To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
200 V Class: 3.7 to 45 kW
400 V Class: 3.7 to 75 kW
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of Yaskawa. No patent liability is assumed with respect to the use of the information
contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice. Every precaution has been taken in
the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.
2 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 3
◆ Quick Reference
Drive a Synchronous PM Motor
L1000A can operate synchronous PM motors. Refer to Flowchart C: Auto-Tuning for PM Motors on page 94.
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 96.
Maintenance Check Using Drive Monitors
Use drive monitors to check the if fans, capacitors, and other components may require maintenance. Refer to Performance Life Monitors Maintenance Monitors on page 261.
Fault Display and Troubleshooting
Refer to Drive Alarms, Faults, and Errors on page 224 and Refer to Common Problem during Setup and Possible Solutions on page 125.
Standards Compliance
Refer to European Standards on page 372 and Refer to UL Standards on page 376.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 3
Page 4
4 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Revision History ........................................................................................................... 402
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 11
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12 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 13
i
Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result
in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the
consequences of ignoring these instructions.
Lire le manuel avant l'installation.
Attendre 5 minutes après la coupure
de l'alimentation, pour permettre
la décharge des condensateurs.
Pour répondre aux exigences , s
assurer que le neutre soit relié
à la terre, pour la série 400V.
Après avoir déconnécte la protection
entre le driver et le moteur, veuillez
patienter 5 minutes avain d’effectuer
une opération de montage ou de
câblage du variateur.
Risque de décharge électrique.
Surfaces Chaudes
Dessus et cotés du boitier Peuvent
devenir chaud. Ne Pas toucher.
WARNING
Read manual before installing.
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
After opening the manual switch
between the drive and motor,
please wait 5 minutes before
inspecting, performing
maintenance or wiring the drive.
Risk of electric shock.
Hot surfaces
Top and Side surfaces may
become hot. Do not touch.
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YEC_co
mon
i.1Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection
and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa
accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances
should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without
exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All
systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with
appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESSED
OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims
arising from misapplication of its products.
This manual is designed to ensure correct and suitable application of Variable L1000A-Series Drives. Read this manual
before attempting to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future
reference. Be sure you understand all precautions and safety information before attempting application.
◆ Applicable Documentation
The following manuals are available for L1000A series drives:
L1000A Series AC Drive Quick Start Guide
This guide is packaged together with the product. It contains basic information required to install and wire the drive, in addition to
an overview of fault diagnostics, maintenance, and parameter settings. It is meant to get the drive ready for a trial run with the
application and for basic operation.
L1000A Series AC Drive Technical Manual (this book)
This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus specifications. Use
this manual to expand drive functionality and to take advantage of higher performance features.
◆ Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
Indicates a term or definition used in this manual.
◆ Terms and Abbreviations
• Drive: Yaskawa L1000A Series Drive
• V/f: V/f Control
• OLV: Open Loop Vector Control
• CLV: Closed Loop Vector Control
• CLV/PM: Closed Loop Vector Control for PM
• PM motor: Permanent Magnet Synchronous motor (an abbreviation for IPM motor or SPM motor), Yaskawa
Electric SSE4 Series
• IPM motor: Interior Permanent Magnet Motor (such as Yaskawa’s SSR1 Series and SST4 Series motors)
• SPM motor: Surface mounted Permanent Magnet Motor (such as Yaskawa’s SMRA Series motors)
◆ Trademarks
• EnDat is a trademark of Heidenhain Corporation.
• HIPERFACE is a trademark of Sick Stegmann, Inc.
• CANopen is a trademark of CAN in Automation (CiA).
• Other companies and product names mentioned in this manual are trademarks of those companies.
14YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 15
i.2 General Safety
W ARNING
DANGER
W ARNING
CAUTION
NOTICE
DANGER
i.2General Safety
◆ Supplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operating the drive and run the
drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is
applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/
or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual
number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed
according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could
result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
◆ Safety Messages
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual.
Ensuring Safety during Auto-Tuning
Before Auto-Tuning, make sure the area around the motor and elevator are clear.
The motor may suddenly rotate during the Auto-Tuning process, which can result in personal injury if proper safety
measures are not taken beforehand.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 15
Page 16
i.2 General Safety
W ARNING
DANGER
Rotational Auto-Tuning must always be performed with the motor disconnected from the load (ropes removed
from traction sheave).
If the ropes are is left mounted during Rotational Auto-Tuning, the drive will be unable to set motor parameters
correctly. This will result in erroneous operation.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on. Never remove or install option cards or attempt to
replace the cooling fan while the drive is switched on. Make sure that the drive and all devices connected to the
drive have been shut off prior to performing and type of maintenance or wiring. After shutting off the power,
wait for at least the amount of time specified on the drive before touching any components.
The internal capacitor remains charged even after the power supply is turned off.
Failure to comply can result in serious electric shock.
Sudden Movement Hazard
Drive settings and system design may cause the elevator to begin running as soon as the power to the drive is
switched on. This can result in serious personal injury or even death.
Clear all personnel from the drive, motor, and elevator area before applying power. Secure covers, couplings, shaft
keys, and machine loads before applying power to the drive.
A brake independent of drive circuitry must be prepared by the user prior to operation.
The holding brake should be wired so that it is applied by an external sequence when a fault occurs, the power is
shut off, or an emergency switch is triggered.
When the drive faults out, the output is shut off. This, however, does not stop the motor immediately. Some type of
mechanical brake may be needed if it is necessary to halt the motor faster than the Emergency Stop function is able to.
Failure to comply could result in death or serious injury.
A separate brake should be installed to prevent an external force from rotating the motor.
Even during operation, a vertical force external to the load (such as gravity) can rotate the motor unexpectedly. To
ensure application safety, install a separate external brake.
Wire the brake sequence so that the brake applies as soon as baseblock shuts off drive output.
If the brake fails to apply immediately upon baseblock, the motor will begin to coast when baseblock shuts the drive
output, causing the elevator car to free-fall.
Confirm the drive I/O signals and external sequence before starting test run.
Failure to comply may result in death or serious injury.
Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive.
Failure to comply could result in death or serious injury from moving equipment.
Double check the emergency stop sequence once wiring is complete. The emergency stop circuitry is crucial for
safety to ensure that the application can stop immediately.
Failing to properly verify all emergency stop wiring could result in serious personal injury.
The drive is capable of running the motor up to 120 Hz. Due to the danger of accidentally of operating at high
speed, be sure to set the upper limit for the frequency. The default setting for the maximum output frequency is
50 Hz.
Incorrect settings can cause the drive to accelerate to dangerously high speed.
Ensure there are no short circuits between the main circuit terminals (R/L1, S/L2, and T/L3) or between the
ground and main circuit terminals before restarting the drive.
Failure to comply may result in serious injury or death and will cause damage to equipment.
16 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 17
i.2 General Safety
W ARNING
Never set the stopping method to anything other than “Ramp to stop”. Parameter b1-03 should therefore always
be set to 0.
Any other setting leaves the motor uncontrolled when the Up/Down command is removed and can cause the elevator
car to free-fall.
To avoid the motor's coasting and to ensure the motor's stopping quickly and safely, set an appropriate
Emergency Stop Ramp to C1-09.
Rapid deceleration can trigger an overvoltage fault. When faulted, the drive output shuts off, and the motor coasts.
Do not use the fault restart function unnecessarily.
Carelessly using the fault restart function leads to an unintended start of the elevator, resulting in death or serious
injury.
Ensuring Safety during Auto-Tuning
When using a PM motor for the first time, or when replacing the drive or PM motor, always make sure that
motor parameter have been set properly and the speed detection function accurately prior to operation.
Using a PM motor requires that the encoder offset be set correctly in addition to entering motor data to
corresponding parameters. If the motor, encoder, or drive is ever replaced, be sure to perform Encoder Offset
Auto-Tuning.
Insufficient torque can cause the elevator car to move in the direction of the load, or cause the motor to behave
erratically (reverse operation, stand still, sudden accelerations, etc.).
For more information, refer to the instruction manual included with the motor.
When performing Stationary Auto-Tuning for Line-to-Line Resistance with the rope mounted on the motor, the
brake must remain applied throughout the entire Auto-Tuning process. Make sure that a signal to release the
brake cannot be issued by the digital output terminals during Stationary Auto-Tuning.
Failure to comply could result in death or serious injury.
During Stationary Auto-Tuning and Stationary Auto-Tuning for Line-to-Line Resistance, voltage is applied to
the motor even before it rotates. Do not touch the motor until Auto-Tuning is completed.
Failure to comply may result in injury from electrical shock.
Ensuring Safety with PM Motors
When using a PM motor with a different speed feedback option than a PG-F3 card together with an external
brake sequence, make sure the brake is not released before Initial Magnetic Pole Search has been finished. Use
the Initial Pole Search Status signal (H2- = 61) to interlock the brake.
Failure to comply can cause the counterweight to pull on the elevator car, resulting in personal injury.
Even when the power has been shut off for a drive running a motor, voltage continues to be generated at the
motor terminals while the motor coasts to stop.
Failure to comply may result in injury from electrical shock.
Applications where the machine can still rotate even though the drive has fully stopped should have a magnetic
contactor installed to the output side of the drive.
Failure to comply may result in injury from electrical shock.
Do not allow an external force to rotate the motor beyond the maximum allowable speed, also when the drive
has been shut off.
Failure to comply may result in injury from electrical shock.
Whenever performing maintenance, inspection, or wiring on the motors, make sure to open the magnetic
contactor on the output side and make sure the motor has come to a complete stop. Next wait for time specified
in this manual before beginning to work on the motor.
Failure to comply may result in injury from electrical shock.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 17
Page 18
i.2 General Safety
W ARNING
When closing the magnetic contactor while the motor is coasting, make sure the power to the drive is turned on
and the drive output has completely stopped.
Failure to comply may result in injury from electrical shock.
If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely
stopped before closing the motor contactor.
Failure to comply may result in injury from electrical shock.
Never attempt to change any wiring or remove any connectors while power is flowing through the motor.
Failure to comply may result in injury from electrical shock.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall
covers or shields before operating the drives and run the drives according to the instructions described in this manual.
Turn the power on only after making sure that the front cover is properly attached. Never remove the front
cover while power to the drive is on.
Failure to comply may result in injury from electrical shock.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning
work on the drive.
Wiring to the motor (U, V, W) should never come into contact with the external case of the drive.
Failure to comply could result in death or serious injury.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Switch off the power supply and lock the switching device before wiring terminals.
Failure to comply would result in serious injury or death.
Keep the protective earthing conductor as short as possible.
Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in
death or serious injury.
Make sure all ground terminals have been properly grounded: Grounding resistance up to 100 Ω for the 200 V
class, or up to 10 Ω for the 400 V class.
Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical equipment.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the motor case.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment and maintenance of AC drives.
18 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 19
i.2 General Safety
CAUTION
W ARNING
Fire Hazard
Provide sufficient cooling when installing the drive inside an enclosed panel or cabinet.
Failure to comply could result in overheating and fire.
When drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure does
not exceed 40
The braking resistor connection terminals are B1 and B2. Do not connect a braking resistor directly to any
other terminals.
Improper wiring connections could result in death or serious injury by fire. Failure to comply may result in damage to
the braking circuit or drive.
When installing a dynamic braking resistor or optional Braking Resistor Unit, perform all wiring exactly as
specified in the wiring diagrams provided.
Failure to comply can result in fire. Improper wiring may damage braking components.
Applications using a braking option should wire a thermal relay so that the output contactor opens when the
thermal relay trips.
Inadequate braking circuit protection could result in death or serious injury by fire from overheating resistors.
°C.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Improperly tightened terminal screws can also cause erroneous equipment operation.
Confirm an actual motor overload condition is not present prior to increasing the thermal oL trip detection
setting. Check local electrical codes before making adjustments to motor thermal overload settings.
Failure to comply can result in fire.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
Ensuring Safety during Auto-Tuning
During the Rotational Auto-Tuning process, the drive will start and stop the motor. Never touch the motor while
Auto-Tuning is being performed. Follow the directions below to ensure safety.
• Remove any shaft lock keys
• Clear all personnel and equipment from the drive, motor, and elevator area
• Make sure the motor has come to a complete stop
Failing to take proper safety measures can result in personal injury.
Preventing Injury
A separate emergency stop switch should be installed separately from drive circuitry (the drive’s own
emergency stop function is enabled only when it has been assigned to one of the input terminals).
Failure to comply may result in personal injury.
Whenever transporting the drive, make sure that the drive is held securely by outside case.
The drive cannot be held securely by simply grabbing on to the front cover or terminal cover. Dropping the drive can
damage the drive itself and result in personal injury.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 19
Page 20
i.2 General Safety
NOTICE
CAUTION
Check the area thoroughly around the motor and elevator before starting to operate the application.
Failure to comply can result in personal injury.
Reset alarms and faults only after making sure that the Up/Down command has also been removed.
Failure to comply can result in personal injury.
Preventing Burns
Never touch the heatsink on the drive, as it can reach high temperatures. When replacing the cooling fan, wait
at least 15 minutes after power to the drive has been shut off before touching the fan to ensure that it has cooled
off enough.
Failure to comply could result in burns.
Ensuring Safety during Auto-Tuning
Rotational Auto-Tuning will not function properly if a holding brake is applied on the motor. Ensure the motor
can freely rotate before beginning Auto-Tuning.
Failure to comply could result in improper operation of the drive.
Ensuring Safety with PM Motors
When using a PM motor, never open or close the magnetic contactor while the motor is running.
Failure to comply could result in the drive damage.
Equipment Hazard
The drive's cooling fan may not run during Rescue Operation due to low voltage from the battery or UPS.
Using Rescue Operation for extended periods of time may result in an oH alarm as the heatsink temperature rises.
Set parameter E1-01 to match the input voltage of the drive. The drive input voltage (not motor voltage) must
be set in E1-01 for the protective features to function properly.
Failure to set the correct drive input voltage may result in improper drive operation.
Use the torque detection function in the drive to notify the PLC of a potential overcurrent or overload situation
before an overcurrent or overload fault is actually triggered. Use undertorque detection to detect any problems
that develop on the application side.
If the drive faults out due to overcurrent or overload, the drive output will be interrupted. The motor will start coasting,
potentially resulting in damage to the machinery or personal injury.
When replacing the control terminal board or removable terminal board, be sure to also check the value set to
parameter o2-04.
If o2-04 is set incorrectly, drive performance may be poor and protection functions may not operate properly,
potentially damaging the drive.
Install adequate branch circuit short circuit protection per applicable codes. The drive is suitable for circuits
capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class) and
480 Vac maximum (400 V Class).
Inadequate wiring could result in damage to the drive.
For optimal performance life, make sure the maximum output current does not exceed 150% of the drive rated
current.
Expected performance life estimates the number of drive starts at three million times. This assumes the carrier
frequency is at its default setting (8 kHz for models CIMR-L2A0018 to 2A0115, 4A0009 to 4A0091, and 5 kHz for
models CIMR-L2A0145, 2A0180, 4A0112, 4A0150) and a peak current of less than 150% of the drive rated current.
20 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 21
i.2 General Safety
NOTICE
Never use a magnet contactor on the input side of the drive frequently to start and stop the motor.
Failure to comply could result in damage to the drive.
Follow cooling fan replacement instructions. The cooling fan cannot operate properly when it is installed
incorrectly and could seriously damage the drive.
Follow the instructions in this manual to replace the cooling fan, making sure that the label is on top before inserting
the cooling fan into the drive. To ensure maximum useful product life, replace both cooling fans when performing
maintenance.
Use a class 2 power supply (UL standard) when connecting to the control terminals.
Improper application of peripheral devices could result in drive performance degradation due to improper power
supply.
Do not carelessly connect parts or devices to the drives braking transistor terminals.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive.
Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits.
Failure to comply could result in damage to the drive, phase-advancing capacitors, LC/RC noise filters or ground fault
circuit interrupter.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Failure to comply could result in damage to the drive or braking circuit.
Be sure the digital operator has been removed prior to opening the front cover or reattaching it.
Leaving the digital operator plugged into the drive when removing the front cover can result in erroneous operation
caused by a poor connection. Before reattaching the operator, make sure the front cover has been firmly fastened back
into place.
Do not connect control circuit ground terminals to the drive enclosure.
Improper drive grounding can cause control circuit malfunction.
Multi-function relay output terminals are rated at a minimum of 10 mA. If less than 10 mA is required, use the
photocoupler outputs (P1-C1, P2-C2).
Using the wrong current output level may not have the desired effect when the terminal is activated.
Do not use the negative DC bus terminal "-" as a ground terminal. This terminal is at high DC voltage potential.
Improper wiring connections could damage the drive.
Do not check signals while the drive is running.
The equipment may be damaged.
Make sure wiring to motor terminals U, V, and W connect the corresponding U/T1, V/T2, and W/T3 output
terminals on the drive.
Wiring to the wrong terminals will reverse the phase order, causing the motor to operate in reverse. This could cause
the elevator car to fall when attempting to go up.
Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/
T3, -, +1, +2) and other high-power lines.
Improper wiring practices could result in drive malfunction due to electrical interference.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires, and ground the shield to the ground terminal of the drive.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 21
Page 22
i.2 General Safety
NOTICE
Separate wiring for digital output terminals MA, MB, MC and M1 to M6 from wiring to other control circuit
lines.
Improper wiring practices could result in drive or equipment malfunction or nuisance trips.
Observe proper electrostatic discharge procedures (ESD) when handling the drive, circuit boards, and option
cards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing so will destroy the drive.
Be sure to perform a final check of all sequence wiring and other connections before turning the power on.
Make sure there are no short circuits on the control terminals (+V, AC, etc.), as this could damage the drive.
Do not check signals while the drive is running.
The equipment may be damaged.
Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can
lead to erroneous operation.
If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
Do not solder the ends of wire connections to the drive.
Soldered wiring connections can loosen over time. Improper wiring practices could result in drive malfunction due to
loose terminal connections.
Do not connect the AC power line to the output motor terminals of the drive.
Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage
application to output terminals.
Connect the shield of shielded cable to the appropriate ground terminal.
Improper equipment grounding could result in drive or equipment malfunction or nuisance trips.
Do not share ground wiring with devices requiring a large amount of current for operation.
Improper equipment grounding could result in drive or equipment malfunction due to electrical interference.
When using more than one drive, ground multiple drives according to instructions.
Improper equipment grounding could result in abnormal operation of drive or equipment.
Use shielded twisted-pair cables as indicated to prevent operating faults.
Improper wiring practices could result in drive or equipment malfunction due to electrical interference.
Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment.
Improper wiring practices could result in drive or equipment malfunction due to short circuit.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special
attention to the motor insulation voltage or use a drive-rated motor with reinforced insulation.
Failure to comply could lead to motor winding failure.
22 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
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i.2 General Safety
NOTICE
The signal lines between the drive and the operator station or peripheral equipment should not exceed 50
meters when using an analog signal from a remote source to supply the speed reference.
Failure to comply could result in poor system performance.
Do not connect magnetic contactors to the output motor circuits without proper sequencing.
Improper sequencing of output motor circuits could result in damage to the drive.
Use a magnetic contactor (MC) to ensure that power to the drive can be completely shut off when necessary.
The MC should be wired so that it opens when a fault output terminal is triggered.
Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during drive
installation and project construction.
Failure to comply could result in damage to the drive.
Place a temporary cover over the top during installation. Be sure to remove the temporary cover before start-up, as the
cover will reduce ventilation and cause the unit to overheat.
A motor connected to a PWM drive may operate at a higher temperature than motor supplied from the normal
power supply and the wider operating speed range may affect the motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the
additional heating with the intended operating conditions.
Operating the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and
may lead to motor damage by overheating.
Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. If 100% torque is
required continuously at low speed, consider using a special drive or vector-control motor. Select a motor that is
compatible with the required load torque and operating speed range.
The speed range for continuous operation differs according to the lubrication method and motor manufacturer.
If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer. Continuously
operating an oil-lubricated motor in the low-speed range may result in burning.
Motor vibration may increase when operating a machine in variable-speed mode, if that machine previously
operated at a constant speed.
Install vibration-proof rubber on the motor base.
The motor may require more acceleration torque with drive operation than with a commercial power supply.
Set a proper V/f pattern by checking the load torque characteristics of the elevator to be used with the motor.
Never lift the drive up while the cover is removed.
This can damage the terminal board and other components.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 23
Page 24
i.2 General Safety
4
GD
2
◆ Application Notes
■ Selection
Drive Capacity
The output current should not exceed 150% of the drive rated current. Select a drive that can output enough current when
accelerating a load at 100%.
For specialized motors, make sure that the motor rated current is less than rated output current for the drive.
Starting Torque
The startup and acceleration characteristics of the motor are restricted to the drive's overload current rating (150% rated
current for 60 s).
The overload rating for the drive determines the starting and accelerating characteristics of the motor. Expect lower
torque than when running from line power. To get more starting torque, use a larger drive or increase both the motor and
drive capacity.
■
Settings
DC Injection Braking
Motor overheat can result if there is too much current used during DC Injection Braking, or if the time for DC Injection
Braking is too long.
Acceleration and Deceleration Ramp
Acceleration and deceleration ramp for the motor are determined by the how much torque can be generated, the amount
of load torque, and the inertia moment (). A faster acceleration ramp may trigger the drive's Stall Prevention function,
which in turn may lower the acceleration ramp. Lowering the acceleration ramp can eliminate the need for Stall
Prevention, thus ensuring the elevator car moves at the designated acceleration ramp. For a higher acceleration ramp
without triggering Stall Prevention, select a drive with a larger capacity.
■ General Handling
Selecting a Circuit Breaker or Earth Leakage Circuit Breaker
Yaskawa recommends installing an ELCB (Earth Leakage Circuit Breaker) to the power supply side. The ELCB should
be designed for use with an AC drive (e.g. Type B according to IEC 60755).
Select a MCCB (Molded Case Circuit Breaker) or ELCB with a rated current that is 1.5 to 2 times higher than the rated
current of the drive in order to avoid nuisance trips caused by harmonics in the drive input current. Also refer to
Installing a Molded Case Circuit Breaker (MCCB) on page 284.
Magnetic Contactor Installation
Use a magnetic contactor (MC) on the power supply side to ensure that power to the drive can be completely shut off
when necessary. The MC should be wired so that it opens when a fault output terminal is triggered.
Do not use a magnetic contactor on the power supply side to frequently start and stop the motor. Failure to comply could
result in damage to the drive.
Inspection and Maintenance
Capacitors in the drive take time to discharge even after the power has been shut off. After shutting off the power, wait
for at least the amount of time specified on the drive before touching any components.
The heatsink can become quite hot during operation, and proper precautions should be taken to prevent burns. When
replacing the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down.
Even when the power has been shut off for a drive running a PM motor, voltage continues to be generated at the motor
terminals while the motor coasts to stop. Take the precautions described below to prevent shock and injury:
• Applications where the machine can still rotate even though the drive has fully stopped should have a magnetic
contactor installed to the output side of the drive.
• Do not allow an external force to rotate the motor beyond the maximum allowable speed, also when the drive has been
shut off.
24 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 25
i.2 General Safety
• Wait for at least the time specified on the warning label after opening the magnetic contactor on the output side before
inspecting the drive or performing any maintenance.
• Do not open and close the load switch while the motor is running, as this can damage the drive.
• If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped
before closing the motor contactor.
Wiring
All wire ends should use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal
manufacturer for crimping.
◆ Notes on Motor Operation
■ Using a Standard Motor
Insulation Tolerance
Consider voltage tolerance levels and insulation in applications with an input voltage of over 440 V or particularly long
wiring distances. Contact Yaskawa or your Yaskawa agent for consultation.
High Speed Operation
Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its
rated speed. Contact the motor or machine manufacturer.
Torque Characteristics
Torque characteristics differ compared to operating the motor directly from line power. The user should have a full
understanding of the load torque characteristics for the application.
Vibration and Shock
L1000A lets the user choose between high carrier PWM control and low carrier PWM. Selecting high carrier PWM can
help reduce motor oscillation.
Take particular caution when using a variable speed drive for an elevator that is conventionally run from line power at a
constant speed. If resonance occurs, shock-absorbing rubber should be installed around the base of the motor.
Audible Noise
Noise created during run varies by the carrier frequency setting. When using a high carrier frequency, audible noise from
the motor is comparable to the motor noise generated when running from line power. Operating above the rated r/min,
however, can create unpleasant motor noise.
■
Using a PM Motor
• Contact Yaskawa or your Yaskawa agent if you plan to use any PM motor not endorsed by Yaskawa.
• When using a holding brake, release the brake prior to starting the motor. Failure to set the proper timing can result in
speed loss.
• When using a PM motor for the first time, or when replacing the drive or PM motor, always make sure that motor
parameter have been set properly and the speed detection function accurately prior to operation.
Using a PM motor requires that the encoder offset be set correctly in addition to entering motor data to corresponding
parameters. If the motor, encoder, or drive is ever replaced, be sure to reset the value for the encoder offset.
• When using a PM motor with a different speed feedback option than a PG-F3 card together with an external brake
sequence, make sure the brake is not released before Initial Magnetic Pole Search has been finished. Use the Initial
Pole Search Status signal (H2- = 61) to interlock the brake.
Failure to comply can cause the counterweight to pull on the elevator car, resulting in personal injury.
• The motor must be at a complete stop before performing any maintenance, inspection, or wiring.
• With a PM motor, drive output must be fully interrupted when the power is shut off and the motor is still rotating.
Failure to comply can result in personal injury.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 25
Page 26
i.2 General Safety
YEC_com
mon
YEC_common
◆ Drive Label Warnings
Always heed the warning information listed in Figure i.1 in the position shown in Figure i.2.
Figure i.1
WARNING
Risk of electric shock.
●
Read manual before installing.
●
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
●
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
●
After opening the manual switch
between the drive and motor,
please wait 5 minutes before
inspecting, performing
maintenance or wiring the drive.
Hot surfaces
●
Top and Side surfaces may
become hot. Do not touch.
Figure i.1 Warning Information
Figure i.2
DIGITAL OPERATOR JVOP-182
ALM
REV DRV FOUT
LO
ESC
RE
ENTERRESET
RUN STOP
CIMR-AA2A0021FAA
200V 3Phase 5.5kW/3.7kW
S/N:
WARNING
Risk of electric shock.
٨
Read manual before installing.
٨
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
٨
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
٨
After opening the manual switch
between the drive and motor,
please wait 5 minutes before
inspecting, performing
maintenance or wiring the drive.
Hot surfaces
٨
Top and Side surfaces may
become hot. Do not touch.
٨
٨
٨
٨
AVERTISSMENT
Risque de décharge électrique.
٨
Lire le manuel avant l'installation.
٨
Attendre 5 minutes après la coupure
de l'alimentation, pour permettre
la décharge des condensateurs.
٨
Pour répondre aux exigences , s
assurer que le neutre soit relié
à la terre, pour la série 400V.
٨
Après avoir déconnécte la protection
entre le driver et le moteur, veuillez
patienter 5 minutes avain d’effectuer
une opération de montage ou de
câblage du variateur.
Surfaces Chaudes
٨
Dessus et cotés du boitier Peuvent
devenir chaud. Ne Pas toucher.
ෂޓ㒾
ߌ߇㧚ᗵ㔚ߩ߅ߘࠇ߇ࠅ߹ߔޕ
٨
ᝪ߃ઃߌޔㆇォߩ೨ߦߪᔅߕขᛒ⺑ᦠࠍ⺒ߎߣޕ
٨
ㅢ㔚߅ࠃ߮㔚Ḯㆤᢿᓟ5ಽએౝߪࡈࡠࡦ࠻ࠞࡃ
ࠍᄖߐߥޕ
٨
400V⚖ࠗࡦࡃ࠲ߩ႐วߪޔ㔚Ḯߩᕈὐ߇ធ
ߐࠇߡࠆߎߣࠍ⏕ߔࠆߎߣޕኻᔕ㧕
٨
ὐᬌޔ㈩✢ࠍⴕ߁႐วߪޔജ㐿㐽ེࠍ
ㆤᢿᓟ5ಽᓙߞߡታᣉߒߡߊߛߐޕ
㜞ᵈᗧ
٨
ࠗࡦࡃ࠲ㇱޔ㕙ߪ㜞ߦߥࠅ߹ߔޕ
⸅ࠄߥߢߊߛߐޕ
NPJT31470-1
Warning Label
Figure i.2 Warning Information Position
◆ Warranty Information
■ Restrictions
L1000A was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives
or health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in
any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a
facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the
likelihood of any accident.
26 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 27
1
Receiving
This chapter explains how to inspect the drive upon receipt, and gives and overview of the
different enclosure types and components.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual27
Page 28
1.1 Section Safety
CAUTION
NOTICE
1.1Section Safety
Preventing Injury
Whenever transporting the drive, make sure that the drive is held securely by outside case.
The drive cannot be held securely by simply grabbing on to the front cover or terminal cover. Dropping the drive can
damage the drive itself and result in personal injury.
Equipment Hazard
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher temperature than motor supplied from the normal
power supply and the wider operating speed range may affect the motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the
additional heating with the intended operating conditions.
28YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 29
Receiving
1
1.2General Description
◆ L1000A Model Overview
L1000A models are offered in Tab le 1 .1.
Table 1.1 L1000A Models
Motor Power (kW)
3.72A001817.5 <1>4A00099.2 <1>
5.52A002525 <1>4A001514.8 <1>
7.52A003333 <1>4A001818 <1>
112A004747 <1>4A002424 <1>
152A006060 <1>4A003131 <1>
18.52A007575 <1>4A003939 <1>
222A008585 <1>4A004545 <1>
302A0115115 <1>4A006060 <1>
372A0145145 <2>4A007575 <1>
452A0180180 <2>4A009191 <1>
55––4A0112112 <2>
75––4A0150150 <2>
Model CIMR-LRated Output Current (A)Model CIMR-LRated Output Current (A)
<1> These values assume the carrier frequency is not set higher than 8 kHz.
<2> These values assume the carrier frequency is not set higher than 5 kHz.
3-Phase 200 V Class3-Phase 400 V Class
1.2 General Description
Note: The drive automatically decreases the rated output current when setting higher carrier frequency.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 29
Page 30
1.2 General Description
◆ Control Mode Selection
Table 1 .2 gives an overview of the L1000A control modes and their various features.
MODEL
MAX APPLI. MOTOR : 3.7kW REV : A
INPUT
OUTPUT
MASS
O / N
S / N
FILE NO
TYPE 1
ENCLOSURE
AC drive model
Input specifications
Output specifications
Lot number
Serial number
Software version
Enclosure type
YEC_common
CIMR- L B 4A0009FBA
Drive
L1000A
Series
No.
Enclosure
Type
Design
Revision
Order
No.
Customized
Specifications
A Standard model
No.
Region
Code
IP00
F
NEMA
Type 1
A
BChina
TAsia
No.Voltage Class
No.
Environmental
Refer to the following page.
Specification
ABStandard
Humidity- and
dust-resistant
3-phase, 380-480 Vac
3-phase, 200-240 Vac
2
4
<1>
<2>
YEC_common
1.3Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your supplier.
DescriptionDrive
Controller Power Supply Cable for Rescue
Operation
Quick Start Guide
Quantity111
◆ Nameplate
Figure 1.1
Figure 1.1 Nameplate Information
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 31
Page 32
1.3 Model Number and Nameplate Check
■ Model Code
Three-Phase 200 VThree-Phase 400 V
No.
0018
00255.52500155.514.8
00337.53300187.518
0047114700241124
0060156000311531
007518.575003918.539
0085228500452245
01153011500603060
01453714500753775
01804518000914591
<1> Drives with these specifications do not guarantee complete protection for the environmental conditions indicated.
<2> The specification is for China localized drives only: CIMR-LBA
Max. Motor Capacity kWRated Output
3.717.500093.79.2
Current A
No.
011255112
015075150
Max. Motor Capacity kWRated Output
Current A
32 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 33
Receiving
1
1.4Component Names
N
A
B
C
I
D
E
F
J
L
M
K
G
H
A
B
C
D
E
F
G
H
I
J
K
L
This section gives and overview of the drive components described in this manual.
Note: 1. See Using the Digital Operator on page 79 for a description of the operator keypad.
2. The drive may have no cooling fans or only one cooling fan depending on the model.
◆ Exploded Views of Drive Components
■ Three-Phase AC200 V CIMR-L2A0018F to 0075F
Three-Phase AC400 V CIMR-L4A0009F to 0039F
Table 1.3 Exploded View of NEMA Type 1 Drive Components (CIMR-L2A0025F)
A - Fan cover <1>
B - Cooling fan <1>
C - Mounting hole
D - Heatsink
E - Port CN19 cover
F - Terminal board
G - Bottom cover
H -Rubber bushing
I - Top protective cover
J - Front cover
K - USB port (type-B)
L - Digital Operator
M - Terminal cover
N - Terminal cover screw
1.4 Component Names
<1> The following drive models have a single cooling fan: CIMR-L2A0018F and 4A0009F.
◆ IP00 Enclosure
■ Three-Phase AC200 V CIMR-L2A0085A, 0115A
Three-Phase AC400 V CIMR-L4A0045A to 0091A
Table 1.4 Exploded View of IP00 Drive Components (CIMR-L2A0085A)
A - Fan cover
B - Cooling fan
C - Mounting hole
D - Heatsink
E - Port CN19 cover
F - Terminal board
G - Front cover
H - USB port (type-B)
I - Front cover screw
J - Digital operator
K - Drive Cover
L - Terminal cover
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 33
Page 34
1.4 Component Names
A
B
D
C
E
F
G
H
I
K
J
L
M
A
H
J
I
G
F
E
D
CIMR-L2A0018F
B
C
A
F
E
D
B
C
J
I
H
CIMR-L2A0145F
YEC_TMonly
■ Three-Phase AC200 V CIMR-L2A0145A, 0180A
Three-Phase AC400 V CIMR-L4A0112A to 0150A
Table 1.5 Exploded view of IP00 Drive Type Components (CIMR-L4A0150A)
A - Mounting hole
B - Heatsink
C - Port CN19 cover
D - Terminal board
E - Fan guard
F - Cooling fan
G - Fan unit
H - Front cover
I - USB port (type-B)
J - Digital operator
K - Front cover screw
L - Drive cover
M - Terminal cover
◆ Front Views
Figure 1.2
A – Terminal board connectorF – Main circuit terminal (Refer to Wiring
B – DIP switch S2 (Refer to MEMOBUS/
Modbus Termination on page 72)
C – Jumper S3 (Refer to Sinking/Sourcing
Mode Selection for Safe Disable
34 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Inputs on page 69)
D – Ground terminal I – Option card connector (CN5-B)
E – Terminal board (Refer to Control
Circuit Wiring on page 64)
Figure 1.2 Front View of Drives
the Main Circuit Terminal on page 63)
G – Protecting cover to prevent miswiring
H – Option card connector (CN5-C)
J – Option card connector (CN5-A)
Page 35
2
Mechanical Installation
This chapter explains how to properly mount and install the drive.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual35
Page 36
2.1 Section Safety
W ARNING
CAUTION
NOTICE
2.1Section Safety
Fire Hazard
Provide sufficient cooling when installing the drive inside an enclosed panel or cabinet.
Failure to comply could result in overheating and fire.
When multiple drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the
enclosure does not exceed 40°C.
Crush Hazard
Whenever transporting the drive, make sure that the drive is held securely by outside case.
The drive cannot be held securely by simply grabbing on to the front cover or terminal cover. Dropping the drive can
damage the drive itself and result in personal injury.
Equipment Hazard
Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during drive
installation and project construction.
Failure to comply could result in damage to the drive.
Place a temporary cover over the top during installation. Be sure to remove the temporary cover before start-up, as the
cover will reduce ventilation and cause the unit to overheat.
Observe proper electrostatic discharge (ESD) procedures when handling the drive.
Failure to comply could result in ESD damage to the drive circuitry.
Operating the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and
may lead to motor damage by overheating.
Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. If 100% torque is
required continuously at low speed, consider using a special drive or vector-control motor. Select a motor that is
compatible with the required load torque and operating speed range.
The speed range for continuous operation differs according to the lubrication method and motor manufacturer.
If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer.
Continuously operating an oil-lubricated motor in the low-speed range may result in burning.
When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special
attention to the motor insulation voltage or use a drive-rated motor with reinforced insulation.
Failure to comply could lead to motor winding failure.
Motor vibration may increase when operating a machine in variable-speed mode, if that machine previously
operated at a constant speed.
Install vibration-proof rubber on the motor base.
The motor may require more acceleration torque with drive operation than with a commercial power supply.
Set a proper V/f pattern by checking the load torque characteristics of the machine to be used with the motor.
Never lift the drive up while the cover is removed.
This can damage the terminal board and other components.
Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can
lead to erroneous operation.
If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
36YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 37
2.2 Mechanical Installation
Mechanical
Installation
2
2.2Mechanical Installation
This section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.
◆ Installation Environment
To help prolong the optimum performance life of the drive, install the drive in an environmental matching the
specifications below.
Table 2.1 Installation Environment
EnvironmentConditions
Installation AreaIndoors
-10°C to +40°C (NEMA Type 1 enclosure)
-10°C to +50°C (IP00 enclosure)
Ambient Temperature
Humidity95% RH or less and free of condensation
Storage Temperature-20 to +60°C
Surrounding Area
Altitude1000 m or lower, up to 3000 m with derating (Refer to Drive Derating Data on page 297)
Vibr ation
OrientationInstall the drive vertically to maintain maximum cooling effects.
Drive reliability improves in environments without wide temperature fluctuations.
When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure
does not exceed the specified levels.
Do not allow ice to develop on the drive.
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
• combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
•chlorides
• direct sunlight
10 to 20 Hz at 9.8 m/s
20 to 55 Hz at 5.9 m/s2
2
NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to
erroneous operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to
comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the
temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 37
Page 38
2.2 Mechanical Installation
OKNot GoodNot Good
D
YEC_common
◆ Installation Orientation and Spacing
■ Installation Orientation
Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling. Refer to Mechanical Installation on
page 37 for details on installing the drive.
Figure 2.1
Figure 2.1 Correct Installation Orientation
■ Installation Spacing
Figure 2.2 shows the installation distance required to maintain sufficient space for airflow and wiring.
Figure 2.2
Side ClearanceTop/Bottom Clearance
A
BB
A
C
C
D
A – 50 mm minimumC – 120 mm minimum
B – 30 mm minimumD – Airflow direction
Figure 2.2 Correct Installation Spacing
Note: NEMA Type 1 enclosure and IP00 enclosure models require the same amount of space above and below the drive for installation.
◆ Top Protective Cover
Drive models CIMR-L2A0018 to 0075 and 4A0009 to 0045 are designed with NEMA Type 1 specifications, and have
a top protective cover on the top. Removing this top protective cover voids the NEMA Type 1 conformance but still
keeps a protection degree in accordance with IP20 enclosure.
Removing the Top Protective Cover
■
Insert the tip of a straight-edge screwdriver into the small openings located on the front edge of the top protective cover.
Gently apply pressure as shown in the figure below to free the cover from the drive.
Note: Removing the top protective cover from a NEMA Type 1 enclosure drive voids the NEMA Type 1 protection but still keeps IP20
Figure 2.3
38 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
conformity.
Figure 2.3 Removing the Top Protective Cover
Page 39
2.2 Mechanical Installation
Mechanical
Installation
2
Top Protective Cover
Mounting Holes
YEC_common
S /N : J007XE273710001
OperatorDrive
Remote Operation Cable Connector
Comm Port
common_
TMonly
■ Reattaching the Top Protective Cover
Align the small protruding hooks on the sides of the top protective cover with the corresponding mounting holes on the
top of the drive. Pinch the hooks inward so that the they connect with the mounting holes and fasten the top protective
cover back into place.
Figure 2.4
Figure 2.4 Reattaching the Top Protective Cover
◆ Digital Operator Remote Usage
■ Remote Operation
The digital operator mounted on the drive can be removed and connected to the drive using an extension cable up to 3 m
long. This makes it easier to operate the drive when it is installed in a location where it can not be accessed easily.
The digital operator can also be permanently mounted in a remote location like a panel door. An extension cable and an
installation support set (depending on the installation type) will be required.
Note: Refer to Drive Options and Peripheral Devices on page 278 for information on extension cables and installation support sets.
Figure 2.5
Figure 2.5 Remote Operation Cable Connection
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 39
Page 40
2.2 Mechanical Installation
YEC_TMonly
Digital Operator
M3 × 6
Phillips recessed
pan head machine screw × 2
Encl osure panel
Unit: mm
common_TMonly
■ Digital Operator Remote Installation
Digital Operator Dimensions
12. 2
1. 6
90
60
7. 9
minimum
50
Ins tallation holes (2-M 3 scr ews, depth 5)
S /N : J007XE273710001
78
15
44
Unit: mm
Figure 2.6 Digital Operator Dimensions
Installation Types and Required Materials
There are two ways the digital operator can be mounted to an enclosure:
1.
External/face-mount installs the operator outside the enclosure panel
2. Internal/flush-mount installs the operator inside the enclosure panel
Table 2.2 Digital Operator Installation Methods and Required Tools
Installation MethodDescriptionInstallation Support SetsModelRequired Tools
External/Face-Mount
Internal/Flush-Mount
Simplified installation with the digital
operator is mounted on the outside of
the panel with two screws.
Encloses the digital operator in the
panel. The digital operator is flush
with the outside of the panel.
––Phillips screwdriver (#1)
Installation Support Set A
(for mounting with screws through
holes in the panel)
Installation Support Set B
(for use with threaded studs that are
fixed to the panel)
EZZ020642APhillips screwdriver (#1, #2)
EZZ020642B
Phillips screwdriver (#1)
Wrench (7 mm)
Note: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project
construction. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during
installation. Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.
External/Face-Mount
1. Cut an opening in the enclosure panel for the digital operator as shown in Figure 2.8.
2. Position the digital operator so the display faces outwards, and mount it to the enclosure panel as shown in
Figure 2.6
Figure 2.7.
Figure 2.7 External/Face-Mount Installation
40 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 41
2.2 Mechanical Installation
Mechanical
Installation
2
22
22
14
26
22
78
2
Unit: mm
common_TMonly
Enclosure panel
Unit: mm
Digital Operator
Installation Support Set A
M4 × 10
Phillips truss head screw × 4
(for panel widths between 1 and 1.6)
M3 × 6
Phillips recessed
pan head machine screw × 2
An internal flush-mount requires an installation support set that must be purchased separately. Contact your Yaskawa
representative to order an installation support set and mounting hardware. Figure 2.9 illustrates how to attach the
Installation Support Set A.
Cut an opening in the enclosure panel for the digital operator as shown in Figure 2.10.
1.
2. Mount the digital operator to the installation support.
3. Mount the installation support set and digital operator to the enclosure panel.
Figure 2.8
Note: For environments with a significant amount of dust or other airborne debris, use a gasket between the enclosure panel and the
Figure 2.9
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 41
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual45
Page 46
3.1 Section Safety
DANGER
W ARNING
3.1Section Safety
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on. Never remove or install option cards or attempt to
replace the cooling fan while the drive is switched on. Make sure that the drive and all devices connected to the
drive have been shut off prior to performing and type of maintenance or wiring. After shutting off the power,
wait for at least the amount of time specified on the drive before touching any components.
The internal capacitor remains charged even after the power supply is turned off.
Failure to comply can result in serious electric shock.
Sudden Movement Hazard
Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive.
Failure to comply could result in death or serious injury from moving equipment.
Double check the emergency stop sequence once wiring is complete. The emergency stop circuitry is crucial for
safety to ensure that the application can stop immediately.
Failing to properly verify all emergency stop wiring could result in serious personal injury.
Confirm the drive I/O signals and external sequence before starting test run.
Failure to comply may result in death or serious injury.
Ensuring Safety during Auto-Tuning
When using a PM motor for the first time, or when replacing the drive or PM motor, always make sure that
motor parameter have been set properly and the speed detection function accurately prior to operation.
Using a PM motor requires that the encoder offset be set correctly in addition to entering motor data to
corresponding parameters. If the motor, encoder, or drive is ever replaced, be sure to perform Encoder Offset
Auto-Tuning.
Insufficient torque can cause the elevator car to move in the direction of the load, or cause the motor to behave
erratically (reverse operation, stand still, sudden accelerations, etc.).
For more information, refer to the instruction manual included with the motor.
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall
covers or shields before operating the drives and run the drives according to the instructions described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the motor case.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning
work on the drive.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment and maintenance of AC drives.
46YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 47
3.1 Section Safety
Electrical Installation
3
W ARNING
CAUTION
Keep the protective earthing conductor as short as possible.
Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in
death or serious injury.
Make sure all ground terminals have been properly grounded: Grounding resistance up to 100 Ω for the 200 V
class, or up to 10 Ω for the 400 V class.
Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical equipment.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Improperly tightened terminal screws can also cause erroneous equipment operation.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
When installing a dynamic braking resistor or optional Braking Resistor Unit, perform all wiring exactly as
specified in the wiring diagrams provided.
Failure to comply can result in fire. Improper wiring may damage braking components.
The braking resistor connection terminals are B1 and B2. Do not connect a braking resistor directly to any
other terminals.
Improper wiring connections could result in death or serious injury by fire. Failure to comply may result in damage to
the braking circuit or drive.
Crush Hazard
Whenever transporting the drive, make sure that the drive is held securely by outside case.
The drive cannot be held securely by simply grabbing on to the front cover or terminal cover. Dropping the drive can
damage the drive itself and result in personal injury.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 47
Page 48
3.1 Section Safety
NOTICE
Equipment Hazard
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing so will destroy the drive.
Be sure to perform a final check of all sequence wiring and other connections before turning the power on.
Make sure there are no short circuits on the control terminals (+V, AC, etc.), as this could damage the drive.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair
wires and ground the shield to the ground terminal of the drive.
Do not carelessly connect parts or devices to the drives braking transistor terminals.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other
devices.
Failure to comply could result in damage to the drive.
Install adequate branch circuit short circuit protection per applicable codes. The drive is suitable for circuits
capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class) and
480 Vac maximum (400 V Class).
Inadequate wiring could result in damage to the drive.
When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special
attention to the motor insulation voltage or use a drive-rated motor with reinforced insulation.
Failure to comply could lead to motor winding failure.
Do not connect control circuit ground terminals to the drive enclosure.
Improper drive grounding can cause control circuit malfunction.
Multi-function relay output terminals are rated at a minimum of 10 mA. If less than 10 mA is required, use the
photocoupler outputs (P1-C1, P2-C2).
Using the wrong current output level may not have the desired effect when the terminal is activated.
Do not use the negative DC bus terminal "-" as a ground terminal. This terminal is at high DC voltage potential.
Improper wiring connections could damage the drive.
Be sure the digital operator has been removed prior to opening the front cover or reattaching it.
Leaving the digital operator plugged into the drive when removing the front cover can result in erroneous operation
caused by a poor connection. Before reattaching the operator, make sure the front cover has been firmly fastened back
into place.
Do not solder the ends of wire connections to the drive.
Soldered wiring connections can loosen over time. Improper wiring practices could result in drive malfunction due to
loose terminal connections.
Make sure wiring to motor terminals U, V, and W connect the corresponding U/T1, V/T2, and W/T3 output
terminals on the drive.
Wiring to the wrong terminals will reverse the phase order, causing the motor to operate in reverse. This could cause
the elevator car to fall when attempting to go up.
48 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 49
3.1 Section Safety
Electrical Installation
3
NOTICE
Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits.
Failure to comply could result in damage to the drive, phase-advancing capacitors, LC/RC noise filters or electric
leakage circuit breaker.
Do not connect the AC power line to the output motor terminals of the drive.
Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage
application to output terminals.
When using more than one drive, ground multiple drives according to instructions.
Improper equipment grounding could result in abnormal operation of drive or equipment.
Use a magnetic contactor (MC) to ensure that power to the drive can be completely shut off when necessary.
The MC should be wired so that it opens when a fault output terminal is triggered.
Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/
T3, -, +1, +2) and other high-power lines.
Improper wiring practices could result in drive malfunction due to electrical interference.
Separate wiring for digital output terminals MA, MB, MC and M1 to M6 from wiring to other control circuit
lines.
Improper wiring practices could result in drive or equipment malfunction or nuisance trips.
Use a class 2 power supply (UL standard) when connecting to the control terminals.
Improper application of peripheral devices could result in drive performance degradation due to improper power
supply.
Use shielded twisted-pair cables as indicated to prevent operating faults.
Improper wiring practices could result in drive or equipment malfunction due to electrical interference.
Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment.
Improper wiring practices could result in drive or equipment malfunction due to short circuit.
The signal lines between the drive and the operator station or peripheral equipment should not exceed 50
meters when using an analog signal from a remote source to supply the speed reference.
Failure to comply could result in poor system performance.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 49
Page 50
3.2 Standard Connection Diagram
3.2Standard Connection Diagram
Connect the drive and peripheral devices as shown in Figure 3.1. It is possible to set and run the drive via the digital
operator without connecting digital I/O wiring. This section does not discuss drive operation; Refer to Start-Up
Programming & Operation on page 75 for instructions on operating the drive.
WARNING! Make sure the elevator is stopped by the mechanical brake system in case of a drive fault or malfunction. A fault in the
drive will cause the output to be shut off, leaving the motor in an uncontrolled state.
NOTICE: Inadequate wiring could result in damage to the drive. Install adequate branch circuit short circuit protection per applicable
codes. The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum
(200 V Class) and 480 Vac maximum (400 V Class).
NOTICE: When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to the
motor insulation voltage or use a drive duty motor. Failure to comply could lead to motor insulation breakdown.
NOTICE: Do not connect control circuit ground terminals to the drive enclosure.
NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA. If a circuit requires less than 10 mA (reference
value), connect it to a photocoupler output (P1-C1, P2-C2). Improper application of peripheral devices could result in damage to the
photocoupler output of the drive.
50YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 51
3.2 Standard Connection Diagram
Electrical Installation
3
Shield ground terminal
+−+
−
DM
DM
H
1
H2
HC
<10>
R/L1
S/L2
T/L3
Fuse
MC
2MCCB
MB
ON
OFF
THRX
SA
1
2
TRX
MC
MA
TRX
Fault relay
contact
Braking resistor unit
Thermal relay trip contact
MC
MC
SA
SA
THRX
ELCB (MCCB)
R
T
S
Three-phase
power supply
200 to 240 V
50/60 Hz
<14>
2MCCB
r1
s1
t1
MC
Wiring sequence should shut off
power to the drive when a fault
output is triggered.
If running from a 400 V power
supply, a step-down transformer
is needed to reduce the voltage
to 200 V.
P1
P2
C1
C2
Photo Coupler 1
(During Frequency Output)
Photo Coupler 2
(not used)
Digital output
5 to 48 Vdc
2 to 50 mA
(default setting)
+
+
++
Terminals -, +1, +2, B1, B2 are
for connecting options. Never
connect power supply lines to
these terminals
DC reactor
(option)
UX
Thermal relay
(option)
+
+
++
+
−
UX
S
1
S2
S3
S4
S5
S6
S7
A1
A2
0
V
AC
R
R
S
S
IG
Drive
B112
B2
2
kΩ
S8
SC
0 V
FM
AM
AC
E (G)
<1>
<8>
<8>
<9>
<2><3>
−
+24 V
+V
MA
M
1
M2
MB
MC
Jumper
Braking resistor
(option)
Up command / Stop
Nominal Speed
Inspection Operation
Intermediate Speed 1
Not Used
Multi-function
digtial inputs
(default setting)
Sink / Source mode
selection wire link
(default: Sink)
Multi-function
analog inputs
Power supply +10.5 Vdc, max. 20 mA
Analog Input 1 (Speed Bias)
-10 to +10 Vdc (20 kΩ)
Analog Input 2 (Not used)
-10 to +10 Vdc (20 kΩ)
−V
Power supply, -10.5 Vdc, max. 20 mA
MEMOBUS/Modbus
comm. RS485/422
max. 115.2 kBps
Termination resistor
(120 Ω, 1/2 W)
DIP
Switch S2
Fault relay output
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay output (Brake Release Command)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
Multi-function analog output 1
(Output Speed)
-10 to +10 Vdc (2mA)
Multi-function analog output 2
(Output Current)
-10 to +10 Vdc (2mA)
Main Circuit
Control Circuit
shielded line
twisted-pair shielded line
main circuit terminal
control circuit terminal
M3
M4
Multi-function relay output (Motor Contactor Close Command)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
M5
M6
Multi-function relay output (Drive Ready)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
SP
SN
FM
+
−
AM
<7>
Down command / Stop
Leveling Speed
Not Used
FE
SD
NC
a+
a-
b-
z-
b+
z+
IP
IG
IP12
IP5
IG
SG
TB2
A pulse monitor signal
B pulse monitor signal
Z pulse monitor signal
CN3
PG
<4>
<2>
A+
A
B
Z
B+
Z+
TB1
PGX3
CN5-C
CN5-B
CN5-A
Option card
connector
M
U/T
1
V/T2
W/T
U
V
W
3
Ground
Cooling fan
<6>
<5>
M
r1
s1
t1
FU
FV
FW
<12>
<13> <14>
<15>
EDM (Safety Electronic Device Monitor)
Safe Disable inputs
YEC_common
Figure 3.1
Figure 3.1 Drive Standard Connection Diagram (example: CIMR-L2A0033)
<1> Remove the jumper when installing a DC reactor. Models CIMR-L2A0085 through 2A0180 and 4A0045 through 4A0150 come with a
built-in DC reactor.
<2> The drive’s protection function for the internal braking transistor needs to be disabled (L8-55 = 0) if using a regen unit such as a regen
converter or some type of braking option unit (and therefore not the internal braking transistor).
<3> If the braking resistor is equipped with a thermal relay, use this thermal relay to shut off the drive power supply in case the braking resistor
overheat occurs.
<4> Self-cooling motors do not require wiring that would be necessary with motors using a cooling fan.
<5> Supplying power to the control circuit separately from the main circuit requires a 24 V power supply (option).
<6> For control modes that do not use a motor speed feedback signal, PG option card wiring is not necessary.
<7> This figure shows an example of a sequence input to S1 through S8 using a non-powered relay or an NPN transistor. Install the wire link
between terminals SC-SP for Sink mode and SC-SN for Source mode. Leave it out for external power supply. Never short terminals SP and
SN as doing so will damage the drive.
<8> The maximum output current capacity for the +V and -V terminals on the control circuit is 20 mA. Never short terminals +V, -V, and AC, as
this can cause erroneous operation or damage the drive.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 51
Page 52
3.2 Standard Connection Diagram
<9> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position.
<10> The sink/source setting for the Safe Disable input is the same as with the sequence input. Jumper S3 has the drive set for an external power
supply. When not using the Safe Disable input feature, remove the jumper shorting the input and connect an external power supply. Refer to
Sinking/Sourcing Mode Selection for Safe Disable Inputs on page 69 for instructions.
<11> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input.
<12> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as
a feedback-type of signal.
<13> Note that if the drive is set to trigger a fault output whenever the fault restart function is activated (L5-02 = 1), then a sequence to interrupt
power when a fault occurs will result in shutting off the power to the drive as the drive attempts to restart itself. The default setting for L5-02
is 0 (fault output not active during restart attempt).
<14> Be sure to use fault contact outputs MA, MB, and MC. Wire these terminals so that a fault will open the safety chain and interrupt drive
output.
<15> When the Programming Mode and editing parameter settings, L1000A will not accept an Up/Down command. If the drive still will not run
when an Up/Down command has been entered but no fault is present, then use the "Drive ready" signal (the default setting for terminal M5M6) to interlock components.
Note: 1. The drive should be implemented in the system in a way so that a drive fault causes the safety chain to open. Always use terminal
MA-MB-MC for this purpose.
2. Even though no fault occurs, the drive can not be started under certain conditions, e.g. when the Digital Operator is left in the
Programming Mode. Use the “Drive Ready” output (default set to terminals M5-M6) to interlock operation in such situations.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before
energizing the drive. Failure to comply could result in death or serious injury from moving equipment.
WARNING! When using the automatic fault restart function while the wiring is made to shut off the power supply when a drive fault
occurs, make sure the drive is set not to trigger a fault output during fault restart (L5-02=0, default). Otherwise the fault restart function
can not work properly.
52 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 53
3.3 Main Circuit Connection Diagram
Electrical Installation
3
+3
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
Braking Unit
(option)
Braking Resistor Unit
(option)
Drive
Motor
−
−
Use terminals and
for DC power supply
+1
−
3 Phase power supply
200 to 240 Vac, 50 to 60 Hz
380 to 480 Vac, 50 to 60 Hz
+1
3.3Main Circuit Connection Diagram
Refer to diagrams in this section when wiring the drive’s main circuit. Connections may vary based on drive capacity.
The DC power supply for the main circuit also provides power to the control circuit.
NOTICE: Do not use the negative DC bus terminal “-” as a ground terminal. This terminal is at high DC voltage potential. Improper
wiring connections could damage the drive.
◆ Three-Phase 200 V Class (CIMR-L2A0018 to 0075)
Three-Phase 400 V Class (CIMR-L4A0009 to 0039)
Figure 3.2
3 Phase power supply
200 to 240 V
380 to 480 Vac, 50 to 60 Hz
ac, 50 to 60 Hz
Figure 3.2 Connecting Main Circuit Terminals
DC reactor
Jumper
(option)
+1
+2
−
R/L1
S/L2
T/L3
Braking Resistor Unit
B1
B2
Drive
U/T1
V/T2
W/T3
(option)
Motor
◆ Three-Phase 200 V Class (CIMR-L2A0085, 0115)
Three-Phase 400 V Class (CIMR-L4A0045, 0060)
Figure 3.3
B1
Use terminals and
3 Phase power supply
200 to 240 V
380 to 480 Vac, 50 to 60 Hz
ac, 50 to 60 Hz
for DC power supply
+1
+1
−
−
Drive
R/L1
S/L2
T/L3
Figure 3.3 Connecting Main Circuit Terminals
◆ Three-Phase 200 V Class (CIMR-L2A0145, 0180)
Three-Phase 400 V Class (CIMR-L4A0075 to 0150)
Figure 3.4
Braking Resistor Unit
(option)
B2
U/T1
V/T2
W/T3
Motor
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 53
Figure 3.4 Connecting Main Circuit Terminals
Page 54
3.4 Terminal Block Configuration
R/L1S/L2T/L3
U/T1
V/T2W/T3
–
3
+
1
+
CIMR-L4A0075, 0091
R/L1
S/L2
T/L3
B1
B2
U/T1
V/T2
W/T3
1
–
+
CIMR-L2A0085, 0115
CIMR-L4A0045, 0060
R/L1S/L2T/L3
U/T1
V/T2W/T3
–
3
+
1
+
CIMR-L2A0145, 0180
CIMR-L4A0112, 0150
CIMR-L2A0018
CIMR-L4A0009
R/L1 S/L2 T/L3B1 B2 U/T1 V/T2 W/T3
+1 +2
–
CIMR-L2A0060, 0075
B1 B2
+1+2
CIMR-L2A0025, 0033
CIMR-L4A0015, 0018
U/T1 V/T2 W/T3
+1 +2
R/L1 S/L2 T/L3
–
B1
B2
CIMR-L2A0047
CIMR-L4A0024, 0031, 0039
S/L2 T/L3U/T1 V/T2 W
+1+2
B1 B2
–
YEC_TMonly
3.4Terminal Block Configuration
Figure 3.5 shows the different main circuit terminal arrangements for the drive capacities.
Figure 3.5
Figure 3.5 Main Circuit Terminal Block Configuration
54YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 55
3.5 Terminal Cover
Electrical Installation
3
YEC_common
YEC_common
YEC_common
3.5Terminal Cover
Follow the procedure below to remove the terminal cover for wiring and to reattach the terminal cover after wiring is
complete.
◆ Removing/Reattaching the Terminal Cover
■ Removing the Terminal Cover
2A0018 to 2A0075 and 4A0009 to 4A0039
1. Loosen the terminal cover screw.
Figure 3.6
Figure 3.6 Removing the Terminal Cover on a NEMA Type 1 Enclosure Drive
2. Push in on the hook located on the bottom of the terminal cover, and gently pull forward. This should remove the
Figure 3.7
terminal cover.
Figure 3.7 Removing the Terminal Cover on a NEMA Type 1 Enclosure Drive
2A0085 to 2A0180 and 4A0045 to 4A0150
1. Loosen the screws on the terminal cover, then pull down on the cover.
CAUTION! Do not completely remove the cover screws, just loosen them. If the cover screws are removed completely, the terminal
cover may fall off causing an injury.
Figure 3.8
Figure 3.8 Removing the Terminal Cover on an IP00 Enclosure Drive
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 55
Page 56
3.5 Terminal Cover
YEC_common
Connect ground wiring first,
followed by the main circuit,
and then wire the control circuit.
Power lines and signal wiring
exit through the opening provided.
YEC_common
Connect ground wiring first,
followed by the main circuit,
and then wire the control circuit.
YEC_common
2. Pull forward on the terminal cover to free it from the drive.
Figure 3.9
Figure 3.9 Removing the Terminal Cover on an IP00 Enclosure Drive
■ Reattaching the Terminal Cover
2A0018 to 2A0075 and 4A0009 to 4A0039
Power lines and signal wiring should pass through the opening provided. Refer to Wiring the Main Circuit Terminal on
page 63 and Wiring the Control Circuit Terminal on page 67 for details on wiring.
After all wiring to the drive and other devices is complete, reattach the terminal cover.
Figure 3.10
Figure 3.10 Reattaching the Terminal Cover on a NEMA Type 1 Enclosure Drive
2A0085 to 2A0180 and 4A0045 to 4A0150
Once wiring to the terminal board and other devices is complete, double check all connections and finally reattach the
terminal cover. Refer to Wiring the Main Circuit Terminal on page 63 and Wiring the Control Circuit Terminal on
page 67 for details on wiring.
Figure 3.11
Figure 3.11 Reattaching the Terminal Cover on an IP00 Enclosure Drive
56 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 57
3.6 Digital Operator and Front Cover
Electrical Installation
3
YEC_common
YEC_common
YEC_common
3.6Digital Operator and Front Cover
The digital operator can be detached from the drive for remote operation, or when the front cover has to be opened to
install an option card.
NOTICE: Be sure the digital operator has been removed prior to opening the front cover or reattaching it. Leaving the digital operator
plugged into the drive when removing the front cover can result in erroneous operation caused by a poor connection. Before
reattaching the operator make sure the front cover has been firmly fastened back into place.
◆ Removing/Reattaching the Digital Operator
■ Removing the Digital Operator
While pinching inwards on the hook located on the right side of the digital operator, pull forward and remove the
operator from the drive.
Figure 3.12
Figure 3.12 Removing the Digital Operator
■ Reattaching the Digital Operator
Insert the digital operator into the opening in the front cover while aligning it with the notches on the left side of the
opening. Next press gently on the right side of the operator until it clicks into place.
Figure 3.13
Figure 3.13 Reattaching the Digital Operator
◆ Removing/Reattaching the Front Cover
■ Removing the Front Cover
2A0018 to 2A0075 and 4A0009 to 4A0039
After removing the terminal cover and the digital operator, loosen the screw that affixes the front cover (model CIMRL2A0075 does not use a screw to affix the front cover). Pinch inwards on hooks found on each side of the front cover,
then pull forward to remove it from the drive.
Figure 3.14
Figure 3.14 Remove the Front Cover (2A0018 to 2A0075 and 4A0009 to 4A0039)
2A0085 to 2A0180 and 4A0045 to 4A0150
1. Remove the terminal cover and the digital operator.
2. Loosen the installation screw on the front cover.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 57
Page 58
3.6 Digital Operator and Front Cover
3. Use a straight-edge screwdriver to loosen the hooks on each side of the cover that hold it in place.
Figure 3.15
HookHook
Front cover
installation screw
Free hooks on both
sides of the cover
Figure 3.15 Remove the Front Cover (2A0085 to 2A0180 and 4A0045 to 4A0150)
4. First unhook the left side of the front cover, then swing the left side towards you as shown in the figure below
Figure 3.16
until the cover comes off.
Figure 3.16 Remove the Front Cover (2A0085 to 2A0180 and 4A0045 to 4A0150)
■ Reattaching the Front Cover
2A0018 to 2A0075 and 4A0009 to 4A0039
Reverse the instructions given in Remove the Front Cover (2A0018 to 2A0075 and 4A0009 to 4A0039) on page 57 to
reattach the front cover. Pinch inwards on the hooks found on each side of the front cover while guiding it back into the
drive. Make sure it clicks firmly into place.
2A0085 to 2A0180 and 4A0045 to 4A0150
1. Slide the front cover so that the hooks on the top connect to the drive.
Figure 3.17
Figure 3.17 Reattach the Front Cover (2A0085 to 2A0180 and 4A0045 to 4A0150)
2. Once the hooks have connected to the drive, press firmly on the cover to make sure it locks into place.
58 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 59
3.7 Main Circuit Wiring
Electrical Installation
3
3.7Main Circuit Wiring
This section describes the functions, specifications, and procedures required to safely and properly wire the main circuit
in the drive.
NOTICE: Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosen over time. Improper wiring
practices could result in drive malfunction due to loose terminal connections.
◆ Main Circuit Terminal Functions
Table 3.1 Main Circuit Terminal Functions
Ter min alTyp e
200 V
Class
400 V
Class
Model
CIMR-L
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
B1
B2
+2• DC reactor connection (+1,
+1
–
+3not available
2A0018 to 2A00752A0085, 2A01152A0145, 2A0180
4A0009 to 4A00394A0045, 4A00604A0075 to 4A0150
Main circuit power supply inputConnects line power to the drive51
Drive outputConnects to the motor51
Braking resistornot available
+2) (remove the shorting bar
between +1 and +2)
• DC power supply input
(+1, –)
• DC power supply input
(+1, –)
For 200 V class: 100 Ω or less
For 400 V class: 10 Ω or less
not available
• DC power supply input
(+1, –)
• Braking transistor
connection (+3, –)
FunctionPage
Available for connecting a braking resistor or a
braking resistor unit option
For connection
• of the drive to a DC power supply (terminals +1
and – are not EU or UL approved)
• of braking options
• connection of a DC reactor
Grounding terminal63
283
286
◆ Wire Gauges and Tightening Torque
Select the appropriate wires and crimp terminals from Ta bl e 3 .2 through Table 3.3.
Note: 1. Wire gauge recommendations based on drive continuous current ratings using 75°C 600 Vac vinyl-sheathed wire assuming ambient
temperature within 40°C and wiring distance less than 100 m.
2. Terminals B1, B2, +1, +2, and +3, are for connecting a DC reactor, braking resistor or DC power supply. Do not connect other
nonspecific devices to these terminals.
• Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the voltage drop is
greater than 2% of motor rated voltage. Ensure the wire gauge is suitable for the terminal block. Use the following
formula to calculate the amount of voltage drop:
Line drop voltage (V) = 3 × wire resistance (Ω/km) × wire length (m) × current (A) × 10
• Refer to instruction manual TOBPC72060000 for braking unit or braking resistor unit wire gauges.
• Use terminal +1 and the negative terminal when connecting a braking resistor, regenerative converter, or a regen unit.
• Refer to UL Standards Compliance on page 376 for information on UL compliance.
■
Three-Phase 200 V Class
Table 3.2 Wire Gauge and Torque Specifications (Three-Phase 200 V Class)
Model
CIMR-L
2A0018
2A0025
Ter mi nal
R/L1, S/L2, T/L342.5 to 65.53.5 to 5.51012 to 10
U/T1, V/T2, W/T32.52.5 to 63.53.5 to 5.51012 to 10
–, +1, +2–4 to 65.53.5 to 5.5–12 to 10
B1, B2–2.5 to 622 to 5.5–14 to 10
R/L1, S/L2, T/L364 to 16145.5 to 14810 to 6
U/T1, V/T2, W/T364 to 1685.5 to 14810 to 6
–, +1, +2–6 to 16145.5 to 14–10 to 6
B1, B2–4 to 63.52 to 5.5–14 to 10
For China and Europe <1>For Asia <2>For U.S.A <3>
Recommended
Gauge
2
mm
44 to 63.53.5 to 5.51012 to 10
66 to 105.55.5 to 8810 to 8M5
Applicable
Gauge
2
mm
Recommended
Gauge
2
mm
Applicable
Gauge
2
mm
Recommended
Gauge
AWG, kc mil
-3
Applicable
Gauge
AWG, kcmil
Screw
Size
M4
M4
Tightening
Torque
Nxm (lb.in.)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
2 to 2.5
(17.7 to 22.1)
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 59
Page 60
3.7 Main Circuit Wiring
Model
CIMR-L
2A0033
2A0047
2A0060
2A0075
2A0085
2A0115
2A0145
2A0180
Ter mi nal
R/L1, S/L2, T/L3106 to 16141468 to 6
U/T1, V/T2, W/T3106 to 16148 to 1488 to 6
–, +1, +2–161414– 6
B1, B2–4 to 65.53.5 to 5.5–12 to 10
R/L1, S/L2, T/L31616 to 252214 to 2246 to 4
U/T1, V/T2, W/T31616 to 251414 to 2246 to 4
–, +1, +2–16 to 252214 to 22–6 to 4
B1, B2–6 to 10145.5 to 14–10 to 6M5
R/L1, S/L2, T/L32516 to 253022 to 3034 to 3
U/T1, V/T2, W/T31616 to 252214 to 3034 to 3
–, +1, +2–253022 to 30–4 to 3
B1, B2–10 to 16148 to 14–8 to 6M5
R/L1, S/L2, T/L33525 to 353830 to 3823 to 2
U/T1, V/T2, W/T32525 to 353022 to 3823 to 2
–, +1, +2–25 to 353830 to 38–3 to 2
B1, B2–161414– 6M5
R/L1, S/L2, T/L33525 to 503830 to 501/03 to 1/0
U/T1, V/T2, W/T33525 to 503830 to 501/03 to 1/0
–, +1–35 to 506038 to 60–2 to 1/0
B1, B2–16 to 502214 to 50–6 to 1/0
R/L1, S/L2, T/L35035 to 706050 to 602/01 to 2/0
U/T1, V/T2, W/T35035 to 706050 to 602/01 to 2/0
–, +1–50 to 708060 to 80–1/0 to 3/0
B1, B2–25 to 703022 to 60–4 to 2/0
R/L1, S/L2, T/L37050 to 958060 to 1004/02/0 to 4/0
U/T1, V/T2, W/T37050 to 958060 to 1004/03/0 to 4/0
–, +1–35 to 9550 × 2P50 to 100–1 to 4/0
+3–50 to 956050 to 100–1/0 to 4/0
R/L1, S/L2, T/L39570 to 9510080 to 1001/0 × 2P1/0 to 2/0
U/T1, V/T2, W/T39570 to 9550 × 2P50 to 601/0 × 2P1/0 to 2/0
–, +1–35 to 9550 × 2P50 to 100–1 to 4/0
+3–50 to 958060 to 100–1/0 to 4/0
For China and Europe <1>For Asia <2>For U.S.A <3>
Recommended
Gauge
2
mm
106 to 105.55.5 to 8810 to 8M5
1610 to 1688 to 1468 to 6M6
1616 to 2588 to 2266 to 4M6
1616 to 251414 to 2266 to 4M6
1616 to 251414 to 3866 to 4
25252222 to 3844M8
3525 to 352222 to 6044 to 2M8
5025 to 502222 to 6044 to 1/0M8
Applicable
Gauge
2
mm
<1> Gauges listed here are for use in China and Europe.
<2> Gauges listed here are for use in Asia except for China.
<3> Gauges listed here are for use in the United States.
Recommended
Gauge
2
mm
Applicable
Gauge
2
mm
Recommended
Gauge
AWG, kcmil
Applicable
Gauge
AWG, kc mil
Screw
Size
M4
M6
M8
M8
M8
M10
M10
M10
Tightening
Tor que
Nxm (lb.in.)
1.2 to 1.5
(10.6 to 13.3)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
9 to11
(79.7 to 97.4)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
9 to11
(79.7 to 97.4)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
9 to 11
(79.7 to 97.4)
18 to 23
(159 to 204)
9 to 11
(79.7 to 97.4)
18 to 23
(159 to 204)
9 to 11
(79.7 to 97.4)
18 to 23
(159 to 204)
9 to 11
(79.7 to 97.4)
60 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 61
Electrical Installation
3
■ Three-Phase 400 V Class
Table 3.3 Wire Gauge and Torque Specifications (Three-Phase 400 V Class)
Model
CIMR-L
4A0009
4A0015
4A0018
4A0024
4A0031
4A0039
4A0045
4A0060
4A0075
4A0091
Ter mi nal
R/L1, S/L2, T/L32.52.5 to 622 to 5.51214 to 10
U/T1, V/T2, W/T32.52.5 to 622 to 5.51414 to 10
–, +1, +2–2.5 to 622 to 5.5–14 to 10
B1, B2–2.5 to 622 to 5.5–14 to 10
R/L1, S/L2, T/L32.52.5 to 163.52 to 141012 to 6
U/T1, V/T2, W/T32.52.5 to 163.52 to 141012 to 6
–, +1, +2–4 to 163.52 to 14–12 to 6
B1, B2–4 to 622 to 5.5–12 to 10
R/L1, S/L2, T/L342.5 to 165.53.5 to 141010 to 6
U/T1, V/T2, W/T342.5 to 165.53.5 to 141010 to 6
–, +1, +2–4 to 165.53.5 to 14–12 to 6
B1, B2–4 to 622 to 5.5–12 to 10
R/L1, S/L2, T/L366 to 16145.5 to 1488 to 6
U/T1, V/T2, W/T366 to 1685.5 to 8810 to 6
–, +1, +2–6 to 16145.5 to 14–10 to 6
B1, B2–6 to 103.52 to 8–10 to 8M5
R/L1, S/L2, T/L31010 to 16141468 to 6
U/T1, V/T2, W/T366 to 16148 to 1488 to 6
–, +1, +2–6 to 161414–6
B1, B2–6 to 105.53.5 to 8–10 to 8M5
R/L1, S/L2, T/L31616 to 251414 to 2266 to 4
U/T1, V/T2, W/T31616 to 251414 to 2266 to 4
–, +1, +2–16 to 251414 to 22–6 to 4
B1, B2–6 to 1085.5 to 8–10 to 8M5
R/L1, S/L2, T/L31610 to 16141446 to 4
U/T1, V/T2, W/T31610 to 16141446 to 4
–, +1–16 to 352214 to 38–6 to 1
B1, B2–10 to 16148 to 14–8 to 4
R/L1, S/L2, T/L31616 to 252214 to 2234 to 3
U/T1, V/T2, W/T32516 to 252214 to 2234 to 3
–, +1–25 to 353022 to 38–4 to 1
B1, B2–16 to 251414 to 22–6 to 3
R/L1, S/L2, T/L32516 to 503022 to 5023 to 1/0
U/T1, V/T2, W/T32525 to 503022 to 5023 to 1/0
–, +1–25 to 503830 to 50–3 to 1/0
+3–16 to 502214 to 50–6 to 1/0
R/L1, S/L2, T/L33525 to 503830 to 501/02 to 1/0
U/T1, V/T2, W/T33525 to 503830 to 5012 to 1/0
–, +1–25 to 506030 to 50–3 to 1/0
+3–25 to 503022 to 50–4 to 1/0
For China and Europe <1>For Asia <2>For U.S.A <3>
Recommended
Gauge
2
mm
2.52.5 to 63.52 to 5.51014 to 10
2.52.5 to 63.52 to 5.51014 to 10M5
44 to 63.53.5 to 5.51012 to 10M5
66 to 105.55.5 to 8810 to 8M6
106 to 1685.5 to 14610 to 6M6
1610 to 1688 to 1468 to 6M6
1610 to 1688 to 1468 to 6
1616 to 251414 to 2266
1616 to 252214 to 2246 to 4
1616 to 252214 to 2246 to 4
Applicable
Gauge
2
mm
Recommended
Gauge
2
mm
Applicable
Gauge
2
mm
Recommended
Gauge
AWG, k cm il
3.7 Main Circuit Wiring
Applicable
Gauge
AWG, kcmil
Screw
Size
M4
M4
M4
M5
M5
M6
M8
M8
M8
M8
Tightening
Torque
Nxm (lb.in.)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
2 to 2.5
(17.7 to 22.1)
1.2 to 1.5
(10.6 to 13.3)
2 to 2.5
(17.7 to 22.1)
2 to 2.5
(17.7 to 22.1)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
2 to 2.5
(17.7 to 22.1)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
4 to 6
(35.4 to 53.1)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
9 to 11
(79.7 to 97.4)
9 to 11
(79.7 to 97.4)
9 to 11
(79.7 to 97.4)
9 to 11
(79.7 to 97.4)
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 61
Page 62
3.7 Main Circuit Wiring
Model
CIMR-L
4A0112
4A0150
For China and Europe <1>For Asia <2>For U.S.A <3>
Ter mi nal
R/L1, S/L2, T/L35035 to 956038 to 1003/01/0 to 4/0
U/T1, V/T2, W/T35035 to 956050 to 1002/01/0 to 4/0
–, +1–50 to 9510060 to 100–1/0 to 4/0
+3–25 to 955030 to 100–3 to 4/0
R/L1, S/L2, T/L37050 to 958060 to 1004/03/0 to 4/0
U/T1, V/T2, W/T37070 to 958080 to 1004/03/0 to 4/0
–,+1–35 to 9550 × 2P50 to 100–1 to 4/0
+3–50 to 956050 to 100–1/0 to 4/0
Recommended
Gauge
2
mm
2525222244
3525 to 352222 to 3044 to 2
Applicable
Gauge
2
mm
Recommended
Gauge
2
mm
Applicable
Gauge
2
mm
Recommended
Gauge
AWG, kcmil
Applicable
Gauge
AWG, kc mil
Screw
Size
M10
M10
Tightening
Tor que
Nxm (lb.in.)
18 to 23
(159 to 204)
18 to 23
(159 to 204)
<1> Gauges listed here are for use in China and Europe.
<2> Gauges listed here are for use in Asia except for China.
<3> Gauges listed here are for use in the United States.
◆ Main Circuit Terminal and Motor Wiring
This section outlines the various steps, precautions, and checkpoints for wiring the main circuit terminals and motor
terminals.
NOTICE: Make sure wiring to motor terminals U, V, and W connect the corresponding U/T1, V/T2, and W/T3 output terminals on the
drive. Wiring to the wrong terminals will reverse the phase order, causing the motor to operate in reverse. This could cause the
elevator car to fall when attempting to go up.
NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Failure to comply could result in
damage to the drive, phase-advancing capacitors, LC/RC noise filters or electric leakage circuit breakers.
NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to comply could result in death or serious
injury by fire as a result of drive damage from line voltage application to output terminals.
NOTICE: Make sure the motor contactor sequence is designed to only open or close the motor contactor when there is no voltage
output from the drive.
■ Cable Length Between Drive and Motor
Voltage drop along the motor cable may cause reduced motor torque when the wiring between the drive and the motor is
too long, especially at low frequency output. This can also be a problem when motors are connected in parallel with a
fairly long motor cable. Drive output current will increase as the leakage current from the cable increases. An increase in
leakage current may trigger an overcurrent situation and weaken the accuracy of the current detection.
Adjust the drive carrier frequency according to Table 3.4. If the motor wiring distance exceeds 100 m because of the
system configuration, reduce the ground currents. Refer to C6-03: Carrier Frequency on page 149.
Table 3.4 Cable Length Between Drive and Motor
Cable Length50 m or less100 m or lessGreater than 100 m
Carrier Frequency15 kHz or less5 kHz or less2 kHz or less
62 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 63
3.7 Main Circuit Wiring
Electrical Installation
3
OKOKNot Good
A
■ Ground Wiring
Follow the precautions to wire the ground for one drive or a series of drives.
WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and
local installation regulations. Minimize the length of the ground wire. Improper equipment grounding may cause dangerous electrical
potentials on equipment chassis, which could result in death or serious injury.
WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal (200 V class: Ground to 100 Ω or less, 400 V class:
Ground to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical
equipment.
NOTICE: Do not share the ground wire with other devices requiring a large amount of current for operation. Improper equipment
grounding could result in drive or equipment malfunction due to electrical interference.
NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could
result in abnormal operation of drive or equipment.
Refer to Figure 3.18 when using multiple drives. Do not loop the ground wire.
Figure 3.18
Figure 3.18 Multiple Drive Wiring
■ Wiring the Main Circuit Terminal
WARNING! Electrical Shock Hazard. Shut off the power supply to the drive before wiring the main circuit terminals. Failure to comply
may result in death or serious injury.
Wire the main circuit terminals after the terminal board has been properly grounded.
Models CIMR-L2A0018 through 0075 and 4A0009 through 0039 have a cover placed over the DC bus and braking
circuit terminals prior to shipment to help prevent miswiring. Cut away covers as needed for terminals using wire cutters.
Figure 3.19
A – Protecting Cover
Figure 3.19 Protecting Cover to Prevent Miswiring (CIMR-L2A0047)
■ Main Circuit Connection Diagram
Refer to Main Circuit Connection Diagram on page 53 when wiring terminals on the drive’s main power circuit.
WARNING! Fire Hazard. The braking resistor connection terminals are B1 and B2. Do not connect braking resistors to any other
terminals. Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to
comply may result in damage to the braking circuit or drive.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 63
Page 64
3.8 Control Circuit Wiring
+−+
−
DM
DM
H
1
H
2
HC
<4>
<5>
Safe Disable inputs
Wire
jumper
EDM (Safety Electronic Device Monitor)
P1
P2
C1
C2
Photo Coupler 1
(During Frequency Output)
Photo Coupler 2
(not used)
Digital output
5 to 48 Vdc
2 to 50 mA
(default setting)
+
+
+
+
+
−
S1
S2
S3
S4
S5
S6
S7
A1
A2
0
V
AC
R
R
S
S
IG
2 kΩ
S8
SC
0 V
FM
AM
AC
E (G)
<2>
<2>
<3>
<6>
<6>
+
24 V
+V
MA
M
1
M2
MB
MC
Up command / Stop
Nominal Speed
Inspection Operation
Intermediate Speed 1
Not Used
Multi-function
digtial inputs
(default setting)
Sink / Source mode
selection wire link
(default: Sink)
Multi-function
analog inputs
Power supply +10.5 Vdc, max. 20 mA
Analog Input 1 (Speed Bias)
-10 to +10 Vdc (20 kΩ)
Analog Input 2 (Not used)
-10 to +10 Vdc (20 kΩ)
−V
Power supply, -10.5 Vdc, max. 20 mA
MEMOBUS/Modbus
comm. RS485/422
max. 115.2 kBps
Termination resistor
(120 Ω, 1/2 W)
DIP
Switch S2
Fault relay output
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay output (Brake Release Command)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
Multi-function analog output 1
(Output Speed)
-10 to +10 Vdc (2mA)
Multi-function analog output 2
(Output Current)
-10 to +10 Vdc (2mA)
M3
M4
Multi-function relay output (Motor Contactor Close Command)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
M5
M6
Multi-function relay output (Drive Ready)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
SP
SN
FM
+
−
AM
<3>
Down command / Stop
Leveling Speed
Not Used
Drive
<1>
CN5-C
CN5-B
CN5-A
Option board
connectors
Control Circuit
shielded linetwisted-pair shielded line
main circuit terminalcontrol circuit terminal
YEC_TMonly
3.8Control Circuit Wiring
◆ Control Circuit Connection Diagram
Figure 3.20
<1> Supplying power to the control circuit separately from the main circuit requires 24 V power supply (option).
<2> The maximum output current capacity for the +V and -V terminals on the control circuit is 20 mA. Never short terminals +V, -V, a n d
AC, as this can cause erroneous operation or damage the drive.
<3> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position.
<4> The sink/source setting for the Safe Disable input is the same as with the sequence input.
<5> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input.
<6> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for
use as a feedback-type of signal.
64YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Figure 3.20 Control Circuit Connection Diagram
Page 65
3.8 Control Circuit Wiring
Electrical Installation
3
◆ Control Circuit Terminal Block Functions
Drive parameters determine which functions apply to the multi-function digital inputs (S3 to S8), multi-function digital
outputs (M1 to M6), multi-function photocoupler outputs (P1-C1, P2-C2), multi-function analog inputs (A1, A2), and
multi-function analog monitor output (FM, AM). The default setting is listed next to each terminal in Figure 3.20.
WARNING! Sudden Movement Hazard. Always check the operation and wiring of control circuits after being wired. Operating a drive
with untested control circuits could result in death or serious injury.
WARNING! Confirm the drive I/O signals and external sequence before starting test run. Failure to comply may result in death or
serious injury.
NOTICE: Do not use a magnetic contactor on the power supply side to frequently start and stop the motor. Failure to comply could
result in damage to the drive.
■ Input Terminals
Table 3 .5 lists the input terminals on the drive. Text in parenthesis indicates the default setting for each multi-function
input.
Table 3.5 Control Circuit Input Terminals
Typ e
Digital Inputs
Digital Input
Power Supply
Safe Disable
Inputs
Analog Inputs
No.Terminal Name (Function)Function (Signal Level) Default SettingPage
Up Command (Closed: Up, Open: Stop)
S1
Down Command (Closed: Down, Open: Stop)
S2
Multi-function input 1 (Nominal Speed)
S3
Multi-function input 2 (Inspection Operation)
S4
Multi-function input 3 (Intermediate Speed 1)
S5
Multi-function input 4 (Leveling Speed)
S6
Multi-function input 5 (Not used)
S7
Multi-function input 6 (Not used)
S8
Multi-function input common
SC
0 V
SN
+24 Vdc
SP
Safe Disable input 1
H1
Safe Disable input 2
H2
Safe Disable function commonCommon for the Safe Disable function
HC
Power supply for analog inputs10.5 Vdc (max allowable current 20 mA)136
+V
Power supply for analog inputs-10.5 Vdc (max allowable current 20 mA)–
-V
Multi-function analog input 1 (Speed reference bias)-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
A1
Multi-function analog input 2 (Not used)-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
A2
Analog input common0 V136
AC
Ground for shielded lines and option cards––
E (G)
Photocoupler
24 Vdc, 8 mA
Use the wire link between terminals SC and SN or between SC and SP to select
sinking or sourcing, and to select the power supply.
24 Vdc, 150 mA (only when DI-A3 is not used)
Use the wire link between terminals SC and SN or between SC and SP to select
sinking or sourcing, and to select the power supply.
24 Vdc, 8 mA
One or both open: Drive output disabled
Both closed: Normal operation
Internal impedance: 3.3 kΩ
Off time of at least 1 ms
Set the S3 jumper to select sinking or sourcing, and to select the power supply.
313
380
136
177
136
178
69
<1> Setting jumper S3 for an external power supply makes the wire link between terminals H1, H2, and HC ineffective. Remove the wire link and
connect an external power supply that can supply terminals H1, H2, and HC continuously.
■ Output Terminals
Table 3 .6 lists the output terminals on the drive. Text in parenthesis indicates the default setting for each multi-function
output.
Table 3.6 Control Circuit Output Terminals
Typ eNo.Terminal Name (Function)Function (Signal Level) Default SettingPage
N.O.
MA
Fault Relay
Multi-Function
Relay Output
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 65
Multi-function relay output 2 (Output contactor close command)
M4
M5
Multi-function relay output 3 (Drive ready)
M6
30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Minimum load: 5 Vdc, 10 mA
Contact relay output
30 Vdc, 10 mA to 1 A
250 Vac, 10 mA to 1 A
Minimum load: 5 Vdc, 10 mA
169
169
Page 66
3.8 Control Circuit Wiring
A
B
C
D
YEC_common
E(G)
HC H1 H2
DM+
DM- IG R+ R- S+ S-
S1 S2 S3 S4
S5
S6 S7 S8 SN SC SP
V+ AC V- A1
A2
FM AM AC P1 C1C2P2
M3 M4 M6
MA MB MC
M1 M2 M5
YEC_common
Typ eNo.Terminal Name (Function)Function (Signal Level) Default SettingPage
P1
Multi-Function
Photocoupler
Output
Monitor Output
Safety Monitor
Output
Photocoupler output 1 (During Frequency output)
C1
P2
Photocoupler output 2 (Not Used/Through Mode)
C2
Analog monitor output 1 (Output speed)
FM
Analog monitor output 2 (Output current)
AM
Monitor common0 V–
AC
Safety monitor output
DM+
Safety monitor output common
DM-
48 Vdc, 2 to 50 mA
-10 to +10 Vdc or 0 to +10 Vdc180
Outputs status of Safe Disable function. Closed when both Safe Disable
channels are closed. Up to +48 Vdc 50 mA
<1>
<1> Connect a flywheel diode as shown in the Figure 3.21 when driving a reactive load such as a relay coil. Make sure the diode rating is greater
than the circuit voltage.
Figure 3.21
A – External power, 48 V max.C – Coil
B – Suppression diodeD – 50 mA or less
Figure 3.21 Connecting a Suppression Diode
–
–
–
–
–
■ Serial Communication Terminals
Table 3.7 Control Circuit Terminals: Serial Communications
Typ e
MEMOBUS/Modbus
Communication
<1>
<1> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position. For more information on
the termination resistor, see Control I/O Configuration on page 69.
No.Signal NameFunction (Signal Level)
Communications input (+)
R+
Communications input (-)
R-
Communications output (+)
S+
Communications output (-)
S-
Shield ground0 V
IG
MEMOBUS/Modbus communication: Use a RS-485 or
RS-422 cable to connect the drive.
RS-485/422
MEMOBUS/Modbus
communication protocol
115.2 kbps (max.)
◆ Terminal Configuration
Control circuit terminals are arranged as shown in Figure 3.22.
Figure 3.22
Figure 3.22 Control Circuit Terminal Arrangement
Figure 3.23
66 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 67
3.8 Control Circuit Wiring
Electrical Installation
3
YEC_common
■ Wire Size and Torque Specifications
Select appropriate wire type and gauges from Table 3.8. For simpler and more reliable wiring, use crimp ferrules on the
wire ends. Refer to Table 3.9 for ferrule terminal types and sizes.
Prepare wire ends with insulated sleeves before connecting to the drive. See Tabl e 3 .9 for dimensions. Yaskawa
recommends CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT.
Figure 3.24
d1
6 mm
L
d2
Figure 3.23 Ferrule Dimensions
Table 3.9 Ferrule Terminal Types and Sizes
Size mm2 (AWG)Ty peL (mm)d1 (mm)d2 (mm)Manufacturer
0.25 (24)AI 0.25-6YE10.50.82
PHOENIX CONTACT0.34 (22)AI 0.34-6TQ10.50.82
0.5 (20)AI 0.5-6WH141.12.5
◆ Wiring the Control Circuit Terminal
This section describes the proper procedures and preparations for wiring the control terminals.
WARNING! Electrical Shock Hazard. Do not remove covers or touch the circuit boards while the power is on. Failure to comply could
result in death or serious injury.
NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/T3, -, +1, +2) and
other high-power lines. Improper wiring practices could result in drive malfunction due to electrical interference.
NOTICE: Separate wiring for digital output terminals MA, MB, MC and M1 to M6 from wiring to other control circuit lines. Improper
wiring practices could result in drive or equipment malfunction or nuisance trips.
NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper application of peripheral
devices could result in drive performance degradation due to improper power supply.
NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices
could result in drive or equipment malfunction due to short circuit.
NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive
or equipment malfunction or nuisance trips.
Wire the control circuit only after terminals have been properly grounded and main circuit wiring is complete. Refer to
Figure 3.24 for details. Prepare the ends of the control circuit wiring as shown in Figure 3.25. Refer to Wire Size and
Torque Specifications on page 67.
NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may result in erroneous operation, damage
the terminal block, or cause a fire.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 67
Page 68
3.8 Control Circuit Wiring
A
B
C
D
Preparing wire
terminal ends
YEC_common
A
F
C
D
E
B
NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or
equipment malfunction due to electrical interference.
Connect control wires as shown in the following figure:
Figure 3.25
Figure 3.26
A – Loosen screw to insert wire. C – Avoid fraying wire strands when stripping
insulation from wire. Strip length 5.5 mm.
B – Single wire or stranded wireD – Blade depth of 0.4 mm or less
Blade width of 2.5 mm or less
Figure 3.24 Terminal Board Wiring Guide
When connecting control wires to the terminals, use shielded twisted-pair wires (treating wire ends as shown in
Figure 3.25 and connect the shield to the ground terminal of the drive.
Figure 3.27
A – Drive sideD – Control device side
B – Connect shield to ground terminal of
E – Shield sheath (insulate with tape)
drive.
C – InsulationF – Shield
Figure 3.25 Preparing the Ends of Shielded Cables
NOTICE: The signal lines between the drive and the operator station or peripheral equipment should not exceed 50 meters when
using an analog signal from a remote source to supply the speed reference. Failure to comply could result in poor system
performance.
68 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 69
3.9 Control I/O Configuration
Electrical Installation
3
SC
S8
S7
24 Vdc
SP
SN
SC
S8
S7
24
Vdc
SP
SN
External
24
Vdc
SC
S8
S7
24 Vdc
SP
SN
External
24 Vdc
24 Vdc
H1
H2
HC
Jumper S3
24 Vdc
H1
H2
HC
External
24 Vdc
Jumper S3
3.9Control I/O Configuration
◆ Setting Sink/Source with Input Terminals SN and SP
Use the wire link between terminals SC and SP or SC and SN to select between Sink mode, Source mode or external
power supply for the digital inputs S1 to S8 as shown in Table 3.1 0 (Default: Sink mode, internal power supply).
Note: Never short terminals SP and SN as doing so will damage the drive.
Table 3.10 Digital Input Sink / Source / External Power Supply Selection
Drive Internal Power Supply (Terminal SN and SP)External 24 Vdc Power Supply
Sinking Mode (NPN)
S7
S8
Sourcing Mode (PNP)
SN
SC
SP
24 Vdc
◆ Sinking/Sourcing Mode Selection for Safe Disable Inputs
Use jumper S3 on the terminal board to select between Sink mode, Source mode or external power supply for the Safe
Disable inputs H1 and H2 as shown in Table 3 .1 0 (Default: Sink mode, internal power supply.)
Drive Internal Power SupplyExternal 24 Vdc Power Supply
Sinking Mode
Jumper S3
HC
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 69
Sourcing Mode
H1
H2
24 Vdc
External
24 Vdc
HC
H1
H2
Jumper S3
24 Vdc
Page 70
3.9 Control I/O Configuration
YEC_TMonly
◆ Using the Photocoupler and Contact Outputs
The example below illustrates an example of how to use the multi-function digital outputs and the fault relay. Refer to
Figure 3.1 for standard connection diagram.
<1> Minimum load: 5 Vdc, 10 mA
Drive
Fault Contact Output
250 Vac 10 mA
30 Vdc 10 mA
Multi-Function Relay Output
250 Vac 10 mA
30 Vdc 10 mA
Multi-Function Relay Output
250 Vac 10 mA
30 Vdc 10 mA
Multi-Function Relay Output
250 Vac 10 mA
30 Vdc 10 mA
Multi-Function Photocoupler Output
0 to
48 Vdc
to
to
to
to
50 mA
<1>
to
1 A
1 A
to
1 A
1 A
to
1 A
1 A
to
1 A
1 A
Figure 3.26 Photocoupler and Contact Outputs
<1>
<1>
<1>
During
frequency
output 2
Not used
Fault
Brake
Release
Command
Controller
SA
MA
MB
MC
M1
M2
M3
M4
M5
M6
P1
C1
P2
C2
Relay
Relay
0 V
Relay
0 V
Relay
Max 48 Vdc
Max 48 Vdc
SA
Max
250 Vac
70 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 71
3.10 Connect to a PC
Electrical Installation
3
PC
(Type-B)(Type-A)
USB Cable
(Type-AB)
YEC_common
3.10 Connect to a PC
This drive is equipped with a USB port (type-B).
The drive can connect to the USB port of a PC using a USB 2.0, AB type cable (sold separately). DriveWizard Plus can
then be used to monitor drive performance and manage parameter settings. Contact Yaskawa for more information on
DriveWizard Plus.
Download and install the USB driver before connecting L1000A and PC with the USB cable.
To obtain the driver and software of USB Copy Unit, CopyUnitManager and DriveWizardPlus, access these sites:
China: http://www.yaskawa.com.cn
Japan: http://www.e-mechatronics.com
Europe: http://www.yaskawa.eu.com
Other areas: contact a Yaskawa representative.
Figure 3.28
Figure 3.27 Connecting to a PC (USB)
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 71
Page 72
3.11 MEMOBUS/Modbus Termination
DIP Switch S2
(OFF:default)
OFFON
YEC_TMonly
3.11MEMOBUS/Modbus Termination
This drive is equipped with a built in termination resistor for the RS-422/485 communication port. DIP switch S2 enables
or disabled the termination resistor as shown in Figure 3.28. The OFF position is the default. The termination resistor
should be placed to the ON position when the drive is the last in a series of slave drives.
Table 3.12 MEMOBUS/Modbus Switch Settings
S2 PositionDescription
ONInternal termination resistor ON
OFFInternal termination resistor OFF (default setting)
Figure 3.29
Figure 3.28 DIP Switch S2
Note: Refer to the MEMOBUS/Modbus Communications on page 341 for details on MEMOBUS/Modbus.
72YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 73
Electrical Installation
3
3.12 Wiring Checklist
3 x voltage resistance (Ω/km) x cable length (m) x motor rated current (A) x 10
-3
Motor rated voltage (V) x 0.02 ≥
No.ItemPage
1Check drive model number to ensure receipt of correct model.–
2Make sure you have the correct braking resistors, DC reactors, noise filters, and other peripheral devices.278
3Check the option card model number.278
4Ensure that the area surrounding the drive complies with specifications.37
5The voltage from the power supply should be within the input voltage specification range of the drive.154
6The voltage rating for the motor should match the drive output specifications.
7Verify that the drive is properly sized to run the motor.
8Confirm proper branch circuit protection as specified by national and local codes.50
9Properly wire the power supply to drive terminals R/L1, S/L2, and T/L3.53
Properly wire the drive and motor together.
10
The motor lines and drive output terminals R/T1, V/T2, and W/T3 should match in order to produce the desired phase order. If the phase order
is incorrect, the drive will rotate in the opposite direction.
11Use 600 Vac vinyl-sheathed wire for the power supply and motor lines.59
Use the correct wire gauges for the main circuit. Refer to Wire Gauges and Tightening Torque on page 59.59
• When using comparatively long motor cable, calculate the amount of voltage drop.59
12
Drive, peripherals, option cards
Installation area and physical setup
Power supply voltage, output voltage
Main circuit wiring
3.12 Wiring Checklist
31
329
31
329
62
• If the cable between the drive and motor exceeds 50 m, adjust the carrier frequency set to C6-03 accordingly.62
13Properly ground the drive. Review page 63.63
Tightly fasten all terminal screws (control circuit terminals, grounding terminals).
14
Refer to Wire Gauges and Tightening Torque on page 59.
If using a braking resistor or dynamic braking resistor unit, install a magnetic contactor. Properly install the resistor, and ensure that overload
15
protection shuts off the power supply.
16Verify phase advancing capacitors, input noise filters, or electric leakage circuit breakers are NOT installed on the output side of the drive.–
Control circuit wiring
17Use twisted-pair line for all drive control circuit wiring.64
18
Connect the shields of shielded wiring to the GND terminal.
19Properly wire any option cards.67
Check for any other wiring mistakes.
20
Only use a multimeter to check wiring.
Properly fasten the control circuit terminal screws in the drive.
21
Refer to Wire Gauges and Tightening Torque on page 59.
22Pick up all wire clippings.–
23Ensure that no frayed wires on the terminal block are touching other terminals or connections.–
24Properly separate control circuit w
25Analog signal line wiring should not exceed 50 m.–
26Safe Disable input wiring should not exceed 30 m.–
d main circuit wiring.–
iring an
283
59
67
–
59
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 73
Page 74
3.12 Wiring Checklist
74 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 75
4
Start-Up Programming & Operation
This chapter explains how to use the digital operator, operator functions, modes, and
instructions on Auto-Tuning the drive and motor.
4.7 COMMON PROBLEM DURING SETUP AND POSSIBLE SOLUTIONS . . . . . . . . 125
4.8 VERIFYING PARAMETER SETTINGS AND BACKING UP CHANGES . . . . . . . . 129
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual75
Page 76
4.1 Section Safety
DANGER
W ARNING
4.1Section Safety
Ensuring Safety during Auto-Tuning
Before Auto-Tuning, make sure the area around the motor and elevator are clear.
The motor may suddenly rotate during the Auto-Tuning process, which can result in personal injury if proper safety
measures are not taken beforehand.
Rotational Auto-Tuning must always be performed with the motor disconnected from the load (ropes removed
from traction sheave).
If the ropes are left mounted during Rotational Auto-Tuning, the drive will be unable to set motor parameters correctly.
This will result in erroneous operation.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on. Never remove or install option cards or attempt to
replace the cooling fan while the drive is switched on. Make sure that the drive and all devices connected to the
drive have been shut off prior to performing and type of maintenance or wiring. After shutting off the power,
wait for at least the amount of time specified on the drive before touching any components.
The internal capacitor remains charged even after the power supply is turned off.
Failure to comply can result in serious electric shock.
Ensuring Safety with PM Motors
When using a PM motor with a different speed feedback option than a PG-F3 card together with an external
brake sequence, make sure the brake is not released before Initial Magnetic Pole Search has been finished. Use
the Initial Pole Search Status signal (H2- = 61) to interlock the brake.
Failing to comply can cause the counterweight to pull on the elevator car, resulting in personal injury.
Whenever performing maintenance, inspection, or wiring on the motors, make sure to open the magnetic
contactor on the output side and make sure the motor has come to a complete stop. Next wait for time specified
in this manual before beginning to work on the motor.
Failure to comply may result in injury from electrical shock.
If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely
stopped before closing the motor contactor.
Failure to comply may result in injury from electrical shock.
76YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 77
4.1 Section Safety
Start-Up Programming
& Operation
4
W ARNING
CAUTION
Sudden Movement Hazard
The drive is capable of running the motor up to 120 Hz. Due to the danger of accidentally of operating at high
speed, be sure to set the upper limit for the frequency. The default setting for the maximum output frequency is
50 Hz.
Incorrect settings can cause the drive to accelerate to dangerously high speed.
Never set the stopping method to anything other than "Ramp to stop". Parameter b1-03 should therefore
always be set to 0.
Any other setting leaves the motor uncontrolled when the Up/Down command is removed and can cause the elevator
car to free-fall.
Do not use the fault restart function unnecessarily.
Carelessly using the fault restart function leads to an unintended start of the elevator, resulting in death or serious
injury.
A separate holding brake should be used. The holding brake should be wired so that it is closed by an external
sequence when a fault occurs, the power is shut off, or an emergency switch is triggered.
Failure to comply could result in death or serious injury.
Precautions should be taken on the machine side to ensure that load can not fall or slip.
Failure to take proper safety precautions can result in serious injury.
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may include drives without covers or safety shields to illustrate details. Be sure to reinstall
covers or shields before operating the drives and run the drives according to the instructions described in this manual.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Preventing Injury
Check the area thoroughly around the motor and elevator before starting to operate the application.
Failure to comply can result in personal injury.
A separate emergency stop switch should be installed separately from drive circuitry (the drive's own
emergency stop function is enabled only when it has been assigned to one of the input terminals).
Failure to comply may result in personal injury.
Reset alarms and faults only after making sure that the Up/Down command has also been removed.
Failure to comply can result in personal injury.
Preventing Burns
Never touch the heatsink on the drive, as it can reach high temperatures. When replacing the cooling fan, wait
at least 15 minutes after power to the drive has been shut off before touching the fan to ensure that it has cooled
off enough.
Failure to comply could result in burns.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 77
Page 78
4.1 Section Safety
NOTICE
Ensuring Safety during Auto-Tuning
Rotational Auto-Tuning will not function properly if a holding brake is applied on the motor. Ensure the motor
can freely rotate before beginning Auto-Tuning.
Failure to comply could result in improper operation of the drive.
Equipment Hazard
Do not check signals while the drive is running.
The equipment may be damaged.
The drive's cooling fan may not run during Rescue Operation due to low voltage from the battery or UPS.
Using Rescue Operation for extended periods of time may result in an oH alarm as the heatsink temperature rises.
Set parameter E1-01 to match the input voltage of the drive. The drive input voltage (not motor voltage) must
be set in E1-01 for the protective features to function properly.
Failure to set the correct drive input voltage may result in improper drive operation.
Use the torque detection function in the drive to notify the PLC of a potential overcurrent or overload situation
before an overcurrent or overload fault is actually triggered. Use undertorque detection to detect any problems
that develop on the application side.
If the drive faults out due to overcurrent or overload, the drive output will be interrupted. The motor will start coasting,
potentially resulting in damage to the machinery or personal injury.
When replacing the control terminal board or removable terminal board, be sure to also check the value set to
parameter o2-04.
If o2-04 is set incorrectly, drive performance may be poor and protection functions may not operate properly,
potentially damaging the drive.
78 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 79
4.2 Using the Digital Operator
Start-Up Programming
& Operation
4
ALM
REV DRV FOUT
LO
RE
ESC
RUNSTOP
ENTERRESET
DIGITAL OPERATOR JVOP-182
1
2
345 6
9
14 13 12
10
8
11
7
YEC_common
ESC
RESET
RUN
STOP
LO
RE
RUN
4.2Using the Digital Operator
Use the digital operator to enter run and stop commands, display data, edit parameters, as well as display fault and alarm
information.
◆ Keys and Displays
Figure 4.1
Figure 4.1 Keys and Displays on the Digital Operator
No.
1ESC Key
2RESET Key
3RUN Key
4Up Arrow KeyScrolls up to display the next item, selects parameter numbers and increments setting values.
5Down Arrow KeyScrolls down to display the next item, selects parameter numbers and increments setting values.
6STOP Key
7ENTER Key
8LO/RE Selection Key
9RUN LightLit while the drive is operating the motor. Refer to page 82 for details.
DisplayNameFunction
• Returns to the previous display.
• Moves the cursor one space to the left.
• Pressing and holding this button will return to the Speed Reference display.
• Moves the cursor to the right.
• Resets the drive to clear a fault situation.
Starts the drive in the LOCAL mode.
The Run LED
• is on, when the drive is operating the motor.
• flashes during deceleration to stop or when the speed reference is 0.
• flashes quickly the drive is disabled by a DI, the drive was stopped using an emergency stop DI or an up/
down command was active during power up.
<1>Stops drive operation.
• Enters parameter values and settings.
ENTER
<2>
• Selects a menu item to move between displays.
Switches drive control between the operator (LOCAL) and the control circuit terminals (REMOTE). The LED
is on when the drive is in the LOCAL mode (operation from keypad).
10LO/RE LightLit while the operator is selected to run the drive (LOCAL mode). Refer to page 82 for details.
11ALM LED Light
12FOUT LED Light
13DRV LED Light
14REV LED Light
<1> The STOP key has highest priority. Pressing the STOP key will always cause the drive to stop the motor, even if an Up/down command is
active at any external Up/down command source. To disable the STOP key priority, set parameter o2-02 to 0.
<2> The LO/RE key can only switch between LOCAL and REMOTE when the drive is stopped. By default settings the LO/RE key function is
disabled. To allow using the LO/RE key for switching between LOCAL and REMOTE, set parameter o2-01 to 1.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 79
LO
RE
Refer to LED Screen Displays on page 80.
Page 80
4.2 Using the Digital Operator
AL
M
REV
DRV
FO
D
FOU
DIG
ALMREV
DRV
FO
D
◆ Digital Text Display
Text appears on the digital operator as shown below. This section explains the meaning of text as it appears on the display
screen.
LitFlashing
Table 4.1 Digital Text Display
Tex tLEDTextLEDTextLEDTe xtLED
09IR
1AJ S
2BKT
3CLU
4DM
<1>
5ENW
6FOXnone
7GPY
8HQZnone
<1> Displayed in two digits.
◆ LED Screen Displays
Table 4.2 LED Screen Displays
DisplayLitFlashingOff
The drive has detected an alarm or error
During Down command–During Up command
• The drive is in the Drive Mode
• During Down command
When the display shows the output speed–
• When an alarm occurs
• oPE detected
• When a fault or error occurs during Auto-Tuning
–
Normal state (no fault or alarm)
• The drive is in the Programming Mode
• The drive will not accept an Up/down command
When a display other than the output speed monitor is
shown.
V
<1>
IGITAL OPERATOR JVOP-182
UT
As illustrated in this
manual
IGITAL OPERATOR JVOP-182
UT
DRV
ITAL OPERATOR JVOP-182
ALM
T
80 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 81
4.2 Using the Digital Operator
Start-Up Programming
& Operation
4
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
YEC_co
mmon
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
ALM
YEC_
com
-
mon
◆ Powering Up the Drive and Operation Status Display
■ Powering Up the Drive
Review the following checklist before turning the power on.
Item to CheckDescription
Ensure the power supply voltage is correct:
200 V class: 3-phase 200 to 240 Vac 50/60 Hz
Power supply voltage
Drive output terminals and motor ter-
Drive control terminal statusOpen all control circuit terminals (off).
Status Display
■
minals
Control circuit terminalsCheck control circuit terminal connections.
When the power supply to the drive is turned on, the digital operator lights will appear as follows:
No.NameDescription
Normal OperationThe data display area displays the speed reference. DRV is lit.
400 V class: 3-phase 380 to 480 Vac 50/60 Hz
Properly wire the power supply input terminals (R/L1, S/L2, T/L3).
Check for proper grounding of drive and motor.
Properly wire drive output terminals U/T1, V/T2, and W/T3 with motor terminals U, V, and W.
Fault
External fault (example)
Data displayed varies by the type of fault. Refer to Fault Displays, Causes, and Possible Solutions on page 229
for more information and possible solution. ALM and DRV are lit.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 81
Page 82
4.2 Using the Digital Operator
Flashing
ONON
ON
ONON
ON
1 s
Flashing
quickly
common_TM
only
Drive output speed
during stop
Speed setting
OFF
ON
Flashing
OFF
OFF
RUN LED
RUN
0%
10%
RUN
STOP
STOP
Up/Down
common_TM
only
◆ LO/RE LED and RUN LED Indications
Table 4.3 LO/RE LED and RUN LED Indications
LEDLitFlashingFlashing Quickly <1>
When source of the Up/down com-
Examples
mand is assigned to the digital operator (LOCAL)
During run
• During deceleration to stop
• When an Up/down command is input
and speed reference is 0%
––
• While the drive is set for LOCAL,
an Up/down command was entered
to the input terminals after which the
drive was then switched to
REMOTE.
• An Up/down command was entered
via the input terminals while not in
the Drive Mode.
• During deceleration when an
Emergency Stop command was
entered.
• The drive output is shut off by the
Safe Disable function.
• While the drive was running in the
REMOTE mode, the STOP key was
pushed.
<1> Refer to Figure 4.2 for the difference between “flashing” and “flashing quickly”.
Figure 4.2
Off
Up/down command to be given from a device
other than the digital operator (REMOTE)
During stop
Figure 4.3
Figure 4.2 RUN LED Status and Meaning
Figure 4.3 RUN LED and Drive Operation
82 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 83
Start-Up Programming
& Operation
4
◆ Menu Structure for Digital Operator
XXXX
XX
XX
XX
XX
XX
XX
XX
XX
XX
<1>
ALM
DIGITAL OPERATOR JVOP-182
REVDRVFOUT
DRV
XXX
XX
XX
XX
X
XX
X
XX
XX
XXXXXX
Note: “XX” characters are shown in this manual.
The drive will display the actual setting values.
Pressing RUN will start the motor.
DRIVE MODE
DRV light is on.
Drive cannot operate the motor.
PROGRAMMING MODE
DRV light is on.
Turn the power on
Up Command
Output Speed
Output Current
Output Voltage
Monitor Display
Verify Menu
Set Up Mode
Parameter Setting Mode
Auto-Tuning
Down Command
Description of Key Operations
YEC_common
Figure 4.4
4.2 Using the Digital Operator
<1> Reverse can only be selected when the drive is set for LOCAL. Details on switching between Up and Down can be found in
Navigating the Drive and Programming Modes on page 84.
Figure 4.4 Digital Operator Menu and Screen Structure
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 83
Page 84
4.3 The Drive and Programming Modes
YEC_c
ommon
- Up
- Down
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
YEC_
com
-
mon
4.3The Drive and Programming Modes
The drive has a Programming Mode to program the drive for operation, and a Drive Mode used to actually run the motor.
Drive Mode: In the Drive Mode, the user can start the motor and observe operation status with the monitors that are
available. Parameter settings cannot be edited or changed when in the Drive Mode.
Programming Mode: The Programming Mode allows access to edit, adjust, and verify parameters, as well as perform
Auto-Tuning. Unless set to allow an Up/down command, the drive will not accept an Up/down command when the
digital operator is in the Programming Mode.
Note: If parameter b1-08 is set to 0 the drive will accept an Up/down command only in the Drive Mode. When editing parameters, the
user must first exit the Programming Mode and enter the Drive Mode before starting the motor.
Note: To allow the drive to run the motor while in the Programming Mode, set b1-08 to 1.
◆ Navigating the Drive and Programming Modes
The drive is set to operate in Drive Mode when it is first powered up. Switch between display screens by using the
and keys.
ModeContentsOperator DisplayDescription
Power Up
Speed Reference
(default)
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
ALM
This display screen allows the user to monitor and change the speed reference while the drive is running. Refer to
The Drive and Programming Modes on page 84.
Note: The user can select the data displayed when the drive is first powered up with parameter o1-02.
Drive Mode
Drive Mode
This display shows the direction that has been selected when the drive is controlled by a REMOTE source.
When the drive is set for LOCAL, the user can switch between FWD and REV as shown below.
ALM
ALM
Displays the speed that is output from the drive.
ALM
Monitors the output current of the drive.
ALM
Shows the data that selected for display by the user in parameter o1-01. The default setting displays drive output
voltage (o1-01 = 106). Refer to o1: Digital Operator Display Selection on page 203.
Up/Down
Output Speed Dis-
play
Output Current Dis-
play
Output Voltage Ref-
erence
(default)
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
DIGITAL OPERATOR JVOP-182
REV DRVFOUT
DRV
FOUT
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
Monitor DisplayLists the monitor parameters (U- parameters) available in the drive.
84YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 85
4.3 The Drive and Programming Modes
Start-Up Programming
& Operation
4
YEC_
com
-
mon
YEC_
com
-
mon
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
YEC_
com
-
mon
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
YEC_
com
-
mon
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
YEC_TMonly
ModeContentsOperator DisplayDescription
Programming
Mode
Programming
Mode
Verify Menu
Setup Group
Parameter Setting
Mode
Auto-Tuning Mode
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
Lists all parameters that have been edited or changed from default settings.Refer to Verifying Parameter
Changes: Verify Menu on page 86.
A select list of parameters necessary to get the drive operating quickly.Refer to Using the Setup Group on
page 87.
Allows the user to access and edit all parameter settings.Refer to Parameter Table on page 302.
Motor parameters are calculated and set automatically.Refer to Auto-Tuning on page 96.
Drive ModeSpeed ReferenceReturns to the speed reference display screen.
■ Drive Mode Details
The following actions are possible in the Drive Mode:
• Run and stop the drive
• Monitor the operation status of the drive (speed reference, output speed, output current, output voltage, etc.)
• View information on an alarm
• View a history of alarms that have occurred
Figure 4.5 illustrates how to change the speed reference from 0.00% to 10.00% while in the Drive Mode. This example
assumes the reference source is assigned to the digital operator (b1-02 = 0) and d1-01 is set to 0 or 3.
Figure 4.5
Speed reference
display at power up
DIGITAL OPERATOR JVOP-182
ALM
REV DRVFOUT
DRV
Press until the speed
reference becomes 10%
DIGITAL OPERATOR JVOP-182
ALM
REV DRVFOUT
DRV
Press to select the
digit to the right
Figure 4.5 Setting the Speed Reference while in the Drive Mode
Note: The drive will not accept a change to the speed reference until the ENTER key is pressed after the speed reference is entered.
This feature prevents accidental setting of the speed reference. To have the drive accept changes to the speed reference as soon as
changes are made without requiring the ENTER key, set o2-05 to 1.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 85
Page 86
4.3 The Drive and Programming Modes
■ Programming Mode Details
The following actions are possible in the Programming Mode:
• Parameter Setting Mode: Access and edit all parameter settings
• Verify Menu: Check a list of parameters that have been changed from their original default values
• Setup Group: Access a list of commonly used parameters to simplify setup (see Simplified Setup Using the Setup
Group on page 87)
• Auto-Tuning Mode: Automatically calculates and sets motor parameters to optimize drive performance
◆ Changing Parameter Settings or Values
This example explains changing C1-02 (Deceleration Ramp 1) from 1.50 seconds (default) to 2.50 seconds.
StepDisplay/Result
DIGITAL OPERATOR JVOP-182
ALM
REV DRVFOUT
1.Turn on the power to the drive. The initial display appears.
2.
Press the or key until the Parameter Setting Mode screen appears.
3.
Press the key to enter the parameter menu tree.
DRV
4.
Press or key to select the C parameter group.
5.
Press two times.
6.
Press or key to select the parameter C1-02.
7.
Press to view the current setting value (1.50 s). Left digit flashes.
8.
Press until the desired number is selected. “1” flashes.
9.
Press the key and enter 0020.0.
10.
Press and the drive will confirm the change.
11. The display automatically returns to the screen shown in Step 4.
DIGITAL OPERATOR JVOP-182
ALM
REV DRVFOUT
12.
Press the key until back at the initial display.
DRV
◆ Verifying Parameter Changes: Verify Menu
The Verify Menu lists edited parameters from the Programming Mode or as a result of Auto-Tuning. It helps determine
which settings have been changed, and is particularly useful when replacing a drive. If no settings have been changed, the
Verify Menu will read . The Verify Menu also allows users to quickly access and re-edit any parameters settings
that have been changed.
Note: The Verify Menu will not display parameters from the A1 group (except for A1-02) even if those parameters have been changed
from their default settings.
The following example is a continuation of the steps above. Here, parameter C1-02 is accessed using the Verify Menu,
and is changed again from 1.50 s to 2.50 s.
To check the list of edited parameters:
86 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 87
4.3 The Drive and Programming Modes
Start-Up Programming
& Operation
4
ALM
DIGITAL OPERATOR JVOP-182
REV DRVFOUT
DRV
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRVFOUT
DRV
Control Circuit
Terminal
Parameter Display
Select digit to edit
Operator
<1>
<2>
Press until
appears
<2>
<2>
Speed reference
appears when
powered up
YEC_TMonly
StepDisplay/Result
1.Turn on the power to the drive. The initial display appears.
2.
Press or until the display shows the top of the Verify Menu.
Press to enter the list of parameters that have been edited from their original default settings.
3.
If parameters other than C1-02 have been changed, use the or key to scroll until C1-02 appears.
4.
Press the key to access the setting value. Left digit flashes.
◆ Simplified Setup Using the Setup Group
In the Setup Group, the drive lists the basic parameters needed to set up the drive for the elevator. It provides a simplified
way to get the elevator running right away by showing only the most important parameters.
Using the Setup Group
■
Figure 4.6 illustrates how to enter and how to change parameters in the Setup Group.
The first display shown when entering the Setup Group is the Control Method menu. Skipping this display will keep the
current Setup Group parameter selection. The default setting for the Setup Group is a group of parameters most
commonly use in control methods.
In this example, the Setup Group is accessed to change b1-01 from 0 to 1. This changes the source of the speed reference
from the digital operator to the control circuit terminals.
Figure4.6
<1> Use the up and down arrow keys to scroll through the Setup Group. Press the ENTER key to view or change parameter settings.
<2> To return to the previous menu without saving changes, press the ESC key.
Figure 4.6 Setup Group Example
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 87
Page 88
4.3 The Drive and Programming Modes
YEC_c
ommon
YEC_
com
-
mon
■ Setup Group Parameters
Table 4 .4 lists parameters available by default in the Setup Group.
If the desired parameter is not listed in the Setup Group, go to the Programming Mode.
Table 4.4 Setup Group Parameters
ParameterNameParameterName
A1-02 Control Method SelectionE1-01 Input Voltage Setting
b1-01 Speed Reference SelectionE1-04 Maximum Output Frequency
C1-01 Acceleration ramp 1E1-05 Maximum Voltage
C1-02 Deceleration ramp 1E1-06 Base Frequency
d1-01 Speed Reference 1E1-09 Minimum Output Frequency
d1-02 Speed Reference 2E1-13 Base Voltage
d1-03 Speed Reference 3E2-01 Motor Rated Current
d1-04 Speed Reference 4E2-11 Motor Rated Output
d1-26 Leveling SpeedL1-01 Motor Overload Protection Selection
Note: Parameter availability depends on the control mode set in A1-02 that is used to run the drive and motor. Consequently, some of
the parameters listed above may not be accessible in certain control modes.
◆ Switching Between LOCAL and REMOTE
When set to LOCAL, the Up/Down command is issued from the digital operator keypad. When set to REMOTE, the Up/
Down command is issued from another source.
To switch between LOCAL and REMOTE, use the LO/RE key. This key is disabled with default settings, but can be
enabled by setting parameter o2-01 to 1.
Note: 1. When set for LOCAL, the light on the LO/RE is on.
2. The drive cannot switch between LOCAL and REMOTE during run.
■ Using the LO/RE Key on the Digital Operator
Step Display/Result
DIGITAL OPERATOR JVOP-182
ALM
REV DRVFOUT
1.Turn on the power to the drive. The initial display appears.
Press . The LO/RE light will light up. The drive is now in LOCAL.
2.
To set the drive for REMOTE operation, press the key again.
DRV
DIGITAL OPERATOR JVOP-182
REV DRVFOUT
DRV
ESC
RUN STOP
ALM
LORE
ENTERRESET
88 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 89
4.4 Start-Up Flowcharts
Start-Up Programming
& Operation
4
4.4Start-Up Flowcharts
This section covers basic setup for the drive, including Auto-Tuning procedures and corresponding flowcharts. Follow
the flowchart that matches the motor used in your application.
FlowchartPurposePage
AInstallation, wiring, and basic steps required to setup the motor and elevator for operation.90
BAuto-Tuning for induction motors.93
CAuto-Tuning for PM motors.94
DEncoder Offset Auto-Tuning95
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 89
Page 90
4.4 Start-Up Flowcharts
Flowchart B: Auto-Tuning for Induction Motors on page 93
Flowchart C: Auto-Tuning for PM Motors on page 94
Mechanical Installation on page 37.
Main Circuit Wiring on page 59.
◆ Flowchart A: Installation, Wiring, Basic Setup for Motor and Elevator
The flowchart below covers the basic procedure required to install the drive, motor, and elevator. See the other
flowcharts in this chapter for instructions on first powering up the drive, parameter settings, and Auto-Tuning.
Figure 4.7
START
Install the drive as explained in
Wire the drive as explained in
Check the encoder power supply selection
(Closed Loop Control only)
Adhere to safety messages concerning application of power.
Set up the encoder feedback in F1- parameters when using a
Closed Loop Control and check the encoder rotation direction.
Perform Auto-Tuning for motor parameters and the encoder offset.
For control modes below, refer to
• V/f Control
• Open Loop Vector Control
• Closed Loop Vector Control
For Closed Loop Vector for PM, refer to
Apply main power on to the drive.
Check the motor rotation direction.
Select the control mode in parameter A1-02.
Set up o1-20 to o1-22 and then select the display
units for speed, accerleration and deceleration ramp
and jerk settings in o1-03.
source of the speed
Determine the
reference.
Analog Input
Digital operator (b1-01 = 0)
(Speed selection by digital inputs)
Set the Speed Reference Selection mode
parameter d1-18
Assign functions to the analog/digital I/O terminals using
parameters H1-, H2-, H3-, and H4-
• Acceleration/deceleration ramp (C1-)
Set up the
• Jerk settings (C2-)
Set up the Inspection Operation sequence.
Perform a test run.
Fine-tuning
• Adjust settings for the brake sequence.
• Adjust speed control loop (C5-) etc.
FINISH
Assign functions to the digital I/O terminals using
parameters H1- and H2-
• Preset speed references (d1-)
• Acceleration/deceleration ramp (C1-)
• Jerk settings (C2-)
Figure 4.7 Installation, Wiring, Basic Setup for Motor and Elevator
Set up the
90 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 91
4.4 Start-Up Flowcharts
Start-Up Programming
& Operation
4
◆ Power On
Before turning on the power supply
• Make sure all wires are connected properly. Also make sure motor phases are connected in the right sequence.
• Make sure that no screws, loose wire ends, or tools are left in the drive.
• If an encoder option card is used make sure the encoder is wired correctly and the power supply on the option card is
set according to the encoder specification.
After turning the power on, the drive mode display should appear and no fault or alarm should be displayed. In case of
any error refer to Drive Alarms, Faults, and Errors on page 224.
◆ Control Mode Selection
When the drive is first powered up, one of the four control modes must be selected to match the application. Note that
Closed Loop Vector modes require encoder feedback cards. The table below indicates possible control modes depending
on the motor type and shows the required encoder feedback card.
Induction motor with incremental encoderClosed Loop Vector Control3PG-B3 / PG-X3
Permanent magnet motor with EnDat 2.1/01 or EnDat 2.2/01
encoder
Permanent magnet motor with ERN1387 encoderClosed Loop Vector Control for PM motors7PG-E3
Yaskawa IPM motor with incremental encoderClosed Loop Vector Control for PM motors7PG-X3
V/f Control 0No card required
Open Loop Vector Control2No card required
Closed Loop Vector Control for PM motors7PG-F3
◆ Motor Rotation Direction Setup
Depending on the elevator configuration it might be necessary to change the motor direction in order to have the elevator
traveling up when the Up command is given to the drive. Do the following to check the motor rotation direction.
• The drive puts out voltage in U-V-W phase sequence when an Up command is input. Check the motor rotation with
this phase sequence (for most motors clockwise seen from the shaft side).
• If the motor drives the elevator in up direction with a U-V-W sequence, make sure parameter b1-14 is set to 0.
• If the motor drives the elevator in down direction with a U-V-W sequence, set parameter b1-14 is set to 1.
Note: Always perform motor rotation direction setup prior to setting the encoder rotation direction.
◆ Encoder Setup
■ Encoder Resolution Setup
Set the encoder resolution (incremental signal in case of absolute encoders with Sin/Cos tracks) in parameter F1-01.
Encoder Rotation Direction Setup
■
Perform the following steps to make sure the encoder rotation direction is set up correctly in the drive.
If information about the signal sequence of the encoder are available
1. Check the sequence of encoder phases A and B when the motor drives the elevator in up direction.
2. If the encoder A phase leads phase B, make sure F1-05 is set to 0.
3. If the encoder B phase leads phase A, make sure F1-05 is set to 1.
If no information about the signal sequence of the encoder are available
1. Turn the motor manually in elevator up direction while checking the value of monitor U1-05.
2. If the value in U1-05 is positive, the set encoder direction is correct.
3. If the value in U1-05 is negative, alter the setting of parameter F1-05.
Note: Always set the motor rotation direction prior to the encoder rotation direction. Refer to Motor Rotation Direction Setup on
page 91.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 91
Page 92
4.4 Start-Up Flowcharts
◆ Digital Operator Display Unit Selection
The drive allows to choose between different display units for speed related parameters and monitors, acceleration and
deceleration ramp and jerk settings. The units can be selected using parameter o1-03 like shown below.
o1-03 Setting
00.01 Hz
1 (default)0.01%
21 rpm
3User defined
40.01 m/s
50.01 m/s
60.1 ft/min
Speed Setting/Monitors
(d1-, U1-02, U1-02,...)
Set as the time in required to accelerate from zero
to the rated speed, and to decelerate from rated
Display Unit
Accel/Decel Ramp
(C1-)
0.01 s
speed to zero.
2
(Set as accel/decel ramp)0.01 m/s3 (set as jerk value)
0.01 m/s
2
(Set as accel/decel ramp)0.01 ft/s3 (set as jerk value)
0.01 ft/s
Set as the time used to change the accel/decel ramp
from zero to the accel/decel ramp setting of C1-
Jerk Settings
and vice versa.
(C2-)
0.01 s
When using setting 4 to 6 certain mechanical data have to be programmed to the drive prior to changing o1-03. Perform
the following steps.
1. Make sure motor data are set up correctly. Verify the setting of the maximum output frequency in parameter E1-04 and
the setting for the number of motor poles in parameter E2-04 or E5-04.
2. Set the traction sheave diameter in units of mm to parameter o1-20.
3. Set the correct roping to parameter o1-21.
4. If a mechanical gear is used, set the gear ratio (n
Motor/nTraction Sheave
) to parameter o1-22. If a gearbox is not used, make
sure o1-22 is set to 1.0.
5. Change parameter o1-03 to setting 4 or 5. The unit and setting values of related parameters will be changed
automatically.
92 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 93
4.4 Start-Up Flowcharts
Start-Up Programming
& Operation
4
START
Set terminals H1 and H2 if Safe Disable function is used
Enter the data in to T1- parameters as indicated on the
display.
Is the Control Mode
V/f Control ?
Apply the brake if it was released during Auto-tuning.
FINISH
Can the motor
rotate freely?
Select Stationary Auto-Tuning
for Terminal Resistance only,
T1-01 = 2.
Select Stationary
Auto-Tuning 1 or 2
T1-01 = 1 or 4.
No
A1-02=2 or 3
Yes
A1-02=0
No
Yes
(Ropes removed)
Select Rotational
Auto-Tuning
T1-01 = 0
Press the Up key until “ ” is displayed.
Enter the data in to T1- parameters as
indicated on the display.
Press the Up key until “ ” is
displayed.
<1>
Release the Brake.
Close the motor contactor(s).
Press the Run key on the digital operator
and wait until Auto-Tuning is finished.
Set the Baseblock input (H1-=8/9) if used.
Tuning
Successful?
Refer to
Remove the Fault/Alarm source and
repeat Auto Tuning.
Open terminals H1-HC and H2-HC if used during the normal sequence.
Open the motor contactor(s).
Open the Baseblock input (H1-=8/9) if used.
No
(Alarm or Fault code
displayed
Yes
(“ ” displayed)
<2>
<1>
Auto-Tuning Fault Detection
on page 247
◆ Flowchart B: Auto-Tuning for Induction Motors
The flowchart below covers Auto-Tuning for induction motors operating with V/f Control, Open Loop Vector Control, or
Closed Loop Vector Control.
Figure 4.8
<1> If an LCD operator is used, the display shows “Tuning Ready”.
<2> If an LCD operator is used, the display shows “Entry Accepted”.
Figure 4.8 Auto-Tuning for Induction Motors
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 93
Page 94
4.4 Start-Up Flowcharts
Can the motor
rotate freely?
START
Set terminals H1-HC and H2-HC if Safe Disable function is used.
Complete motor
data sheet
available?
FINISH
No
Yes
Select Stationary Auto-Tuning
T2-01 = 1
Continue with encoder offset tuning.
Press the Run key on the digital operator
and wait until Auto-Tuning is finished.
Set the Baseblock input (H1-=8/9) if used.
Tuning
Successful?
Refer to
Remove the Fault/Alarm source and
repeat Auto Tuning.
Open terminals H1-HC and H2-HC if used during the normal sequence.
Open the motor contactor(s).
Open the Baseblock input (H1-=8/9) if used.
No
(Alarm or Fault code
displayed
Yes
(“ ” displayed
Enter the data in to T2- parameters as
indicated on the display.
Select Motor Data Input
T2-01 = 0
Enter the data in to T2- parameters as
indicated on the display.
Press the Up key until “ ” is
displayed. <1>
Press the Up key until “ ” is
displayed. <1>
Close the motor contactor.
No
(Alarm or Fault code
displayed
・Select Rotational Back EMF Constant Auto-Tuning T2-01=11.
・Press the Up key.
Press the Run key on the digital operator
and wait until Auto-Tuning is finished.
Yes
(Ropes removed)
No
<2>
Refer to Flowchart D: Encoder Offset Auto-Tuning on page 95
Auto-Tuning Fault Detection
on page 247
◆ Flowchart C: Auto-Tuning for PM Motors
The flowchart below covers Auto-Tuning for permanent magnetic motors operating with Closed Loop Vector Control for
PM motors.
Figure 4.9
<1> If an LCD operator is used, the display shows “Tuning Ready”.
<2> If an LCD operator is used, the display shows “Entry Accepted”.
Figure 4.9 Auto-Tuning for PM Motors
94 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 95
4.4 Start-Up Flowcharts
Start-Up Programming
& Operation
4
Press the Up key until “ ” is displayed.
Press the Up key until “ ” is
displayed.
START
Have all motor and
encoder data been
set correctly?
FINISH
No
Yes
Press the Run key on the digital operator and wait until
Auto-Tuning is finished.
Tuning
Successful?
No
Select Initial Magnet Pole Search Parameter Auto-Tuning T2-01 = 3
Set the motor and encoder data manually or
perform motor data Auto-tuning.
Yes
(Stationary Encoder Offset
Auto-Tuning possible)
Select Stationary Encoder Offset Auto-Tuning
T2-01 = 4
Press the Run key on the digital operator
and wait until Auto-Tuning is finished.
Set terminals H1-HC and H2-HC if Safe Disable function is used
Set the Baseblock input (H1-=8/9) if used
Close the motor contactor(s)
Press the Up key until “ ” is
displayed.
Select Rotational Encoder Offset
Auto-Tuning T2-01 = 10
Press the Run key on the digital operator
and wait until Auto-Tuning is finished
Uncouple motor and the mechanical system
of the elevator (remove ropes)
Tuning
Successful?
Yes
Open terminals H1-HC and H2-HC if used during the normal sequence.
Open the motor contactor(s).
Open the Baseblock input (H1-=8/9) if used.
No - “ ”
Rotational Encoder Offset Auto-Tuning necessary
Apply the brake.
Release the brake.
Remount the ropes if removed during tuning.
Refer to
Remove the Fault/Alarm source
and repeat Auto Tuning.
Tuning
Successful?
Refer to
Remove the Fault/Alarm source
and repeat Auto Tuning.
No
Yes
Absolute
encoder used?
Absolute encoder necessary for
driving the motor.
Change the PG option card and
use an absolute Encoder
(EnDat, ...).
No
(PG-X3, Incremental
encoder used)
Yes
(EnDat, ...)
<1>
<1>
<1>
Auto-Tuning Fault Detection
on page 247
Auto-Tuning Fault Detection
on page 247
◆ Flowchart D: Encoder Offset Auto-Tuning
The flowchart below covers Rotational and Stationary Auto-Tuning procedures used to automatically set up the encoder
offset. Encoder Offset Tuning should be performed when the encoder offset (T2-17) is unknown, when an encoder offset
value has been set but problems with the speed feedback occur or when the encoder has been replaced.
<1> If an LCD operator is used, the display shows “Tuning Ready”.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 95
Figure 4.10 Encoder Offset Auto-Tuning
Page 96
4.5 Auto-Tuning
4.5Auto-Tuning
◆ Types of Auto-Tuning
The drive offers different types of Auto-Tuning for induction motors and permanent magnet motors. The type of AutoTuning used differs further based on the control mode and other operating conditions. Refer to the tables below to select
the type of Auto-Tuning that bests suits the application. Directions on how to execute Auto-Tuning are listed in Start-Up
Flowcharts on page 89.
Note: The drive will only show Auto-Tuning parameters that are valid for the control mode that has been set to A1-02. If the control
mode is for an induction motor, the Auto-Tuning parameters for PM motors will not be available. If the control mode is for a PM
motor, the Auto-Tuning parameters for induction motors will not be available.
■ Auto-Tuning for Induction Motors
This feature automatically sets the V/f pattern and motor parameters E1- and E2- for an induction motor. In
Closed Loop Vector, some F1- parameters for speed feedback detection are also set up.
Table 4.5 Types of Auto-Tuning for Induction Motors
Typ eSettingRequirements and Benefits
Rotational Auto-Tuning
Stationary Auto-Tuning 1
Stationary Auto-Tuning
for Line-to-Line Resistance
Stationary Auto-Tuning 2
T1-01 = 0
T1-01 = 1
T1-01 = 2
T1-01 = 4
• Rotational Auto-Tuning gives the most accurate results, and is therefore highly recommended if
possible.
• Motor must run freely or with light load (<30%), i.e. ropes have to be removed.
• Motor test report or data sheet is not available.
• Automatically calculates motor parameters needed for vector control.
• Use if ropes can not be removed. Note that the accuracy is less then with Rotational Auto-tuning.
• Used for V/f Control or in vector control modes when the drive was set up properly before and the
motor cable has changed.
• Used in V/f control if drive and motor capacities differ.
• Should not be used for any vector control modes unless the motor cable has changed.
• A motor test report is available. The no-load current and the rated slip must be entered from the test
report, all other motor-related parameters are calculated automatically.
• Use if ropes can not be removed and if slip and no-load current data are available.
Control Mode (A1-02)
V/f (0)OLV (2)CLV (3)
NoYesYes
NoYesYes
YesYesYe s
NoYesYes
Table 4 .6 lists the data that must be entered for Auto-Tuning. Make sure this data is available before starting Auto-
Tuning. The information needed is usually listed on the motor nameplate or in the motor test report provided by the
motor manufacturer. Also refer to page 90 and 93 for details on Auto-Tuning process and selections.
Table 4.6 Auto-Tuning Input Data
Input Value
Motor Rated PowerT1-02kWYesYesYesYes
Motor Rated VoltageT1-03VacYesYesNoYes
Motor Rated CurrentT1-04AYesYesYesYes
Motor Rated FrequencyT1-05HzYesYesNoYes
Number of Motor PolesT1 -0 6-YesYesN oYe s
Motor Rated SpeedT 1 -0 7r/m i nYesYesN oYe s
Encoder Resolution (Pulses per Revolution)T 1- 0 8-YesYe sN oYe s
Motor No-Load CurrentT1-09ANoYesNoYes
Motor Rated SlipT1-10HzNoNoNoYes
Input
Parameter
Unit
0
Rotational
Tuning Type (T1-01)
1
Stationary 1
Stationary for Line-to-
2
Line Resistance
4
Stationary 2
■ Auto-Tuning for Permanent Magnet Motors
Automatically sets the V/f pattern and motor parameters E1-, E5-, and some F1- parameters for speed
feedback detection.
Table 4.7 Types of Auto-Tuning for Permanent Magnet Motors
Typ eSettingRequirements and Benefits
Motor Data InputT2-01 = 0
Stationary Auto-TuningT2-01 = 1
Stationary Stator Resistance AutoTun i ng
T2-01 = 2
• Use if a motor test report is available
• Input motor data like on test report. Make sure to convert data into the correct unit before if necessary.
• Motor does not rotate during Auto-Tuning
• Use if a motor test report is not available
• Input motor data like on name plate. Make sure to convert data into the correct unit before. The drive automatically calculates the
motor data.
• Tunes stator resistance only.
• Should be performed if the motor cable has changed.
96YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 97
4.5 Auto-Tuning
Start-Up Programming
& Operation
4
Typ eSettingRequirements and Benefits
Rotational Back EMF Constant
Auto-Tuning
T2-01 = 11
• Used the Motor Induction Voltage (E5-24) if no data are available.
• Should be performed after Motor data have been set and the encoder offset has been adjusted.
• The motor must be uncoupled from the mechanical system (remove ropes).
Table 4.8 lists the data that must be entered for Auto-Tuning. Make sure the data is available before starting Auto-
Tuning. The information needed is usually listed on the motor nameplate or in the motor test report provided by the
motor manufacturer. Also refer to page 94 for details on the tuning mode selection and the tuning process.
Table 4.8 Auto-Tuning Input Data
Input Value
Control MethodA1-02-7777
Motor Rated PowerT2-04kWYesYesNoNo
Motor Rated VoltageT2-05VacYesYesNoNo
Motor Rated CurrentT2-06AYesYesYesNo
Number of Motor PolesT2-08-YesYesNoNo
Motor Rated SpeedT2-09r/minYesYesNoNo
Stator 1 Phase ResistanceT2-10ΩYe sN oN oN o
d-axis InductanceT2-11mHYesNoNoNo
q-axis InductanceT2-12mHYesNoNoNo
Voltage Constant <1>T2-13mVs/rad (el.)YesNoNoNo
Voltage Constant <1>T2-14mVmin (mech.)YesNoNoNo
Encoder Resolution (Pulses per Revolution)T2-16-YesYesNoNo
Encoder OffsetT2-17deg (mech.)YesYesNoNo
Input
Parameter
Unit
0
Motor Data input1Stationary
Tuning Type (T2-01)
Stationary Stator
Resistance
2
11
Rotational Back
EMF Constant
<1> Only parameter T2-13 or T2-14 has to be input. Select one and leave the other empty.
■ Encoder Offset Auto Tuning
Encoder Offset Tuning is used for PM motors (A1-02=7). It measures the angle between the encoder zero position and
the rotor magnet orientation. It needs to be performed when:
• a drive is setup the first time.
• after initialization.
• when the motor rotation direction has been changed (b1-14).
• when the encoder rotation direction has been changed (F1-05).
• when the encoder has been replaced.
Before performing Encoder Offset Tuning the motor and encoder data must be set properly.
Table 4.9 Types of Auto-Tuning for Encoder Offset
Typ eSettingRequirements and Benefits
• Should be performed after motor Auto-tuning in order to decide the encoder tuning method.
• Attempts to detect the motor rotor position, judges if the encoder offset can be tuned using Stationary Encoder Offset Tuning and
Initial Magnet Pole Search Parame-
ters Auto-Tuning
Stationary Encoder Offset Auto-
Rotational Encoder Offset Auto-
Tuning
Tuning
T2-01 = 3
T2-01 = 4
T2-01 = 10
sets parameters needed for Initial Magnet Pole Search (n8-36, n8-37).
• When using the rescue operation mode, perform this tuning to let the drive automatically set the parameters needed for Initial
Magnet Pole Search with power supply from a battery or UPS (n8-81, n8-82).
• Must be performed when using an incremental encoder.
Important: When using a PG-X3 card with an incremental encoder and this tuning fails, the motor can not be driven using and incremental encoder. Change the encoder to an absolute encoder.
• Tunes the encoder offset without rotating the motor.
• If the encoder offset can not be tuned properly by this method run Rotating Encoder Offset Tuning.
• Tunes the encoder offset while rotating the motor.
• Motor and mechanical system must be uncoupled (ropes must be removed from traction sheave).
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 97
Page 98
4.5 Auto-Tuning
◆ Before Auto-Tuning the Drive
Check the items below before Auto-Tuning the drive.
■
General Auto-Tuning Preparations and Precautions
WARNING! When performing Rotational Auto-Tuning for motor data or encoder offset, always uncouple the motor from the
mechanical system (remove ropes from traction sheave). Performing Rotational Auto-Tuning with the mechanical system connected to
the motor can cause hazardous situations, injury to personnel and damage to the equipment.
WARNING! Electrical Shock Hazard. When executing Stationary Auto-Tuning for motor data or encoder offset, the motor does not
rotate, however, power is applied. Do not touch the motor until Auto-Tuning is completed. Failure to comply may result in dead or
serious injury from electrical shock.
WARNING! Sudden Movement Hazard. Do not release the mechanical brake during Stationary Auto-Tuning. Inadvertent brake
release may cause damage to equipment or injury to personnel. Ensure that the mechanical brake release circuit is not controlled by
the drive multi-function digital outputs exclusively.
• Always try to perform Rotational Auto-Tuning as it gives more accurate results than Non-Rotating Auto-Tuning.
Rotation Auto-Tuning should be performed whenever the motor can be uncoupled from the elevator mechanical
system (remove ropes from traction sheave). When motor and mechanical system can not be uncoupled, use a
Stationary Auto-Tuning method.
• Make sure that the mechanical brake is kept applied for all Stationary Auto-Tuning methods. Make sure to release the
brake for all Rotational Auto-Tuning methods.
• Motor contactors must be closed during the Auto-Tuning process.
• H1 and H2 signals must be ON when performing Auto-Tuning.
• A digital input programmed for Baseblock (H1-=8/9) must be set so that the drive is not in a baseblock condition.
• Confirm that the motor is mechanically fixed. Do not touch the motor until the Auto-Tuning process is complete.
Voltage is applied to the motor during the tuning process, even though the motor may not be rotating.
• Auto-Tuning can be cancelled any time by pressing the STOP key on the digital operator.
• Auto-Tuning requires the user to input data from the motor nameplate or motor test report. Make sure this data is
available before Auto-Tuning the drive.
• For best performance, the drive input supply voltage must be greater than the motor rated voltage.
Note: Better performance is possible when using a motor with a base voltage that is 20 V (40 V for 400 V class models) lower than the
input supply voltage. This is particularly important when operating the motor above 90% of base speed, where high torque
precision is required.
• Make sure the area around the motor is clear of personnel and any equipment before starting the tuning.
• The motor should be fully stopped. Personal injury may result if the motor is already in motion when Auto-Tuning is
executed.
• For all Rotating Auto-Tuning modes remove the lock key from the motor shaft when tuning a motor with no gear or
traction sheave mounted.
• Table 4 .1 0 describes digital input and output terminal operation while Auto-Tuning is executed.
Table 4.10 Digital Input and Output Operation During Auto-Tuning
Motor TypeAuto-Tuning TypeDigital InputDigital Output
Rotational Auto-TuningDigital input functions are disabled.Functions the same as during normal operation
Stationary Auto-Tuning 1Digital input functions are disabled.
IM Motor
PM Motor
Stationary Auto-Tuning for Line-to-Line Resistance Digital input functions are disabled.
Stationary Auto-Tuning 2Digital input functions are disabled.
Motor Data InputDigital input functions are disabled.Digital output functions are disabled.
Stationary Auto-TuningDigital input functions are disabled.
Stationary Stator Resistance Auto-TuningDigital input functions are disabled.
Initial Magnet Pole Search Parameters Auto-Tuning Digital input functions are disabled.
Stationary Encoder Offset Auto-TuningDigital input functions are disabled.
Rotational Encoder Offset Auto-TuningDigital input functions are disabled.
Rotational Back EMF Constant Auto-Tuning Digital input functions are disabled.Functions the same as during normal operation
98 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Maintains Stationary the status at the start of AutoTuning
Maintains Stationary the status at the start of AutoTuning
Maintains Stationary the status at the start of AutoTuning
Maintains Stationary the status at the start of AutoTuning
Maintains Stationary the status at the start of AutoTuning
Maintains Stationary the status at the start of AutoTuning
Maintains Stationary the status at the start of AutoTuning
Maintains Stationary the status at the start of AutoTuning
Page 99
4.5 Auto-Tuning
Start-Up Programming
& Operation
4
YEC_common
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
◆ Auto-Tuning Interruption and Fault Codes
If tuning results are abnormal or the STOP key is pressed before completion, Auto-Tuning will be interrupted and a fault
code will appear on the digital operator.
Figure 4.10
A
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
ALM
A – During Auto-TuningB – Auto-Tuning Aborted
Figure 4.11 Auto-Tuning Aborted Display
B
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
ALM
◆ Auto-Tuning Operation Example
The following example demonstrates Rotational Auto-Tuning when using OLV (A1-02 = 2).
Selecting the Type of Auto-Tuning
■
StepDisplay/Result
1.Turn on the power to the drive. The initial display appears.
2.
Press the or key until the Auto-Tuning display appears.
3.
Press to begin setting parameters.
4.
Press to display the value for T1-01.
5.
Save the setting by pressing .
6.The display automatically returns to the display shown in Step 3.
■ Enter Data from the Motor Nameplate
After selecting the type of Auto-Tuning, enter the data required from the motor nameplate.
Note: These instructions continue from Step 6 in “Selecting the Type of Auto-Tuning”.
StepDisplay/Result
1.
Press to access the motor output power parameter T1-02.
2.
Press to view the default setting.
3.
Press to select the digit to edit.
4.
Press and enter the motor power nameplate data in kW.
5.
Press to save the setting.
6.The display automatically returns to the display in Step 1.
Repeat Steps 1 through 5 to set the following parameters:
• T1-03, Motor Rated Voltage
• T1-04, Motor Rated Current
7.
• T1-05, Motor Base Frequency
• T1-06, Number of Motor Poles
• T1-07, Motor Base Speed
Note: For details on each setting, Refer to Parameter Settings during Induction Motor Auto-Tuning: T1 on page 100.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 99
Page 100
4.5 Auto-Tuning
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
■ Starting Auto-Tuning
WARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning, which could result in death
or serious injury. Ensure the areas surrounding the drive, motor and load are clear before proceeding with Auto-Tuning.
WARNING! Electrical Shock Hazard. High voltage will be supplied to the motor when Stationary Auto-Tuning is performed even with
the motor stopped, which could result in death or serious injury. Do not touch the motor until Auto-Tuning has been completed.
WARNING! When performing Rotational Auto-Tuning for motor data or encoder offset, always uncouple the motor from the
mechanical system (remove ropes from traction sheave). Performing Rotational Auto-Tuning with the mechanical system connected to
the motor can cause hazardous situations, injury to personnel and damage to the equipment.
NOTICE: Rotational Auto-Tuning will not function properly if a holding brake is applied on the load. Failure to comply could result in
improper operation of the drive. Ensure the motor can freely spin before beginning Auto-Tuning.
Enter the required information from the motor nameplate. Press to proceed to the Auto-Tuning start display.
Note: These instructions continue from Step 7 in “Enter Data from the Motor Nameplate”.
StepDisplay/Result
1.
After entering the data listed on the motor nameplate, press to confirm.
Press to activate Auto-Tuning. flashes. The drive begins by injecting current into the motor for
2.
about 1 min, and then starts to rotate the motor.
Note: The second digit indicates the type of Auto-Tuning being performed.
3.Auto-Tuning finishes in approximately one to two minutes.
◆ Parameter Settings during Induction Motor Auto-Tuning: T1
The T1- parameters are used to set the Auto-Tuning input data for induction motor tuning.
Note: For motors that are to be operated in the field weakening range, first perform the Auto-Tuning with the base data. After Auto-
Tuning is complete, change the maximum frequency E1-04 to the desired value.
■ T1-01: Auto-Tuning Mode Selection
Sets the type of Auto-Tuning to be used. Refer to Auto-Tuning for Induction Motors on page 96 for details on the
different types of Auto-Tuning.