YASKAWA PVI 36TL Installation And Operation Manual

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PVI 36TL
INSTALLATION AND OPERATION MANUAL
© 2017, Yaskawa – Solectria Solar
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PVI 36TL Installation and Operation Manual (Rev H)
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IMPORTANT REGISTRATION AND
WARRANTY INFORMATION
For warranty to become active, this inverter must be registered. To activate warranty and register inverter, please visit the link below.
www.solectria.com/registration
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Before You Start…
This manual contains important information regarding installation and safe operation of the PVI 36TL. Be sure to read this manual carefully before using the inverter.
Thank you for choosing a Solectria grid-tied PV Inverter. This PV Inverter is high performance and highly reliable product specifically designed for the North American Solar market.
If you encounter any problems during installation or operation of this unit, first check the user manual before contacting your local dealer or supplier. This user manual is applicable for the following model: PVI 36TL.
Instructions inside this user manual will help you solve most installation and operation difficulties. Contact your local supplier if the problem still exists. Please keep this user manual on hand for quick reference.
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IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Please read this user manual carefully before product installation. Solectria reserves the right to refuse warranty claims for equipment damage if the user fails to install the equipment according to the instructions in this manual.
Warnings and Symbols in this Document
Markings on the Product
HIGH VOLTAGE:
This inverter works with high voltages. All work on the product must only be performed as described in this document.
HOT SURFACE:
The equipment is designed to meet international safety standards, but surfaces can become hot during operation. Do not touch the heat sink or peripheral surfaces during or shortly after operation.
EARTH GROUND:
This symbol marks the location of grounding terminal, which must be securely connected to the earth through the PE (Protective Earth) cable to ensure operational safety.
DANGER:
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING:
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION:
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE:
NOTICE indicates a hazardous situation which, if not avoided, could result in equipment working abnormally or property loss.
INSTRUCTION:
INSTRUCTION indicates important supplementary information or provides skills or tips that can be used to help you solve a problem or save you time.
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WARNING:
All of the installation and wiring connections should be performed by qualified technical personnel. Disconnect the inverter from PV modules and the AC Grid before maintaining and operating the equipment.
Follow all local, national or country specific guidelines for electrical safety.
DANGER:
Please disconnect the inverter from the AC grid and PV modules before opening the equipment. Make sure hazardous high voltage and energy inside the equipment has been discharged. Do not operate or maintain the inverter until at least 5 minutes has passed after disconnecting all sources from DC and AC sides.
CAUTION: PVI 36TL inverter is approx. 66kg (145 pounds) including the wiring box.
Please ensure the mounting bracket is properly installed before hanging the inverter on the bracket.
INSTRUCTION:
Please check with your local electricity supply company before selecting a grid standard. If the inverter is operated with a wrong grid standard, the electricity supply company may cancel the interconnection agreement. Putting the inverter into operation before the overall system complies with the national rules and safety regulation of the application is not permitted.
DANGER! Danger to life due to fire or explosion:
Despite careful construction, electrical devices can cause fires.
-Do not mount the inverter on flammable construction materials.
-Do not mount the inverter in areas where highly flammable materials are stored.
-Do not mount the inverters in areas with a risk of explosion
SAVE THESE INSTRUCTIONS
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BEFORE YOU START… ........................................................................ 3
IMPORTANT SAFETY INSTRUCTIONS .......................................................... 4
1.0: OVERVIEW .......................................................................................... 9
1.1 INVERTER FOR GRID-TIED PV SYSTEMS .............................................. 9
1.2 PRODUCT FEATURES ....................................................................... 9
1.3 PRODUCT PROTECTION FUNCTIONS ................................................. 10
1.4 CIRCUIT STRUCTURE DESIGN .......................................................... 10
1.5 APPEARANCE DESCRIPTION ............................................................ 11
1.6 ANTI ISLANDING ........................................................................... 12
1.7 DC GROUND FAULT PROTECTION .................................................... 12
1.8 SURGE SUPPRESSION .................................................................... 12
1.9 DC ARC FAULT DETECTION ............................................................. 12
2.0: INSTALLATION ................................................................................... 12
2.1 RECOMMENDATIONS BEFORE INSTALLATION ...................................... 14
2.2 MECHANICAL INSTALLATION ........................................................... 15
2.3 ELECTRICAL INSTALLATION .............................................................. 26
2.3.1 DC Connection .............................................................................28
2.3.2 AC and Ground Connection .........................................................37
2.4 INVERTER COMMUNICATION CONNECTIONS ...................................... 41
2.4.1 Third Party Monitoring Systems Modbus Connections ...............43
2.4.2 SolrenView Data Logger Modbus Connections ...........................48
2.4.3 Preparing the Inverter for Modbus Communications .................58
2.4.4 Preparing the SolrenView Logger ...............................................59
2.4.5 Connecting Revenue Grade Meter to the SolrenView Logger .....61
2.4.6 Dry Contact Communication .......................................................65
3.0: COMMISSIONING .............................................................................. 69
3.1 COMMISSIONING CHECKLIST .......................................................... 69
3.1.1 Mechanical Installation ...............................................................69
3.1.2 Cable Connections .......................................................................69
3.1.3 Electrical Check ...........................................................................69
3.2 COMMISSIONING STEPS................................................................. 69
4.0: USER INTERFACE ............................................................................... 72
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4.1 DESCRIPTION OF LCD .................................................................... 72
4.2 OPERATION STATE ........................................................................ 73
4.3 INTERFACE TYPES .......................................................................... 73
4.4 MENU FUNCTIONS ........................................................................ 75
4.4.1 Operation information ................................................................75
4.4.2 Alarm ..........................................................................................77
4.4.3 History .........................................................................................78
4.4.4 System Configuration ..................................................................79
4.4.5 Power dispatch............................................................................81
4.4.6 System Protection Parameters Setup ..........................................81
4.4.7 System control parameters .........................................................83
4.4.8 Arc Fault Current Interruption .....................................................89
5.0: OPERATION ....................................................................................... 91
5.1 START-UP .................................................................................... 91
5.2 SHUTDOWN ................................................................................ 91
5.3 OPERATION MODE ....................................................................... 91
5.4 GRID-TIED POWER GENERATION ..................................................... 93
6.0: MAINTENANCE AND DE-INSTALLATION ............................................. 94
6.1 FAULT SHUTDOWN AND TROUBLESHOOTING ..................................... 94
6.1.1 LED Fault and Troubleshooting ...................................................94
6.1.2 LCD fault and troubleshooting ....................................................94
6.2 PRODUCT MAINTENANCE .............................................................. 99
6.2.1 Check the Electrical Connection ..................................................99
6.2.2 Clean the Air Vent Filter ........................................................... 100
6.2.3 Replace Cooling Fans ............................................................... 100
6.2.4 Replace the Inverter ................................................................. 102
6.3 UNINSTALLING THE INVERTER ....................................................... 104
7.0: PRODUCT WARRANTY AND RMA POLICY ........................................ 105
8.: TECHNICAL DATA ............................................................................... 106
9.0: ACCESSORY OPTIONS ...................................................................... 110
9.1 FUSE BYPASS ...................................................................... 110
9.2 SHADE COVER .................................................................... 111
9.3 AC & DC DISCONNECT COVERS ............................................. 114
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10.0: APPENDICES: ................................................................................. 115
APPENDIX A INSTRUCTION OF INVERTER SELECTION ............................ 115
APPENDIX B PVI 36TL DATASHEET ................................................... 119
APPENDIX C STRING SIZING TOOL .................................................... 119
APPENDIX D CONTACT INFORMATION ............................................... 119
APPENDIX E AUTHORIZED DISTRIBUTORS ........................................... 119
APPENDIX F UL 1741 / UL 1699B/ IEEE 1547 / CSA 22.2#107.1
AUTHORIZATION TO MARK ................................................................ 120
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1.0: Overview
1.1 Inverter for Grid-Tied PV Systems
The PVI 36TL inverter is suitable for use for commercial and large scale PV grid-tied systems. A system is generally made up of PV modules, DC power distribution equipment, PV inverter and AC power distribution equipment (Figure 1.1). The inverter converts DC from PV modules to AC with the same frequency and phase as the AC grid. All or part of the AC power is supplied to local loads, and the surplus power is supplied to the electricity grid.
DC power
distribution equipments
AC Grid
Bidirectional
electric meter
AC power distribution equipments
Figure 1.1 - Grid-Tied PV System
1.2 Product Features
High Conversion Efficiency: Advanced 3-level conversion technology; Max. efficiency: 98.4%CEC efficiency: 98.0% Strong Grid Adaptability: 4 grid standards applicable; Reactive power
adjustable; Power Factor (PF) value: ±0.8, Remote Curtailment Flexible Communication: Supports standard Modbus communications to ensure compatibility with 3rd party monitoring and control systems Wide DC Input Voltage Range: Operating DC Input Voltage Range: 200-950Vdc; Max DC input voltage: 1000V
Long Service Life: Uses thin-film capacitors to extend inverter’s service life 2 MPPTs: Dual and independent MPPT (Maximum Power Point Tracking)
enable maximum design flexibility and optimize energy harvest over the life of the system High Protection Degree: NEMA 4X protection degree meets the needs of both indoor and outdoor use; Intelligent Integration: Embedded DC/AC switches and up to 10 fused string inputs eliminates the need for external combiner boxes and simplifies installation.
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1.3 Product Protection Functions
Reverse polarity protection of DC input Short circuit protection Arc-Fault Circuit Interruption Anti-islanding protection Input and output over-voltage protection Input over-current protection Monitoring of DC input insulation against ground Monitoring of AC output voltage and frequency Monitoring of Leakage current against ground Monitoring of DC injection from AC output Monitoring of ambient temperature Monitoring of IGBT module temperature
1.4 Circuit Structure Design
The basic schematic diagram of PVI 36TL inverter is shown in Figure 1.2. The input of PV modules passes through surge protection circuitry, DC EMI wave filter, and the front-end boost circuitry to achieve maximum power tracking and boost up voltages. The output of the inverter converts the DC voltage to 3-phase AC voltage. The high frequency AC components are removed with a wave filter. Then the 3-phase AC voltage is passed through two-stage relays and EMI wave filter to produce high quality AC power.
Figure 1.2 - Schematic Diagram of PVI 36TL Inverter
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1.5 Appearance Description
Figure 1.3 - Sketch of PVI 36TL Inverter
Main Items of the Inverter:
1) Main inverter section
2) Wiring box of the inverter
3) Mounting bracket
4) External cooling fans
5) LED indication lights
6) LCD
7) Key buttons
8) DC switch: DC power on/off
9) AC switch: AC power on/off
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1.6 Anti Islanding
This inverter includes Active Anti-Islanding detection as required by
UL1741/IEEE1547. The inverter will automatically make small variations in reactive
power output in order to detect a possible islanding condition. If the grid is stable,
these small variations will have negligible effects on system voltage and frequency.
However, in an islanded condition the small amount of reactive power changes will
force the system voltage or frequency to change significantly, which will trigger the
inverter to shut down.
1.7 DC Ground Fault Protection
The PVI 36TL includes residual current detection as part of the DC ground fault
detection method as required by UL1741. If there is a ground fault in the array, the
ground fault detection technology will detect the array leakage current. The
inverter will shut down if the leakage current exceeds 500mA.
1.8 Surge Suppression
 "Standard 1.2/50 μs - 8/20 us Combination Wave" "Standard 0.5 μs - 100 kHz Ring Wave"
1.9 DC Arc Fault Detection
The PVI 36TL includes DC Arc fault detection compliant with UL 1699B. The inverter
detects electrical noise that typically accompanies a DC series arc. The inverter will
shut down should the arc fault sensor detect a series arc. See section “Arc fault
current interruption” for more details.
2.0: Installation
Below is the installation procedure for the inverter. Please read carefully and install the product step-by-step. Before installation, please check that the following items are included in the package:
STANDARD WAVEFORM PEAK VALUES
Surge Category
Ring Wave
Combination Wave
B
6 kV/0.50 kA
6 kV/3 kA
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Table 2.1 - Main Items
No.
Item
Qty
Note
(1)
Main inverter section
1 (2)
Wiring box
1 (3)
Mounting bracket
1
Upon which inverter is hung and mounted onto a wall
(4)
User manual
1
Installation and operation manual
(5)
Accessory kit
1
Contains all necessary accessories
The (5) Accessory kit contains items listed below:
Table 2.2 - Accessories
No.
Item
Qty
Note
(1)
M8 Expansion tubes
8
For mounting bracket
(2)
M8×25 assembling bolts
8
For mounting bracket
(3)
M6 X16 screw
6
For wiring box and main section; 2 spare parts
(4)
M5X10 screw
8
8 for mounting bracket and inverter, external ground connection;
(5)
M5 flange nut
2
For internal ground stud connection; 1 spare part
(6)
Lifting eye nut M10
2
For lifting the main section
(7)
OT type terminal
2
For ground connection (8)
Pre-insulated end
5
For AC output cables, 1 spare part
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ferrule for AC side (4 AWG)
(9)
Pre-insulated end ferrule for grounding (8AWG)
8
For AC ground cables
(10)
Pre-insulated end ferrule for DC side (10 AWG)
20
For DC input cables
(11)
RJ45 connecter
4
For RS-485 or Ethernet communication, 2 spare parts
(12)
5 pin connector
1
For RS-485 communication
(13)
3 pin connector
1
For dry contact communication
2.1 Recommendations before Installation
Check that the product environmental specifications (protection degree, operating temperature range, humidity and altitude, etc.) meet the requirements of the specific project location;
Make sure that the AC grid voltage is within the normal range. Ensure that the local electricity supply authority has granted permission to
connect to the grid. Installation personnel must be qualified electricians or people who have
received professional training. Sufficient space according to Figure 2.3 should be provided to allow the
inverter cooling system to operate normally.
Install the inverter away from flammable and explosive substances. Avoid installing the inverter in locations that exceed the temperature limits
specified in the inverter data sheet to limit undesirable power loss.
Do not install the inverter near the electromagnetic source which can
compromise the normal operation of electronic equipment.
INSTRUCTION:
The items in the accessory kit table above are for the standard configuration. The accessories may vary if optional parts are purchased.
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2.2 Mechanical Installation
1) Dimensions
Figure 2.1 - PVI 36TL Inverter Dimensions
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2) Installation Method (see Figure 2.2):
Make sure that the mounting structure (wall, rack, etc.) is suitable to support the inverter weight. Follow the mounting guidelines below:
(a) If the location permits, install the inverter vertically. (b) If the inverter cannot be mounted vertically, it may be tilted backward but
no lower than 15 degrees from horizontal.
The shade cover option must be purchased and installed for any installation angles of 75° or less.
(c) Do NOT mount the inverter leaning forward. (d) Do NOT mount the inverter in a horizontal position (<15 degrees). (e) Do NOT mount the inverter upside down.
Figure 2.2 - Inverter Mounting
WARNING: Do not install the inverter tilted forward, lying on its back, or upside
down as shown in Figure 2.2 c, d and e.
WARNING: Shade covers are required for inverters installed at angles 75° or less.
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3) Installation Space Requirement (see Figure 2.3):
The distances between the inverters or the surrounding objects should meet the following conditions:
Figure 2.3 - Inverter Wall Mounting Specifications
NOTICE:
The spacing between two adjacently mounted inverters should be 500mm (19.7 inches). Ensure that the air space around the inverter is well ventilated.
NOTICE:
The installation clearance between two inverters needs to be increased to 30 in. when the ambient temperature is higher than 45°C.
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Figure 2.4 - Inverter Pillar Mounting Specifications
7.9in
¡ Ý200mm
11.8in
¡ Ý300mm
23.6in
¡ Ý600mm
11.8in
¡ Ý300mm
11.8in
¡ Ý300mm
INSTRUCTION:
If the inverter is installed on Unistrut or the array racking (instead of solid wall), the space from the bottom of one inverter to the top of the inverter below may be as small as 4in (100mm).
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4) Mounting the Inverter Onto the Bracket
(1) Mark the 8 holes on the bearing surface for mounting the bracket as shown in Figure 2.5;
813mm(min.)
425mm(min)
250mm
550mm(min.)
522mm
140mm(5.51in.)
1100mm(min.)
(21.7in.) (9.84in.)
250mm
(9.84in.)
(16.7in.)
(32in.)
(43.3in.)
(20.55in.)
Figure 2.5 - Holes on the Bearing Surface Dimensions
(2) Drill holes at the marked positions with a 10mm (0.4in.) drill and put the M8
expansion tubes① into the holes; fasten the mounting bracket② with the M8x25 assembling bolts in the accessory kit. Figure 2.6.
Tool: Electric drill (Ф10mm/0.4in. head), 13mm wrench 240 in-lbs
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1
2
3
Figure 2.6 - Securing the Mounting Bracket
(3) Hang the inverter onto the mounting bracket as shown in Figure 2.7 and Figure 2.8;
Lift mounting: Take out the lifting eye nut M10 (2pcs) from the accessory kit, and screw them onto the studs at the top of the inverter. Use a sling rope or bar (inserted through both lifting eye nuts) to lift the inverter onto the bracket. The minimum angle between the two sling ropes should be less than 90 degrees. Manual mounting: Two people are needed to properly lift the inverter by the handles detailed in Figure 2.8, and mount the inverter onto the bracket.
Figure 2.7 - Mounting the Main Inverter Section on the Bracket
CAUTION:
The main PVI 36TL inverter section is 55kg (≈122 pounds). Please ensure the mounting bracket is properly installed before hanging the inverter on the bracket. It is recommended to have at least 2 people to mount the inverter due to the weight of the equipment.
1
2
3
9.84in.
9.84in.
20.55in.
5.51in. (140mm)
(522mm)
(250mm)
(250mm)
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Figure 2.8 - Grab Handle Position
(4) Installing the wiring box
Remove the cover plate at the bottom of the main section. (see Figure 2.9) Tool: No.2 Phillips head screwdriver
Figure 2.9 – Main Section Cover Plate
Remove the cover at the top of the wiring box (see Figure 2.10)
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Figure 2.10 - Wiring Box Cover
Connect the wiring box to the main section, using M6x16 screws (4pcs) to
secure the wiring box. (see Figure 2.11)
Tool: No. 10 Wrench, torque value of 25 in-lbs (2.8N.m )
Figure 2.11 - Wiring Box Installation
CAUTION:
The total weight of the PVI 36TL main inverter section and wiring box is 66kg (146 pounds).
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(5) Attach the main section and the wiring box to the mounting bracket with the
M5x10 bolts (6 pcs). (see Figure 2.12)
Tool: No.2 Phillips head screwdriver, torque value of 1.6N.m (14 in-lbs)
Figure 2.12 - Secure the Main Section and Wiring Box to the Bracket
(6) Optional - Install an anti-theft padlock when the installation is complete. The anti-theft padlock is used to help prevent the inverter from being stolen when the equipment is installed outdoors. You can lock the inverter on the bracket, as shown in Figure 2.14:
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Figure 2.13 - Anti-Theft Padlock Location
The anti-theft padlock should meet the requirement of the dimensions shown in Figure 2.14:
B
C
A
Figure 2.14 - Dimensions of Anti-Theft Padlock
5) Removing/Replacing the Wire Box Cover:
(1) Use a #3 Phillips screwdriver to remove the 4 screws on the wiring box and pull cover straight off the box. Do not twist or slide the cover while removing. (see Figure 2.15)
Recommended lock size: A: Ф3~6mm B: 20~50mm C: 20~50mm
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Figure 2.15 – Removing the Wiring Box Cover
(2)To replace the cover use a #3 Phillips screwdriver to replace the 4 screws on the cover.
INSTRUCTION:
It is important to use a hand tool (e.g. Screwdriver or T-handle, #3 Phillips) and not power drivers or other types of screw drivers. Also, it is important to hold the cover in alignment with balanced force across the cover, not weighted toward any edge. Partially engage all four screws to the threaded inserts a few rotations before tightening any one screw. This is important to maintain alignment and avoid thread damage. When all four screws are engaged torque to 20 in-lbs (2.2Nm ).
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2.3 Electrical Installation
The connection interface of PVI 36TL inverter:
Figure 2.16 - Full View of Wiring Box with Options
Figure 2.17 - External Connection Ports
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Figure 2.18 - Internal Connection Points
1. Knockout for DC input cable, 1-1/4inch
2. Knockout for AC output cable, 1-1/4inch
3. Knockout for communication cable, 3/4inch
4. External ground connection point 5, Side knockout for DC input cable,1-1/4inch
6. Side knockout for AC output cable, 1-1/4inch
7. Side knockout for communication cable3/4inch
8. DC fuse holder
9. Internal ground connection point and grounding studs.
10. AC output terminal block
Choose the cables for inverters according to the following configuration table:
Table 2.3 - Cable Specifications
Position
Cable
DC input (/)
DC cables specifications refer to Table3-6
AC output (L1/L2/L3/N)
#6-1AWG(Copper)
#4-1AWG(Aluminum)
#6AWG
recommended(Copper)
#4AWG recommended
(Aluminum)
PE
#10-6AWG(Copper)
#8AWG recommended
(Copper)
RS-485 communication
UTP CAT-5e or 3x#22-18AWG communication cable (eg.
Belden 3106A)
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DC GROUND
Even though the inverter operates with an ungrounded PV array, the PV system still requires equipment grounding.
Figure 2.19 - Equipment Grounding Locations
2.3.1 DC Connection
1) Working Mode
PVI 36TL inverter has two PV input sections: DC Input-1 and DC Input-2. These two sections can work in “Parallel mode” or “Independent mode” (see Figure 2.20). The default setting from the factory is “Parallel mode”.
In Parallel mode, the two PV input sections share one MPP Tracker; In Independent mode, each PV input section works with independent MPP Tracker.
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n1=n2 =n3=n4
DC
Input-1DCInput-2
Inverter
n1 n2 n3 n4
DC
Input-1
DC
Input-2
Inverter
n1 n2 n3 n4
n1=n2 n3=n4
Figure 2.20(a) - Parallel Mode Figure 2.20(b) - Independent Mode
Table 2.4 - DC Input Power Specification
Note: The standard configuration is “Parallel mode”. If it needs to switch to the “Independent mode”, please take the following steps to change the internal
configuration:
1. Remove the cover of the wiring box. (see Figure 2-15)
2. Remove the protection cover. (see Figure 2.21a)
3. Use No.2 Phillips head screwdriver to remove the jumper busbar, torque value of
1.6N.m (14 in-lbs) (see Figure 2.21b)
4. Set the selector switch on the LCD board (see Figure 2.22) to independent mode.
5. Reinstall the protection cover.
PVI 36TL
(Parallel mode-
Default from
factory)
(Independent mode)
Rated DC power
37kW (70A)
18.5kW (35A)
Absolute Max open
circuit Voltage
1000V
1000V
Operating voltage
200-950VDC
200-950VDC
Max power input
voltage range
(MPPT)
540-800VDC
540-800VDC
Maximum available
PV current (Isc x
1.25)
125A
62.5A
Maximum PV power
54kW
27kW
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Figure 2.21(a)
Jumper busbar
Figure 2.21(b)
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Figure 2.21(c)
Selector switch for PV connection mode
1-----independent mode 2-----parallel mode
Figure 2.22 – PV Connection Mode Selector Switch Location
2) DC Fuse Configuration
PVI 36TL inverters are equipped with standard 15A DC fuses. Customers must verify that the appropriate fuses are installed depending on the actual configuration of PV strings.
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(a) Each independent string of DC input from the PV strings needs fuse
protection. (b) The rated voltage of fuses should 1000V (c) The rated current of fuses is generally 1.56 × short circuit current from the PV
strings, rounded up to the next available fuse size.
The following table lists the fuse type, specifications and number under the rated
voltage and power range of 10 strings of PV panels.
Table 2.5 - DC Fuse Selection
Note 1: The 1000VDC Littelfuse fuse series are recommended. The detailed information is available for customers to find and download from
http://www.littelfuse.com/.
Note 2: The fuse holders can also accept a 20A (SPF020), 25A (SPF025) and a 30A (SPF030) fuse for combined input strings if needed.
Note 3: Two 30A fuses should not be used next to each other.
Note 4: Solectria does not provide these fuses, but customer can replace with the appropriate fuse in field.
WARNING: Use of different fuses or wrong sized fuses can cause damage to equipment or create un-safe working conditions.
36
kW
Brand
Standard fuses
20A
25A
30A
Littelfuse
SPF015
SPF020
SPF025
SPF030
15A/1000V
20A/1000V
25A/1000V
30A/1000V
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3) DC Cable Connection
To ensure the optimum performance of the inverter, please read the following
guidelines before DC connection:
(a) Confirm the DC configuration referring to Table 2.5 and ensure that the
maximum open circuit voltage of the PV modules is lower than 1000 VDC under any conditions.
(b) Confirm that the PV strings for each MPPT of the inverter are of the same
type and specification before connection. The number, orientation, and tilt of PV strings may differ for different applications.
(c) Configure the external wiring according to the conditions in table 2.6:
WARNING: Working with live voltage is dangerous. It is recommended to have all live circuits disabled prior to performing connections.
Table 2.6 - DC Input Configuration
DC
Inputs
Configuration
Max. DC
Wire Size
Conductors
Torque
Fuse Type
10
Standard use of
wiring box
fuses
4 AWG
30 in-lbs
PV Fuse
9*
Standard use of
wiring box
fuses
4 AWG
30 in-lbs
PV Fuse
8
Standard use of
wiring box
fuses
4 AWG
30 in-lbs
PV Fuse
7*
Standard use of
wiring box
fuses
4 AWG
30 in-lbs
PV Fuse
6
Standard use of
wiring box
fuses
4 AWG
30 in-lbs
PV Fuse
5*
Standard use of
wiring box
fuses
4 AWG
30 in-lbs
PV Fuse
4
Standard use of
wiring box
fuses
4 AWG
30 in-lbs
PV Fuse
2
Use of Bypass
terminals
2 AWG
50 in-lbs
Bypass
terminals
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*Consider combining MPPT zones for such configurations
(d) Check the polarity (Figure 2.23) before plugging the DC connectors with the
cables of PV strings according to the following steps:
i. Use a multi-meter to measure the PV strings’ cable ends and check the
polarity.
ii. The positive (+)terminal of cable should match the positive (+) terminal of
inverter’s DC input.
iii. The negative (-) terminal of cable should match the negative (-) terminal of
inverter’s DC input.
Figure 2.23 - Polarity Check
(e) Remove the plug from the holes of the DC side and plug the suitable
conduits of 1-1/4 inch through the knockouts. Then put the cables through the conduits inside the wiring box.
(f) Crimp the DC cables with the attached pre-insulated end ferrule (16Pcs) by
using the crimping pliers. (see Figure 2.25)
Tools: Diagonal pliers, wire stripping pliers, crimping pliers
Figure 2.24 - DC Input Cables Set Up
1*
Use of Bypass
terminal
2 AWG
50 in-lbs
Bypass
terminal
NOTICE:
It is important to use a multi-meter to check the polarity of DC input cables to avoid any risk of reverse polarity.
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(g) Connect the crimped DC cables to the terminal block on the circuit board
and fasten the screws, as shown in Figure 2.25: Tools: 6mm (0.23in.) flat screwdriver Torque value: 3.4N-m (30 in-lbs)
Figure 2.25(a) - DC Input Cable Specifications
4) Dual Maximum Power Point Tracking
The inverter is designed with two separate MPP Trackers (Dual MPPT) which
can operate independently or combined.
Figure 2.26 - Two MPPTs Operating Independently
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Independent mode can be very helpful for sites with shading on parts of the array.
However, this also means that one must consider these two zones as two separate inverters and power must be balanced as much as possible between the two MPPT zones.
NOTE: Always connect an equal number of wires to PV1 and PV2 connectors for dual MPPT zone operation. If an odd number of connections are required, we recommend setting the inverter to single (combined) MPPT zone.
NOTE: Connecting all of the inputs at zone “PV1” will result in only
utilizing 50% of the inverter power
WARNING: Strings must be balanced for optimum performance and AC output. When doing DC/AC ratio sizing, perform calculations on the
zone level unless you intend to combine MPPT. Maximum DC/AC oversizing ratio is 1.5 STC conditions of the modules. Each zone maximum input power is 27 kW. Note for any application that may experience higher than 1000 W per m2 on a regular basis, a smaller DC/AC ratio is recommended. Also, the combined Isc rating of all strings multiplied by 1.25 must be less than 125A for Parallel mode or 62.5A for each MPPT in Individual mode. Failure to follow those guidelines will result in damage to the inverter and will void your warranty.
Figure 2.27 - Two MPPTs Combined to Operate as One
When the copper jumpers are installed across DC+ and DC- this allows the power to be evenly distributed between the two trackers such as applications of odd number of strings.
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Note 1: The temperature rating of the input wirings should be no less than
90°C (194°F).
Note 2: The recommended fuse types are configured according to the
condition that the input strings are the same.
2.3.2 AC and Ground Connection
The following describes how to connect the AC and ground cables between the
inverter and the AC grid:
1) Use #3 Phillips head screwdriver to loosen the 4 screws on the wiring box and take off the cover. (see Figure 2.-28)
2) Remove the plugs from the holes of the AC side and install the suitable conduits of 1-1/4 inch through the holes. Then put the cables through the conduit inside the wiring box.
3) The inverter supports 3 kinds of cable connection on the AC side depending on the grounding connection method. The cable set-up procedures are illustrated below.
Use tables 2.-7 and 2.8 for Required tools and Torque values
Figure 2.28 - Remove the Wiring Box Cover
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Table 2.7 - Required Tools
No.
Tools
1.
#3 Phillips screwdriver
2.
1/4” flat head bit
3.
1/8” flat head bit
4.
Torque driver
5.
Diagonal pliers
6.
Wire stripping pliers
7.
Crimping pliers
Table 2.8 - Torque Values
AC output terminal block
30 in-lbs (3.5 N-m )
Internal grounding bar
14 in-lbs (1.6 N-m )
Internal grounding stud
14 in-lbs (1.6 N-m )
External grounding point
14 in-lbs (1.6 N-m )
Figure 2.29 - AC Output and Ground Cable Connections
Pre-insulated end ferrule 4pcs
Pre-insulated end ferruleCore wire
Figure 2.30 - AC Output and Ground Cable Set Up
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1 Connect the AC (L1, L2, L3, N) cables to the terminal block and use the OT type terminal to connect the ground cable to the internal grounding stud inside the wiring box. (see the 2nd graph in Figure 2.27) Set up the cables referring to Figure 2.29.
Pre-insulated end ferrule 3pcs
Pre-insulated end ferruleCore wire
OT type terminalCore wire
OT type terminal,1pcs
Figure 2.31 - AC Output and Ground Cable Set Up
2 Connect the AC (L1, L2, L3, N) cables to the terminal block and use the OT type terminal to connect the ground cable to the external grounding point at the bottom of the wiring box. (see the 3rd graph in Figure 3-27 ) Set up the cables referring to Figure 2.30.
Pre-insulated end ferrule 3pcs
Pre-insulated end ferruleCore wire
OT type terminal,2pcsGround wire
Figure 2.31 - AC Output and Ground Cable Set Up
INSTRUCTION:
The attached pre-insulated end ferrules match with the #6AWG cables. If a different gauge is selected, a different pre-insulated end ferrule will need to be provided by the installers.
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(3) When the output of the inverter is connected to the grid, an external AC circuit breaker is required to be installed to safely disconnect the inverter from the grid when overcurrent occurs.
(5) The Grid connection type could be optional, which can be (L1,L2, L3,N,PE). Either 3 pole or 4 pole AC circuit breaker should be selected as per the following specifications:
Table 2.9 - AC Breaker Selection
Inverter
AC breaker rated currentA
PVI 36TL
60
Acceptable Transformer Configurations:
Description
Configuration
Inverter
Compatibility
4 Wire WYE
(3 phase + Neutral
+GND)
Compatible
with 36TL
Other Configurations
All other configurations not mentioned in
this document, such as Corner Grounded
Delta
Not compatible
with 36TL
When interfacing with a Wye-grounded transformer winding, a neutral is required. Since the neutral is used by the inverter for voltage sensing, the neutral does not carry full load amps. The size of the neutral may be reduced to a conductor no smaller than the EGC.
When installing multiple inverters for parallel operation connected to a single transformer the kVA rating of the transformer must be at least 5% greater than the total inverter kVA rating that feed the transformer. Up to 70 inverters may be connected in parallel for use with a single transformer.
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2.4 Inverter Communication Connections
The PVI 36TL inverters support industry standard Modbus RS-485 communications.
Figure 2.32 - Communication/LCD and component locations inside the inverter Wiring Box
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Table 2.10 - Communication connections and configuration switches
Item
Picture
Configuration description
1
N.O. N.C. COM
P205 - Dry Contact Communication Port (3 Pin Connector)
Please see section 2.4.3 Dry contact communication for more details.
2
P207 - USB port Reserved for factory use
3
P204 - Not Used
4
P203 - Not Used
5
P208 - Modbus (RS-485) connector 1 - NC 2 - NC 3 - RS-485+ 4 - RS-485­5 - NC
6
S403 - Not Used
7
S402 - Selector switch for the 120Ω Modbus RS-485 termination resistor
1 - Disable the RS-485 bus termination 2 - Enable the RS-485 bus termination
8
S401 - Selector switch for setting the PV connection mode
1 - Independent mode 2 - Parallel mode See section 2.3.1 for more details
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2.4.1 Third Party Monitoring Systems Modbus Connections
The PVI 36TL inverter can be connected to a third party Data Acquisition System (DAS) via Modbus (RS-485) connection as shown in figure 2.33.
Figure 2.33 - PVI 36TL Inverters in a Modbus (RS-485) Daisy Chain Connected to a third party DAS
When connected to a third party Data Acquisition System (DAS), Solectria PVI 36TL
inverters support up to 32 inverters/devices on the Modbus (RS-485) daisy chain. The Inverter Modbus IDs are configurable from 1 to 32.
Solectria recommends that the Modbus (RS-485) daisy chain for PVI 36TL inverters is
limited to a maximum length of 1600 ft. (500m).
Care must be taken when daisy chaining the inverters as shown above, utilizing a
Shielded Twisted Pair Modbus cable such as Belden 9841 or Southwire 58165802.
The shield continuity should be maintained for the entire length of the daisy chain and
should only be connected to ground (GND) at the Data Acquisition System (DAS). The shield should not be connected to any of the inverters to prevent any possible ground loops.
It is important to terminate the Modbus (RS-485) bus correctly to minimize any noise
and reflections. The bus should have termination resistors at the source (the DAS) and at the last Modbus device in the daisy chain, typically an inverter. The PVI 36TL Modbus termination resistor is turned on by flipping switch S402 to the ON position as shown in Figure 3-35. S402 should always be left in the off position except for the last inverter in the daisy chain.
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Star or T Modbus (RS-485) network topologies should always be avoided. See Figure
2.34.
Figure 2.34
It is important to daisy chain the inverter Modbus (RS-485) connections to minimize noise and bus reflections. Any network topologies shown to the left should be avoided. Equivalent daisy chain topologies shown to the right should be used instead.
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Connecting third party DAS Modbus (RS-485) Network to the PVI 36TL Inverter:
Warning: Risk of Electric Shock. Make sure all DC and AC power to the unit has been disconnected before opening the inverter wiring box and make sure hazardous high voltage and energy inside the equipment has been discharged.
1. Open the inverter wiring box.
2. Bring the cable into wiring box through knockout holes at the bottom. See section 2.3
Electrical Installation for more information.
3. Connect the Modbus (RS-485) wires to the green Phoenix connector (P208) ensuring
correct polarity and using a twisted pair in the shielded twisted pair cable.
4. If the inverter is the last Modbus device in the daisy chain, make sure the Modbus
termination switch S402 is in the ON position (Up towards the LCD) enabling Modbus termination. Do not turn the switch to the ON position in any other inverters in the daisy chain.
S402 - Selector switch for the 120Ω RS-485 termination resistor
1 - Disable the Modbus (RS-485) bus termination. (Factory default)
2 - Enable the Modbus (RS-485) bus termination (Applies only for the last inverter in the daisy chain)
Note that switch S403 to the left of S402 not used and stays in the OFF position.
Figure 2.35 - The Modbus (RS485) Termination Switch (S402) Location and Settings on the LCD/Communication Board.
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Figure 2.36
The above image shows the Modbus (RS-485) cable connection where the Modbus daisy chain ends. Notice how the cable shield is not landed inside the inverter. The Modbus termination switch (S402) is in the on position.
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5. IMPORTANT: The cable shield should only be connected to ground (GND) at the third
party DAS. Do not connect the shield to any of the inverters
Figure 2.37
Notice how the cable shield is daisy chained together and not landed inside the inverter. S402 is in the OFF position, or down towards the P208 connector when the inverter is in the middle of the daisy chain.
Warning: Risk of Electric Shock. Make sure all shield wires are properly secured and insulated to prevent shorting to any other components inside the inverter.
6. Close the wiring box.
7. Reconnect AC and DC power and turn the inverter on when it is safe.
8. Configure the Inverter Modbus ID and Baud rate using the front LCD display.
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2.4.2 SolrenView Data Logger Modbus Connections
The SolrenView Data loggers are installed externally as shown in figure 2.38a, 2.38b and is shipped with an external weathertight box and a combination power and Modbus cable.
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Figure 2.38a - Typical PVI 36TL Network Connections Utilizing SolrenView Data Logger and Veris Revenue Grade Meter.
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Figure 2.38b - Typical PVI 36TL Network Connections Utilizing SolrenView Data Logger, Veris Revenue Grade Meter, Central Inverter and a Weather Station.
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Warning: Risk of Electric Shock. Make sure all DC and AC power to the unit has been disconnected before opening the inverter wiring box and make sure hazardous high voltage and energy inside the equipment has been discharged.
The SolrenView data logger acts as the Modbus Master and can support up to 32
inverters on the Modbus (RS-485) daisy chain utilizing Modbus IDs 1 through 32. If more than 32 inverters are required, additional SolrenView data loggers must be added, with each logger supporting up to 32 inverters per daisy chain.
Solectria recommends that the Modbus (RS-485) daisy chain for PVI 36TL inverters is
limited to a maximum of 1600 ft. (500m).
The inverter Modbus (RS-485) connections must utilize a Shielded Twisted Pair Modbus
cable such as Belden 9841 or Southwire 58165802.
The cable shield continuity should be maintained for the entire length of the daisy chain
and should only be connected to Chassis GND inside the first inverter in the daisy chain as shown in figure 2.38. The shield should not be connected to any of the other inverters to prevent any possible ground loops.
Star or T Modbus (RS-485) network topologies should be avoided. See Figure 2.34. It is important to terminate the Modbus (RS-485) bus daisy chain correctly at both ends
with 120 ohm resistor to minimize any bus noise and signal reflections. The bus should have termination resistors turned on at the SolrenView data logger and at the last Modbus device in the daisy chain, typically an inverter. It is important that the Modbus is only terminated at the opposite ends regardless of there being only 2 or up to 32 devices connected to the bus.
The Modbus termination resistors are built into the PVI 36TL inverter which can be turned on by flipping switch S402 to the ON position as shown in Figure 2.35. The S402 switch should always be left in the OFF position except for the last inverter in the daisy chain.
The SolrenView data logger ships with the Modbus termination resistors turned on. For more details see Figure 2.41
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Installing the SolrenView Data Logger:
1. Install the SolrenView data logger and its weathertight box next to the first inverter in the
daisy chain. The SolrenView data logger is powered by the inverter and needs to be connected to the first inverter in the Modbus daisy chain.
Figure 2.39. - The SolrenView Data Logger.
2. The SolrenView data logger is connected to the customer provided Ethernet Gateway
utilizing a customer provided Cat5e or better Ethernet cable as shown in figure 2.38 and
2.40. The Ethernet cable must be continuous and the length kept shorter than 328ft (100m) to ensure trouble free Ethernet communications.
Figure 2.40. - SolrenView Data Logger Ethernet, Modbus and Power Connections.
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3. Connect the supplied SolrenView data logger power and Modbus cable to the logger as
shown in Figure 2.40.
4. The SolrenView data logger is shipped from the factory with the Modbus termination
resistors in the ON position. See DIP switches #3 and #4 closest to the white Molex connector on SW1 in Figure 2.41a.
Note: Switches 3 and 4 have been removed from Rev 4 and newer boards and are no longer applicable on Rev 4 boards.
Figure 2.41a - The SolrenView Data Logger Printed Circuit Board and the Modbus Termination Dip Switches. SW 3 and 4 pushed away from the board edge and in the ON position.
Note: Do Not connect the 485 GND terminal.
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Figure 2.41b - The SolrenView Data Logger Printed Circuit Board and the Modbus Termination Dip Switches. Rev 4 or newer board.
Note: Switches 3 and 4 have been removed from Rev 4 and newer boards and are no longer applicable on rev 4 and newer boards. The Modbus Termination Resistors are on by default.
Note: Do Not connect the 485 GND terminal.
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Connecting the SolrenView Data Logger to the Inverters:
Warning: Risk of Electric Shock. Make sure all DC and AC power to the unit has been disconnected before opening the inverter wiring box and make sure hazardous high voltage and energy inside the equipment has been discharged.
1. Disconnect all inverter AC and DC power.
2. Open the inverter wiring box.
3. Bring the Yaskawa Solectria Solar supplied SolrenView data logger power and Modbus
cable into the inverter wiring box through knockout holes at the bottom. See section 2.3 Electrical Installation for more information. Connect the cable to P208 on the LCD board as shown in Figure 2.43.
4. Extend the Modbus cable shield with additional wire so that it can reach to the Chassis
GND terminal block as shown in Figure 2.43. The wire should be soldered to the cable shield to ensure solid and reliable connection. The shield connection should be covered with a heat shrink tubing to prevent any shorts to other components inside the inverter. See figure 2.42. The shield extension wire should be kept as short as possible to minimize any noise pickup.
5. If extending the Modbus daisy chain connection to another Modbus device such as an
additional inverter or Modbus based RGM, connect the additional Modbus (RS-485) cable to the green 5 pin connector (P208), ensuring correct polarity and using the twisted pair in the Modbus cable. See Figure 2.42, 2.43 and 2.38 for more details. Care must be taken not to disconnect the Modbus or the power wires coming from the SolrenView data logger.
Figure 2.42 - Close up showing how the SolrenView Data Logger power and Modbus cable, the shield extension, and the optional Modbus cable extension connected to the P208 connector terminal block. Don’t expose any more than 2” of wire outside of the shield.
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Figure 2.43 - The SolrenView Data Logger is connected to the PVI 36TL inside the Wiring Box.
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6. If the inverter is the last/only Modbus device in the Modbus daisy chain, make sure the
Modbus termination switch S402 is in the ON position (Up towards the LCD) enabling the Modbus termination resistor. Do not turn the switch to the ON position in any of the other inverters. See Figure 2.35 and 2.43.
7. Follow steps 5 through 8 in section 2.4.1 Third Party Monitoring Systems Modbus
Connections to connect other inverters to the Modbus daisy chain.
Warning: Risk of Electric Shock. Make sure all shield wires are properly secured and insulated to prevent shorting to any other components inside the inverter.
8. Close the wiring box.
9. Reconnect AC and DC power and turn the inverter on when it is safe.
10. Configure the Inverter Modbus ID and Baud rate using the front panel LCD display. See
section 2.4.3 for more details.
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2.4.3 Preparing the Inverter for Modbus Communications
To ensure correct Modbus communications with the SolrenView data logger, each inverter Modbus communications settings need to be configured properly. Please follow the steps below to adjust the inverter Modbus ID and Modbus Baud rate.
1. Turn the inverter DC power on when it is safe.
2. On each inverter LCD, move the cursor to “4 Setting” in the main interface using the
UP/DOWN keys.
3. Press ENT to enter the password: UP -> DOWN -> UP -> DOWN.
4. Press ENT to confirm the password,
5. Move the cursor to “5 Com.” and press the ENT key.
6. Move the cursor to “Address” press the ENT key.
7. Use the UP/DOWN keys to select the Modbus ID (address).
8. Press ENT to confirm the Modbus ID (1 - 128)
Each inverter must have a unique Modbus ID which must be different from a Revenue Grade Meter Modbus ID if it is used.
9. Move the cursor to “BaudRate” using the UP/DOWN keys and press the ENT key.
10. Select “1” for 9600 Baud or “2” for 19200 Baud using the UP/DOWN key.
The SolrenView data logger will auto discover either Baud rate, but 9600 Baud is recommended for long distances. All the inverters in the Modbus daisy chain must use the same Baud rate.
11. Press ENT to confirm the Baud rate selection.
Press the ESC key anytime to back up the menu structure.
For more information see Figures 4.1 and 4.12.
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2.4.4 Preparing the SolrenView Logger
Warning: Risk of Electric Shock.
Make sure all DC and AC power has been disconnected before starting any work.
The SolrenView data logger is shipped from the factory with default setting to auto discover Yaskawa Solectria Solar inverters and supported RGMs. The SolrenView logger should be connected to all the devices before it is turned on as described in above sections for the auto discovery to work.
1. Contact Yaskawa Solectria Solar Customer Support (+1-978-683-9700) to have them
activate the SolrenView Monitoring and set up the SolrenView Monitoring site.
2. Connect the Ethernet connection to an active internet Gateway as shown in Figure 2.40.
The SolrenView data logger will go through TCP/IP DHCP discovery when it is turned on and attempt to connect to the SolrenView Monitoring servers.
3. The inverter should already have been configured with unique Modbus ID between 1 and
128. When turned on, the SolrenView Logger will go through self-initialization and start searching for inverters which can last for several minutes. Note that every inverter in the Modbus daisy chain has to be turned on and receiving DC power in order to be discovered.
4. If installed, the RGM should already be connected to the SolrenView data logger and
powered on at this time, in order for the SolrenView data logger to auto discover it. The RGM must have a unique Modbus ID (1 - 32) that is different from the inverter designated Modbus IDs. Any Modbus ID conflicts will prevent Modbus communications with the conflicting devices.
5. Turn the inverter DC power for all the inverters. The inverter providing power for the
SolrenView data logger should be turned on last as that turns the logger on. The SolrenView data logger will go through its auto discovery which can take several minutes. a) Verify that the SolrenView data Logger is connected to the SolrenView servers. The
SolrenView data logger status screen will display an “I” in the upper right corner on the LCD display when it establishes Internet connection to the SolrenView Monitoring servers. Note, the I” is only displayed on the top level status screen.
b) Verify that the SolrenView data logger discovered all the inverters in the Modbus
daisy chain by navigating to the “Inverter(s)” menu on the SRV data logger LCD display. Use the SolrenView logger LCD UP or DOWN arrows to scroll through the list of discovered inverters. Each inverter should be listed by Modbus ID and serial numbers on the LCD.
c) If an RGM option has been purchased and an RGM meter is installed, verify that the
SolrenView data logger displays “Revenue-Grade” on the top LCD display line in the top level menu.
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Internet Gateway Configuration:
The Internet Gateway should not require any special configuration as most routers are already configured to support DHCP discovery and to allow outgoing traffic. In case the router/firewall is configured to restrict outgoing traffic, an outgoing rule must be added to allow the logger to connect to the SolrenView Monitoring data servers.
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2.4.5 Connecting Revenue Grade Meter to the SolrenView Logger
Warning: Risk of Electric Shock.
Make sure all DC and AC power has been disconnected before starting any work.
Some installations require Revenue Grade Metering (RGM) for accurate energy production tracking and reporting. For that purpose the RGM needs to be connected to the SolrenView Logger over Modbus (RS-485) connection as described below.
Figure 2.44 - This figure shows how the Veris RGM meter is connected to the Modbus (RS-485). Note the 120 ohm Modbus termination resistor (not supplied) is only needed if the RGM is the last device in Modbus daisy chain.
Warning: Risk of Electric Shock or equipment damage.
Make sure all shield wires are properly secured and insulated (i.e. heat shrink) to prevent shorting to any other components inside the inverter.
The SolrenView data logger is configured to automatically search for and detect an RGM. No special SolrenView data logger configuration is required for supported RGMs.
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1. Choose a unique Modbus ID (address) different from any Inverter Modbus ID and set the
switches for that ID as shown in Figure 2.45. Only Modbus IDs 1 through 32 can be used.
Figure 2.45 - Veris RGM meter Modbus ID (address) settings.
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2. Connect the voltage leads to the phase conductors at a location that is not
normally turned off. Connect voltage leads on the Line side of the conductor to ensure constant power to the RGM. For a 3-phase system, connect the red lead to phase A, black to phase B, and yellow to phase C. For more detailed information on how to connect the RGM, please see the RGM installation manual included with the RGM.
Figure 2.46 - Typical 208/480 VAC 3 phase, 3- or 4- Wire Installation.
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3. Snap the CT onto the conductor.
Connect CTs to the correspondingly colored voltage leads. If the application can exceed 20 times the rated CT current, use wire ties to secure the I-bar to the CT housing. This CT automatically detects phase reversal, so CT load orientation is not important.
Figure 2.47 - Use wire ties to secure the I-bar to the CT housing.
4. Connect the shielded twisted pair Modbus cable to the Modbus (RS-485) terminal
as shown in Figure 2.44. Only add a 120 ohm termination resistor if the RGM is the last Modbus device in the Modbus daisy chain. Do not connect the cable shield to the RGM.
5. Enable power for the RGM and the SolrenView Logger will automatically discover
the RGM when it is turned on.
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2.4.6 Dry Contact Communication
The inverter features an alarm function that opens or closes a dry contact on the communication board. (available both as contact normally open – N.O. – and as contact normally closed – N.C.), as shown below:
N.O. N.C. COM
Figure 2.47 - Dry Contact Communication Port
The voltage and current rating of the dry contact shown in the following table must not be exceeded under any circumstances.
Table 2.11 - Dry Contact Rating
Voltage
Current
AC
Maximum 277 V
Maximum 3 A
DC
Maximum 30 V
Maximum 1 A
Different modes of dry contact output can be accessed by connecting different pins of the P205 connector, as shown in following table.
Table 2.12 - Dry Contact Working Modes
Dry contact communication port
Status in fault condition
Status without fault
condition
P205: N.O. COM
Closed
Open
P205: N.C. COM
Open
Closed
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Connection Plan: You can connect a LED or other loads to indicate the operational status of the inverter, as shown in the following figure:
Figure 2.48 - Dry Contact Communication Schematic Diagram
If you connect the contact port to the power distribution grid, you must install an individual miniature circuit-breaker between the dry contact and the power distribution grid.
Dry Contact Communication Cable Connection: Warning: If the unit is running, turn off both disconnects and wait 5 minutes before performing any work.
a.) Remove the plugs from holes for suitable cable conduits of 3/4 inch. b.) Put the dry contact communication cable through the cable conduit and inside
the wiring box.
c.) Use double-layer insulated cables. Strip the cables according to the
following requirements.
COM N.C. N.O.
COM N.C. N.O.
COM N.C. N.O.
+ -
Light on in trouble free operational Light on in error
Line circuit Breaker( 3 A)
(or L N)
COM N.C.
N.O.
COM N.C. N.O.
COM N.C. N.O.
+ -
Line circuit Breaker( 3 A)
(or L N)
Fault
In operation
In operation
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Tool: Wire stripping pliers
Figure 2.49 - Wire Stripping
Table 2.13 Cable Set-Up
Position
Description
Value
Cable type
Double-layer insulated cable
D
Outer diameter
4.5 mm~ 6 mm
A
Cross-section area of conductor
0.2 mm² ~ 0.75 mm²
L1
Length of stripped outer wire skin
Maximum 15mm
L2
Length of stripped inner wire skin
Maximum 7 mm
d.) Connect wires to the terminal.
Tool: 2 or 2.5mm flat screwdriver
Figure 2.50 - Wire Connection
D A
L1
L2
No.
Cable Color
Function
1
Red
N.O.
2
Blue
N.C.
3
Green
COM
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e.) Plug the cable terminal into the P205 connector.
Figure 2.51 - Dry Contact Communication Cable Connection
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3.0: Commissioning
3.1 Commissioning Checklist
3.1.1 Mechanical Installation
Make sure that the mounting bracket is secure and all the screws have been tightened to the specified torque values. (Please refer to 2.2 Mechanical Installation)
3.1.2 Cable Connections
(a) Make sure that all cables are connected to the right terminals. (b) The appropriate cable management is important to avoid physical damage. (c) The polarity of DC input cables should be correct and the DC Switch should be in
“OFF” position.
(Please refer to 2.3 Electrical Installation)
3.1.3 Electrical Check
(a) Make sure that the AC circuit breaker is appropriately sized. (b) Test whether the AC voltage is within the normal operating range. (c) Make sure the DC open circuit voltage of input strings is less than 1000V.
3.2 Commissioning Steps
Complete the checklist above before commissioning the inverter as follows: a) Turn on the AC circuit breaker. b) Turn on the DC circuit breaker.
(Skip this step if there is no circuit breaker.)
c) Switch the DC Switch to the “ON” position. When the energy supplied by the PV
array is sufficient, the LCD of inverter will light up. The inverter will then start up with the message “sys checking”.
d) Set up the grid standard:
WARNING:
Please follow the guidelines below before on-grid operation to eliminate possible dangers and to ensure safety.
INSTRUCTION:
Please check with your local electricity provider before selecting the grid standard. If the inverter is operated with a wrong grid standard, the electricity provider may cancel interconnection agreement. Putting the inverter into operation before the overall system complies with the national rules and safety regulation of the application is not permitted.
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(e) When the inverter completes “sys checking”, the LCD shows the screen as Figure
3.1 below. Press ENTER to the standard selection interface, as shown in Figure
3.2.
(f) Select the corresponding grid standard and press ENTER.
a. Press ENT to go to main menu. Press DOWN and ENT at
the same time in the main interface.
b. Enter the password (UP -> DOWN -> UP -> DOWN) to
access the system protection parameters setup menu. This menu includes 6 submenus: “1 SysPara”, “2 Restart”, “3 Recover”, “4 ClrErrRecd” and “5 InternConn, as shown in Figure 1.
c. Select the menu 5 InternConn. This menu includes 4 grid
codes: “1 IEEE1547”, “2 Rule-21”, “3 Heco-OHM”, “4 Heco-ML.
1 SysPara. 2 Restart 3 Recover 4 ClrErrRecd
Pls Input Pwd
****
Pwd Error
Pls Input Again
****
Wrong Password
5 InternConn
Password: UP + DOWN+UP + DOWN
1 IEEE1547 2 Rule-21 3 Heco-OHM 4 Heco-ML
Key:Down+Ent
1 OP.Info
2 Alarm 3 History 4 Setting
Password: UP + DOWN+UP + DOWN
Step 1
Step 2 Step 3
Figure 3.1 - Set Up Grid Standard
1 Rule 21 2 IEEE 1547 3 HECO-ML 4 HECO-OHM
Figure 3.2 - Select Grid Standard; ML-Molokai/Lanai; OHM- O`ahu, Maui, and
Hawai`I
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(g) When the LCD shows the normal operation status (Figure 3.3) and the “RUN
light on the LED panel lights up, it indicates that the grid connection and power generation are successful.
(a) (b)
Figure 3.3 - Normal Operation Status
(h) If the inverter fails to operate normally, the FAULTLED will illuminate and the
error message will be displayed on the LCD. (Please refer to 7.1.2 Troubleshoot LCD faults)
(i) Set up system time and language
Set up the system time and language according to “4.4.4 System Configuration”.
(j) To check the real time operation information, you can refer to “4.4.1 Operation
information”.
725 V
14.5A
277
21.2
223.2
PV1
08/12 13:10:05
720 V
14.9A
277
21.5
223.2
PV2
08/12 13:10:10
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4.0: User Interface
4.1 Description of LCD
The inverter’s LCD mainly consists of LCD, LED indicator lights, buzzer and 4 keys,
as shown in Figure 4.1.
POWER
RUN
GRID
FAULT
Figure 4.1 - LCD
Interpretation for the indicator lights is shown in Table 5-1 and function of the
keys is shown in Table 4.2.
Table 4.1 - LED Indication
LED Indicator
Name
Status
Indication
POWER
Working
power
light
Light
on
Energized (control panel starts to work)
Light
off
Power supply not working
RUN
Grid-tied operation indication
light
Light
on
In grid-tied power generation state
Flash
Derated running status (light on 0.5s, light off 1.6s)
Light
off
In other operation status or power supply not working
GRID
Grid
status
indication
light
Light
on
Grid is normal
Flash
Grid fault (light on 0.5s, light off 1.6s)
Light
Power supply not working
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off
FAULT
Fault
status
indication
light
Light
on
Indicates a Fault
Slow
flash
Indicates Alarm (light on 0.5s, light off 2s)
Fast
flash
Protective action (light on 0.5s, light off
0.5s)
Light
off
No fault or power supply not working
Table 4.2 - Definition of the Keys
Key
Description
Definition of function
Escape key
Back/end/mute
Enter key
Confirm entering the menu/confirm set value/Switch to parameter setting mode
Up
Page up in selection menu/+1 when setting parameters
Down
Page down in selection menu/-1 when setting parameters
4.2 Operation State
Table 4.1 indicates the definitions of LED, i.e. indicates the information of the
inverter’s operation state. It indicates that the system is energized and under DSP control when “POWER” lights up.
RUN” will light up when the inverter detects that the grid connection conditions
meet the requirements and power is fed into the grid. “RUN” will blink if the grid is in de-rated running state during the period of feeding power into the grid.
GRID” will light up when the grid is normal during the operation of the inverter.
Otherwise, “GRID” will blink until the grid restores to normal.
FAULT” will blink quickly as a fault (except grid fault) occurs. “FAULT” will not
turn off until the fault is eliminated. The light will blink slowly when an alarm occurs. FAULTremains illuminated when an internal fault occurs.
The buzzer will give an alarm if a fault (involving power grid fault) occurs.
4.3 Interface Types
Users can perform the corresponding operations with the 4 function keys
according to the indications of the LCD.
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(1) The LCD interface starts with the company logo once the system is energized,
as shown in Figure 4.2.
Figure 4.2 - Logo Screen
(2) Indication of inverter operation mode:
Sys.Checking
>>>>>>
Figure 4.3 - Inverter System Check Ongoing
Standby
>>>>>>
Figure 4.4 - Inverter System in Standby Mode
(a) (b)
Figure 4.5 - Default Display Interface for Normal Operation
730 V
14.0A
277
20.2
223.2
PV1
08/12 13:10:05
729 V
14.2A
277
20.5
223.2
PV2
08/12 13:10:10
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GridV.OutLim
Figure 4.6 - Fault Indication Interface
LCD will display different mode interfaces based on the operation modes of the inverter. There are four operation modes: startup system check mode (as shown in Figure 4.3), stand-by mode (as shown in Figure 4.4), normal operation mode (as shown in Figure 4.5, the switching time between (a) and (b) is 5 seconds), and fault mode (as shown in Figure 4.6).
The default indication interface mainly indicates PV voltage, PV current, grid voltage, instant power, daily generated power and time information under normal operation.
The fault information of the most recent / current fault will be indicated on the LCD when the inverter is in fault mode.
4.4 Menu functions
LCD displays “default indication interface” when the inverter is in operation mode. Press ESC in this interface to escape the default interface and enter the main operation interface. The main operation interface is shown in Figure 4.7.
1 OP.Info 2 Alarm 3 History 4 Setting
5 Dispatch
Figure 4.7 - Main Menus on the LCD
The users may select options with UP and DOWN, and then press ENT to confirm selection. The users can return to the default indication interface by pressing ESC.
4.4.1 Operation information
When the cursor moves to “1 OP. Info” in the main screen, you should press ENT to select the operation information as shown in Figure 4.8. Check the information by pressing UP and DOWN. Return to the previous menu by pressing ESC.
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EDay 23.5kWh PDayPk 19kW DayT 12 .1 h
Uab 480.2V Ubc 480.5V Uca 479.7V Freq 60.0Hz
Ia 20.1A Ib 19.8A Ic 20.0A
Tmod 78.2C Tamb 50.1C
Upv 1 452.0V Ipv1 18.9A Upv 2 453.4V Ipv2 18.7A
Sac 16.8KVA Pac 16.5kW
1 OP.Info
Figure 4.8 - Operation information indication (PV independent mode)
RemarksThe LCD is shown with PV parallel mode selected.
Upv 453.0V
Ipv 18.7A
Figure 4.9 - Operation Information Indication (PV Parallel Mode)
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4.4.2 Alarm
As previously noted, if a fault occurs during normal operation of the inverter,
corresponding fault messages will be indicated in “2 Alarm” menu in addition to the sound and light alarms. Move the cursor to “2 Alarm” and press ENT to check out the
specific fault information, as shown in Figure 4.10.
2 Alarm
No Alarm
EepromErr
Protect0010
No
Yes
Figure 4.10 - Alarm / Failure Information
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4.4.3 History
Move the cursor to “3 History” in the main interface. Press ENT to check the history information, as shown in Figure 4.11. There are 4 submenus in “3 History”: “1 HistErr”, “2 OP. Recd”, “3 Version” and “4 TotalTag”.
(1) The error log can store up 100 fault messages in 1 HistErr menu.
(2) The last 21 days of operation history data is available to be checked in “2 OP. Recd” menu. All variable names in the data comply with the content in “1 OP. Info menu of the main interface. The users can select the “2 OP. Recd” menu and review the last 21 days of operation.
(3) The DSP version, LCD version and serial number of the product are listed in “3 Version” menu.
(4) Cumulative generated power from the first day the inverter began working is available to be checked in “4 TotalTag” menu.
3 History
1 HistErr 2 OP.Recd 3 Version 4 TotalTag
NoError
1.St2010.12.15 20:50 SPI Error
2.Ed2010.12.15 20:59 SPI Error
No
Yes
Pls input date
2 ß12/15
EDay 123.5KWh PDayPk 20.0KW DayT 7.0h
DSPVer. 0.01 LCDVer. 0.01 Serial No. 10731220003
TotalTagKWh
2123.5
Figure 4.11 - History Menu and Submenu
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4.4.4 System Configuration
Move the cursor to “4 Setting” in the main interface. Press ENT to enter the password: UP -> DOWN -> UP -> DOWN. Press ENT to confirm, and set the current system parameters, as shown in Figure 5-12. There are 7 submenus in “4 Setting”: “1 ON/OFF”, “2 Language”, “3 Buzzer”, “4 SysTime”, 5 Commun.”, 6 OtherCmd and 7 NetConfig”.
1 ON/OFF 2 Language 3 Buzzer 4 SysTime
2015 / 04 / 15
09 14
中文 English
EnglishVer.
5 Commun 6 OtherCmd 7 NetConfig
AFCIOption Disable AFCIFaultClear
DHCP <Enable> StaticIP
IPAddr:10 122 1 123
SubMask:255 255 255 0
GateWay:10 122 1 254
DNSSer.: 10 122 0 1
MPPTOption Disable MPPTCycle 60 Min
MPPTScan
4 Setting
ON OFF
ON State
KeyBeep Enabled AlarmBeep Disabled
Francaise Deutsch
EnglishVer.
Italiano
EnglishVer.
Address 2 BaudRate 3 1 2400 2 4800 3 9600 4 19200
Figure 4.12 - System Setup Menu and Submenu
(1) The inverter can be started and shut down with “1 ON/OFF” menu. Move the cursor to “ON” and press ENT, “ON State” will then be indicated at the bottom of LCD; move the cursor to “OFF” and press ENT, then “OFF State” will be indicated as well.
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The inverter will stand by instead of working normally if the startup conditions do not meet the needed values even if ON” is selected. The inverter will shut down immediately if “OFF” is selected in any case.
(2) Five languages, i.e. English, French, Chinese, German, and Italian are available in “2 Language” menu.
(3) Key beep and Alarm beep can be set mute/unmute in “3 Buzzer” menu. “Key beep” and “Alarm beep” can be chosen by pressing UP and DOWN. Shift between Enable” and “Disable” by pressing UP and DOWN if the cursor is on the “Key beep”. Complete the setup by pressing ENT. Similarly, the Alarm beep can be set up in the same way.
(4) Set up the system date and time with “4 SysTime” menu (These parameters are of critical importance and will be used in history information).
(5) Set the 485 communication parameters with “5 Commun.” menu.
(6) There are 5 submenus in the “6 other Cmd menu:
1. Arcing check and protection is mainly divided into two parts, the Arcing check board is responsible for whether there is Arcing in line, and transfer Arcing protection signal to the DSP in the control board. The control board (DSP) is responsible for the control of inverter off the grid after receiving Arcing signal to ensure safety. The Arcing
board failure will cause ‘arc board err’ shown on the LCD and it will not connect to the
grid until the arc board is OK. If there is Arc-fault, the LCDs the fault which can only be cleared manually.
ARCOption is used to enable/disable the ARC function. Press ENT and use UP
and DOWN to enable/disable the ARC function, and press ENT to confirm the setting.
2. “ARCFaultClear” is used to clear the Arc-fault. Move the cursor to this menu, and press ENT. The operation result will appear on the LCD, ie. “Succeed” or “Failed”.
3.MPPT scan function is effective if
1) In parallel mode, the total input power is lower than 90% of the active
power in parallel mode.
2) In Independant mode, each input power is lower than 75% of the rating
power of each MPPT tracker.
Once this MPPT scan function is set on LCD, it will search the maximum power point at a voltage step of 5V in the MPPT range for full load, and get the maximum power point.
MPPTOption” is used to enable the MPPT Scan. Move the cursor to this item, press ENT to set up the function. Use UP and DOWN to enable/disable the MPPTOption” function. Press ENT to confirm the setting.
4. MPPTCycle” is used to set up the cycle time of MPPT Scan. Move the cursor to this item, press ENT to set up the cycle time. Use UP and DOWN to adjust the MPPT cycle time. Press ENT to confirm the setting.
5. “MPPTScan” is to execute the MPPT scanning manually. Move the cursor to this item, and press ENT to initiate the scanning. The LCD will skip to normal operation
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interface if the MPPT scanning succeeds, or remain on the “MPPTScan menu interface if the scanning fails. (7) Configure the network address in the “7 NetConfig” menu.
Move the cursor to the menu, press ENT and set up the parameters by UP and DOWN. Note if you have a daisy chain you cannot have two devices (inverters or other Modbus devices) with the same network ID.
4.4.5 Power dispatch
Move the cursor to “5 Dispatch” in the main interface and press ENT to go to the following interface (Figure 4.13):
5 Dispatch
ActivePower(%)
100.0 PowerFactor
1.000
Figure 4.13 Active Power and PowerFactor
Remote power dispatch: The ActivePowerand PowerFactor can be adjusted
remotely by software.
4.4.6 System Protection Parameters Setup
Press DOWN and ENT at the same time in the main interface and enter the password (UP -> DOWN -> UP -> DOWN) to access the system protection parameters setup menu. This menu includes 6 submenus: “1 SysPara”, “2 Restart”, “3 Recover”, “4 ClrErrRecd” and “5 Stdset”, as shown in Figure 4.14.
INSTRUCTION:
Move the cursor to the corresponding menu to set up the parameters, and the number will flash after pressing ENT. Use UP and DOWN to adjust the parameters.
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Figure 4.14 - System Protection Parameter Configuration
(1) The system protection parameters of each grid standard can be set up in “1 SysPara” menu. Please refer to Section 4.4.7.
(2) “2 Restart” menu: If a fault shutdown arises, a severe fault may have occurred inside the inverter. The user can perform a force reboot for one time in this menu if the user needs to restart the inverter.
(3) 3 Recover menu: The manufacturer’s parameter default value can be restored when the inverter is not in operation mode. Otherwise Fault Operated will be reminded.
(4) 4 ClrErrRecd” menu: History information of the failures can be wiped clear after confirmation
(5) “5 Stdset” menu: The grid standard can only be changed when the inverter is turned off by LCD shut down. The change is ineffective under normal operation mode. Please refer
INSTRUCTION:
This function is effective only when the fault “IntFault0010~0150” in the troubleshooting table occurs. The inverter may restore to normal operation automatically if alarm or protection faults occur. This function will not respond when the inverter is in operation mode and a FaultOperated” alarm interface will be indicated.
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to “5.2 Shut down” after the inverter stops working, and choose the grid standard as per the local requirement of the electricity supply company.
4.4.7 System control parameters
The 1 SysPara menu has 6 submenus, including 1 GridVProtect”, 2 GridFProtect”, ”3 ON/OFF”, ”4 PowerContr”, ”5 LVRTSet” and ”6 OtherProtect”. (1) 1 GridVProtect” and ”2 GridFProtect menus: Set up the parameters of grid voltage, frequency protection and recovery, etc, as shown in Table 4.3:
Table 4.3 - Parameters of Grid Voltage and Frequency (IEEE-1547)
Parameter name
Description
Setup range (lower
limit, default & upper
limit)
GridV.Max1(V)
Threshold value of Level 1
Max. grid voltage
{200.0, 528.0, 552.0}
VMaxTripT1(S)
Threshold value of Level 1
Max. grid trip voltage
{0, 1.00, 600.00}
GridV.Min1(V)
Threshold value of Level 1
Min. grid voltage
{0, 422.4, 480.0}
VMinTripT1(S
Threshold value of Level 1
Min. grid trip voltage
{0, 2.00, 600.00}
GridV.Max2(V)
Threshold value of Level 2
Max. grid voltage
{200.0, 576.0, 624.0}
VMaxTripT2(S)
Threshold value of Level 2
Max. grid trip voltage
{0, 0.16, 600.00}
GridV.Min2(V)
Threshold value of Level 2
Min. grid voltage
{0, 240.0, 480.0}
VMinTripT2(S)
Threshold value of Level 2
Min. grid trip voltage
{0, 0.16, 600.00}
NOTICE:
Please dont change the grid standard when the inverter is in normal operation mode, or the change is invalid. Please refer to the “5.2 Manual Shutdown” to turn off the inverter.
INSTRUCTION:
PVI 36TL PV inverter supports 4 grid standards. Please check with your local electricity supply company before selecting the grid standard. If the inverter is operated with a wrong grid standard, the electricity supply company may cancel the interconnection agreement. Putting the inverter into operation before the overall system complies with the national rules and safety regulations of the application is not permitted.
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GridVmaxRecT(V)
Recovery threshold value of
Max. grid voltage
{200.0, 518.0, 533.0}
GridVminRecT(V)
Recovery threshold value of
Min. grid voltage
{0, 432.4, 480.0}
GridVRecT(S)
Recovery time of grid voltage
protection
{0, 300.00, 600.00}
GridF.Max1(Hz)
Protection threshold value of
Level 1 Max. grid frequency
{50.00, 60.50, 66.00}
FmaxTripT1(S)
Trip time of Level 1 Max. grid
frequency
{0, 0.16, 600.00}
GridF.Min1(Hz)
Protection threshold value of
Level 1 Min. grid frequency
{45.00, 59.30, 60.00}
FminTripT1(S)
Trip time of Level 1 Min. grid
frequency
{0, 0.16, 600.00}
GridF.Max2(Hz)
Protection threshold value of
Level 2 Max. grid frequency
{50.00, 61.00, 66.00}
FmaxTripT2(S
Trip time of Level 2 Max. grid
frequency
{0, 0.05, 600.00}
GridF.Min2(Hz)
Protection threshold value of
Level 2 Min. grid frequency
{45.00, 57.00, 60.00}
FminTripT2(S)
Trip time of Level 2 Min. grid
frequency
{0, 0.16, 600.00}
GridFmaxRecT(Hz)
Recovery threshold value of
Max. grid frequency
{49.00, 60.40, 66.00}
GridFminRecT(Hz)
Recovery threshold value of
Min. grid frequency
{45.00, 59.40, 60.00}
GridFRecT(S)
Recovery time of grid
frequency protection
{0, 300.00, 600.00}
GridV.Unbal(%)
Threshold value of grid
voltage unbalance
{0.1, 2.6, 10.0}
(2) ”3 ON/OFF” menu: Set up the start-up and shut-down control parameters.
Table 4.4 - Start-Up and Turn-Off Control Parameters
Parameter name
Description
Setup range (lower limit,
default & upper limit)
PVStartVol(V)
PV start-up voltage
{300.0, 330.0, 400.0}
SoftStep(KW/S)
Soft step
{0.01,1.44,2.88}
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SoftOffOption
Soft turn off option
{Disable, Disable, Enable}
OffPStep(KW/S)
Turn off power step
{0.01, 2.16,2.88}
IsoResis(KOhm)
Isolation resistance
{10.0, 250.0 1000.0}
GridReStep(KW/S)
Grid fault recovery step
{0.01, 0.05, 2.88}
(3) 4 PowerContr” menu: relative functions of active, reactive power control and over-frequency derating, including ActiveContr(%)”, RePowerContr and FreqDeratCtrl” menus.
1. ActiveContr(%) menu: adjust the active power of AC output, the range is 0~100.0%.
2. “RePowerContr” menu: set up the reactive power control mode, including 6 submenus: “1. None”, “2. Dispatch”, “3. Q Set”, “4. PF Set”, “5. PF(P) Set” and “6. Q(U) Set”.
1 None 2 Dispatch 3 QReactSet 4 PF Set
5 PF(P) Curve 6 Q(U) Curve
Figure 4.15 - Reactive Power Mode
1). None No mode/disable reactive power mode
2). Dispatch Remote power dispatch mode
Note: The ActivePower, PF and Q value can be adjusted by remote software if the Dispatch” is selected.
3). QReactSet Set the Q value Note: Change the reactive power by adjusting the Q value (reactive compensation)
4). PF Set Set the PF value Note: Change the reactive power by adjusting the PowerFactor
5). PF(P) CurvePF curve mode Note: The power factor changes according to the power change, as shown in Figure
4.16:
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Figure 4.16 - PF(P) Curve Mode
6). Q(U) CurveQ(U) curve mode Note: The reactive compensation changes according to the grid voltage change, as
shown in Figure 4.17.
Capacitive
PF
-1
1
Inductive
(PFCurveP1,PFCurvePF1)
(PFCurveP2,PFCurvePF2)
(P%)
INSTRUCTION:
The PF (P) Curve function is only available for VDE-4105, CEI 0-21 and IEEE-1547 grid standards.
INSTRUCTION:
The Q(U) curve function is only available for CEI 0-21 and IEEE-1547 grid standards.
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Figure 4.17 - Q(U) Curve Mode
The Table 5-5 lists the parameters of QReactSet, PF Set, PF(P) Curve and Q(U) Curve modes. Press ENT to start up the modes after the parameters are set up.
Table 4.5 - Parameters of Reactive Power Control (IEEE-1547)
Mode
Parameter Name
Setup range (lower limit,
default & upper limit)
Description
Q
ReactiveComp(%)
(-60.0%, 0.0%, 60.0%)
PF
PowerFactor
(-0.80, 1.000, 0.80)
PF(P)
PFCurveP1(%)
(0, 50.0%, 100.0%)
See Figure 5-17
PFCurvePF1
(-0.800, 1.000, 0.800)
See Figure 5-17
PFCurveP2(%)
(0, 100.0%, 100.0%)
See Figure 5-17
PFCurvePF2
(-0.800, -0.900, 0.800)
See Figure 5-17
PFCurvTripV(V)
(480.0, 480.0, 528.0)
PF curve trip voltage
PFCurveReV(V)
(422.4, 432.0, 480.0)
PF curve revocation
voltage
Q(U)
QuCurveU1(V)
(480.0, 518.4, 528.0)
See Figure 5-18
QuCurveQ1(%)
(-100.0%, 0.0%, 100.0%)
See Figure 5-18
QuCurveU2(V)
(480.0, 528.0, 528.0)
See Figure 5-18
Capacitive
Q(%)
_
+
Inductive
(QuCurveU2i,QuCurveQ2i)
U(V)
(QuCurveU1i,
QuCurveQ1i)
(QuCurveU1,
QuCurveQ1)
(QuCurveU2,QuCurveQ2)
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QuCurveQ2(%)
(-100.0%, -50.0%, 100.0%)
See Figure 5-18
QuCurveU1i(V)
(422.4, 441.6, 480.0)
See Figure 5-18
QuCurveQ1i(%)
(-100.0%, 0.0%, 100.0%)
See Figure 5-18
QuCurveU2i(V)
(422.4, 432.0, 480.0)
See Figure 5-18
QuCurveQ2i(%)
(-100.0%, 50.0%, 100.0%)
See Figure 5-18
QuCurvTripP(%)
(5.0%, 20.0%, 100.0%)
Qu curve trip power
QuCurveReP(%)
(5.0%, 5.0%, 100.0%)
Qu curve revocation
power
3. “FreqDeratCtrl” menu: Set up the parameters of over-frequency active power deraring.
(4) ”6 OtherProtect” menu: set up the threshold value of leakage current and output DC component protection:
Table 4.6 - Protection Parameters of Leakage Current and Output DC Component
Parameter name
Description
Setup range (lower limit, default &
upper limit)
LeakCurMax(mA)
Leakage current
Max. limit
{300, 300, 500}*
IdcMax(mA)
DC component
current Max. limit
{216, 216, 500}*
* UL 1741 ground fault requirements
INSTRUCTION:
The “FreqDeratCtrl” function is not available for the IEEE-1547 grid standard.
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4.4.8 Arc Fault Current Interruption
PVI 36TL is embedded with Type 1 DC arcing fault current detection device which stops the inverter from working when arcing fault current is detected on the DC side and shows “ARC Protect” on the LCD. This fault can only be cleared by manual operation.
ARC Protect
Figure 4.18 - ARC Protect Fault
In the “System Setting””OtherCmd” menu, execute the “AFCI Test, the inverter will stop working and test AFCI. When the test is over, “TestFinish” will be
displayed on the LCD if no fault is detected or “AFCI Fault” will be shown if a fault occurs, as shown in Figure 4.20.
MPPT Scan
AFCI Test
Testing
Figure 4.19 - AFCI Test
MPPT Scan
AFCI Test
TestFinish
AFCI Fault
Figure 4.20 - AFCI Test Result
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In the “System Setting””OtherCmd” menu, execute “ARCFaultClear” command to clear “ARC Protect” fault alarm, and LCD will show “Succeed” if the fault is
successfully cleared, as shown in Figure 4.21.
AFCIOperation
Enable
ARCFaultClear
Succeed
Figure 4.21 - Manually Clear “ARC ProtectFault
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5.0: Operation
5.1 Start-up
Manual Start-up: Manual start-up is required after regulation setting or manual
(fault) shut-down. Move the cursor from the main operation interface to 4 Setting”. Press ENT and go to submenu “1 ON/OFF”. Then move the cursor to “ON” and press ENT to start the inverter. Then the inverter will start up and operate normally if the start-up conditions are met. Otherwise, the inverter will go to stand-by mode.
Automatic Start-up: The inverter will start up automatically when the output voltage and power of PV arrays meet the set values, AC power grid is normal, and the ambient temperature is within allowable operating range.
5.2 Shutdown
Manual Shutdown: Normally, it is not necessary to shut down the inverter, but it
can be shut down manually if regulation setting or maintenance is required.
Move the cursor from the main operation interface to “4 Setting”. Press ENT and go to submenu “1 ON/OFF”. Move the cursor to “OFF” and press ENT, and then the
inverter will be shut down.
Automatic Shutdown: The inverter will be shut down automatically when the output voltage and power of PV modules are lower than the set values, or AC power grid fails; or the ambient temperature exceeds the normal range.
5.3 Operation Mode
There are 4 operation modes. The following are corresponding indications for each mode.
(1) System check mode for startup, as shown in Figure 5.1:
Sys.Checking
>>>>>>
Figure 5.1 - System Self-Check Ongoing
This mode indicates that the inverter is checking whether it is ready for normal operation after the manual start-up of inverter.
(2) Normal operation mode: Default indication interface for normal operation is shown in Figure 5.2 (a) and 5.2 (b). The switching time between (a) and (b) is 5 seconds.
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(a) (b)
Figure 5.2 - Default Indication Interface for Normal Operation
In this mode, the inverter converts the power generated by PV modules to AC continuously and feeds into the power grid.
(3) Standby mode, as shown in Figure 6-3:
The inverter will enter standby mode when the output voltage and power of PV modules do not meet the startup conditions or PV voltage and input power are lower than the set values. The inverter will check automatically whether it meets the startup conditions in this mode until it turns back to normal mode. The inverter will switch from standby mode to fault mode if a malfunction occurs.
Standby
>>>>>>
Figure 5.3 - Inverter System in Standby Mode
(4) Fault mode, as shown in Figure5.-4:
The inverter will disconnect from the power grid and turn into fault mode when the inverter or power grid fails. Check the specific cause in “Troubleshooting table” (Table 6.2) according to the fault message displayed on the LCD and eliminate the fault referring to the instructions.
SPICommErr
PV1
400 V
15.1 A
=
~
480
6.0
80.2
08/12 13:10:05
kW
kwh
VAC
PV2
480 V
12.5 A
=
~
480
6.0
80.2
08/12 13:10:10
kW kwh
VAC
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Figure 5.4 - Fault Indication Interface
5.4 Grid-Tied Power Generation
PVI 36TL series inverter has an automatic grid-tied power generation process. It will check whether AC power grid meets the conditions for grid-tied power generation constantly, and test whether the PV array has enough adequate energy. After all conditions are met, the inverter will enter grid-tied power generation mode. While in the grid-tied power generation, the inverter can detect the power grid at all times, and also keep the photovoltaic array output in maximum power point tracking (MPPT) mode. In case of any abnormity, the inverter will enter the protection program immediately. In low light conditions when power generation is not enough to keep the inverter in operation, the inverter will enter standby mode. When the voltage of PV array changes and becomes stable and higher than the required set value, the inverter will attempt to start grid-tied power generation again.
WARNING:
All the installation and wiring connections should be performed by qualified technical personnel. Disconnect the inverter from PV modules and the AC supply before undertaking maintenance. Do not operate or maintain the inverter until at least 5 minutes after disconnecting all sources of DC and AC.
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6.0: Maintenance and De-Installation
6.1 Fault Shutdown and Troubleshooting
6.1.1 LED Fault and Troubleshooting
When contacting Solectria for support please provide the serial number of the inverter, and the fault message. If the fault is regarding any voltage issue please also measure the AC and DC voltage at the inverter prior to calling.
Please refer to the definition of LED lights in Table 4.1 and troubleshoot according to Table 6.1:
Table 6.1 - Troubleshooting of LED Lights
LED fault status
Solutions
Neither the “Power” LED nor the LCD lights up.
1. Turn off the external AC breaker
2. Switch the DC switch to “OFF” position
3. Check the PV input voltage and polarity
The GRID LED is blinking.
1. Turn off the external AC breaker
2. Switch the DC switch to “OFF” position
3. Check whether the grid voltage is normal and whether the cable connection of AC side is correct and secure
The “RUN” LED lights off or “FAULT” LED lights up.
Refer to Table 7-2 for troubleshooting
6.1.2 LCD fault and troubleshooting
The inverter will be shut down automatically if the PV power generation system fails, such as output short circuit, grid overvoltage / under voltage, grid over frequency / under frequency, high environmental temperature or internal malfunction of the machine. The fault information will be displayed on the LCD. Please refer to 4.4.2 Present Fault” for detailed operation.
The causes of a fault can be identified based on the faults listed in Table 6.2. Proper analysis is recommended before contacting after-sales service. There are 3 types of fault: alarm, protection and hardware fault.
Table 6.2 - LCD Troubleshooting Table
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Alarm
1.TempSensorErr
Definition: Prompt detection of abnormal temperature
Possible causes:
1.Temperature sensor is reading -25C
2.Temperature Sensor socket connecter has poor contact;
2.Temperature Sensor is damaged;
Recommended solutions:
1.Observe temperature display;
2.Switch off 3-phase working power supply and then reboot the system;
3.Contact after-sales service personnel, inverter may need replacement.
2.CommErr
Definition: Communication inside inverter fails
Possible causes: Terminal block connectors of internal communication wires have poor contact
Recommended solutions:
1.Observe for 5 minutes and see whether the alarm will be eliminated automatically;
2.Switch off 3-phase working power supply and then reboot the system;
3.Contact after-sales service personnel
3.ExtFanErr
Definition: Cooling fan failure, fan operates based on load and temperature with variable speed control
Possible causes:
1.Fan is blocked;
2.Fan service life has expired;
3. Fan socket connecter has poor contact.
Recommended solutions:
1.Observe for 5 minutes and see whether the alarm will be eliminated automatically;
2.Check for foreign objects on fan blades;
3.Switch off 3-phase work power supply and then reboot the system;
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4.Contact after-sales service personnel
4.EepromErr
Definition: Internal alarm
Possible causes: Internal memory has a problem
Recommended solutions:
1.Observe for 5 minutes and see whether the alarm will be eliminated automatically;
2. The inverter is still producing power normally
3.Contact after-sales service personnel
Protection
1.TempOver
Definition: Ambient or internal temperature is too high >70C
Possible causes:
1.Ambient temperature outside the inverter is too high, very temperature is not over 70C;
2. Fan is blocked;
3. Convection airflow is insufficient due to improper installation.
Recommended solutions:
1.Confirm that external ambient temperature is within the specified range of operating temperature;
2.Check whether air inlet is blocked;
3.Check whether fan is blocked;
4.Check whether the location of installation is appropriate or not;
5.Observe for 30 minutes and see whether the alarm will be eliminated automatically;
6.Contact after-sales service personnel
2.GridV.OutLim
Definition: Grid voltage exceeds the specified range,
Possible causes:
1.Grid voltage is abnormal or not present; Power grid breaks down
2.Cable connection between the inverter and the grid is poor;
Recommended solutions:
1.Observe for 10 minutes and see whether the alarm will be eliminated automatically;
2.Check whether the grid voltage is within the specified range, verify the AC circuit breaker has not tripped;
3.Measure VAC between line to line and line to
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neutral if more than 2.6% difference go to step 5
4.Check whether the cable between the inverter and power grid is disconnected or has any fault;
5.Contact after-sales service personnel
3.GridF.OutLim
Definition: Grid voltage frequency is abnormal, or power grid is not detected
Possible causes:
1.Grid frequency is abnormal;
2.Cable connection between the inverter and the grid is poor;
Recommended solutions:
1.Observe for 10 minutes and see whether the alarm will be eliminated automatically;
2.Verify whether the grid frequency is within the specified range;
3.Check whether the cable between the inverter and power grid is disconnected or has any fault;
4.Contact after-sales service personnel
4.PVVoltOver*
Definition: PV voltage exceeds the specified value
Possible causes: PV over-voltage
Recommended solutions:
1.Observe for 30 minutes and see whether the alarm will be eliminated automatically;
2.Check whether PV voltage exceeds the specified range;
3.Turn off the PV input switch, wait for 5 minutes, and then turn on the switch again;
4.Contact after-sales service personnel
5.PV1 (2) Reverse**
Definition: PV module is connected inversely
Possible causes: PV positive pole and negative pole are connected inversely;
Recommended solutions:
1.Check whether positive pole and negative pole are connected inversely;
2.Contact after-sales service personnel
6.GFCI.Err
Definition: System leakage current is too high
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Possible causes:
1.Excessive parasitic capacitance on PV module due to environmental factor;
2.Grounding is abnormal;
3. Internal inverter fault
Recommended solutions:
1.Observe for 10 minutes and see whether the alarm will be eliminated automatically;
2.Detect whether the electrical connection is abnormal
3.Contact after-sales service personnel
7.IsolationErr
Definition: Insulation impedance of PV positive to ground or PV negative to ground exceeds the specified range
Possible causes: Air humidity is high
Recommended solutions:
1.Observe for 10 minutes and see whether the alarm will be eliminated automatically;
2.Check insulation of PV system;
3.Contact after-sales service personnel
8.ARC Protect
Definition: Arc-fault
Possible causes: Protection actions of ARC board
Recommended solutions:
1. Use “ARCFaultClear” to clear the Arc-fault. (Refer to section 5.4.4)
2. Check if there is an arc in PV input or the connection of PV cable is not good.
2. Contact after-sales service personnel
9.Arcboard Err
Definition: Arcboard error
Possible causes: Poor contact or damage of Arcboard
Recommended solutions:
1. Check whether the Arcboard is in good condition
2. Use “ARCFaultClear” to clear the Arc-fault. (Refer to section 5.4.4)
3. Contact after-sales service personnel
10.IntProtect0010~
Definition:
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0620
Internal protection of the inverter
Possible causes: Protection procedure occurs inside the inverter
Recommended solutions:
1.Observe for 10 minutes and see whether the alarm will be eliminated automatically;
2.Contact after-sales service personnel
Fault
IntFault0010~0150
Definition: Internal fault of the inverter
Possible causes: Fault occurs inside the inverter
Recommended solutions:
1.The inverter can be forced to restart once if it is required by operation and if it is confirmed that there is no other problem;
2.Contact after-sales service personnel
6.2 Product Maintenance
6.2.1 Check the Electrical Connection
Check all the cable connections as a regular maintenance inspection every 6 months or once a year.
1.) Check the cable connections. If loose, please tighten all the cables referring to
2.3 Electrical Installation”.
2.) Check for cable damage, especially whether the cable surface is scratched or
smooth. Repair or replace the cables if necessary.
INSTRUCTION:
*The actual display of “PV.VoltOver” is “PV1VoltOver” or “PV2VoltOver”. *The actual display of “PV.Reverse” is “PV1Reverse” or “PV2Reverse”.
DANGER:
Please disconnect the inverter from AC grid and PV modules before opening the equipment. Make sure hazardous high voltage and energy inside the equipment has been discharged. Do not operate or maintain the inverter until at least 5 minutes after disconnecting all sources of DC and AC.
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6.2.2 Clean the Air Vent Filter
The inverter can become hot during normal operation. It uses built in cooling fans to provide sufficient air flow to help in heat dissipation.
Check the air vent regularly to make sure it is not blocked and clean the vent with soft brush or vacuum cleaner if necessary.
6.2.3 Replace Cooling Fans
If the internal temperature of the inverter is too high or abnormal noise is heard assuming the air vent is not blocked and is clean, it may be necessary to replace the external fans. Please refer to Figure 6.1 for replacing the cooling fans.
1.) Use a No.2 Phillips head screwdriver to take off the 10 screws on the fan tray (6 screws on the upper fan tray, and 4 screws on the lower fan tray).
2.) Disconnect the waterproof cable connector from the cooling fan.
3.) Use a No.2 Phillips head screwdriver to take off the screws.
4.) Fix the new cooling fan on the fan tray, and fasten the cable on the fan tray with cable ties Torque value: 0.8-1N.m (8 in-lbs)
5.) Install the assembled fans back to the inverter. Torque value: 1.2N.m (10 in-lbs)
1
2
4
3
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