas conditions

Sample gas: All gases except for corrosive gas and acetylene gas.

Temperature: -10 to 50 °C (non-condensing)

Pressure: Max. 588.5 kPa (abs)

Gas ow: 0.1 to 1 l/min

1-3

l Output Signals

Output 1: 4-20 mA DC

Isolated from inputs; load resistance: 600 W maximum (Load resistance of 250-

550 W required when in the BRAIN communication mode.)

Output 2: 4-20 mA DC

Isolated from inputs; load resistance: 600 W maximum

l Power Supply

Rated voltage range: 100 to 240 V AC, 24 V DC

Allowable voltage range: 85 to 264 V AC, 21.6 to 26.4 V DC

Rated frequency: 50 or 60 Hz

Allowable frequency range: 47 to 63 Hz

l Power Consumption

Approximately 12 W.

l Safety and EMC Compliance

Safety Standards: EN61010-1

EMC Standards:

(Applied only when GD402G converter is used with GD40G detector.)

Emission: EN61326 Class A

EN61000-3-2

EN61000-3-3

AS/NZS CISPR11

Immunity: EN61326 Annex A and F

KC Marking: Korea Electromagnetic Conformity Standard

IM 11T3E1-01E

<1. Specications>

l Characteristics

GD402 specication list

Item Density kg/m3 Density lb/ft3 Specic Gravity Molecular Weight Concentration vol%

Range

0 - 6 (compensated) 0 - 60 (physical)

Minimum Range 0.1 0.01 0.1 4

Response Time 90% approx. 5 sec approx. 5 sec approx. 5 sec approx. 5 sec approx. 5 sec

Linearity +/-1 % FS +/-1 % FS +/-1 % FS +/-1 % FS +/- 1

Repeatability

+/- 0.001 or +/-0.5%FS *

Long term stability +/- 0.003/month +/- 0.002/month +/- 0.003/month +/- 0.07/month

*: Whichever is greater

Density is the basic measurement, the other representations are derived from the Density data.

Item H2 in Air vol% H2 in CO2 vol% Air in CO2 vol% Caloric value MJ/m

Range 85 - 100 0 - 100 0 - 100 0 - 130 0 - 3.5

Minimum Range

Response Time 90%

Linearity +/- 1 +/- 1 +/- 1 +/- 1 % FS +/- 1 % FS

Repeatability +/- 0.5 +/- 0.5 +/- 0.5 +/- 0.5%FS or Caloric value

Drift +/- 0.5/month +/- 0.5/month +/- 0.5/month Caloric value equivalent to

– – –

approx. 5 sec approx. 5 sec approx. 5 sec approx. 5 sec approx. 5 sec

0 - 0.4 (compensated) 0 - 4 (physical)

+/- 0.0001 or +/-0.5%FS*

0 - 5 0 - 140 0 - 100

Concentration equivalent to 100 kg/m3

+/- 0.001 or +/-0.5%FS*

+/- 0.02 or +/-0.5%FS*

+/- 0.5% or Concentration equivalent to +/-0.001kg/m3 *

Concentration equivalent to +/- 0.003 kg/m3/month

British Thermal Unit KBTU/ft

Caloric value equivalent to

0.100 kg/m

Caloric value equivalent to

0.100 kg/m

+/- 0.5%FS or Caloric value

equivalent to 0.001kg/m3*

equivalent to 0.001kg/m3 *

Caloric value equivalent to

+/- 0.003kg/m3 /month

+/- 0.0025/month

1-4

Caloric Value and BTU are possible representations of the Density. GD402 does not contain table information, only a single mathematical equation.

*: Whichever is greater

IM 11T3E1-01E

<1. Specications>

1.1.2 GD40G, T, V, R Detector

l Material exposed to gas

SUS 316 stainless steel, Acrylonitrile Butadiene Rubber and Fluorine-contained Rubber

(O-ring)

l Ambient conditions

Temperature: -10 to 60 °C (14 to 140 °F)

Humidity: 5 to 95 %RH

Installation: Pipe-mounted or on panel

Construction: Explosion-proof and Intrinsically safe. (See 1.1.1 “System Components”)

Though the detector construction makes it relatively insensitive to sudden changes in

the gas temperature, extra precision can be achieved by keeping ambient temperature conditions as constant as possible. In measurements where optimum precision is required it is therefore not recommended to install the detector in an outdoors environment, especially not if such installation is prone to direct sunlight.

l Finish

Cover: Equivalent to Munsell 0.6GY3.1/2.0

1-5

Case: Equivalent to Munsell 2.5Y8.4/1.2

l Weight

Approximately 7 kg (with pipe mounting bracket)

l Detector unit

When the system is ordered to be used as a hydrogen purity meter, an optional pressure

transmitter is required for pressure compensation.

• If /EJAJ1, /EJAF2, /EJAF3 or, /EJAF4 are ordered, the detector unit and the

pressure transmitter and the tubing in between will all be integrated on a single mounting plate. This allows the space where the pressure transmitter is normally mounted to be used effectively for other purposes.

1.1.3 GD402G, T, V, R Converter

l Display

Reading: Digital (6 digits maximum; resolution: 0.0001 kg/m3)

Data items shown:

Measured value: Always on display.

Alarm indications: Abnormal concentration, abnormal pressure range of input and abnormal

value of calibration.

Parameters for calibration: Time of calibration, settling time, starting time of calibration and

calibration cycle

Self-diagnostic indications: Sensor oscillation shutdown, abnormal oscillation frequency of

sensor, failure in sensor temperature detection, failure in A/D conversion stage and memory failure.

Alarm settings: The contact state can be set to either “normally open (NO)” or “normally

closed (NC)” depending on the needs of the application.

Temperature: Temperature of gas being measured

IM 11T3E1-01E

<1. Specications>

l Contact Outputs/Input

Contact output: Signals for Maintenance, Fail, Hi/Lo alarms

Contact capacity: 250 V AC at 3 A or 30 V DC at 3 A

Contact input: Signal for switching between the Hydrogen Purity meter and the Replace-

ment meter

l Calibration

Manual (one touch), Semi automatic, Automatic calibration

l Communication

Protocol: BRAIN communication

Data items that can be transmitted by the hand-held terminal are numerical data, such as concentration, temperature and pressure, alarm setpoint and self-diagnostic parameters.

l Ambient Conditions

Temperature: -10 to 55 °C (14 to 131°F)

Humidity: 5 to 95 %RH

l Installation

1-6

Non-explosion-proof models: Pipe-, panel- or wall-mounted

Explosion-proof models: Pipe- or panel-mounted

l Finish

GD402G (general purpose):

Front cover: Equivalent to Munsell 0.6GY3.1/2.0

Case: Equivalent to Munsell 2.5Y8.4/1.2

GD402T, V, R (explosion-proof):

Equivalent to Munsell 0.6GY3.1/2.0

l Weight

GD402G (general purpose): Approx. 3 kg (including mounting hardware)

GD402T, V, R (explosion-proof): Approx. 15 kg (including mounting hardware)

l Fuse

250 V 1 A quick acting type authorized VDE/SEMKO 100 to 240 V AC Model

250 V 2 A quick acting type authorized VDE/SEMKO 24 V DC Model

IM 11T3E1-01E

<1. Specications>

1.2 Model and Sufx Codes

1.2.1 Gas Density Converter

Model Sufx code Option code Description

GD402G - - - - - - - - - - - - - - - - - - - - - - - - - General purpose model, 6 cable glands included.

GD402T - - - - - - - - - - - - - - - - - - - - - - - - - FM certied explosion - proof model. Gland threads 1/2 NPT. No cable glands

GD402V - - - - - - - - - - - - - - - - - - - - - - - - - CSA certied explosion - proof model. Gland threads 1/2 NPT. No cable glands

GD402R - - - - - - - - - - - - - - - - - - - - - - - - - TIIS certied explosion - proof model. Gland threads G3/4. No cable glands included.

Power supply-D-A

Label and approval

Instruction Manual -E - - - - - - - - - - - - English

Options (only GD402G)

Note: Explosion -proof models, GD402T, V, R have only pipe mounting hardware as standard.

-E

-J

- - - - - - - - - - - -

/PA /U /H

included.

24 V DC 100-240 V AC

English label TIIS approval, English label (only GD402R)

Panel mounting Universal (Pipe and Wall) Mounting Mood

1-7

GD402 Standard Accessory List

Model Item Qty Part Number

GD402G

GD402R GD402T GD402V

Fuse 1 A1109EF (Power Supply: 100-240 V AC)

Universal Mount Set 1 K9171SS

Panel Mount Set 1 K9171ST

Surge Protector 1 K9215LP

Fuse 1 A1109EF (Power Supply: 100-240 V AC)

Blacket 1 K9214HD

Blacket 1 K9214HE

U-Bolt Assy 2 D0177XL-A

Bolt 1 Y9835NU

Bolt 2 Y9820NU

A1111EF (Power Supply: 24 V DC)

1.2.2 Gas Density Detector

Model Sufx code Option code Description

GD40G - - - - - - - - - - - - - - - - - - - - - - - - - General purpose detector. 1/4 NPT gas threads and 1/2 NPT gland threads. No cable

GD40R - - - - - - - - - - - - - - - - - - - - - - - - - TIIS certied explosion - proof detector. Rc1/4 gas threads and G1/2 gland threads.

Label approval-E-J

Options /EJAJ1

- - - - - - - - - - - -

/EJAJ1T

/EJAF2

/EJAF2T

gland included. Mounting hardware included.

Cable gland included. Mounting hardware included.

English label, no approval (only GD40G) TIIS approval, English label (only GD40R)

TIIS certied EJA mounted with detector on mounting plate. Rc1/4 gas threads and G1/2 gland thread. Cable gland included.(only GD40R) TIIS certied EJA mounted with detector on mounting plate. Rc1/4 gas threads and G1/2 gland thread. Cable gland included. EJA with TAG (only GD40R) EJA mounted with detector on mounting plate.1/4 NPT gas threads and 1/2 NPT gland threads. No cable gland included.(only GD40G) EJA mounted with detector on mounting plate.1/4 NPT gas threads and 1/2 NPT gland threads. No cable gland included. EJA with TAG (only GD40G)

IM 11T3E1-01E

<1. Specications>

Model Sufx code Option code Description

GD40T - - - - - - - - - - - - - - - - - - - - - - - - - FM certied explosion - proof detector. 1/4 NPT gas threads and 1/2 NPT gland thread.

GD40V - - - - - - - - - - - - - - - - - - - - - - - - - CSA certied explosion - proof detector. 1/4 NPT gas threads and 1/2 NPT gland

Options /EJAF3

/EJAF3T

/EJAF4

/EJAF4T

No cable gland included. Mounting hardware included

thread. No cable gland included. Mounting hardware included.

FM certied EJA mounted with detector on mounting plate.1/4 NPT gas threads and 1/2 NPT gland thread. No cable gland included. (only GD40T) FM certied EJA mounted with detector on mounting plate.1/4 NPT gas threads and 1/2 NPT gland thread. No cable gland included. EJA with TAG (only GD40T)

CSA certied EJA mounted with detector on mounting plate. 1/4 NPT gas threads and 1/2 NPT gland thread. No cable gland included. (only GD40V) CSA certied EJA mounted with detector on mounting plate. 1/4 NPT gas threads and 1/2NPT gland thread. No cable gland included. EJA with TAG (only GD40V)

GD40 Standard Accessory

Item Qty Part Number

U-Bolt Assy*

Blacket*

Gland*

*1: Not supplied when option code “/EJAJ1”, “/EJAF2”, “/EJAF3” or “/EJAF4” is specied. *2: Supplied only for GD40R.

4 D0177XL-A

1 K9214HD

1 K9214HE

1 G9601AM

1-8

1.2.3 Hardware for Connection with External Cables (For Explosion-proof use)

Part No. Description

L9811LL G3/4 explosion-proof cable gland.

Cable’s outside diameter 8 to 16 mm. Used for the GD402R converter.

Note: Specify the number of cable glands for converter in hazardous area

1.2.4 Two-core, Double-Shielded Cable

Normally two conductor shielded cable can be used, but when failure arises from noises disturbance, this cable is recommended for connection between the GD402 converter and GD40 detector.

Model Basic code Description

GDW Two - core, double-shielded cable,

both ends nished with cable pins.

Length

-L

Length in meters, 500 meter maximum.

IM 11T3E1-01E

<1. Specications>

1.2.5 Brain Terminal (Optional)

Model Sufx code Option code Description

BT200 - - - - - - - - - - - - - - - - - - - - - - - - - Brain terminal [Note]

Printer -N

-P

– 00 - - - - - - - - - - - - Always 00

Options

Note: The BT200 has following accessories, two communication cables, one with IC clips and another with alligator clips, handy

carrying case and ve AA 1.5 V dry batteries.

OPTIONS FOR BT200

Options Description Option codes

Communication cable (Note 1)

Intrinsically safe type (Note 1) (Note 2)

(Note 1) Optional code /C1 can not be combined with /CS1. (Note 2) Applicable only for Model BT200-N00.

See GS 01C00A11-00EN for “BT200” brain terminal in detail.

- - - - - - - - - - - -

/

With a 5-pin connector (for the signal conditioner)

CSA Intrinsically safe approval Class I, Groups A, B, C and D Temp. Code : T4

Standard type (without printer) With printer

/C1

/CS1

1-9

1.2.6 Pressure transmitter (Optional)

/EJAJ1 means TIIS certied EJA310.

/EJAF2 means general purpose model EJA310.

/EJAF3 means FM certied EJA310.

/EJAF4 means CSA certied EJA310.

See GS 01C22D01-00E for “EJA310” pressure transmitter in detail if a different

selection from pre-selected options seems necessary.

IM 11T3E1-01E

<1. Specications>

1.3 External Views and Dimension

1.3.1 GD402G Converter (General purpose)

1-10

Unit: mm(in.)

184 (7.2)

144(5.7)

144 (5.7)

A B

D F

36 36

Grounding terminal (4 mm screws)

(1.4)(1.4)

Hood (Option code: /H)

220 (8.7)

72 (2.8)

20 (0.8)

112 (4.4)

(0.9)

Cable inlet (21 mm in dia.) Compatible with a PG 13.5 cable gland

Cable gland Connection

(1.4)

(1.5)

A, B

C D, E

Four holes, 6 mm (0.24) in dia., 8 mm deep M6

80 (3.1)

• Pressure transmitter

• Analog Output • Contact Input

• Detector

• Contact Output

• Power Supply

Weight : Approx. 3 kg (6.6 pounds) (including mounting hardware)

F0101.ai

IM 11T3E1-01E

<1. Specications>

1.3.2 Pipe- and Wall-Mounting Hardware (Optional)

1-11

• Hardware for Pipe Mounting (Option code /U)

188 (7.4)

174 (6.9)

(2)

Mounting pipe of JIS 50 A (60.5 mm in outer dia.)

Optional hardware

4 - M6 screws

• Hardware for Wall Mounting (Option code /U)

135 (5.3)

(0.51)

Unit : mm (in.)

Weight : Approx. 3 kg

200 (7.9)

100 (3.9)

4 - M6 screws

224 (8.8)

Optional hardware

3-Ø10 holes

• Hardware for Panel Mounting (Option code /PA)

(0.9)

max. 12 (panel thickness)

100 (3.9)

4 - M6 screws

Optional hardware

178 (7)

200 (7.9)

(1.4)

(0.6)

70 (2.8)

100 (3.9)

185 (7.3)

Dimensions of panel cutout

139

+0.08

(5.47 )

139

0+1 0

(5.47 )

F0102.ai

195 (7.7)

IM 11T3E1-01E

<1. Specications>

1.3.3. GD402T, V, R Converter (Explosion-proof)

Weight : approx. 15 kg (33.1 pounds)

Pipe-mounting hardware

Mounting pipe of JIS 50 A nominal size (Φ60.5)

1-12

Unit : mm (in.)

Φ212 (8.3)

Side view from arrow A direction

Cable glands not included

4 - M8 depth 20

140 (5.5)

24 (0.9)

(1.5)

(2.1)

200 (7.9)

182 (7.2)

200 (7.9)

A B

D ECF

209 (8.2)

173 (6.8)

2 - M8 depth 16 (one on each side) (Used to fix the pipe-mounting hardware)

36 (1.4)

242 (9.5)

Grounding terminal (M5)

(2.2)

Cable gland Connection

A • Power Supply

B, C • Contact Output

D • Detector

E, F

• Pressure Transmitter

• Analog Output • Contact Input

Six wiring holes, G3/4 threaded (GD402R) 1/2 NPT threaded (GD402V, T)

F0103.ai

IM 11T3E1-01E

<1. Specications>

1.3.4 GD40 Detector

• Model GD40- /EJAJ1, /EJAF2, /EJAF3, /EJAF4

Weight: approx. 15 kg (27.8 pounds)

1-13

Unit: mm (in.)

GD40 Detector wiring port See Table

Cable gland is included only in EJAJ1

Four panel-mounting holes, 12 mm in diameter

Gas out See Table

∆ abcdf m

abc cd nmv sc

abc vdfbjkosblm

xs xdcvbg vf

sbdgjklodenjhl;pk

ad xs cdnmn

nbdvf kggswba

z x d cdf vfg m

nscbxfk

150 (5.9)100 (3.9)

93 (3.7) 320 (12.6)

EJA wiring port See Table

4-ø12 (0.47)

300 (11.8)

350 (13.8)

Gas in See Table

120 (4.7)

Cable gland is included only in /EJAJ1

(1.6)

196 (7.7)



Option code GD40 wiring EJA wiring Gas out/in /EJAJ1 G1/2 G1/2 Rc1/4 /EJAF2 1/2 NPT 1/2 NPT 1/4 NPT /EJAF3 1/2 NPT 1/2 NPT 1/4 NPT /EJAF4 1/2 NPT 1/2 NPT 1/4 NPT

F0104.ai

IM 11T3E1-01E

<1. Specications>

1.3.5 Detector Unit (Intrinsically Safe, Explosion-proof)

• Hardware for Pipe Mounting : GD40

1-14

Unit: mm (in.)

Pipe-mounting hardware

Mounting pipe (JIS 50 A (60.5 mm in outer dia.) nominal size)

Approx. 191 (7.5)

Approx. 92 (3.6)

Sample gas outlet GD40R: Rc1/4 GD40V: 1/4 NPT GD40T: 1/4 NPT GD40G: 1/4 NPT

Grounding terminal (3 mm (0.11) screw)

Wiring hole, GD40R: G1/2 GD40V: 1/2 NPT GD40T: 1/2 NPT GD40G: 1/2 NPT

Approx. 264 (10.4)

Approx. 193 (7.6)

Approx. 117 (4.6)

Sample gas inlet GD40R: Rc1/4 GD40V: 1/4 NPT GD40T: 1/4 NPT GD40G: 1/4 NPT

Note: Cable gland is included only in GD40R.

F0105.ai

1.3.6 Surge protector: K9215LP

M4 SCREW TERMINAL

Ø4.2

(0.17)

1128.5

(0.43)

5.5

(0.22)

(1.12)

(1.61)

20028

(7.86)

(1.1)

Unit: mm (in.)

4.5

F0106.ai

(0.18)

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2-1

2. INSTALLATION, WIRING AND PIPING

The GD402 Gas Density Meter is thoroughly inspected at the factory and carefully packed to ensure the equipment does not suffer any damage during transportation. The package should also be handled with care when unpacking to prevent the equipment from undergoing severe mechanical shock. After unpacking, visually check the equipment to ensure that it is free from any damage.

Although the detector has no controls on it, it may need to be accessed for inspection or for other reasons. Install the detector in a location as close as possible to where the gas is sampled and where maintenance can be easily carried out. The converter has a display with controls on it; thus, you should install it so that the keys are positioned directly in front of you when working.

Note that there must be a clearance of at least 400 mm at the back of the converter GD402G, GD402T, GD402V and GD402R since cables are wired to the back by removing the screwed rear cover.

2.1 Installing the Detector

The GD40 detector is an explosion-proof with intrinsically safe sensor instrument. Install the detector in a location where the following conditions are satised.

2.1.1 Selecting the Location

l Explosion-proof construction

Before installing the detector in an explosion-hazardous area, ensure that the area conforms to the explosion-proof code noted above.

l No corrosive gases

Corrosive gases are not desirable because they may damage the electrical components in the detector.

l Slight mechanical vibration

Although the detector is vibration-resistant, vibration may loosen the connections of the external wiring.

l No exposure to direct sunlight

Exposure to direct sunlight may raise the temperature in the detector to abnormal levels, and should therefore be avoided. Note that such abnormal temperature levels can also result from heat irradiated from high-temperature equipment around the detector.

l Humidity maintained between 5% and 95 %RH

Avoid choosing a location that is likely to be exposed to abnormally high or low humidity over a prolonged period. It is recommended that the detector be used at a humidity between 25% and 85 % RH.

l No exposure to rain water

Even though the detector is rainproof, whenever possible install it where it is protected from water splashes. The reasoning for this is that the detector cover may need to be removed for maintenance or for other reasons.

l Altitude of installation site is lower than 2,000 m.

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.1.2 GD40T (FM Explosion-proof and Intrinsically Safe Approval)

2-2

NON-HAZARDOUS LOCATIONS

Sealing Fitting

Figure 2.1

HAZARDOUS LOCATIONS

475 mm (18") Max.

Conduit

GD40T

F0201.ai

1. GD40T Gas density detector for use in hazardous (classied) locations:

• Explosion-proof for Class I, Division 1, Groups B, C and D; Dust Ignition-proof for Class II, III, Division 1, Groups E, F and G with Intrinsically Safe sensor for Class I, II, III, Division 1, Groups B, C, D, E, F and G.

• Enclosure Rating: NEMA 4X

• Temperature Code: T5

• Ambient Temperature: -10 to 60°C

2. Wiring

• All wiring shall comply with National Electric Code ANSI/NAPA 70 and Local Electrical

Codes.

WARNING

Seal all conduits within 475 mm (18 inches). Refer to Figure 2.1.

3. Operation

• Note a warning label worded as follows.

WARNING

Open circuit before removing cover.

• Take care not to generate mechanical spark when access to the instrument and

peripheral devices in hazardous locations.

4. Maintenance and Repair

• The instrument modication or parts replacement by other than authorized representative

of Yokogawa Electric Corporation is prohibited and will void the approval of Factory Mutual Research Corporation.

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.1.3 GD40V (CSA Explosion-proof and Intrinsically Safe Approval)

2-3

NON-HAZARDOUS LOCATIONS

Sealing Fitting

Figure 2.2

HAZARDOUS LOCATIONS

500 mm (20") Max.

Conduit

GD40V

F0203.ai

1. GD40V Gas density detector for use in hazardous (classied) locations:

• Enclosure Rating: Type 4X

• Temperature Code: T5

• Ambient Temperature: -10 to 60°C

2. Wiring

• All wiring shall comply with Canadian Electrical and Local Electrical codes.

• Note a warning label worded as follows.

WARNING

A seal shall be installed within 500 mm (20 inches) of the enclosure. Refer to Figure 2.2.

3. Operation

• Note a warning label worded as follows.

WARNING

• Open circuit before removing cover.

• Substitution of components may impair instrinsic safety.

• Take care not to generate mechanical spark when access to the instrument and

peripheral devices in hazardous locations.

4. Maintenance and Repair

• The instrument modication or parts replacement by other than authorized representative

of Yokogawa Electric Corporation is prohibited and will void the certication of CSA International.

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.1.4 Mounting the Detector

The detector is designed for pipe mounting.

Pipe-mounting hardware

Approx. 191 (7.5)

Approx. 92 (3.6)

Grounding terminal (3 mm (0.11) screw)

Wiring hole, GD40R: G1/2 GD40V: 1/2 NPT GD40T: 1/2 NPT GD40G: 1/2 NPT

Approx. 117 (4.6)

Sample gas inlet GD40R: Rc1/4 GD40V: 1/4 NPT GD40T: 1/4 NPT GD40G: 1/4 NPT

Approx. 264 (10.4)

Approx. 193 (7.6)

2-4

Unit: mm (in.)

Mounting pipe (JIS 50 A (60.5 mm in outer dia.) nominal size)

Figure 2.3 Vertical Mounting

Sample gas outlet GD40R: Rc1/4 GD40V: 1/4 NPT GD40T: 1/4 NPT GD40G: 1/4 NPT

Note: Cable gland is included only in GD40R.

F0205.ai

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.2 Installing the Converter

The GD402 converter comes in either the non-explosion-protected Model GD402G or explosionprotected Model GD402T, V, R (explosion-protection code: Refer to 1.1.1). Choose the Model GD402T or V or R if the converter is to be used in a hazardous area.

2.2.1 Selecting the Location

l Ease of operation

Select a location where you can easily view the readings on the display and work with the keys. Installing the converter closer to the detector will ease your maintenance work, including calibration.

l Explosion-proof construction

When installing the converter in an explosion-hazardous area, ensure that the area conforms to the explosion-proof code noted above.

l No corrosive gases

Corrosive gases are not desirable because they may damage the electrical components in the converter.

l Slight mechanical vibration

2-5

Although the converter is vibration-resistant, vibration may loosen the connections of the external wiring.

l No exposure to direct sunlight

Exposure to direct sunlight may raise the temperature in the converter to abnormal levels, and should therefore be avoided. Note that such abnormal temperature levels can also result from heat irradiated from high-temperature equipment around the converter. If the converter is likely to receive direct sunlight and the temperature in the converter will likely exceed the operating limits, attach a hood (optional).

l Humidity maintained between 5% and 95% RH.

Avoid choosing a location that is likely to be exposed to abnormally high or low humidity over a prolonged period. It is recommended that the converter be used at a humidity between 25% and 85 % RH.

l No exposure to rainwater

Even though the converter is rainproof, whenever possible install it where it is protected from water splashes. The reasoning for this is that the converter cover may need to be removed for maintenance or for other reasons

l Altitude of installation site is lower than 2,000 m.

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.2.2 GD402T (FM Explosion-proof Approval)

GD402T

2-6

HAZARDOUS LOCATIONS

NON-HAZARDOUS LOCATIONS

Figure 2.4

Conduit

475 mm (18") Max.

Sealing Fitting

F0202.ai

1. GD402T Gas density converter for use in hazardous (classied) locations:

• Explosion-proof for Class I, Division 1, Groups B, C and D; Dust Ignition-proof for Class II, III, Division 1, Groups E, F and G

• Enclosure Rating: NEMA 4X

• Temperature Code: T6

• Ambient Temperature: -10 to 55°C

2. Wiring

• All wiring shall comply with National Electrical Code ANSI/NFPA 70 and Local Electrical

Codes.

WARNING

Seal all conduits within 475 mm (18 inches). Refer to Figure 2.4.

3. Operation

• Note a warning label worded as follows.

WARNING

Open circuit before removing cover.

• Take care not to generate mechanical spark when access to the instrument and

peripheral devices in hazardous locations.

4. Maintenance and Repair

• The instrument modication or parts replacement by other than authorized representative

of Yokogawa Electric Corporation is prohibited and will void the approval of Factory Mutual Research Corporation.

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.2.3 GD402V (CSA Explosion-proof Approval)

GD402V

HAZARDOUS LOCATIONS

Conduit

500 mm (20") Max.

Sealing Fitting

2-7

NON-HAZARDOUS LOCATIONS

Figure 2.5

F0204.ai

1. GD402V Gas density converter for use in hazardous (classied) locations:

• Explosion-proof for Class I, Division 1, Groups B, C and D; Dust Ignition-proof for Class II, III, Division 1, Groups E, F and G

• Enclosure Rating: Type 4X

• Temperature Code: T6

• Ambient Temperature: -10 to 55°C

2. Wiring

• All wiring shall comply with Canadian Electrical Code and Local Electrical Codes.

• Seal all conduits within 500 mm of the enclosure. Refer to Figure 2.5.

• Note a warning label worded as follows.

WARNING

A seal shall be installed within 500 mm (20 inches) of the enclosure.

3. Operation

• Note a warning label worded as follows.

WARNING

Open circuit before removing cover.

• Take care not to generate mechanical spark when access to the instrument and

peripheral devices in hazardous locations.

4. Maintenance and Repair

• The instrument modication or parts replacement by other than authorized representative

of Yokogawa Electric Corporation is prohibited and will void the certication of CSA International.

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.2.4 Mounting the Converter

(1) Mounting the GD402G Converter

● Pipe Mounting

Bracket mounting screws

2-8

Bracket

Pipe mounting bracket

U-bolt

Washers (2 pcs)

Stanchion(Ø60.5 mm pipe)

Converter

Nut (2 pcs)

Figure 2.6 Pipe Mounting

● Wall Mounting

Figure 2.3 shows how to mount the converter on a wall.

Converter

Mounting hole (3 places)

Note: The converter for wall mounting comes with the same mounting hardware as that of a pipe-mounting model. When installing the converter on a wall, use the bracket only.

Bracket

M8 bolts (not supplied) Provide bolts of a length suitable for the mounting holes.

F0206.ai

F0207.ai

144

Center of

the converter

Dimension of cutout for wall mounting

Figure 2.7 Wall Mounting

Unit : mm

102

3-M8 screw-hole or 3-Ø10 through-holes

F0208.ai

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

● Panel Mounting

Figure 2.4 shows how to mount the converter on a panel.

2-9

Panel

Converter

Bracket

Insert the converter in the panel cutout before attaching the brackets.

Fixing screws (2 pcs)

Figure 2.8 Panel Mounting

(2) Mounting the GD402T, V, R Converter

Pipe-mounting hardware

200 (7.9)

Φ212 (8.3)

182 (7.2)

139

Dimensions of cutout for panel mounting

Weight : approx. 15 kg (33.1 pounds)

Mounting pipe of JIS 50 A nominal size (Φ60.5)

209 (8.2)

173 (6.8)

Unit : mm

139

Unit : mm (in.)

F0209.ai

36 (1.4)

140 (5.5)

4 - M8 depth 20

Side view from arrow A direction

Cable glands not included

24 (0.9)

(1.5)

(2.1)

Grounding terminal (M5)

Figure 2.9 Mounting Explosion-proof Converter

200 (7.9)

A B

D ECF

(2.2)

242 (9.5)

2 - M8 depth 16 (one on each side) (Used to fix the pipe-mounting hardware)

Six wiring holes, G3/4 threaded (GD402R) 1/2 NPT threaded (GD402V, T)

F0210.ai

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.3 Piping

CAUTION

In the case of replacement range, H2 in CO2 or Air in CO2, the output happen to be uctuated by pressure loading to detector. In order to reduce the effect, owmeter is to be set upper side of detector so that the pressure loading to the detector is going to be about atmospheric pressure.

The piping connected to the analyzer comprises a line that feeds the gas under measurement to the detector, a line that returns (or releases to the atmosphere) the gas exhausted after measurement, and lines that carry the zero and span calibration gases. The type of piping chosen depends on the composition of the gas under measurement, its pressure, the amount of dust mixed, and the response (dead time). It is advisable however to use stainless steel piping of sizes from 6 mm and 4 mm in outer and inner diameters up to JIS 15 A (21.7mm in outer dia.).

Refer to the following instructions when connecting the analyzer piping.

l Figure 2.10, "System Conguration," shows an example of piping. Connect the lines secure-

ly to ensure that there is no gas leakage in the system.

l Make sure the pressure of the sample gas is no greater than 0.5 MPa when measured at

the detector inlet. If the pressure is too high, use a pressure reducing valve to regulate the pressure to a normal level. If the pressure is too low, it must be raised using a pump.

2-10

l If the gas under measurement contains dust, mist or moisture, such impurities must be

removed. Install a lter, mist separator or dehumidier to remove these impurities from the gas.

l In order to return the gas exhausted after measurement, the difference in pressure between

the detector inlet and the point of returning the gas must be 0.5 kPa minimum. Choose piping with a large inner diameter to minimize pressure loss in the return gas line.

l ALWAYS install a stop valve at the point where the gas is sampled (or returned).

l The pressure transmitter for compensating pressure is designed to detect the pressure

inside the detector; install a pressure lead pipe as close to the detector as possible (preferably, no more than 0.5 m away).

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2-11

Sample gas line

Note 1: P1 (Inlet pressure) Note 2: P1 (Inlet pressure) - P2 (Outlet pressure) Note 3: Flowrate = 0.1 to 1 l/min Note 4: The cylinder pressure must be reduced to P1 (Inle t pressure).

(1) Example of Gas density and Calorie meters

Gas for zero calibration

Gas for span calibration

Switching valve

Filter

Note 4

Supplied by customer.

Max. 0.5 MPa (71 psi)

Note 1

Flowmeter

Note 3

Pressure regulator

for gas cylinder

0.5 kPa (0.071 psi) (depending on the size and length of the pipe)

Note 2 P2

EJA (Explosion-proof

pressure transmitter)

Detector unit (EJA and GD40 detector mounted on plate) (Supplied by Yokogawa)

F0211.ai

Generator

Calibration gas

Note 4

AIR

Vent

Note 1 : P1 (Inlet pressure )

Max 0.5884 MPa (abs.)

Flowmeter

Note 2

Note 2 : Flowrate = 0.1 to 1 l/min Note 3 : P1 (Input pressure ) - P2 (Output pressure )

0.5 kPa

Note 4 : The cylinder pressure must be reduced to P1(Inlet pressure).

(2) Example of Hydrogen purity meter

Figure 2.10 System Conguration

Explosion-proof

pressure transmitter

Note 1

Detector unit

Note 3

F0212.ai

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.4 Wiring

WARNING

Danger High Voltage !

Some parts of the meter’s internal assembly have high voltages. Inadvertent contact with those parts may result in electrical shock or injury. ALWAYS turn off the power to the meter before removing the rear or front cover by using external circuit breaker.

This section explains how to wire the GD402 Analyzers. Note that this document is limited to the basic system conguration only (detector, converter and pressure transmitter). For details on the wiring of instruments used to receive analog output signals or contact output signals, see their respective instruction manuals.

CAUTION

2-12

2.4.1 Wiring Procedure

(1) The types of cables wired to the GD402 Analyzers are:

• Cable wired to power supply

• Cable wired to detector input

• Cables wired to output signals (two) -- or one signal if BRAIN communication is used

• Cables wired to contact outputs (ve) -- provided as necessary

• Cable wired to contact input -- provided as necessary

• Cables wired to pressure transmitter

• Cables wired to the ground

(2) The GD402 converter has six cable inlets for external wiring. Wire the converter through

cable glands. As a rule, choose cable glands as shown in Figure 2.11.

Cable inlet (21 mm in dia.) Compatible with a PG 13.5 cable gland

A B

D F

36 36

Grounding terminal (4 mm screws)

(1.4)

(1.4)(1.4)

(1.5)

Cable gland Connection

A, B

D, E F

Weight : Approx. 3 kg (6.6 pounds) (including mounting hardware)

• Pressure transmitter

• Analog Output • Contact Input

• DetectorC

• Contact Output

• Power Supply

Unit : mm (in.)

F0213.ai

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

<GD402T, V, R>

24 (0.9)

(1.5)

(2.1)

A B

D E

Cable gland

A B, C D

E, F

• Power Supply

• Contact Output

• Detector

• Pressure Transmitter

• Analog Output • Contact Input

2-13

Unit : mm (in.)

Connection

Grounding terminal (M5)

(2.2)

Six wiring holes, G3/4 threaded (GD402R) 1/2 NPT threaded (GD402V, T)

F0214.ai

(3) The following explains the general wiring procedure for each type of converter.

CAUTION

The rear cover and the metal plugs at the external-wiring connections are xed onto the converter case with hex setscrews. Before removing the cover, be SURE to loosen the setscrews. If you rotate the cover or a plug without loosening the setscrews, their threads may be severed, making the cover unremovable.

When the rear cover or any of the cable glands or plugs are removed, handle them with utmost care so that the threads are not damaged. When re-attaching it on to the converter, clean the threads so they will not be damaged due to such foreign matters as dust.

• Loosen the setscrews and remove the rear cover by rotating it counterclockwise.

• Guide the required external-wiring cables through the cable glands to the converter.

Exercise care so as to avoid connecting them with the wrong polarities.

• After wiring, securely fasten the rear cover and cable glands.

• Loosen the setscrews in the four corners and remove the front cover.

• Remove the terminal cover. Guide the required external-wiring cables through the cable glands to the converter. Beware of the correct polarities.

• After wiring, reinstall the terminal cover and front cover in place.

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

GD402 Converter

2-14

MAINTENANCE

Contact output

ALARM

Contact output

FAIL

Contact output

FUNCTION

Contact output

SELECT GAS Contact output

Power supply 100 to 240 V AC or 24 V DC

Surge protector

MAINT

ALM

FAIL

SPAN/FUNC

ZERO/SEL GAS

L or + -

N or -

Case grounding terminal

CONT

INP

ANLG OUT1

ANLG OUT2

SNSR

PWR

SNSR

INP

DET

INP

SHIELD

- -

Intrinsic safety Grounding Class A grounding

(grounding resistance

10 Ω or less)

Contact input

Isolated 4-20 mA Output with BRAIN Communication

Isolated 4-20 mA Output

Pressure Transmitter

Case grounding

GD40 Detector

Case grounding

terminal

Cable List

Terminal Indication

MAINTENANCE Contact output

ALARM Contact output

FAIL Contact output

FUNCTION Contact output

SELECT GAS Contact output

Contact input CONT IN

Analog output1

Analog output2 ANLG OUT2

Pressure transmitter input

Detector input

Supply

*1 Surge protector is not provided with GD402T/V/R type converter. *2 Intrinsic safety grounding GD402V, GD40V; All wiring should comply with Canadian Electrical Code and Local Electrical Codes. GD402T, GD40T; All wiring should comply with National Electrical Code and ANSI/NFPA 70 and Local Electrical Codes. *3 Restriction on cable length does not apply to GD402T/V/R type converter. *4 When select GD402T/V/R.

MAINT

ALM

FAIL

SPAN

ZERO

ANLG OUT1

SNSR PWR SNSR INP

DET INP SHIELD

L, N, G

Shield

Requirement

Unshielded

Shielded

Unshielded

Requirement

For outdoor wiring, cable length should be less than 30 m . Shield should be grounded at one end only.

Total resistance should not exceed 50 Ω.

For outdoor wiring, cable length should be less than 30 m . Shield should be grounded at one end only.

Maximum load resistance including wire resistance is 600Ω . When BRAIN communication is used, it is 250 to 550 Ω.

Total resistance should not exceed 50 Ω.

For outdoor wiring, cable length should be less than 30 m Shield should be grounded at one end only.

Total resistance should not exceed 50 Ω.

For outdoor wiring, cable length should be less than 30 m Connect shield to SHIELD terminal on converter.

F0215.ai

Figure 2.11 Terminals on the Converter

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

CAUTION

The following instructions should be observed for the GD402G converter to meet the CE marking requirements.

1. Connect the supplied surge protector to the power supply.

2. The length of the following cables should be less than 30 m. However, this restriction does not apply when both detector and converter stay indoors and their cables do not run outdoors. For details, read Subsection 2.4.1, “Wiring Procedure.”

1) Detector input

2) Pressure transmitter input

3) Analog output1, 2

4) Contact input

Electrical Noise Protection

If a malfunction due to noise occurs, strengthen measures against noise. For example, ground the detector body or use a double-shielded cable. If a double-shielded cable is used, ground shields of each conductor at one end. Ground one end of the outer shield on the detector side to the detector case and connect the other end on the converter side to terminal

13. See the User’s Manual for more instructions on cable installation.

2-15

Contact Input Function of the Hydrogen Purity Meter

For hydrogen purity meter, the contact input is used for range selection.

Open: Concentration measurement for Air in CO2

Close: Concentration measurement for H2 in CO2.

Contact Output Specications

Indication Specication

MAINT Contact Type: Voltage free, dry contact (mechanical relay contact output)

ALM

FAIL Contact Type: Voltage free, dry contact (mechanical relay contact output)

SPAN/FUNC Function contact: Use distinguish between the Hydrogen purity meter and

ZERO/SEL GAS

Contact rating: 250 V AC 3 A or 30 V DC 3 A Contact arrangement: NO/NC, selectable

Contact rating: 250 V AC 3 A or 30 V DC 3 A Contact arrangement: NC, xed

the Replacement meter. Select gas contact: Use distinguish measuring ranges in the Replacement meter. Contact Type: Voltage free, dry contact (mechanical relay contact output) Contact rating: 250 V AC 3 A or 30 V DC 3 A Contact arrangement: NO/NC, selectable

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.4.2 Cables Wired to Power Supply

The GD402G bears the CE marking. When using the meter in a place where the CE marking is obligatory, or when performance meeting the CE marking requirements is needed, the following wiring is required. (Note that the following wiring is not required when the power supply is 24 V DC.)

● Install an external switch or circuit breaker to the power supply of the converter.

● Use an external switch or circuit breaker that is rated at 5 A and conforms to IEC 947-1 or IEC 947-3.

● Install the external switch or circuit breaker in the same room as the converter is installed.

● The external switch or circuit breaker should be installed in a location that allows operator access and should be marked a power supply switch to the converter.

● Connect the supplied surge protector to the power supply. This protects the power supply circuit of the converter from surge.

CAUTION

The GD402R, T, V converter contains a power switch and a fuse. The switch cannot be operated however, if the converter is installed in an explosion-hazardous area; it must be left placed in the ON position. When Power ON/OFF, use external circuit breaker

2-16

Wiring is for supplying power supply that meets specications to the GD402 converter. Use a 3-conductor cable with a size of 1.25 to 2.5 mm2 and an outside diameter of 8 to 16 mm for 100-240 V AC type and a 2-conductor cable for 24 V DC type. A surge protector is not provided with the GD402T, V, R type converter. Wire the cable as instructed below:

(1) Strip the sheath 7 mm at the cable end to be connected to the converter.

(2) Connect the cable to terminals L, N, and G or terminals + and - on the converter.

Loosen the terminal screw, insert the stripped part of the wire into the terminal hole,and x the cable by tightening the screw. (adequate tightening torque: 0.4 N·m)

(3) The length of wire between the converter and a connecting device for the surge protector

should not exceed 1 m.

(4) To connect the surge protector, use a terminal box or relevant device. Wires of the surge

protector have a M4 ring terminal crimped.

(5) Connect black cables of the surge protector to terminals L and N, and the green cable to

terminal G. (Terminal G is internally connected to the case-grounding terminal.)

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2-17

Case-grounding terminal

GD402 Converter

100-240 V AC type

SUPPLY

L N G

max

100 to 240 V AC

50/60Hz

1 Surge protector and terminal box should be installed in order to meet

the requirements of CE marking.

Surge Protector

Green cable

Terminal box

External circuit breaker Rating: 5 A

Use IEC947-1 or IEC947-3 compliant product.

Figure 2.12 Cables Wired to Power Supply

Case-grounding terminal

GD402 Converter

24 V DC type

SUPPLY

+ - G

24 V DC

F0216.ai

2.4.3 Cables Wired to Outputs

These cables are used to transmit 4-20 mA DC signals and carry out BRAIN communication. Use shielded cables of 8 to 16 mm in nished outer diameter and 0.75 mm2 minimum in thickness (or a two-core shielded cable for single output).

Wire the cables as instructed below:

(1) Use cables that are 0.75 to 2.5 mm2 thick. Treat the cable ends by stripping the core wires

back 7 mm (see Figure 2.14).

(2) Wire the cable for output 1 to terminals 3 and 4 on the block and the cable for output 2 to

terminals 5 and 6 on the block. Beware of the correct polarities. Note that only terminals 3 and 4 (output 1) are effective for BRAIN communication. Loosen the terminal screws, insert the stripped ends of the core wires into the terminals, and fasten the screws to x the cables.

(3) Ground the shielding wire at a given terminal on the converter; do not ground the other end of

the cable. (The appropriate tightening torque for the internal wiring terminals is 0.4 N·m.)

7mm

Figure 2.13 Examples of Treatment on Cable End Wired to the Converter

F0217.ai

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.4.4 Cables Wired to Contact I/Os

The contact I/Os of the GD402 converter comprise the start-of-calibration contact (input), the FAIL, ALARM and MAINTENANCE contacts, and the contacts for operating the solenoid valves for span and zero calibrations. Choose the type of cables for a group of calibration-purpose contacts and for a group of other contacts separately.

For wiring to the calibration contact output, use a cable of 8 to 16 mm in nished outer diameter and 1.25 mm2 minimum in thickness. For wiring to other contacts, use a cable of 8 to 16 mm in nished outer diameter and 0.13 to 1.25 mm2 in thickness, while choosing the number of core wires depending on the number of contacts used. Since the contact outputs are voltage-free, driving such devices as alarm lamps requires a separate power supply. For the contact input (start of calibration), provide a voltage-free signal.

Wire the cables as instructed below:

(1) Use cables 0.13 to 1.25 mm2 thick. Treat the cable ends by stripping back the core wires to 7

mm from the end (see Figure 2.14).

(2) Wire the cables to their respective given terminals on the block, being careful not to mistake

one terminal for another. For terminal numbers assigned to the respective contacts I/Os, see Figure 2.12. Loosen the terminal screws, insert the stripped ends of the core wires into the terminals, and fasten the screws to x the cables. (The appropriate tightening torque is 0.4 N·m)

Terminal

2-18

Tightening screw

Cable inlet

Cable

Figure 2.14 Connection between terminal and cable

F0218.ai

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.4.5 Cable Wired to GD40 Detector

The cable wired to the GD40 detector comes from the GD402 converter. Use a shielded cable of 10 to 13.5 mm in nished outer diameter that suits the dedicated cable gland. Wire the cable through the cable gland, being careful not to connect the cable with the wrong polarities. Attach M4 crimp terminals to the ends of the core wires (see Figure 2.14). Connect the shielding wire to terminal 13 on the converter (see Figure 2.12). When crimping the terminals, use tools that t the terminals.

If a malfunction occurs and it is assumed to be due to noise, use a double-shielded cable (for example, the cable with Yokogawa’s Model GDW-L  ). Connect the outer shielding wire to ter- minal 13 on the converter and the other end of the wire to the grounding terminal on the detector. Connect the inner shielding wires to the grounding terminal on the converter (see Figure 2.17).

Class A grounding terminal

2-19

Terminals for wiring to converter

Figure 2.15 Conguration of Detector Terminals

GD40T, V, R

Detector

Class A grounding terminal

Class A grounding

Outer shielding wire

Do not connect the inner shielding wires here.

F0219.ai

GD402G, T, V, R

Converter

Inner shielding wires

11 12 13

Outer shielding wire

F0220.ai

Figure 2.16 Connection Between Detector and Converter When Using a Double-Shielded Cable

IM 11T3E1-01E

<2. Installation, Wiring and Piping>

2.4.6 Cables Wired to the Ground

When using the GD40R detector in an area requiring explosion protection, BE SURE to ground it as per the Class A Grounding Standard using a conductor of at least 2 mm2 in nominal thickness. Also BE SURE to ground the GD402 converter as per the Class D Grounding Standard.

In the case of using GD40T detector, Intrinsically Safe Grounding shall comply with National Electrical Code ANSI / NFPA 70 and Local Electrical Codes.

In the case of using GD40V detector, Intrinsically Safe Grounding shall comply with Canadian Electrical Code and Local Electrical Codes.

Use No. 26 internal wiring terminals or the grounding terminals of the converter. (The appropriate tightening torque for the internal wiring terminals is 0.4 N·m). When using the detector’s grounding terminals, attach M4 crimp terminals to the ends of the grounding cables. When crimping the terminals, use tools that t the terminals.

TerminalJoining advice of Converter

case ground terminal

Converter case

2-20

Lock washer

Ground terminal

Earthing of enclosure wiring terminal

Figure 2.17 Power and Ground Wiring

Ground wiring crimp terminal

24 2625

L N

Earth cable

Earthing of internal wiring terminal

F0221.ai

IM 11T3E1-01E

<3. Operation>

3. OPERATION

This chapter explains how to operate the GD402 Analyzers.

3.1 Preparation for Operation

CAUTION

(1) DO NOT supply power to the analyzer when inspecting it.

(2) Leave the power switch which is built in the converter, in the ON position.

(3) DO NOT open the terminal box cover with the power turned on, if the analyzer is installed in

an explosion-hazardous area.

(4) When using the converter under high ambient temperatures, be careful as the metal parts of

the converter will also be hot.

3.1.1 Inspecting Installation, Piping and Wiring

3-1

Workmanship

Before turning the power on, inspect workmanship with regards to installation, piping and wiring as instructed below:

l Examine how the GD402 analyzer and its peripheral equipment are installed.

l Check the sample-gas line, which feeds the GD40 detector, for any gas leakage.

l Inspect the system to ensure that the GD402 analyzer and its peripheral equipment are

wired correctly. After inspection, shut the terminal box cover securely.

l Place the power switch built in the GD402T, GD402V, GD402R converter (explosion-

protected) in the ON position.

IM 11T3E1-01E

<3. Operation>

3.1.2 Supplying Power

First make sure that when the GD402 analyzer is turned on, no control instruments connected to the analyzer will come into operation by the signals transmitted from the analyzer. Next, turn on the external power switch to start the analyzer. At that point, make sure the internal power switch is in the ON position if the converter is an explosion-protected model.

After power-on, the analyzer will begin to operate in the measurement mode.

[Major Items Shown in Measurement Mode]

l Measured Values

In the Message selection under the DISP mode, choose the item you want to show.

3-2

Item

Physical density XX.XXXX KG/M3

Physical density X.XXXXX LB/FT3

Compensated density X.XXXX KG/M3

Compensated density X.XXXXX LB/FT3

Caloric value XXX.XXX MJ/M3

Caloric value X.XXXX KBTU

Specic gravity X.XXXX SP GR

Molecular weight XXX.XX MOL

Concentration XXX.X VOL%

No. of Digits and Position

of Decimal Point

Message

l Types of Messages

• Measurement units

• Error number (shown if an error occurs)

• Alarm number (shown if an alarm occurs)

l HOLD and FAIL Indications (shown regardless of whether the analyzer is in the

measurement mode or not)

• HOLD appears when the analyzer is in a hold state.

• FAIL appears if an error occurs.

IM 11T3E1-01E

<3. Operation>

3.1.3 Display on Operation Panel and Operation Keys

Figures 3.1 and 3.2 illustrate the operation panels of the Model GD402G and GD402T, GD402V, GD402R converters, respectively. The operation panel has a display and operation keys. Use the seven operation keys on the panel to set operation parameters, and so on.

3-3

State Display

Data Display

Message Display

E X A

GD402

Key operation Display

Operation Key

【YES】: When the blinking "Key Operation Display" is YES, the YES key is pushed. 【NO】: When the blinking “Key operation Display" is NO, the NO key is pushed. 【MODE】: When switching from the measure ment mode to the operation mode, the mode key is pushed. When switching from modes other than the measurement to the measurement mode, the mode key is pushed. 【】: This switch is used to select the input data the digit. 【】: This switch selects the input data value. 【ENT】: When the input data is entered, this switch is pushed

YES

Figure 3.1 Functional Description of GD402G Converter (Cover Open)

State Display

Data Display

MODE

ENT

MODE

DENSITY DENSITY (COMP.) SPEC GRAVITY CALORIC VALU E MOL.WEIGH T VOL.% CON C. MEASURE SEL GAS RAN GE DISPLAY SEMI CAL. MANUAL CAL. VALVE

conta cts

MAINT

ALARM

CAL/SEL

FAIL

MARKINGS

WITHIN

ENCLOSURE

RANGE CAL DATA

ALARM SERVICE

Operation level display panel

Setting level / Service level display panel

Setting level / Service level selection switch

F0301.ai

Message Display

Key operation Display

Operation Key

MAINT ALARM CAL/SEL EXA GD402FAIL

【YES】: When the blinking

CONTACTS

"Key Operation Display" is YES, the YES key is pushed. 【NO】: When the blinking “Key operation Display" is NO, the NO key is pushed.

YES NO MODE

【MODE】: When switching from the measure ment mode to the operation mode, the mode key is pushed. When switching from modes other than the measurement to the measurement mode, the mode key is pushed. 【】: This switch is used to select the input data the digit. 【】: This switch selects the input data value. 【ENT】: When the input data is entered, this switch is pushed

Figure 3.2 Functional Description of GD402T, GD402V, GD402R Converter

(Cover Open)

Operation level display panel

UNIT /MODE

SUB MENU

kg/m3 DENS

kg/m3 DENS COMP

SP 3R

MJ/m MOL WT vol% conc MEASURE

RANGE

DISPLAY

SEMI CAL

CAL DATA ALARM

MANUAL CAL VALVE

SERVICE

ENT

Setting level / Service level display panel

Setting level / Service level selection switch

F0302.ai

IM 11T3E1-01E

<3. Operation>

F0304.ai

3.1.4 Basic Key Operation

The basics of key operation are the selection between modes/levels, the selection and execution of the function/action, and entry of data values.

1. Selecting Between Modes at the Operation Level (See Chapter 5, 6 or 7 for details.)

l You can enter the measurement mode by pressing the [MODE] key while the analyzer is in

a mode other than the measurement mode.

When switching between modes, note the following two points:

(1) Press the [MODE] key once. The message eld rst shows ”DISP” in Figure 3.3-(1)

(then password is not selected in rst condition). And then changes to look like one shown in Figure 3.3-(2).

(1) (2)

3-4

When password is selected, the message field <*PASSW>, prompting you to enter a passwords. Type [XXX] and press the [ENT] key. The message field changes to look like one shown left.

Figure 3.3 Examples of Display at Operation Level (In case of the Density Meter)

In the display shown left, the [YES] and [NO] fields blink. Pressing the [YES] key will change the message to [KG/M3], indicating the analyzer is now in the density mode.

F0303.ai

(2) In the display shown in Figure 3.3-(1), each press of the [NO] key changes the message

eld, enabling you to choose a different mode by its indication.

2. Selecting Between Modes at the Setting Level (See Chapter 5, 6 or 7 for details.)

(1) In the measurement mode, press the [*] key (to select between settings).

(1) (2)

When password is selected, the message field shows <*PASSW>, prompting you to enter a passwords. Type [XXX] and press the [ENT] key. The message field changes to look like one shown left.

Figure 3.4 Examples of Display at Setting Level

In the display shown left, the [YES] and [NO] fields blink. Pressing the [YES] key will change the message to read [OUT1] , indicating the analyzer is now in the analog output setting mode.

(2) In the display shown in 3.4-(1), each press of the [NO] key changes the message eld, ena-

bling you to choose a different mode by its indication.

IM 11T3E1-01E

<3. Operation>

3. Entering Data Values

NOTE

The data you have entered keep in memory even if you turn off the power. If the data you have entered are provisional, reenter the normal data.

The following explains how to make changes to existing data entries.

In the display shown in Figure 3.4-(2), pressing the [YES] key causes the message eld to default to [*DENS]. Pressing the [YES] key once again changes the message to [*Z_DNS], the range of lower limit setting, and makes the indication of the lower limit blink.

Assume the existing data entry of the range's lower limit is 1.2927. To change the value to

2.0535, follow the instructions given below:

(1) Press the [>] key so “1“ starts blinking.

3-5

(2) Press the

key until the blinking "1" changes to ''2".

[ ]

(3) Press the [>] key until the next digit begins blinking. Then, press the

ing ”2” digit changes to “0".

(4) Press the [>] key until the next digit begins blinking. Then, press the

digit changes to ''5”.

(5) Press the [>] key until the next digit begins blinking. Then, press the

digit changes to ''3”.

(6) Press the [>] key until the next digit begins blinking. Then, press the

ing digit changes to ''5”.

(7) Press the [ENT] key. This conrms the value “2.0535".

(1) (2)

[ ]

key until the blink-

key until the blinking

[ ]

key until the blinking

[ ]

key until the blink-

In the display shown in Figure 3.4 (2), pressing the [YES] key will change the display to look like this.

Figure 3.5 Display During Data Setting

Pressing the [ENT] key enters the value shown in the data field.

F0305.ai

IM 11T3E1-01E

<3. Operation>

F0306.ai

4. Entering a Password

If you need, a password can be entered to proceed into the operation, setting or service level. When you attempt to enter that level, a password-entry message (password prompt) like one shown in Figure 3.6-(1) appears. The required password is “XXX”. (See section “4.2 Setting Lists”.)

(1) (2)

3-6

When password is selected, pressing the [MODE] key, then the [*] key, changes the display to look like this.

Figure 3.6 Password Prompt and the Reading of a Password Typed

Type the password (XXX) and then press the [ENT] key. If you type a wrong password, you cannot enter the level.

3.1.5 Checking the Setting Parameters

Set up the relevant parameters, display unit, analog output and others, to meet individual operating requirements. The GD402 gas density meter is designed to change into density, caloric meter and hydrogen purity meter according to application. (Select “50” in Service code, and change parameter you need.)

3.1.6 Calibrating the Analyzer for Correct Readings

For details on the calibration of the analyzer for correct readings, see Chapter 8, 9 or 10.

IM 11T3E1-01E

<3. Operation>

3.1.7 Checking the Analyzer for Performance

When the required parameters have been completely set, bring into operation all equipment composing the measurement loop. Keep this equipment operating for a while. After making sure there is no problem with the equipment, go into normal operation.

For reference, the following summarizes the setting functions (related to signals) of the GD402 analyzer that are used to obtain the optimum operating conditions.

[Functions Related to the Output Signal]

The output signal can be held at a value immediately before calibration or at a desired value during calibration or at the setting/service level. This is to prevent the output signal from adversely affecting the operation of the equipment conguring the measurement loop (default setting: the output signal is held at the value immediately before).

[Functions Related to the High/Low Limit Alarm Contact Output]

Select the parameters for which the alarms are raised, and then set their respective high/low limit setpoints. The analyzer transmits an alarm contact signal if any of these setpoints is exceeded. (Dene the voltage-free contacts and the state of contacts at the service level.)

[Functions Related to the FAIL Contact Signal]

If a FAIL state occurs, an appropriate message appears on the LCD display. For details on these functions, see Chapter 11.

3-7

[Contact output of Hydrogen purity / Replacement meter]

According to switching of Replacement meter, the status of contact and display (LED) is changed as following. (The status of contact output are to be set in Service level, CODE 05.)

• Hydrogen purity meter

RANGE FUNC SEL GAS LED

Replacement Meter

Hydrogen Purity/ Replacement Meter

FUNC: Identication signal of Hydrogen purity/Replacement Meter. (contact) SEL GAS: Range identication signal of Replacement Meter. (contact)

H2 in CO2

AIR in CO2

H2 in AIR

H2 in CO2

AIR in CO2

—

NORMAL

ACTIVE ACTIVE

ACTIVE

NORMAL

ACTIVE

NORMAL

OFF

[The status of contact output]

FAIL SEL FUNC MAINT ALM

Power Supply OFF

Power SupplyONNORMAL: CLOSE

OPEN CLOSE CLOSE CLOSE CLOSE

FAILURE: OPEN

The status of contact are to be set in Service level, CODE 05.

IM 11T3E1-01E

<3. Operation>

3.2 Normal Operation

In normal operation, there is no need for working with the GD402 analyzer except when calibrating it. Unless there is any failure found, carry out maintenance, inspection, and so on at the same time the analyzer is calibrated. The analyzer is designed to prohibit you from calibrating it or setting each parameter unless you have entered the password (XXX). (See section “4.2 Setting Lists”.)

3.2.1 Starting Operation

Follow the procedure below to start operation.

Turn on the external power switch.

Set the operating parameters.

Calibrate the analyzer for correct zero and span setpoints.

Completing these steps return to the <MEASURE> mode.

3-8

F0307.ai

The following details the operations required in this procedure.

(1) The analyzer, when turned on, indicates the density value. See Figure 5.2, 6.3 or 7.3 for the

operations used to change to the required unit of density.

(2) Set the relevant operating parameters by checking and modifying their default values in

order to meet individual operating requirements.

(3) Supply the zero and span gases to check readings. If the readings contain errors, the ana-

lyzer must be calibrated. For details on calibration, see Chapter 8, 9 or 10.

(4) When calibration is complete, the analyzer returns to the <MEASURE> mode.

3.2.2 Corrective Actions in Case of Failure

If the GD402 analyzer senses a failure, it sends out a FAIL contact output signal through terminals 18 and 19. In such a case, the output signal is held at either the value held immediately before or at the preset value for each setting.

The message eld indicates the type of error by the error code. Should a failure occur, check the nature of the failure and take corrective action without delay. Table 3.1 summarizes the numeric codes of errors that may occur in the measurement mode. For details on each type of error, see Table 11.2 on page 11-4.

Table 3.1 Errors that May Occur in the Measurement Mode

Error No. Nature of Failure Corrective Actions

Err. 01 Sensor oscillation shutdown Reset the power and contact service personnel.

Err. 02 Faulty oscillation frequency of sensor Reset the power and contact service personnel.

Err. 03 Sensor’s failure to detect temperature Contact service personnel.

Err. 04 Failure in A/D converter Contact service personnel.

Err. 05 Failure in memory Contact service personnel.

IM 11T3E1-01E

<3. Operation>

3.2.3 Inspection and Maintenance

Due to the operating principle (polymodal self-excited oscillation circuitry), the sensor has only the slightest marginal drift, which is, in fact, generated by the detector itself or a result of contamination from dust, etc. Therefore, the GD402 analyzer basically does not have to undergo any inspection or maintenance. Periodical inspection and maintenance are recommended however, to ensure optimum performance. For details on inspection and maintenance, see Chapter 11.

3.3 Shutdown and Restart

3.3.1 Measures for Shutdown

Data set in the converter are retained even when the power is turned off. If the system needs to be shut down over a prolonged period, turn off the power. Any foreign matter that accumulates and hardens on the detector or any corrosive substance that condenses on the detector can be the cause of problems. Fully purge the sensor with fresh air (instrument air). Cleaning of the sensor is also recommended where it is appropriate; consult Yokogawa.

3.3.2 Measures for Restarting

Visually check all component equipment of the analyzer before you resume measurement after a long-term shutdown of the analyzer. Re-conrm the wiring and piping have tight connections .

3-9

IM 11T3E1-01E

Blank Page

<4. Functions>

4. FUNCTIONS

When using the GD402 analyzer, set data and select functions according to the measuring conditions. This chapter describes the structures of function.

4.1 Summary of Setting Operations

4.1.1 Measurement, Operation, Setting and Service

Parameters can be set by selecting the appropriate mode. These modes are classied into four levels: measurement, operation, setting, and service.

[Measurement Level]

This level is used to view various measured values.

[Operation Level]

This is basically a level used to select between items to be viewed in the measurement mode and a parameter to be measured, and to perform operations relating to routine inspection and/or maintenance such as calibration.

[Setting Level]

4-1

At this level, there are modes for setting data related to analog outputs, calibration data and alarm contact outputs.

[Service Level]

The GD402 analyzer has numerous functions. At this level, there are modes for selecting the functions necessary for system operation.

4.1.2 Key Operations

Keys can be operated in an "interactive" manner. Operate the keys according to the information in the data or message eld, information pointed to by the pointer (mode indication), and/or information in the key operation indicators. For basic key operations, see Subsection 3.1.4.

[Interactions]

l Flashing pointer

This inquires whether you want to go to the mode being pointed at or move the pointer to the next mode. When the system indicates the modes for the setting or service level, the message is preceded by an asterisk (*). When you enter one of the modes, the pointer stops ashing and remains continuously lit.

l Flashing key operation indicators

This prompts you to choose an indicator from the indicators ashing on the display and press the corresponding key.

l Flashing numerals in data eld

This asks whether you want to change the ashing numeral or move to the next digit and have it ash. Press the appropriate key. If neither of these actions is required, press the [ENT] key.

[Aborting the Setting Operation]

Press the [MODE] key. Normally, the [MODE] key is used to move from the measurement (<MEASURE>) mode to a mode at the operation level. It is also used to return to the measurement mode from other modes.

IM 11T3E1-01E

<4. Functions>

4.1.3 Points to Be Noted When Making Settings

(1) Password

Password is not selected in rst condition. When password is necessary, refer to Section “4.2 Setting Lists” and selected password what you need. If password is selected, you are not allowed to access any mode unless you enter the given password (XXX).

A password prompt appears when:

l at the operation level, the [MODE] key is pressed during the measurement mode, or

l at the setting level, the [*] key is pressed during the measurement mode.

l at the service level, the [YES] key is pressed with [*SERV] displayed.

(2) Related Parameters

If any change has been made to a particular parameter, check its relationship with parameters set in other modes so that there will not be any inconsistency.

[Parameters to Check When the Analog Output Settings Are Changed]

a. High/low limit alarm setpoints and contact outputs

b. Fixed value for held output signal

[Parameters to Check When High/Low limit Alarm Setpoints Are Changed]

4-2

a. Alarm actions (low limit alarm or high limit alarm operation)

b. Analog output settings

4.2 Setting Lists

The GD402 Gas Density meter comes in 3 different models (and model codes) to meet several measurement conditions: (1) Density meter, (2) Calorie meter, and (3) Hydrogen purity meter.

The values measured by the different models are as follows.

(1) Density meter : Density, compensated density, specic gravity, molecular weight,

concentration and calorie.

(2) Calorie meter : Density, compensated density, and calorie

(3) Hydrogen purity meter : Density, compensated density, H2 in Air, Air in CO2, and H2 in

The following describes the conditions required when using the GD402 Gas Density meter.

After following the procedure below, set a model code and select a password.

(1) Select a model code for each service in “Selecting the instruments” function of each service

code. For example, if you select model 1, you can use the analyzer as a calorie meter. (See Figure 5.29, Figure 6.30 or Figure 7.27.)

CO2.

code 0 : Density meter

1 : Calorie meter

2 : Hydrogen purity meter

(2) Next, set a password, if you need. (See Figure 5.27, Figure 6.28 or Figure 7.25.)

(3) Other parameter settings can now be set.

Set parameters according to the selected model code and password.

(1) Density meter:See Chapter 5. , (2) Calorie meter: See Chapter 6. , (3) Hydrogen pu-

rity meter: See Chapter 7.

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

5. DENSITY / PARAMETER SETTING

CAUTION

Password is not selected in rst condition. When password is necessary, refer to Section “4.2 Setting Lists”.

This chapter describes how to set parameters of Density meter.

If select Calorie meter, see Chapter 6.

If select Hydrogen purity meter, see Chapter 7.

Conversion Table

1 lb/ft3 = 16.01847 kg/m

1 kBTU/ft3 = 37.25901232 MJ/m

X degF = (X-32)/1.8

1 psi = 6.894756794 kPa

Density of Air = 1.2928 kg/m

= 0.08070684 lb/ft

5-1

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

5.1 Setting Parameters

Subsections 5.1.1 to 5.1.4 show the setting parameters for each level.

5.1.1 Setting Parameters at Measurement Level

When turned on, the analyzer starts up in the measurement mode (<MEASURE>).

Table 5.1 Setting Parameters at Measurement Level

5-2

Mode/Setting parameter Display

Measurement mode

Indication of measurement value

Physical density

Compensated density

Specic gravity Caloric value

Molecular weight Concentration

Indication of message

Unit Error symbol and number Alarm mark and number

Indication of HOLD and FAIL

HOLD FAIL

DISP mode

Physical density

Compensated density

Specic gravity Caloric value

Molecular weight Concentration Sample gas temperature

Sample gas pressure

Analog output 1 (%) Analog output 2 (%)

KG/M3 LB/FT3 KG/M3 LB/FT3

SP GR MJ/M3

KBTU

MOL

VOL%

ERR.NO

ALM.NO

HOLD

FAIL

DISP KG/M3 LB/FT3 KG/M3 LB/FT3

SP GR MJ/M3

KBTU

MOL

VOL%

ºC

ºF KPA MPA

PSI MA1% MA2%

Data to be Set

(or Conditions)

Set the unit in CODE 21.

Set the unit in CODE 22.

Set the unit in CODE 21.

Set the unit in CODE 22.

Set the unit in CODE 23.

Set the unit in CODE 20.

Remarks

See Figure 5.2 for key operation.

The unit is the one set in the service level. Appears if an error occurs. Appears if an alarm occurs. Appears even during other modes. Appears during a HOLD state. Appears if a failure occurs.

See Figure 5.2 for key operation. Selection of parameters to be measured in the measurement mode.

Read-only

Read-only Read-only

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

5.1.2 Setting Parameters at Operation Level

Press the [MODE] key and enter the password (XXX) to gain access to this level (see Figure 5.1 for key operation).

Table 5.2 Setting Parameters at Operation Level

5-3

Mode/Setting parameter Display

Calibration mode

Semi-automatic calibration Manual calibration

Setting of zero-point density Setting of span-point density

Zero/span-gas valve operation

Zero-gas valve operation Span-gas valve operation Sample-gas valve operation

SEM.CAL MAN.CAL

Z_DNS S_DNS

VALVE

V_ZERO

V_SPAN

Data to be Set

(or Conditions)

One-touch calibration See Figure 8.3 for key operation.

See Figure 8.4 for key operation.

No setting is required for manual calibration Control of zero-gas valve Control of span-gas valve Switching between sample and calibration gases

See Figure 8.1 for key operation.

Remarks

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

5.1.3 Setting Parameters at Setting Level

Press the [*] key and enter the password (XXX) to gain access to this level (see Figure 5.4 for key operation).

Table 5.3 Setting Parameters at Setting Level

5-4

Mode/Setting parameter Display

Analog output setting

Output 1

Set a parameter to be output

Set the zero and span points

Physical density

Compensated density

Specic gravity Caloric value

Molecular weight Concentration

*Z_DNS,*S_DNS

*Z_CP.D,*S_CP.D

*Z_SPC,*S_SPC

*Z_CAL,*S_CAL

*Z_MOL,*S_MOL *Z_CON,*S_CON

Output 2 (same as output 1)

Setting calibration data

Zero-point density

Span-point density

Output hold value during calibration

Setting of preset value

(Only if the preceding parameter is set to 2 (preset value))

Alarm-point setting

Select a parameter for which an alarm is set

Physical density Compensated density Specic gravity Caloric value Molecular weight Concentration

Set the high/low limits

Physical density

Compensated density

Specic gravity Caloric value

Molecular weight Concentration

*L_DNS,*H_DNS

*L_CP.D,*H_CP.D

*L_SPC,*H_SPC

*L_CAL,*H_CAL

*L_MOL,*H_MOL *L_CON,*H_CON

*RANGE

*OUT1

*DENS *C_DNS *SP_GR *CALRY

*MOL

*CONCT

*TEMP *PRESS

*OUT2

*CAL.DT

*Z_DNS

*S_DNS

*C_HLD

*PR.SET

*ALARM

*DENS *C_DNS *SP_GR *CALRY

*MOL

*CONCT

Data to be Set

(or Conditions)

Physical density Compensated density Specic gravity Caloric value Molecular weight Concentration Gas temperature Gas pressure

00.0000 to 60.0000 kg/m

0.00000 to 4.00000 lb/ft

0.0000 to 6.0000 kg/m

0.00000 to 0.40000 lb/ft

0.0000 to 5.0000

000.000 to 133.000 MJ/m

0.0000 to 3.5000 kBTU/ft

000.00 to 140.00

000.0 to 100.0

0.0000 to 6.0000 kg/m

0.00000 to 0.40000 lb/ft

0.0000 to 6.0000 kg/m

0.00000 to 0.40000 lb/ft

· Disable: 0

Enable (value

immediately before) : 1

Enable (preset value) : 2

-10.0 to 110.0

00.0000 to 60.0000 kg/m

0.00000 to 4.00000 lb/ft

0.0000 to 6.0000 kg/m

0.00000 to 0.400000 lb/ft

0.0000 to 5.0000

000.000 to 133.000 MJ/m

0.0000 to 3.5000 kBTU/ft

000.00 to 140.00

000.0 to 100.0

Remarks

See Figure 5.4 for key operation.

No setting is required if the parameter is temperature or pressure.

See Figure 8.2 for key operation.

See Figure 5.5 for key operation.

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

5.1.4 Setting Parameters at Service Level

Press the [*] key and enter the password (XXX) to select the service level. When you select this level, the analyzer shows a Code No. promptly. Type the appropriate code number and press the [ENT] key.

Table 5.4 Setting Parameters at Service Level

Code

No.

01 Setting of hold during maintenance

Hold enable/disable

Setting of preset hold value

02 Setting of hold against errors

Hold enable/disable

Setting of preset hold value

04 Setting of output-smoothing constants *SMOTH 00 to 60 See Figure 5.9 for key operation.

05 Setting of contact outputs status *CNTCT 00 to 15 See Figure 5.10 for key operation.

10 Setting of pressure compensation

Enable/disable/xed value

Setting of xed value for pressure compensation

11 Setting for compensated density

measurement

Setting of reference temperature Setting of reference pressure

12 Setting of gas pressure

Setting of zero gas pressure

Setting of span gas pressure

13 Selection for automatic calibration *AUTO.C · Disable : 0

14 Setting for remote semi-automatic

calibration

15 Setting of data for automatic/semi-

automatic calibration

Selection of calibration item

Setting of calibration time Setting of stabilization time Setting of calibration starting time

Setting of year/month/day

Setting of hour/minute Selection of unit of calibration interval

Item Display

*M_HLD

*PR.SET

*E_HLD

*PR.SET

*P.COMP

*P.FIX

*C.D.TMP *C.D.PRS

*Z_PRS

*S_PRS

*REMOT · Disable : 0

*CAL.P

*CAL.T

*STAB.T

*Y_M_D

*H_M

*CYCL.U

Data to be Set

(or Conditions)

· Disable : 0

· Enable (value immediately before) : 1

· Enable (preset value) : 2

-10.0 to 110.0

· Disable : 0

· Enable (value immediately before) : 1

· Enable (preset value) : 2

-10.0 to 110.0

· Disable: 0

· Enable (measured value) : 1

· Enable (xed value) : 2

0.10 to 999.99 kPa, 0.0001 to

9.9999 MPa, 0.015 to 99.999

psi

-20.0 to 80.0 °C, - 4.0 to 176.0 °F

0.10 to 999.99 kPa, 0.0001 to

9.9999 MPa, 0.015 to 99.999 psi

0.01 to 999.99 kPa, 0.0001 to

9.9999 MPa, 0.015 to 99.999 psi

0.10 to 999.99 kPa, 0.0001 to

9.9999 MPa, 0.015 to 99.999 psi

· Enable : 1

Zero and span : 0 Zero : 1 Span : 2 00 to 60 00 to 60

00.01.01 to 99.12.31

00.00 to 23.59 Hour : 0 Day : 1

Remarks

See Figure 5.7 for key operation.

If “preset value” is selected in the preceding parameter.

See Figure 5.8 for key operation.

If “preset value” is selected in the preceding parameter.

See Figure 5.11 for key operation.

If “xed value” is selected in the preceding parameter.

See Figure 5.12 for key operation.

See Figure 5.13 for key operation.

See Figure 5.14 for key operation.

See Figure 5.15 for key operation.

See Figure 5.16 for key operation.

5-5

Selection of calibration interval

*CYCL.T

Hour : 00 to 23 Day : 000 to 255

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

Table 5.4 Setting Parameters at Service Level

Code

No.

20 Selection of pressure unit *PRES.U · kPa : 0

21 Selection of density unit *DENS.U · kg/m3 : 0

22 Selection of caloric value unit *CAL.U · MJ/m3 : 0

23 Selection of temperature unit *TEMP.U · °C : 0

30 Setting of calendar

Setting of year/month/day Setting of hour/minute

31 Showing/hiding of negative measured

values (-)

40 Indication of calibration coefcients

(read-only)

Zero Span

41 Indication of oscillation frequency

(read-only)

Frequency F2 Frequency F4 Frequency ratio

42 Indication of software version

(read-only)

43 Setting of high-resolution mode *S_CYC · Normal : 0

44 Setting of password *PASS 0.0.0 to 9.9.9 See Figure 5.27 for key operation.

45 Selecting Battery alarm detection *BAT · Non detection : 0

50 Selecting the instruments *MODEL · Density meter : 0

82 Setting Detector Constant See Figure 5.30 for key operation.

Item Display

*Y_M_D

*H_M

*MINUS · Show : 0

*C_K_Z *C_K_S

*F2.KHZ *F4.KHZ

*F2/F4

*REV X.XX See Figure 5.25 for key operation.

Data to be Set

(or Conditions)

· MPa : 1

· psi : 2

· lb/ft3 : 1

· kBTU/ft3 : 1

· °F : 1

00.01.01 to 99.12.31

00.00 to 23.59

· Hide : 1

SX.XXXX X.XXXX

X.XXXXX X.XXXXX X.XXXXX

· High-resolution : 1

· Detection : 1

· Calorie meter : 1

Hydrogen purity, replacement meter : 2

Remarks

See Figure 5.17 for key operation.

See Figure 5.18 for key operation.

See Figure 5.19 for key operation.

See Figure 5.20 for key operation.

See Figure 5.21 for key operation. For leap years, the setting can cope with ‘February 29’.

See Figure 5.22 for key operation.

See Figure 5.23 for key operation. S of SX.XXXX means Marks such as a plus or the minus.

See Figure 5.24 for key operation.

See Figure 5.26 for key operation.

See Figure 5.28 for key operation.

See Figure 5.29 for key operation.

5-6

5.2 Parameter Setting

[Aborting the Setting Operation]

5.2.1 Parameter Setting at Operation Level

To move to the operation level, press the [MODE] key and then enter the password (XXX). Password is not selected in rst condition. When password is necessary, refer to Section 4.2 “Setting Lists” and selected password what you need.

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

The operation level offers two mode categories: the measurement and calibration operation modes.

Note that the function for which you have set a data value at the setting level does not work at all if that function is turned off at another level. For this reason, care must be taken when dealing with modes that relate to each other.

This subsection explains the operating procedures for the levels/modes noted below. The calibration operation mode is discussed in Chapter 8.

(1) Operation level

(2) Display mode (DISP mode)

(1) Operation Level

Select a mode from the following four choices of the operation level. Each press of the [NO] key cycles through the choices in the order shown below:

1. Display mode [DISP]

2. Semi-automatic calibration mode [SEM.CAL]

3. Manual calibration mode [MAN.CAL]

4. Valve operation mode [VALVE]

5-7

Press the [YES] key to enter the desired mode when it is indicated.

Measurement Mode

[MODE]

XXX

*PASSW

[ENT]

DISP

SEM.CAL

MAN.CAL

[NO]

VALVE

[NO]

Password is not selected in first condition (See "Figure 5.27 Setting of Password" on page 5-31.)

DISP mode

Manual calibration mode

Valve operation mode

[NO]

[YES]

See the process in Figure 5.2.

Semi-automatic calibration mode

See the process in Figure 8.3.

See the process in Figure 8.4.

See the process in Figure 8.1.

[YES]

F0501.ai

You can abort the setting operation in any of the modes by pressing [MODE] key. Doing this will return the analyzer to the measurement mode.

Figure 5.1 Modes of Operation Level

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

(2) Display Mode

Select one of the following ten parameters to be shown in the message eld. Each press of the [NO] key cycles through the choices in the order shown below:

1. Physical density [XX.XXXX KG/M3] or [X.XXXXX LB/FT3]

(depends on the setting of CODE 21)

2. Compensated density [X.XXXX KG/M3 ]or [X.XXXXX LB/FT3]

(depends on the setting of CODE 21)

3. Specic gravity [X.XXXX SP GR]

4. Caloric value [XXX.XXX MJ/M3] or [X.XXXX KBTU]

(depends on the setting of CODE 22)

5. Molecular weight [XXX.XX MOL]

6. Concentration[XXX.X VOL% ]

7. Temperature [XXX.X °C] or [XXX.X °F]

(depends on the setting of CODE 23)

8. Pressure [XXX.XX KPA] or [X.XXXX MPA] or [XX.XXX PSI]

(depends on the setting of CODE 20)

9. Current for analog output 1 (%) [XXX.X MA1%]

10. Current for analog output 2(%) [XXX.X MA 2%]

5-8

Show the desired choice and press the [YES] key. That choice is set as a parameter to be measured in the measurement mode (<MEASURE>). Parameters 1 to 6 are congurable, while parameters 7 to 10 are read-only.

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

[MODE]

Measurement Mode

DISP

[YES]

XX.XXXX

[YES]

2,* 3

KG/M3

(Physical density)

[NO]

X.XXXX

[YES]

2,* 3

KG/M3

(Compensated density)

[NO]

X.XXXX

[YES]

SP GR

(Specific gravity)

[NO]

XXX.XXX

[YES]

2,* 3

MJ/M3

(Calorific value)

[NO]

XXX.XX

[YES]

MOL

(Molecular weight)

[NO]

XXX.X

[YES]

VOL%

(Concentration)

[NO]

XXX.X

°C

(Sample gas temperature)

[NO]

XXX.XX

KPA

(Sample gas pressure)

[YES]

(Read-only)

[YES]

(Read-only)

[NO]

XXX.X

MA1%

(Current for analog output1(%))

[YES]

(Read-only)

[NO]

XXX.X

MA2%

(Current for analog output 2(%))

[YES]

(Read-only)

[NO]

Measurement Mode

*1: See "Figure 5.1 Modes of Operation Level" on page 5-7. *2: The unit is the one set in the service level. *3: Press the [YES] key to show the parameter in the measurement mode.

F0502.ai

5-9

Figure 5.2 Display Mode (DISP Mode)

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

5.2.2 Parameter Setting at Setting Level

To move to the setting level, press the [*] key and then enter the password (XXX). The main task at the setting level is to set data values such as the measuring range values.

Note that the function for which you have set data values at the setting level, will not work if that function is turned off at another level. For this reason, care must be taken when dealing with modes that relate to each other. The setting level has four levels/modes, as shown below, although this subsection explains only the analog output setting and alarm-point setting modes. The calibration parameter setting mode is discussed in Chapter 8.

1. Analog output setting mode [*RANGE]

2. Calibration parameter setting mode [*CAL.DT]

3. Alarm-point setting mode [*ALARM]

4. Service level [*SERVC]

Select a mode from the above four choices. Each press of the [NO] key cycles through the choices in sequence. Press the [YES] key to enter the desired mode when it is indicated.

Measurement Mode

[*]

5-10

XXX

*PASSW

[ENT]

*RANGE

[NO]

*CAL.DT

[NO]

*ALARM

[NO]

*SERVC

[NO]

You can abort the setting operation in any of the modes by pressing the [MODE] key. Doing this will return the analyzer to the measurement mode.

Figure 5.3 Process at the Setting Level

Password is not selected in first condition. (See "Figure 5.27 Process of Setting Password" on page 5-31.)

[YES]

Analog output setting mode

See the process in Figure 5.4.

Calibration parameter setting mode

See the process in Figure 8.2.

Alarm-point setting mode

See the process in Figure 5.5.

Service level

See the process in Figure 5.7 to 5.30.

[ENT]

F0503.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

1. Analog Output Setting Mode [ *RANGE ]

The analog output has output 1 and output 2. Only output 1 can be used for communication purposes.

Set a range appropriate for 4-20 mA DC output signals. The range has two setpoints: the lower limit (zero point) of the range corresponding to the minimum (0%) of a given output signal and the upper limit (span point) of the range corresponding to the maximum (100%) of the given output signal.

(1) Output1 [*OUT1]

(a) Select a parameter to be output.

・ Physical density [*DENS]

・ Compensated density [*C_DNS]

・ Specic gravity [*SP_GR]

・ Caloric value [*CALRY]

・ Molecular weight [*MOL]

・ Concentration [*CONCT]

・ Gas temperature [*TEMP]

5-11

・ Gas pressure [*PRESS]

(b) Set the zero and span points. (This item is not applied if temperature or pressure are cho-

sen as the parameter in item (a) above.)

・ Physical density [*Z_DNS], [*S_DNS]

Congure range: 00.0000 to 60.0000 (kg/m3),

0.00000 to 4.00000 (lb/ft3)

・ Compensated density [*Z_CP.D], [*S_CP.D]

Congure range: 0.0000 to 6.0000 (kg/m3),

0.00000 to 0.40000 (lb/ft3)

・ Specic gravity [*Z_SPC], [*S_SPC]

Congure range: 0.0000 to 5.0000

・ Caloric value [*Z_CAL], [*S_CAL]

Congure range: 000.000 to 133.000(MJ/m3),

0.0000 to 3.5000 (kBTU/ft3)

・ Molecular weight [*Z_MOL], [*S_MOL]

Congure range: 000.00 to 140.00

・ Concentration [*Z_CON], [*S_CON]

Congure range: 000.0 to 100.0

(2) Output2 [*OUT2]

The same parameters as those of item (1) apply.

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

(3) Entries for Calorie and Concentration Measurement

Measuring the caloric value (or concentration) requires the density to be correlated with the caloric value (or concentration) by a linear equation (linear proportion). Therefore, use the gas calorie meter in order to measure the caloric value as accurately as possible. The relationship must be given by Y=aX+b, where Y is the caloric value (MJ/m3) and X is the density (kg/m3).

l Example of Entries for Calorie Measurement

Assuming the relationship is given by “caloric value = 58 × density + 6 (MJ/m3)”, the density

ranges from 0.5 to 0.7 kg/m3 while the caloric value ranges from 35 to 46.6 MJ/m3. The entries for the [*CALRY] parameter (see Figure 5.4) therefore are:

*Z_CAL: 35

*S_CAL: 46.6

*Z_CL.D: 0.5

*S_CL.D: 0.7

l Example of Entries for Concentration Measurement

Assume we measure the concentration of hydrogen mixed with nitrogen and the relationship

is given by:

5-12

D = aX +b

where,

D=density of gas being measured (hydrogen: 0.0899 kg/m3; nitrogen: 1.2504 kg/m3),

and

X=volume percent (vol %) of hydrogen gas,

then the equation above is calculated as:

D= (0.0899-1.2504)(X/100) + 1.2504

= -1.1605(X/100) + 1.2504

1.2504

F0504.ai

(D)

Density

0.0899

(1-X)

0 100

Volume percent (VOL%)

The entries for the [*CONCT] parameter (see Figure 5.4) therefore are:

*Z_CON: 0

*S_CON: 100

*Z_CN.D: 1.2504

*S_CN.D: 0.0899

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

Measurement mode

[

]

XXX

*PASSW

[ENT]

Password is not selected in first condition.

5-13

*SERVC

*DENS

(Physical density Range)

[NO]

*C_DNS

(Compensated density Range)

[NO]

*SP_GR

(Specific gravity Range)

[NO]

*CALRY

(Calorific value Range)

[NO]

*MOL

(Molecular weight Range)

[NO]

*CONCT

(Concentration Range)

[NO]

[YES]

*RANGE

[YES]

*OUT1

XX.XXXX

*Z_DNS

X.XXXX

*Z_CP.D

X.XXXX

*Z_SPC

XXX.XXX

*Z_CAL

XXX.XX

*Z_MOL

XXX.X

*Z_CON

[NO]

[ENT]

*CAL.DT

*OUT2

XX.XXXX

*S_DNS

X.XXXX

*S_CP.D

X.XXXX

*S_SPC

XXX.XXX

*S_CAL

XXX.XX

*S_MOL

XXX.X

*S_CON

[YES][YES]

[ENT]

X.XXXX

*Z_CL.D

X.XXXX

*Z_CN.D

[ENT]

[ENT] [ENT]

X.XXXX

*S_CL.D

X.XXXX

*S_CN.D

[ENT]

*TEMP

(Gas temperature)

[NO]

*PRESS

(Gas pressure)

[NO]

*1: You can abort the setting operation in any of the modes by pressing [MODE] key. Doing this will return the analyzer to the measurement mode. *2: The display shows the previous parameter first. *3: Each press of the [NO] key toggles between the parameters [*OUT1] and [*OUT2].

[YES]

Figure 5.4 Process of the Analog Output Setting Mode

F0505.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

2. Alarm-point Setting Mode [*ALARM]

Set the upper /lower limits for the measured values of the parameters noted below, for the purpose of raising an alarm.

(a) Select a parameter for which alarms are raised.

・ Physical density [*DENS]

・ Compensated density [*C_DNS]

・ Specic gravity [*SP_GR]

・ Caloric value [*CALRY]

・ Molecular weight [*MOL]

・ Concentration [*CONCT]

Press the [YES] key to enter the desired mode when it is indicated.

(b) Set the upper/lower limits.

・ Physical density [*L_DNS], [*H_DNS]

Congure range: 00.0000 to 60.0000 (kg/m3),

0.00000 to 4.00000 (lb/ft3)

5-14

・ Compensated density [*L_CP.D], [*H_CP.D]

Congure range: 0.0000 to 6.0000 (kg/m3),

0.00000 to 0.40000 (lb/ft3)

・ Specic gravity [*L_SPC], [*H_SPC]

Congure range: 0.0000 to 5.0000

・ Caloric Value [*L_CAL], [*H_CAL]

Congure range: 000.000 to 133.000 (MJ/m3),

0.0000 to 3.5000 (kBTU/ft3)

・ Molecular weight [*L_MOL], [*H_MOL]

Congure range: 000.00 to 140.00

・ Concentration [*L_CON], [*H_CON]

Congure range: 000.0 to 100.0

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

*CAL.DT

[NO]

*ALARM

[YES]

[NO]

*SERVC

5-15

*DENS

(Physical density)

[NO]

*C_DNS

(Compensated density)

[NO]

*SP_GR

(Specific gravity)

(Molecular weight)

(Concentration)

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: The display shows the previous parameter first.

[NO]

*CALRY

(Calorific value)

[NO]

*MOL

[NO]

*CONCT

[NO]

[YES]

XX.XXXX

*L_DNS

X.XXXX

*L_CP.D

X.XXXX

*L_SPC

XXX.XXX

*L_CAL

XXX.XX

*L_MOL

XXX.X

*L_CON

[ENT]

XX.XXXX

*H_DNS

X.XXXX

*H_CP.D

X.XXXX

*H_SPC

XXX.XXX

*H_CAL

XXX.XX

*H_MOL

XXX.X

*H_CON

[ENT]

F0506.ai

Figure 5.5 Process of the Alarm-point Setting Mode

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

5.2.3 Parameter Setting at Service Level

To move to the service level, select [*SERVC] at the setting level, and press the [YES] key. (see Figure 5.3 on page 5-10.) The main task at the setting level is to set data values such as a measuring range. To go into each mode of the service level, enter the appropriate code number.

CAUTION

DO NOT enter codes other than those listed in Table 5.4. A change to the settings of any unlisted code can result in the failure of the analyzer to operate properly. If you have entered a wrong code number by mistake, press the [MODE] key to return to the measurement mode(<MEASURE>). You may exit the mode of that wrong code by pressing the [ENT] key, if you haven't made any change to the relevant data.

(1) (2)

5-16

When [*SERVC] is shown on the display, press [YES] key. The message field changes to look like the one shown left.

Figure 5.6 Entry of Code Number at Service Level

Press the [ENT] key with code number 01 shown on the display, for example. The analyzer enters the mode for setting the parameters of that code.

The following explains the parameter setting procedures in the order of code numbers.

F0507.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 01: Setting of Hold during Maintenance

This setting determines whether or not the output signal is held during maintenance. As a value to be held, you can select either a value immediately before or a preset value.

(a) Hold enable/disable [*M_HLD]

・ Disable: 0

・ Enable: 1

・ Enable (preset value): 2

(b) Setting of preset hold value [*PR.SET]

This item applies if item (a) above is set to "2".

Congurable range: -10.0 to 110.0 (percent of analog output)

*SERVC

[YES]

*CODE

[ENT]

5-17

*M_HLD

[ENT]

XXX.X

*PR.SET

[ENT]

Figure 5.7 Setting of Hold during Maintenance

F0508.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 02: Setting of Hold in the Event of Error

This setting determines whether or not the output signal is held if an error occurs. You can select either the value immediately prior to the error or a preset value as the value to be held.

(a) Hold enable/disable [*E_HLD]

・Disable: 0

・Enable: 1

・Enable (preset value): 2

(b) Setting of preset hold value [*PR.SET]

This item applies if item (a) above is set to "2".

Congurable range: -10.0 to 110.0 (percent of analog output)

*SERVC

[YES]

*CODE

[ENT]

5-18

*E_HLD

[ENT]

XXX.X

*PR.SET

[ENT]

F0509.ai

Figure 5.8 Setting of Hold in the Event of Error

CODE 04: Setting of Output-smoothing Constants [*SMOTH]

This setting denes the constants for output smoothing. This smoothing constants is outputsmoothing constants of converter (electrical circuit boards).

Congurable range: 00 to 60 (unit : second)

*SERVC

[YES]

*CODE

*SMOTH

[ENT]

F0510.ai

Figure 5.9 Setting of Output-smoothing Constants

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 05: Setting of Contact Outputs Status [*CNTCT]

This setting denes the status of the contact outputs.

Congurable range: 00 to 15

*SERVC

[YES]

*CODE

[ENT]

5-19

*CNTCT

Figure 5.10 Setting of Contact Outputs Status

[ENT]

F0511.ai

Each contact output takes either of the following two status (in table), depending on the value you set.

Value ZERO contact SPAN contact MAINT contact ALM contact

0 NO NO NO NO

1 NO NO NO NC

2 NO NO NC NO

3 NO NO NC NC

4 NO NC NO NO

5 NO NC NO NC

6 NO NC NC NO

7 NO NC NC NC

8 NC NO NO NO

9 NC NO NO NC

10 NC NO NC NO

11 NC NO NC NC

12 NC NC NO NO

13 NC NC NO NC

14 NC NC NC NO

15 NC NC NC NC

NO: means “normally open”

NC: means “normally closed”

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 10: Setting of Pressure Compensation

This setting determines whether or not the measured density should be compensated by the gas pressure. The density can be compensated to either the value immediately before the error or a xed value.

(a) Enable/disable/xed value [*P.COMP]

・Disable: 0

・Enable (value immediately before): 1

・Enable (xed value): 2

(b) Setting of xed value for pressure compensation [*P.FIX]

This item applies if item (a) above is set to "2".

Congurable range: 0.10 to 999.99 (for kPa),

0.0001 to 9.9999 (for MPa),

0.015 to 99.999 (for psi )

*SERVC

[YES]

*CODE

5-20

[ENT]

*P.COMP

[ENT]

XXX.XX

*P.FIX

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value using the [ ] and [ENT] keys. *4: Set a value using the [ ], [ ] and [ENT] keys. If you enter a value that exceeds the limits, the display shows [*OVER]. Press the [YES] or [NO] key to re-set the value. *5: Setting 0 or 1 returns to the service level with the indication [*SERVC]. *6: The position of the decimal point changes depending on the setting of CODE 20. If the code is set to "0" (kPa), the reading is XXX.XX; if the code is set to "1" (MPa), the reading is X.XXXX; if the code is set to "2" (psi), the reading is XX.XXX.

Figure 5.11 Setting of Pressure Compensation

[ENT]

F0512.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 11: Setting for Compensated Density Measurement

This setting denes the reference temperature and pressure required to obtain the compensated density.

(a) Setting of reference temperature [*C.D.TMP]

Congurable range: -20.0 to 80.0 (for °C)

-4.0 to 176.0 (for °F ) (b) Setting of reference pressure [*C.D.PRS]

Congurable range: 0.10 to 999.99 (for kPa),

0.0001 to 9.9999 (for MPa),

0.015 to 99.999 (for psi )

*SERVC

[YES]

*CODE

[ENT]

5-21

[ENT]

F0513.ai

XX.X

*C.D.TMP

XXX.XX

*C.D.PRS

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value using the [ ], [ ] and [ENT] keys. If you enter a value that exceeds the limits, the display shows [*OVER]. Press the [YES] or [NO] key to re-set the value. *4: The position of the decimal point changes depending on the setting of CODE 23. If the code is set to "0" (°C), the reading is XX.X; if the code is set to "1" (°F), the reading is XXX.X. *5: The position of the decimal point changes depending on the setting of CODE 20. If the code is set to "0" (kPa), the reading is XXX.XX; if the code is set to "1" (MPa), the reading is X.XXXX; if the code is set to "2" (psi), the reading is XX.XXX.

Figure 5.12 Setting for Compensated Density Measurement

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 12: Setting of Gas Pressure

This setting denes the zero and span points of the pressure transmitter's measurement range.

(a) Setting of zero-point gas pressure [*Z_PRS]

Congurable range: 0.01 to 999.99 (for kPa),

0.0001 to 9.9999 (for MPa),

0.015 to 99.999 (for psi ) (b) Setting of span-point gas pressure [*S_PRS]

Congurable range: 0.10 to 999.99 (for kPa),

0.0001 to 9.9999 (for MPa),

0.015 to 99.999 (for psi )

The zero and span points set here are also used for the analog output.

*SERVC

[YES]

*CODE

[ENT]

5-22

[ENT]

F0514.ai

XXX.XX

*Z_PRS

XXX.XX

*S_PRS

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value using the [ ], [ ] and [ENT] keys. If you enter a value that exceeds the limits, the display shows [*OVER]. Press the [YES] or [NO] key to re-set the value. *4: The position of the decimal point changes depending on the setting of CODE 20. If the code is set to "0" (kPa), the reading is XXX.XX; if the code is set to "1" (MPa), the reading is X.XXXX; if the code is set to "2" (psi), the reading is XX.XXX.

Figure 5.13 Setting of Gas Pressure

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 13: Selection for Automatic Calibration [*AUTO.C]

This setting determines whether or not automatic calibration is carried out. If automatic calibration is to be carried out, you must also congure CODE 15 at the service level.

・ Disable: 0

・ Enable: 1

5-23

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value using the [ ], [ ] and [ENT] keys.

Figure 5.14 Selection for Automatic Calibration

*SERVC

[YES]

*CODE

[ENT]

*AUTO.C

[ENT]

F0515.ai

CODE 14: Setting for Remote Semi-automatic Calibration [*REMOT]

This setting determines whether or not semi-automatic calibration is carried out remotely. If remote semi-automatic calibration is to be carried out, you must wire the contact input. You must also congure CODE 15 at the service level.

・ Disable: 0 (The contact is open)

・ Enable: 1 (The contact is closed)

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value using the [ ], [ ] and [ENT] keys.

Figure 5.15 Setting for Remote Semi-automatic Calibration

*SERVC

[YES]

*CODE

*REMOT

[ENT]

F0516.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 15: Setting of Data for Automatic/Semi-automatic Calibration

This setting denes the data needed to carry out automatic/semi-automatic calibration.

(a) Selection of calibration item [*CAL.P]

・ Zero and span: 0

・ Zero: 1

・ Span: 2

(b) Setting of calibration time [*CAL.T]

Congurable range: 00 to 60 (unit : minute)

(d) Setting of calibration starting time

(1) Setting of year/month/day [*Y_M_D]

Congurable range: 00.01.01 to 99.12.31

(2) Setting of hour/minute [*H_M]

Congurable range: 00.00 to 23.59

5-24

(e) Selection of unit of calibration interval [*CYCL.U]

・ Hour: 0

・ Day: 1

(f) Selection of calibration interval [*CYCL.T]

Item (e) above is set to "0".

Congurable range: 00 to 23 (for hour)

Item (e) above is set to "1".

Congurable range: 000 to 255 (for day)

For more information, see Chapter 8, “Calibration Procedure”.

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

*SERVC

[YES]

*CODE

[ENT]

*CAL.P

(Selection of calibration item)

[ENT]

*CAL.T

(Setting of calibration time)

[ENT]

*STAB.T

(Setting of stabilization time)

XX.XX.XX

*Y_M_D

(Setting of calibration starting time [year/ month/ day])

[ENT]

5-25

XX.XX

[ENT]

*H_M

(Setting of calibration starting time [hour/ minute])

*CYCL.U

(Selection of unit of calibration interval)

XXX

*CYCL.T

(Selection of calibration interval)

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Set a value using the [ ], [ ] and [ENT] keys. If you enter a value that exceeds the limits, the display shows [*OVER]. Press the [YES] or [NO] key to re-set the value. *3: The number of digits on LCD varies depending on the unit of the calibration interval (parameter [*CYCL.U]). If the parameter is set to "0" (hour), the indication is two-digit number. If the parameter is set to "1" (day), the indication is three-digit number.

Figure 5.16 Setting of Data for Automatic/Semi-automatic Calibration

[ENT]

F0517.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 20: Selection of Pressure Unit [*PRES.U]

This setting denes the pressure unit for the gas pressure transmitter.

・ kPa: 0

・ MPa: 1

・ psi : 2

*SERVC

[YES]

*CODE

[ENT]

5-26

*PRES.U

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value using the [ ], [ ] and [ENT] keys.

Figure 5.17 Selection of Pressure Unit.

[ENT]

F0518.ai

CODE 21: Selection of Density Unit [*DENS.U]

This setting denes the density unit for the gas density meter.

・ kg/m3: 0

・ lb/ft3: 1

*SERVC

[YES]

*CODE

[ENT]

*DENS.U

[ENT]

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value using the [ ], [ ] and [ENT] keys.

Figure 5.18 Selection of Density Unit

F0519.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 22: Selection of Caloric Value Unit [ *CAL.U]

This setting denes the caloric value unit for the gas density meter.

• MJ/m3 : 0

• kBTU/ft3 : 1

*SERVC

[YES]

*CODE

[ENT]

5-27

*CAL.U

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value using the [ ], [ ] and [ENT] keys.

Figure 5.19 Selection of Caloric Value Unit

[ENT]

F0520.ai

CODE 23: Selection of Temperature Unit [ *TEMP.U]

This setting denes the temperature unit for the gas density meter.

• °C: 0

• °F: 1

*SERVC

[YES]

*CODE

[ENT]

*TEMP.U

[ENT]

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value using the [ ], [ ] and [ENT] keys.

Figure 5.20 Selection of Temperature Unit

F0521.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 30: Setting of Calendar

This setting denes the date and time.

(a) Setting of year/month/day [*Y_M_D]

Congurable range : 00.01.01 to 99.12.31

(b) Setting of hour/minute [*H_M]

Congurable range : 00.00 to 23.59

*SERVC

[YES]

*CODE

[ENT]

5-28

XX.XX.XX

*Y_M_D

XX.XX

*H_M

Figure 5.21 Setting of Calendar

[ENT]

F0522.ai

CODE 31: Showing/Hiding of Negative Measured Values [*MINUS]

This setting determines whether negative measured values (-) should be shown or hidden.

・ Show: 0

・ Hide: 1

*SERVC

[YES]

*CODE

[ENT]

*MINUS

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value using the [ ], [ ] and [ENT] keys.

Figure 5.22 Showing/Hiding of Negative Measured Values

[ENT]

F0523.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 40: Indication of Calibration Coefcients (Read-only)

This setting determines the calibration coefcients to be indicated.

(a) Zero [*C_K_Z]: indicated as SX.XXXX

(b) Span [*C_K_S]: indicated as X.XXXX

*SERVC

[YES]

*CODE

[ENT]

5-29

SX.XXXX

*C_K_Z

[ENT]

X.XXXX

*C_K_S

[ENT]

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: By pressing the [ENT] key, the next indication is displayed.

This parameter does not accept the [ ] and [ ] key input.

Figure 5.23 Indication of Calibration Coefcients

F0524.ai

CODE 41: Indication of Oscillation Frequency (Read-only)

This setting determines the F2 and F4 oscillation frequencies coefcients to be indicated.

(a) Indication of frequency F2 (kHz) [*F2.KHZ]: indicated as X.XXXXX

(b) Indication of frequency F4 (kHz) [*F4.KHZ]: indicated as X.XXXXX

*SERVC

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number.

*3: By pressing the [ENT] key, the next indication is displayed.

This parameter does not accept the [ ] and [ ] key input.

Figure 5.24 Indication of Oscillation Frequency

[YES]

*CODE

X.XXXXX

*F2.KHZ

X.XXXXX

*F4.KHZ

X.XXXXX

*F2/F4

[ENT]

F0525.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 42: Indication of Software Version [*REV] (Read-only)

This setting allows the software version to be conrmed (indicated).

Indicated as X.XX

*SERVC

[YES]

*CODE

[ENT]

5-30

X.XX

*REV

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Pressing the [ENT] key returns to the service level with the indication [*SERVC].

This parameter does not accept the [ ] and [ ] key input.

Figure 5.25 Indication of Software Version

[ENT]

F0526.ai

CODE 43: Setting of High-resolution Mode [*S_CYC]

This setting selects between the normal mode and the high-resolution mode.

・ Normal mode: 0

・ High-resolution mode: 1

*SERVC

[YES]

*CODE

[ENT]

*S_CYC

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value by using the [ ] and [ ] key.

Figure 5.26 Setting of High-resolution Mode

[ENT]

F0527.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 44: Setting of PASSWORD [ *PASS]

This setting denes the password.

*SERVC

[YES]

*CODE

[ENT]

5-31

X.X.X

*PASS

[ENT]

F0528.ai

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value by using the [ ], [ ] and [ENT] keys.

X.X.X

Service level Setting level Operation level

Note: Password entry request ( if a password is set)

At the operation level, a request is issued when the

[MODE] key is pressed in the measurement mode. At the

setting level, it is issued when the [ * ] key is pressed. At

the service level, it is issued when the [YES] key is

pressed with [*SERVC] displayed.

(Setting)

(0)

Figure 5.27 Setting of Password

CODE 45: Selecting Battery alarm detection [ *BAT]

1 2

3 4 5 6 7 8

Password

Contents

(No setting)

111 333

777 888 123 957 331 546

847

This setting determines whether or not battery alarm is detection.

・ Non detection: 0

・ Detection: 1

*SERVC

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value by using the [ ], [ ] and [ENT] keys.

Figure 5.28 Selecting Battery alarm detection

[YES]

*CODE

[ENT]

*BAT

[ENT]

F0529.ai

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

CODE 50: Selecting the instruments [ *MODEL]

This setting denes the model.

・ Density meter: 0

・ Calorie meter: 1

・ Hydrogen purity, replacement meter : 2

*SERVC

[YES]

*CODE

[ENT]

5-32

*MODEL

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value by using the [ ], [ ] and [ENT] keys.

Figure 5.29 Selecting the instruments

[ENT]

F0530.ai

CODE 82: Setting Detector Constant

This setting denes the detector constant.

CAUTION

The instruments may not only work improperly but also big problems occur unless the detector constants entered incorrectly. Do carefully and precisely when enter the detector constants into converter.

1. The GD402 gas density meter is shipped after adjusting the detector and converter in pairs. When installation, conrm the converter serial number described on the label of detector so that combines converter and detector correctly. If mismatched in pairs, converter may be out of order. If combined correctly, no need to enter the detector constants again, as converter has been adjusted with the constants in factory.

2. When supply converter or detector individually, enter the detector constants, described on inside the lid of the GD40, into the converter so that the GD402 is going to be well.

IM 11T3E1-01E

<5. DENSITY / PARAMETER SETTING>

5-33

* 1

*SERVC

[YES]

*CODE

[ENT]

020

*PASSW

[ENT]

XXXX

*K_A_H

[ENT]

XXXX

*K_A_L

[ENT]

XXXX

*K_B_H

[ENT]

XXXX

*K_B_L

[ENT]

XXXX

*K_C_H

[ENT]

XXXX

*K_C_L

[ENT]

XXXX

*K_AH.H

[ENT]

XXXX

*K_AH.L

[ENT]

XXXX

*K_BH.H

[ENT]

XXXX

*K_BH.L

[ENT]

XXXX

*K_CH.H

[ENT]

XXXX

*K_CH.L

[ENT]

XXXX

*T1L_H

[ENT]

XXXX

*T1L_L

[ENT]

* 2

* 4

* 3

XXXX

*T2L_H

[ENT]

XXXX

*T2L_L

[ENT]

XXXX

*T3L_H

[ENT]

XXXX

*T3L_L

[ENT]

XXXX

*T1H_H

[ENT]

XXXX

*T1H_L

[ENT]

XXXX

*T2H_H

[ENT]

XXXX

*T2H_L

[ENT]

XXXX

*T3H_H

[ENT]

XXXX

*T3H_L

[ENT]

XX.XX *M_T1

[ENT]

XX.XX *M_T2

[ENT]

XX.XX

*C_T

[ENT]

XX.XXX *TMP_Z

[ENT]

XX.XXX

*TMP_S

[ENT]

* 3

*1: See "Figure 5.3 Process at the Setting Level" on page 5-10. *2: Enter the code number. *3: Set a value using the [ ], [ ] and [ENT] keys. Detector Constants are described inside the lid of detector GD40. *4: Set the PASSWORD.

Figure 5.30 Setting Detector Constant

F0531.ai

IM 11T3E1-01E

Blank Page

<6. CALORIE / PARAMETER SETTING>

6. CALORIE / PARAMETER SETTING

CAUTION

Password is not selected in rst condition. When password is necessary, refer to Section “4.2 Setting Lists”.

This chapter describes how to set parameters of Calorie meter.

If select Density meter, see Chapter 5.

If select Hydrogen purity meter, see Chapter 7.

Conversion Table

1 lb/ft3 = 16.01847 kg/m

1 kBTU/ft3 = 37.25901232 MJ/m

X degF = (X-32)/1.8

1 psi = 6.894756794 kPa

Density of Air = 1.2928 kg/m

= 0.08070684 lb/ft

6-1

IM 11T3E1-01E

<6. CALORIE / PARAMETER SETTING>

6.1 Setting Parameters

Subsections 6.1.1 to 6.1.4 show the setting parameters for each level.

6.1.1 Setting Parameters at Measurement Level

When turned on, the analyzer starts up in the measurement mode (<MEASURE>).

Table 6.1 Setting Parameters at Measurement Level

6-2

Mode/Setting parameter Display

Measurement mode

Indication of measurement value

Physical density

Compensated density

Caloric value

Indication of message

Unit Error symbol and number Alarm mark and number

Indication of HOLD and FAIL

HOLD FAIL

DISP mode

Physical density

Compensated density

Caloric value

Sample gas temperature

Sample gas pressure

Analog output 1 (%) Analog output 2 (%)

KG/M3 LB/FT3 KG/M3 LB/FT3

MJ/M3

KBTU

ERR.NO

ALM.NO

HOLD

FAIL

DISP KG/M3 LB/FT3 KG/M3 LB/FT3

MJ/M3

KBTU

ºC

ºF KPA MPA

PSI MA1% MA2%

Data to be Set

(or Conditions)

Set the unit in CODE 21.

Set the unit in CODE 22.

Set the unit in CODE 21.

Set the unit in CODE 22.

Set the unit in CODE 23.

Set the unit in CODE 20.

Remarks

See Figure 6.3 for key operation.

The unit is the one set in the service level. Appears if an error occurs. Appears if an alarm occurs. Appears even during other modes. Appears during a HOLD state. Appears if a failure occurs.

See Figure 6.3 for key operation. Selection of parameters to be measured in the measurement mode.

Read-only

Read-only Read-only

IM 11T3E1-01E

<6. CALORIE / PARAMETER SETTING>

6.1.2 Setting Parameters at Operation Level

Press the [MODE] key and enter the password (XXX) to gain access to this level (see Figure 6.1 for key operation).

Table 6.2 Setting Parameters at Operation Level

6-3

Mode/Setting parameter Display

Calibration mode

Semi-automatic calibration Manual calibration

Setting of zero-point caloric value Setting of zero-point density Setting of span-point caloric value Setting of span-point density

Zero/span-gas valve operation

Zero-gas valve operation Span-gas valve operation

Sample-gas valve operation

Density/calorie conversion factor setting mode

Automatic zero-point adjustment Factor setting

Zero point Factor K0 Factor K1

Data to be Set

(or Conditions)

SEM.CAL MAN.CAL

Z_CAL

Z_DNS

S_CAL

S_DNS

VALVE No setting is required for

ADJUST

AT_ADJ

SET_K

K0_ADJ

K0 K1

One-touch calibration See Figure 9.3 for key operation.

manual calibration. Control of zero-gas valve Control of span-gas valve Switching between sample and calibration gases

The decimal point can be repositioned for this setting only.

Range : -99999 to 99999 Range : -99999 to 99999 Range : 0 to 99999

Remarks

See Figure 9.4 for key operation.

See Figure 9.1 for key operation.

See Figure 6.2 for key operation.

(Floating-point)

IM 11T3E1-01E

<6. CALORIE / PARAMETER SETTING>

6.1.3 Setting Parameters at Setting Level

Press the [*] key and enter the password (XXX) to gain access to this level (see Figure 6.5 for key operation).

Table 6.3 Setting Parameters at Setting Level

6-4

Mode/Setting parameter Display

Analog output setting

Output 1 Set a parameter to be output

Set the zero and span points Physical density

Compensated density

Caloric value

Output 2 (same as output 1)

Setting calibration data

Zero-point caloric value Zero-point density

Span-point caloric value

Span-point density

Output hold value during calibration

Setting of preset value

(Only if the preceding parameter is set to 2 (preset value))

Alarm-point setting

Select a parameter for which an alarm is set

Physical density Compensated density Caloric value

Set the high/low limits.

Physical density

Compensated density

Caloric value

*RANGE

*OUT1 *DENS

*C_DNS *CALRY

*TEMP

*PRESS

*Z_DNS,

*S_DNS

*Z_CP.D,

*S_CP.D

*Z_CAL,

*S_CAL

*OUT2

*CAL.DT

*Z_CAL

*Z_DNS

*S_CAL

*S_DNS

*C_HLD

*PR.SET

*ALARM

*DENS

*C_DNS *CALRY

*L_DNS,

*H_DNS

*L_CP.D,

*H_CP.D

*L_CAL, *H_CAL

Data to be Set

(or Conditions)

Physical density Compensated density Caloric value Gas temperature Gas pressure

00.0000 to 60.0000 kg/m

0.00000 to 4.00000 lb/ft

0.0000 to 6.0000 kg/m

0.00000 to 0.40000 lb/ft

000.000 to 133.000 MJ/m

0.0000 to 3.5000 kBTU/ft

000.000 to 133.000 MJ/m

0.0000 to 6.0000 kg/m

0.00000 to 0.40000 lb/ft

000.000 to 133.000 MJ/m

0.0000 to 3.5000 kBTU/ft

0.0000 to 6.0000 kg/m

0.00000 to 0.40000 lb/ft

· Disable: 0

Enable (value

immediately before) : 1

Enable (preset value) : 2

-10.0 to 110.0

00.0000 to 60.0000 kg/m

0.0000 to 6.0000 kg/m

000.000 to 133.000 MJ/m

Remarks

See Figure 6.5 for key operation.

No setting is required if the parameter is

temperature or pressure.

See Figure 9.2 for key operation.

See Figure 6.6 for key operation.

IM 11T3E1-01E

<6. CALORIE / PARAMETER SETTING>

6.1.4 Setting Parameters at Service Level

Table 6.4 Setting Parameters at Service Level

Code

No.

01 Setting of hold during maintenance

Hold enable/disable

Setting of preset hold value

02 Setting of hold against errors

Hold enable/disable

Setting of preset hold value

04 Setting of output-smoothing constants *SMOTH 00 to 60 See Figure 6.10 for key operation.

05 Setting of contact outputs status *CNTCT 00 to 15 See Figure 6.11 for key operation.

10 Setting of pressure compensation

Enable/disable/xed value

Setting of xed value for pressure compensation

11 Setting for compensated density

measurement

Setting of reference temperature Setting of reference pressure

12 Setting of gas pressure

Setting of zero-gas pressure

Setting of span-gas pressure

13 Selection for automatic calibration *AUTO.C · Disable : 0

14 Setting for remote semi-automatic

calibration

15 Setting of data for automatic/semi-

automatic calibration

Selection of calibration item

Setting of calibration time Setting of stabilization time Setting of calibration starting time

Setting of year/month/day

Setting of hour/minute Selection of unit of calibration interval Selection of calibration interval

Item Display

*M_HLD

*PR.SET

*E_HLD

*PR.SET

*P.COMP

*P.FIX

*C.D.TMP *C.D.PRS

*Z_PRS

*S_PRS

*REMOT · Disable : 0

*CAL.P

*CAL.T

*STAB.T

*Y_M_D

*H_M

*CYCL.U

*CYCL.T

0.01 to 999.99kPa, 0.0001 to

9.9999MPa, 0.015 to 99.999 psi

0.10 to 999.99kPa, 0.0001 to

9.9999MPa, 0.015 to 99.999 psi

· Enable : 1

Zero and span : 0 Zero : 1 Span : 2 00 to 60 00 to 60

00.01.01 to 99.12.31

00.00 to 23.59 Hour : 0 Day : 1 Hour : 00 to 23 Day : 000 to 255

Data to be Set

(or Conditions)

· Disable : 0

· Enable (value immediately before) : 1

· Enable (preset value) : 2

-10.0 to 110.0

· Disable : 0

· Enable (value immediately before) : 1

· Enable (preset value) : 2

-10.0 to 110.0

· Disable: 0

· Enable (measured value) : 1

· Enable (xed value) : 2

0.10 to 999.99kPa, 0.0001 to

9.9999MPa, 0.015 to 99.999 psi

-20.0 to 80.0 °C, -4.0 to 176.0 °F

0.10 to 999.99kPa, 0.0001 to

9.9999MPa, 0.015 to 99.999 psi

Remarks

See Figure 6.8 for key operation.

If “preset value” is selected in the preceding parameter.

See Figure 6.9 for key operation.

If “preset value” is selected in the preceding parameter.

See Figure 6.12 for key operation.

If “xed value” is selected in the preceding parameter.

See Figure 6.13 for key operation.

See Figure 6.14 for key operation.

See Figure 6.15 for key operation.

See Figure 6.16 for key operation.

See Figure 6.17 for key operation.

6-5

IM 11T3E1-01E

<6. CALORIE / PARAMETER SETTING>

Table 6.4 Setting Parameters at Service Level

Code

No.

20 Selection of pressure unit *PRES.U · kPa : 0

21 Selection of density unit *DENS.U · kg/m3 : 0

22 Selection of caloric value unit *CAL.U · MJ/m3 : 0

23 Selection of temperature unit *TEMP.U · °C : 0

30 Setting of calendar

Setting of year/month/day Setting of hour/minute

31 Showing/hiding of negative measured

values (-)

40 Indication of calibration coefcients

(read-only)

Zero Span

41 Indication of oscillation frequency

(read-only)

Frequency F2 Frequency F4 Frequency ratio

42 Indication of software version

(read-only)

43 Setting of high-resolution mode *S_CYC · Normal : 0

44 Setting of password *PASS 0.0.0 to 9.9.9 See Figure 6.28 for key operation.

45 Selecting Battery alarm detection *BAT · Non detection : 0

50 Selecting the instruments *MODEL · Density meter : 0

82 Setting Detector Constant See Figure 6.31 for key operation.

Item Display

*Y_M_D

*H_M

*MINUS · Show : 0

*C_K_Z

*C_K_S

*F2.KHZ *F4.KHZ

*F2/F4

*REV X.XX See Figure 6.26 for key operation.

Data to be Set

(or Conditions)

· MPa : 1

· psi : 2

· lb/ft3 : 1

· kBTU/ft3 : 1

· °F : 1

00.01.01 to 99.12.31

00.00 to 23.59

· Hide : 1

SX.XXXX X.XXXX

X.XXXXX X.XXXXX X.XXXXX

· High-resolution : 1

· Detection : 1

· Calorie meter : 1

Hydrogen purity, replacement meter : 2

Remarks

See Figure 6.18 for key operation.

See Figure 6.19 for key operation.

See Figure 6.20 for key operation.

See Figure 6.21 for key operation.

See Figure 6.22 for key operation. For leap years, the setting can cope with ‘February 29’.

See Figure 6.23 for key operation.

See Figure 6.24 for key operation. S of SX.XXXX means Marks such as a plus or the minus.

See Figure 6.25 for key operation.

See Figure 6.27 for key operation.

See Figure 6.29 for key operation.

See Figure 6.30 for key operation.

6-6

IM 11T3E1-01E

<6. CALORIE / PARAMETER SETTING>

6.2 Parameter Setting

[Aborting the Setting Operation]

6.2.1 Parameter Setting at Operation Level

The operation level offers two mode categories: the measurement and calibration operation modes.

This subsection explains the operating procedures for the levels/modes noted below. The calibration operation mode is discussed in Chapter 9.

(1) Operation level

6-7

(2) Density/calorie conversion factor setting mode

(3) Display mode (DISP mode)

IM 11T3E1-01E

<6. CALORIE / PARAMETER SETTING>

(1) Operation Level

Select a mode from the following four choices of the operation level. Each press of the [NO] key cycles through the choices in the order shown below:

1. Display mode [DISP]

2. Semi-automatic calibration mode [SEM.CAL]

3. Manual calibration mode [MAN.CAL]

In the mode, “Density / Calorie Conversion Factor Setting Mode” is included in next page.

4. Valve operation mode [VALVE]

Press the [YES] key to enter the desired mode when it is indicated.

Measurement Mode

[MODE]

6-8

XXX

*PASSW

[ENT]

DISP

[NO]

SEM.CAL

MAN.CAL

[NO]

VALVE

[NO]

You can abort the setting operation in any of the modes by pressing [MODE] key. Doing this will return the analyzer to the measurement mode.

Figure 6.1 Modes of Operation Level

Password is not selected in first condition

(See "Figure 6.28 Setting of Password" on page 6-31.)

DISP mode

Manual calibration mode

Valve operation mode

[NO]

[YES]

See the process in Figure 6.3.

Semi-automatic calibration mode

See the process in Figure 9.3.

See the process in Figure 9.4.

See the process in Figure 9.1.

[YES]

F0601.ai

IM 11T3E1-01E

<6. CALORIE / PARAMETER SETTING>

(2) Density/Calorie Conversion Factor Setting Mode

In order to this mode, select “MAN.CAL” in before page, and press [YES] key. This mode is used to set a factor for converting density to calorie. This setting is mandatory when measuring the calorie.

(a) Automatic zero-point adjustment [AT_ADJ] : 0 to 133.000, 0 to 3.5000

(b) Factor setting [SET_K] :

• Zero point [K0_ADJ] : -99999 to 99999

• K0 [K0] : -99999 to 99999

• K1 [K1] : 0 to 99999

Note: The result of executing item (a) above is also reected on [K0_ADJ] in item (b).

6-9

MAN.CAL

[YES]

ZERO

[NO]

SPAN

[NO]

ADJUST

[YES]

AT_ADJ

XXX.XXX

VALVE

XXX.XXX

CAL.SET

[YES]

[ENT]

Measurement mode

[YES]

[NO]

END

[NO]

SET_K

X.XXXX

K0_ADJ

[ENT]

X.XXXX

[ENT]

X.XXXX

[ENT]

F0602.ai

*1: See "Figure 6.1 Modes of Operation Level" on page 6-8. *2: Using the [ ], [ ] and [ENT] keys, set a value (numeral position of the decimal point and sign). Each press of the [ ] key moves through the fields of the numeral decimal point and sign in this order. If you enter a value that exceeds the limits, the display shows [*OVER]. Press the [YES] or [NO] key to re-set the value. *3: Set a value using the [ ], [ ] and [ENT] keys. *4 When the reading stabilizes, press the [ENT] key to confirm the factor.

This parameter does not accept input from the [ ] and [ ] keys.

Figure 6.2 Density / Calorie Conversion Factor Setting Mode

IM 11T3E1-01E

<6. CALORIE / PARAMETER SETTING>

(3) Display Mode

Select one of the following seven parameters to be shown in the message eld. Each press of the [NO] key cycles through the choices in the order shown below:

1. Physical density [XX.XXXX KG/M3] or [XX.XXXX LB/FT3]

(depends on the setting of CODE 21)

2. Compensated density [X.XXXX KG/M3 ]or [X.XXXXX LB/FT3]

(depends on the setting of CODE 21)

3. Caloric value [XXX.XXX MJ/M3] or [XX.XXXX KBTU]

(depends on the setting of CODE 22)

4. Temperature [XXX.X °C] or [XXX.X °F]

(depends on the setting of CODE 23)

5. Pressure [XXX.XX KPA] or [X.XXXX MPA] or [XX.XXX PSI]

(depends on the setting of CODE 20)

6. Current for analog output 1 (%) [XXX.X MA1%]

7. Current for analog output 2(%) [XXX.X MA 2%]

Show the desired choice and press the [YES] key. That choice is set as a parameter to be measured in the measurement mode (<MEASURE>). Parameters 1, 2 and 3 are congurable, while parameters 4 to 7 are read-only.

6-10

IM 11T3E1-01E

<6. CALORIE / PARAMETER SETTING>

6-11

Measurement Mode

[MODE]

DISP

[YES]

XX.XXXX

KG/M3

(Physical density)

[NO]

X.XXXX

KG/M3

(Compensated density)

[NO]

XXX.XXX

MJ/M3

(Calorific value)

[NO]

XXX.X

°C

(Sample gas temperature)

[NO]

XXX.XX

KPA

(Sample gas pressure)

[NO]

XXX.X MA1%

(Current for analog output1(%))

[NO]

XXX.X MA2%

(Current for analog output 2(%))

[NO]

[YES]

(Read-only)

[YES]

(Read-only)

[YES]

(Read-only)

[YES]

(Read-only)

Measurement Mode

*1: See "Figure 6.1 Modes of Operation Level" on page 6-8. *2: The unit is the one set the service level. *3: Press the [YES] key to show the parameter in the measurement mode.

Figure 6.3 Display Mode (DISP Mode)

F0603.ai

IM 11T3E1-01E

Yokogawa GD40 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

u After-sales Warranty

CONTENTS

1. SPECIFICATIONS

1.1.2 GD40G, T, V, R Detector

1.1.3 GD402G, T, V, R Converter

1.2.1 Gas Density Converter

1.2.2 Gas Density Detector

1.2.3 Hardware for Connection with External Cables (For Explosion-proof use)

1.2.4 Two-core, Double-Shielded Cable

1.2.5 Brain Terminal (Optional)

1.2.6 Pressure transmitter (Optional)

1.3 External Views and Dimension

1.3.1 GD402G Converter (General purpose)

1.3.2 Pipe- and Wall-Mounting Hardware (Optional)

1.3.3. GD402T, V, R Converter (Explosion-proof)

1.3.4 GD40 Detector

1.3.5 Detector Unit (Intrinsically Safe, Explosion-proof)

1.3.6 Surge protector: K9215LP

2. INSTALLATION, WIRING AND PIPING

2.1 Installing the Detector

2.1.1 Selecting the Location

2.1.2 GD40T (FM Explosion-proof and Intrinsically Safe Approval)

2.1.3 GD40V (CSA Explosion-proof and Intrinsically Safe Approval)

2.1.4 Mounting the Detector

2.2 Installing the Converter

2.2.1 Selecting the Location

2.2.2 GD402T (FM Explosion-proof Approval)

2.2.3 GD402V (CSA Explosion-proof Approval)

2.2.4 Mounting the Converter

2.3 Piping

2.4 Wiring

2.4.1 Wiring Procedure

2.4.2 Cables Wired to Power Supply

2.4.3 Cables Wired to Outputs

2.4.4 Cables Wired to Contact I/Os

2.4.5 Cable Wired to GD40 Detector

2.4.6 Cables Wired to the Ground

3. OPERATION

3.1 Preparation for Operation

3.1.2 Supplying Power

3.1.3 Display on Operation Panel and Operation Keys

3.1.4 Basic Key Operation

3.1.5 Checking the Setting Parameters

3.1.6 Calibrating the Analyzer for Correct Readings

3.1.7 Checking the Analyzer for Performance

3.2 Normal Operation

3.2.1 Starting Operation

3.2.2 Corrective Actions in Case of Failure

3.2.3 Inspection and Maintenance

3.3 Shutdown and Restart

3.3.1 Measures for Shutdown

3.3.2 Measures for Restarting

4. FUNCTIONS

4.1 Summary of Setting Operations

4.1.1 Measurement, Operation, Setting and Service

4.1.2 Key Operations

4.1.3 Points to Be Noted When Making Settings

4.2 Setting Lists

5. DENSITY / PARAMETER SETTING

5.1 Setting Parameters

5.1.1 Setting Parameters at Measurement Level

5.1.2 Setting Parameters at Operation Level

5.1.3 Setting Parameters at Setting Level

5.1.4 Setting Parameters at Service Level

5.2 Parameter Setting

5.2.1 Parameter Setting at Operation Level

5.2.2 Parameter Setting at Setting Level

5.2.3 Parameter Setting at Service Level

6. CALORIE / PARAMETER SETTING

6.1 Setting Parameters

6.1.1 Setting Parameters at Measurement Level

6.1.2 Setting Parameters at Operation Level

6.1.3 Setting Parameters at Setting Level

6.1.4 Setting Parameters at Service Level

6.2 Parameter Setting