YASKAWA L1000A service manual

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YASKAWA AC Drive L1000A
AC Drive for Elevator Applications
Technical Manual
Type: CIMR-LBA , CIMR-LTA Models:
To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
200 V Class: 3.7 to 45 kW 400 V Class: 3.7 to 75 kW
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Operation
Parameter Details
Troubleshooting
Periodic Inspection &
Maintenance
Peripheral Devices &
Options
Specifications
Parameter List
MEMOBUS/Modbus
Communications
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A
A
B
B
C
C
MANUAL NO. SIEP C710616 32A
Standards Compliance
Quick Reference Sheet
D
D
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Copyright © 2009 YASKAWA ELECTRIC CORPORATION.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
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Quick Reference

Drive a Synchronous PM Motor
L1000A can operate synchronous PM motors. Refer to Flowchart C: Auto-Tuning for PM Motors on page 94.
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 96.
Maintenance Check Using Drive Monitors
Use drive monitors to check the if fans, capacitors, and other components may require maintenance. Refer to Performance Life Monitors Maintenance Monitors on page 261.
Fault Display and Troubleshooting
Refer to Drive Alarms, Faults, and Errors on page 224 and Refer to Common Problem during Setup and Possible Solutions on page 125.
Standards Compliance
Refer to European Standards on page 372 and Refer to UL Standards on page 376.
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Table of Contents

Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
I. PREFACE & GENERAL SAFETY ....................................................................... 13
i.1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
i.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Notes on Motor Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Drive Label Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1. RECEIVING .......................................................................................................... 27
1.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.2 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
L1000A Model Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Control Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1.3 Model Number and Nameplate Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1.4 Component Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Exploded Views of Drive Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
IP00 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Front Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2. MECHANICAL INSTALLATION .......................................................................... 35
2.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Top Protective Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Digital Operator Remote Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
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3. ELECTRICAL INSTALLATION ............................................................................ 45
3.1 Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
3.2 Standard Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
3.3 Main Circuit Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Three-Phase 200 V Class (CIMR-L2A0018 to 0075)
Three-Phase 400 V Class (CIMR-L4A0009 to 0039) . . . . . . . . . . . . . . . . . . . . . . . .53
Three-Phase 200 V Class (CIMR-L2A0085, 0115)
Three-Phase 400 V Class (CIMR-L4A0045, 0060) . . . . . . . . . . . . . . . . . . . . . . . . . .53
Three-Phase 200 V Class (CIMR-L2A0145, 0180)
Three-Phase 400 V Class (CIMR-L4A0075 to 0150) . . . . . . . . . . . . . . . . . . . . . . . .53
3.4 Terminal Block Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
3.5 Terminal Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Removing/Reattaching the Terminal Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
3.6 Digital Operator and Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Removing/Reattaching the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Removing/Reattaching the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
3.7 Main Circuit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Main Circuit Terminal and Motor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
3.8 Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Control Circuit Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Control Circuit Terminal Block Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Terminal Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Wiring the Control Circuit Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
3.9 Control I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Setting Sink/Source with Input Terminals SN and SP . . . . . . . . . . . . . . . . . . . . . . . . .69
Sinking/Sourcing Mode Selection for Safe Disable Inputs . . . . . . . . . . . . . . . . . . . . . .69
Using the Photocoupler and Contact Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
3.10 Connect to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
3.11 MEMOBUS/Modbus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
3.12 Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
4. START-UP PROGRAMMING & OPERATION .................................................... 75
4.1 Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
4.2 Using the Digital Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Keys and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Digital Text Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
LED Screen Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Powering Up the Drive and Operation Status Display . . . . . . . . . . . . . . . . . . . . . . . . .81
LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Menu Structure for Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
4.3 The Drive and Programming Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Navigating the Drive and Programming Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Changing Parameter Settings or Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Verifying Parameter Changes: Verify Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Simplified Setup Using the Setup Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Switching Between LOCAL and REMOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
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4.4 Start-Up Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Flowchart A: Installation, Wiring, Basic Setup for Motor and Elevator . . . . . . . . . . . . . 90
Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Control Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Motor Rotation Direction Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Encoder Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Digital Operator Display Unit Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Flowchart B: Auto-Tuning for Induction Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Flowchart C: Auto-Tuning for PM Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Flowchart D: Encoder Offset Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4.5 Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Types of Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Before Auto-Tuning the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Auto-Tuning Interruption and Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Auto-Tuning Operation Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Parameter Settings during Induction Motor Auto-Tuning: T1 . . . . . . . . . . . . . . . . . . . 100
Parameter Settings during PM Motor Auto-Tuning: T2 . . . . . . . . . . . . . . . . . . . . . . . 102
4.6 Setup Procedure for Elevator Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Up and Down Commands and Speed Reference Selection . . . . . . . . . . . . . . . . . . . 105
Speed Selection Using Digital Inputs (b1-01 = 0) . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Multi-Function Terminal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Accel/Decel Ramp and Jerk Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Inspection Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Brake Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Adjustments for Riding Comfort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Rescue Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
4.7 Common Problem during Setup and Possible Solutions . . . . . . . . . . . . . . . . . . 125
Cannot Change Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering
External Up/down Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Motor Gets Too Hot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Drive Does Not Allow Selection the Desired Auto-Tuning Mode . . . . . . . . . . . . . . . . 126
Noise From Drive or Output Lines When the Drive is Putting Out Voltage . . . . . . . . 126
Electric Leakage Circuit Breaker (ELCB) Trips During Run . . . . . . . . . . . . . . . . . . . . 126
Riding Comfort Related Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
4.8 Verifying Parameter Settings and Backing Up Changes. . . . . . . . . . . . . . . . . . . 129
Backing Up Parameter Values: o2-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Parameter Access Level: A1-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Password Settings: A1-04, A1-05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Copy Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
5. PARAMETER DETAILS..................................................................................... 131
5.1 A: Initialization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
A1: Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
A2: User Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
5.2 b: Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
b1: Operation Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
b2: Magnetic Flux Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
b4: Delay Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
b6: Dwell Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
b7: Droop Control (CLV/PM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
b8: Energy Saving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
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5.3 C: Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
C1: Acceleration and Deceleration Ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
C2: Jerk Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
C3: Slip Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
C4: Torque Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
C5: Speed Control Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
C6: Carrier Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
5.4 d: Reference Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
d1: Speed Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
d6: Field Forcing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
5.5 E: Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
E1: V/f Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
E2: Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
E5: PM Motor Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
5.6 F: Option Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
F1: Encoder/PG Feedback Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
F3: Digital Input Card Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
F4: Analog Monitor Card Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
F5: Digital Output Card Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
F6: Communication Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
CANopen Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
5.7 H: Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
H1: Multi-Function Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
H2: Multi-Function Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
H3: Multi-Function Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
H4: Multi-Function Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
H5: MEMOBUS/Modbus Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
5.8 L: Protection Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
L1: Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
L2: Undervoltage Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
L3: Stall Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
L4: Speed Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
L5: Fault Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
L6: Torque Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
L7: Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
L8: Drive Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
5.9 n: Special Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
n2: Speed Feedback Detection Control (AFR) Tuning . . . . . . . . . . . . . . . . . . . . . . . .197
n5: Inertia Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
n6: Online Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199
n8: PM Motor Control Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
n9: Current Detection Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
5.10 o: Operator Related Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203
o1: Digital Operator Display Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203
o2: Digital Operator Keypad Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205
o3: Copy Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
o4: Maintenance Monitor Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
5.11 S: Elevator Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
S1: Brake Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
S2: Slip Compensation for Elevators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210
S3: Start/Stop Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
S4: Rescue Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
S5: Short Floor Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
S6: Faults for Elevator Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
T: Motor Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
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5.12 U: Monitor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
U1: Operation Status Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
U2: Fault Trace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
U3: Fault History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
U4: Maintenance Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
U6: Control Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
6. TROUBLESHOOTING ....................................................................................... 221
6.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
6.2 Drive Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Alarm and Error Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
6.3 Fault Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Fault Displays, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
6.4 Alarm Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
Alarm Codes, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
6.5 Operator Programming Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
oPE Codes, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
6.6 Auto-Tuning Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Auto-Tuning Codes, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . 247
6.7 Copy Function Related Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Tasks, Errors, and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
6.8 Diagnosing and Resetting Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Fault Occurs Simultaneously with Power Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
If the Drive Still has Power After a Fault Occurs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Viewing Fault Trace Data After Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
7. PERIODIC INSPECTION & MAINTENANCE ................................................... 255
7.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
7.2 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Recommended Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Recommended Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
7.3 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
7.4 Drive Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Number of Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Cooling Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
7.5 Drive Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
About the Control Terminal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Replacing the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
8. Peripheral Devices & OPTIONS ...................................................................... 275
8.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
8.2 Drive Options and Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
8.3 Connecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
8.4 Option Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Installing Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
8.5 Installing Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Braking Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Installing a Molded Case Circuit Breaker (MCCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Installing a Magnetic Contactor at the Power Supply Side . . . . . . . . . . . . . . . . . . . . 285
Connecting an AC or DC Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
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Connecting a Surge Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287
Connecting a Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287
Fuse/Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288
Attachment for External Heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289
EMC Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289
Installing a Motor Thermal Overload (oL) Relay on the Drive Output . . . . . . . . . . . . .289
A. SPECIFICATIONS .............................................................................................. 291
A.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292
A.2 Three-Phase 200 V Class Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293
A.3 Three-Phase 400 V Class Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294
A.4 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295
A.5 Drive Watt Loss Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296
A.6 Drive Derating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .297
Carrier Frequency Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .297
Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .298
B. PARAMETER LIST............................................................................................. 299
B.1 Understanding the Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300
Control Modes, Symbols, and Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300
B.2 Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301
B.3 Parameter Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .302
A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .302
b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303
C: Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304
d: Speed References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .307
E: Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .308
F: Option Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .310
H: Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .313
L: Protection Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319
n: Advanced Performance Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322
o: Operator Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324
S: Elevator Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326
T: Motor Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .329
U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .330
B.4 Control Mode Dependent Parameter Default Values . . . . . . . . . . . . . . . . . . . . . .337
A1-02 (Control Mode) Dependent Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .337
B.5 Defaults by Drive Model Selection (o2-04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .338
B.6 Defaults and Setting Ranges by Display Unit Selection (o1-03) . . . . . . . . . . . . .339
C. MEMOBUS/MODBUS COMMUNICATIONS...................................................... 341
C.1 MEMOBUS/Modbus Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .342
C.2 Communication Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .343
C.3 Connecting to a Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .344
Network Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .344
Wiring Diagram for Multiple Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .344
Network Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345
C.4 MEMOBUS/Modbus Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .346
MEMOBUS/Modbus Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .346
C.5 Drive Operations by MEMOBUS/Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .349
Observing the Drive Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .349
Controlling the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .349
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C.6 Communications Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
Command Messages from Master to Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
Response Messages from Drive to Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
C.7 Message Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
Message Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
Slave Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
Function Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
Error Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
C.8 Message Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Reading Drive MEMOBUS/Modbus Register Contents . . . . . . . . . . . . . . . . . . . . . . . 353
Loopback Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Writing to Multiple Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
C.9 MEMOBUS/Modbus Data Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Command Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Monitor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
Broadcast Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
Fault Trace Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
Alarm Register Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
C.10 Enter Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
Enter Command Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
Parameter H5-11 and the Enter Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
C.11 Communication Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
MEMOBUS/Modbus Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
Slave Not Responding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
C.12 Self-Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
D. STANDARDS COMPLIANCE ............................................................................ 369
D.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
D.2 European Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
D.3 UL Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
UL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
Drive Motor Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
D.4 Safe Disable Input Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
Using the Safe Disable Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
E. QUICK REFERENCE SHEET............................................................................ 385
E.1 Drive and Motor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
E.2 Multi-Function I/O Terminal Settings Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
Multi-Function Digital Inputs (SC Common) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
Analog Inputs (AC Common) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
Multi-Function Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
Multi-Function Photocoupler Outputs (P1-C1, P2-C2) . . . . . . . . . . . . . . . . . . . . . . . . 387
Monitor Outputs (AC Common) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
E.3 User Setting Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
Index ............................................................................................................................ 392
Revision History ........................................................................................................... 402
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 11
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12 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 13
i
Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions.
I.1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
I.2 GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 13
Page 14

i.1 Preface

TERMSTERMSTERMS
TERMSTERMSTERMS
LO RE
ESC
RUN STOP
ENTERRESET
ALM
DIGITAL OPERATOR JVOP-182
CIMR-AA2A0021FAA
200V 3Phase 5.5kW/3.7kW
REV DRV FOUT
S/N:
ෂޓ㒾
ᝪ߃ઃߌޔㆇォߩ೨ߦߪᔅߕขᛒ⺑᣿ᦠࠍ⺒߻ߎߣޕ ㅢ㔚߅ࠃ߮㔚Ḯㆤᢿᓟ5ಽએౝߪࡈࡠࡦ࠻ࠞࡃ࡯ ࠍᄖߐߥ޿ޕ 400V⚖ࠗࡦࡃ࡯࠲ߩ႐วߪޔ㔚Ḯߩᕈὐ߇ធ࿾ ߐࠇߡ޿ࠆߎߣࠍ⏕⹺ߔࠆߎߣޕኻᔕ㧕 ଻቞࡮ὐᬌޔ㈩✢ࠍⴕ߁႐วߪޔ಴ജ஥㐿㐽ེࠍ ㆤᢿᓟ5ಽᓙߞߡታᣉߒߡߊߛߐ޿ޕ
ߌ߇㧚ᗵ㔚ߩ߅ߘࠇ߇޽ࠅ߹ߔޕ
㜞󰶘ᵈᗧ
ࠗࡦࡃ࡯࠲ㇱޔ஥㕙ߪ㜞󰶘ߦߥࠅ߹ߔޕ ⸅ࠄߥ޿ߢߊߛߐ޿ޕ
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AVERTISSMENT
NPJT31470-1
Lire le manuel avant l'installation. Attendre 5 minutes après la coupure de l'alimentation, pour permettre la décharge des condensateurs. Pour répondre aux exigences , s assurer que le neutre soit relié à la terre, pour la série 400V. Après avoir déconnécte la protection entre le driver et le moteur, veuillez patienter 5 minutes avain d’effectuer une opération de montage ou de câblage du variateur.
Risque de décharge électrique.
Surfaces Chaudes
Dessus et cotés du boitier Peuvent devenir chaud. Ne Pas toucher.
WARNING
Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class. After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.
Risk of electric shock.
Hot surfaces
Top and Side surfaces may become hot. Do not touch.
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YEC_co mon
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.
This manual is designed to ensure correct and suitable application of Variable L1000A-Series Drives. Read this manual before attempting to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference. Be sure you understand all precautions and safety information before attempting application.

Applicable Documentation

The following manuals are available for L1000A series drives:
L1000A Series AC Drive Quick Start Guide
This guide is packaged together with the product. It contains basic information required to install and wire the drive, in addition to an overview of fault diagnostics, maintenance, and parameter settings. It is meant to get the drive ready for a trial run with the application and for basic operation.
L1000A Series AC Drive Technical Manual (this book)
This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher performance features.

Symbols

Note: Indicates a supplement or precaution that does not cause drive damage.
Indicates a term or definition used in this manual.

Terms and Abbreviations

Drive: Yaskawa L1000A Series Drive
V/f: V/f Control
OLV: Open Loop Vector Control
CLV: Closed Loop Vector Control
CLV/PM: Closed Loop Vector Control for PM
PM motor: Permanent Magnet Synchronous motor (an abbreviation for IPM motor or SPM motor), Yaskawa Electric SSE4 Series
IPM motor: Interior Permanent Magnet Motor (such as Yaskawa’s SSR1 Series and SST4 Series motors)
SPM motor: Surface mounted Permanent Magnet Motor (such as Yaskawa’s SMRA Series motors)

Trademarks

• EnDat is a trademark of Heidenhain Corporation.
• HIPERFACE is a trademark of Sick Stegmann, Inc.
• CANopen is a trademark of CAN in Automation (CiA).
• Other companies and product names mentioned in this manual are trademarks of those companies.
14 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
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i.2 General Safety

W ARNING
DANGER
W ARNING
CAUTION
NOTICE
DANGER
i.2 General Safety

Supplemental Safety Information

General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operating the drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/ or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

Safety Messages

Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.
Ensuring Safety during Auto-Tuning
Before Auto-Tuning, make sure the area around the motor and elevator are clear.
The motor may suddenly rotate during the Auto-Tuning process, which can result in personal injury if proper safety measures are not taken beforehand.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 15
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i.2 General Safety
W ARNING
DANGER
Rotational Auto-Tuning must always be performed with the motor disconnected from the load (ropes removed from traction sheave).
If the ropes are is left mounted during Rotational Auto-Tuning, the drive will be unable to set motor parameters correctly. This will result in erroneous operation.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on. Never remove or install option cards or attempt to replace the cooling fan while the drive is switched on. Make sure that the drive and all devices connected to the drive have been shut off prior to performing and type of maintenance or wiring. After shutting off the power, wait for at least the amount of time specified on the drive before touching any components.
The internal capacitor remains charged even after the power supply is turned off.
Failure to comply can result in serious electric shock.
Sudden Movement Hazard
Drive settings and system design may cause the elevator to begin running as soon as the power to the drive is switched on. This can result in serious personal injury or even death.
Clear all personnel from the drive, motor, and elevator area before applying power. Secure covers, couplings, shaft keys, and machine loads before applying power to the drive.
A brake independent of drive circuitry must be prepared by the user prior to operation. The holding brake should be wired so that it is applied by an external sequence when a fault occurs, the power is shut off, or an emergency switch is triggered.
When the drive faults out, the output is shut off. This, however, does not stop the motor immediately. Some type of mechanical brake may be needed if it is necessary to halt the motor faster than the Emergency Stop function is able to.
Failure to comply could result in death or serious injury.
A separate brake should be installed to prevent an external force from rotating the motor.
Even during operation, a vertical force external to the load (such as gravity) can rotate the motor unexpectedly. To ensure application safety, install a separate external brake.
Wire the brake sequence so that the brake applies as soon as baseblock shuts off drive output.
If the brake fails to apply immediately upon baseblock, the motor will begin to coast when baseblock shuts the drive output, causing the elevator car to free-fall.
Confirm the drive I/O signals and external sequence before starting test run.
Failure to comply may result in death or serious injury.
Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive.
Failure to comply could result in death or serious injury from moving equipment.
Double check the emergency stop sequence once wiring is complete. The emergency stop circuitry is crucial for safety to ensure that the application can stop immediately.
Failing to properly verify all emergency stop wiring could result in serious personal injury.
The drive is capable of running the motor up to 120 Hz. Due to the danger of accidentally of operating at high speed, be sure to set the upper limit for the frequency. The default setting for the maximum output frequency is 50 Hz.
Incorrect settings can cause the drive to accelerate to dangerously high speed.
Ensure there are no short circuits between the main circuit terminals (R/L1, S/L2, and T/L3) or between the ground and main circuit terminals before restarting the drive.
Failure to comply may result in serious injury or death and will cause damage to equipment.
16 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 17
i.2 General Safety
W ARNING
Never set the stopping method to anything other than “Ramp to stop”. Parameter b1-03 should therefore always be set to 0.
Any other setting leaves the motor uncontrolled when the Up/Down command is removed and can cause the elevator car to free-fall.
To avoid the motor's coasting and to ensure the motor's stopping quickly and safely, set an appropriate Emergency Stop Ramp to C1-09.
Rapid deceleration can trigger an overvoltage fault. When faulted, the drive output shuts off, and the motor coasts.
Do not use the fault restart function unnecessarily.
Carelessly using the fault restart function leads to an unintended start of the elevator, resulting in death or serious injury.
Ensuring Safety during Auto-Tuning
When using a PM motor for the first time, or when replacing the drive or PM motor, always make sure that motor parameter have been set properly and the speed detection function accurately prior to operation.
Using a PM motor requires that the encoder offset be set correctly in addition to entering motor data to corresponding parameters. If the motor, encoder, or drive is ever replaced, be sure to perform Encoder Offset Auto-Tuning.
Insufficient torque can cause the elevator car to move in the direction of the load, or cause the motor to behave erratically (reverse operation, stand still, sudden accelerations, etc.).
For more information, refer to the instruction manual included with the motor.
When performing Stationary Auto-Tuning for Line-to-Line Resistance with the rope mounted on the motor, the brake must remain applied throughout the entire Auto-Tuning process. Make sure that a signal to release the brake cannot be issued by the digital output terminals during Stationary Auto-Tuning.
Failure to comply could result in death or serious injury.
During Stationary Auto-Tuning and Stationary Auto-Tuning for Line-to-Line Resistance, voltage is applied to the motor even before it rotates. Do not touch the motor until Auto-Tuning is completed.
Failure to comply may result in injury from electrical shock.
Ensuring Safety with PM Motors
When using a PM motor with a different speed feedback option than a PG-F3 card together with an external brake sequence, make sure the brake is not released before Initial Magnetic Pole Search has been finished. Use the Initial Pole Search Status signal (H2- = 61) to interlock the brake.
Failure to comply can cause the counterweight to pull on the elevator car, resulting in personal injury.
Even when the power has been shut off for a drive running a motor, voltage continues to be generated at the motor terminals while the motor coasts to stop.
Failure to comply may result in injury from electrical shock.
Applications where the machine can still rotate even though the drive has fully stopped should have a magnetic contactor installed to the output side of the drive.
Failure to comply may result in injury from electrical shock.
Do not allow an external force to rotate the motor beyond the maximum allowable speed, also when the drive has been shut off.
Failure to comply may result in injury from electrical shock.
Whenever performing maintenance, inspection, or wiring on the motors, make sure to open the magnetic contactor on the output side and make sure the motor has come to a complete stop. Next wait for time specified in this manual before beginning to work on the motor.
Failure to comply may result in injury from electrical shock.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 17
Page 18
i.2 General Safety
W ARNING
When closing the magnetic contactor while the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped.
Failure to comply may result in injury from electrical shock.
If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing the motor contactor.
Failure to comply may result in injury from electrical shock.
Never attempt to change any wiring or remove any connectors while power is flowing through the motor.
Failure to comply may result in injury from electrical shock.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual.
Turn the power on only after making sure that the front cover is properly attached. Never remove the front cover while power to the drive is on.
Failure to comply may result in injury from electrical shock.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work on the drive.
Wiring to the motor (U, V, W) should never come into contact with the external case of the drive.
Failure to comply could result in death or serious injury.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Switch off the power supply and lock the switching device before wiring terminals.
Failure to comply would result in serious injury or death.
Keep the protective earthing conductor as short as possible.
Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in death or serious injury.
Make sure all ground terminals have been properly grounded: Grounding resistance up to 100 Ω for the 200 V class, or up to 10 Ω for the 400 V class.
Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical equipment.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the motor case.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives.
18 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
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i.2 General Safety
CAUTION
W ARNING
Fire Hazard
Provide sufficient cooling when installing the drive inside an enclosed panel or cabinet.
Failure to comply could result in overheating and fire.
When drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure does not exceed 40
The braking resistor connection terminals are B1 and B2. Do not connect a braking resistor directly to any other terminals.
Improper wiring connections could result in death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive.
When installing a dynamic braking resistor or optional Braking Resistor Unit, perform all wiring exactly as specified in the wiring diagrams provided.
Failure to comply can result in fire. Improper wiring may damage braking components.
Applications using a braking option should wire a thermal relay so that the output contactor opens when the thermal relay trips.
Inadequate braking circuit protection could result in death or serious injury by fire from overheating resistors.
°C.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections. Improperly tightened terminal screws can also cause erroneous equipment operation.
Confirm an actual motor overload condition is not present prior to increasing the thermal oL trip detection setting. Check local electrical codes before making adjustments to motor thermal overload settings.
Failure to comply can result in fire.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
Ensuring Safety during Auto-Tuning
During the Rotational Auto-Tuning process, the drive will start and stop the motor. Never touch the motor while Auto-Tuning is being performed. Follow the directions below to ensure safety.
Remove any shaft lock keys
Clear all personnel and equipment from the drive, motor, and elevator area
Make sure the motor has come to a complete stop
Failing to take proper safety measures can result in personal injury.
Preventing Injury
A separate emergency stop switch should be installed separately from drive circuitry (the drive’s own emergency stop function is enabled only when it has been assigned to one of the input terminals).
Failure to comply may result in personal injury.
Whenever transporting the drive, make sure that the drive is held securely by outside case.
The drive cannot be held securely by simply grabbing on to the front cover or terminal cover. Dropping the drive can damage the drive itself and result in personal injury.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 19
Page 20
i.2 General Safety
NOTICE
CAUTION
Check the area thoroughly around the motor and elevator before starting to operate the application.
Failure to comply can result in personal injury.
Reset alarms and faults only after making sure that the Up/Down command has also been removed.
Failure to comply can result in personal injury.
Preventing Burns
Never touch the heatsink on the drive, as it can reach high temperatures. When replacing the cooling fan, wait at least 15 minutes after power to the drive has been shut off before touching the fan to ensure that it has cooled off enough.
Failure to comply could result in burns.
Ensuring Safety during Auto-Tuning
Rotational Auto-Tuning will not function properly if a holding brake is applied on the motor. Ensure the motor can freely rotate before beginning Auto-Tuning.
Failure to comply could result in improper operation of the drive.
Ensuring Safety with PM Motors
When using a PM motor, never open or close the magnetic contactor while the motor is running.
Failure to comply could result in the drive damage.
Equipment Hazard
The drive's cooling fan may not run during Rescue Operation due to low voltage from the battery or UPS.
Using Rescue Operation for extended periods of time may result in an oH alarm as the heatsink temperature rises.
Set parameter E1-01 to match the input voltage of the drive. The drive input voltage (not motor voltage) must be set in E1-01 for the protective features to function properly.
Failure to set the correct drive input voltage may result in improper drive operation.
Use the torque detection function in the drive to notify the PLC of a potential overcurrent or overload situation before an overcurrent or overload fault is actually triggered. Use undertorque detection to detect any problems that develop on the application side.
If the drive faults out due to overcurrent or overload, the drive output will be interrupted. The motor will start coasting, potentially resulting in damage to the machinery or personal injury.
When replacing the control terminal board or removable terminal board, be sure to also check the value set to parameter o2-04.
If o2-04 is set incorrectly, drive performance may be poor and protection functions may not operate properly, potentially damaging the drive.
Install adequate branch circuit short circuit protection per applicable codes. The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).
Inadequate wiring could result in damage to the drive.
For optimal performance life, make sure the maximum output current does not exceed 150% of the drive rated current.
Expected performance life estimates the number of drive starts at three million times. This assumes the carrier frequency is at its default setting (8 kHz for models CIMR-L2A0018 to 2A0115, 4A0009 to 4A0091, and 5 kHz for models CIMR-L2A0145, 2A0180, 4A0112, 4A0150) and a peak current of less than 150% of the drive rated current.
20 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 21
i.2 General Safety
NOTICE
Never use a magnet contactor on the input side of the drive frequently to start and stop the motor.
Failure to comply could result in damage to the drive.
Follow cooling fan replacement instructions. The cooling fan cannot operate properly when it is installed incorrectly and could seriously damage the drive.
Follow the instructions in this manual to replace the cooling fan, making sure that the label is on top before inserting the cooling fan into the drive. To ensure maximum useful product life, replace both cooling fans when performing maintenance.
Use a class 2 power supply (UL standard) when connecting to the control terminals.
Improper application of peripheral devices could result in drive performance degradation due to improper power supply.
Do not carelessly connect parts or devices to the drives braking transistor terminals.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive.
Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits.
Failure to comply could result in damage to the drive, phase-advancing capacitors, LC/RC noise filters or ground fault circuit interrupter.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Failure to comply could result in damage to the drive or braking circuit.
Be sure the digital operator has been removed prior to opening the front cover or reattaching it.
Leaving the digital operator plugged into the drive when removing the front cover can result in erroneous operation caused by a poor connection. Before reattaching the operator, make sure the front cover has been firmly fastened back into place.
Do not connect control circuit ground terminals to the drive enclosure.
Improper drive grounding can cause control circuit malfunction.
Multi-function relay output terminals are rated at a minimum of 10 mA. If less than 10 mA is required, use the photocoupler outputs (P1-C1, P2-C2).
Using the wrong current output level may not have the desired effect when the terminal is activated.
Do not use the negative DC bus terminal "-" as a ground terminal. This terminal is at high DC voltage potential.
Improper wiring connections could damage the drive.
Do not check signals while the drive is running.
The equipment may be damaged.
Make sure wiring to motor terminals U, V, and W connect the corresponding U/T1, V/T2, and W/T3 output terminals on the drive.
Wiring to the wrong terminals will reverse the phase order, causing the motor to operate in reverse. This could cause the elevator car to fall when attempting to go up.
Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/ T3, -, +1, +2) and other high-power lines.
Improper wiring practices could result in drive malfunction due to electrical interference.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires, and ground the shield to the ground terminal of the drive.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 21
Page 22
i.2 General Safety
NOTICE
Separate wiring for digital output terminals MA, MB, MC and M1 to M6 from wiring to other control circuit lines.
Improper wiring practices could result in drive or equipment malfunction or nuisance trips.
Observe proper electrostatic discharge procedures (ESD) when handling the drive, circuit boards, and option cards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing so will destroy the drive. Be sure to perform a final check of all sequence wiring and other connections before turning the power on.
Make sure there are no short circuits on the control terminals (+V, AC, etc.), as this could damage the drive.
Do not check signals while the drive is running.
The equipment may be damaged.
Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to erroneous operation.
If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
Do not solder the ends of wire connections to the drive.
Soldered wiring connections can loosen over time. Improper wiring practices could result in drive malfunction due to loose terminal connections.
Do not connect the AC power line to the output motor terminals of the drive.
Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to output terminals.
Connect the shield of shielded cable to the appropriate ground terminal.
Improper equipment grounding could result in drive or equipment malfunction or nuisance trips.
Do not share ground wiring with devices requiring a large amount of current for operation.
Improper equipment grounding could result in drive or equipment malfunction due to electrical interference.
When using more than one drive, ground multiple drives according to instructions.
Improper equipment grounding could result in abnormal operation of drive or equipment.
Use shielded twisted-pair cables as indicated to prevent operating faults.
Improper wiring practices could result in drive or equipment malfunction due to electrical interference.
Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment.
Improper wiring practices could result in drive or equipment malfunction due to short circuit.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to the motor insulation voltage or use a drive-rated motor with reinforced insulation.
Failure to comply could lead to motor winding failure.
22 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
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i.2 General Safety
NOTICE
The signal lines between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply the speed reference.
Failure to comply could result in poor system performance.
Do not connect magnetic contactors to the output motor circuits without proper sequencing.
Improper sequencing of output motor circuits could result in damage to the drive.
Use a magnetic contactor (MC) to ensure that power to the drive can be completely shut off when necessary.
The MC should be wired so that it opens when a fault output terminal is triggered.
Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during drive installation and project construction.
Failure to comply could result in damage to the drive.
Place a temporary cover over the top during installation. Be sure to remove the temporary cover before start-up, as the cover will reduce ventilation and cause the unit to overheat.
A motor connected to a PWM drive may operate at a higher temperature than motor supplied from the normal power supply and the wider operating speed range may affect the motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions.
Operating the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and may lead to motor damage by overheating.
Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. If 100% torque is required continuously at low speed, consider using a special drive or vector-control motor. Select a motor that is compatible with the required load torque and operating speed range.
The speed range for continuous operation differs according to the lubrication method and motor manufacturer.
If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer. Continuously operating an oil-lubricated motor in the low-speed range may result in burning.
Motor vibration may increase when operating a machine in variable-speed mode, if that machine previously operated at a constant speed.
Install vibration-proof rubber on the motor base.
The motor may require more acceleration torque with drive operation than with a commercial power supply.
Set a proper V/f pattern by checking the load torque characteristics of the elevator to be used with the motor.
Never lift the drive up while the cover is removed.
This can damage the terminal board and other components.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 23
Page 24
i.2 General Safety
4
GD
2

Application Notes

Selection
Drive Capacity
The output current should not exceed 150% of the drive rated current. Select a drive that can output enough current when accelerating a load at 100%.
For specialized motors, make sure that the motor rated current is less than rated output current for the drive.
Starting Torque
The startup and acceleration characteristics of the motor are restricted to the drive's overload current rating (150% rated current for 60 s).
The overload rating for the drive determines the starting and accelerating characteristics of the motor. Expect lower torque than when running from line power. To get more starting torque, use a larger drive or increase both the motor and drive capacity.
Settings
DC Injection Braking
Motor overheat can result if there is too much current used during DC Injection Braking, or if the time for DC Injection Braking is too long.
Acceleration and Deceleration Ramp
Acceleration and deceleration ramp for the motor are determined by the how much torque can be generated, the amount
of load torque, and the inertia moment ( ). A faster acceleration ramp may trigger the drive's Stall Prevention function,
which in turn may lower the acceleration ramp. Lowering the acceleration ramp can eliminate the need for Stall Prevention, thus ensuring the elevator car moves at the designated acceleration ramp. For a higher acceleration ramp without triggering Stall Prevention, select a drive with a larger capacity.
General Handling
Selecting a Circuit Breaker or Earth Leakage Circuit Breaker
Yaskawa recommends installing an ELCB (Earth Leakage Circuit Breaker) to the power supply side. The ELCB should be designed for use with an AC drive (e.g. Type B according to IEC 60755).
Select a MCCB (Molded Case Circuit Breaker) or ELCB with a rated current that is 1.5 to 2 times higher than the rated current of the drive in order to avoid nuisance trips caused by harmonics in the drive input current. Also refer to
Installing a Molded Case Circuit Breaker (MCCB) on page 284.
Magnetic Contactor Installation
Use a magnetic contactor (MC) on the power supply side to ensure that power to the drive can be completely shut off when necessary. The MC should be wired so that it opens when a fault output terminal is triggered.
Do not use a magnetic contactor on the power supply side to frequently start and stop the motor. Failure to comply could result in damage to the drive.
Inspection and Maintenance
Capacitors in the drive take time to discharge even after the power has been shut off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any components.
The heatsink can become quite hot during operation, and proper precautions should be taken to prevent burns. When replacing the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down.
Even when the power has been shut off for a drive running a PM motor, voltage continues to be generated at the motor terminals while the motor coasts to stop. Take the precautions described below to prevent shock and injury:
• Applications where the machine can still rotate even though the drive has fully stopped should have a magnetic contactor installed to the output side of the drive.
• Do not allow an external force to rotate the motor beyond the maximum allowable speed, also when the drive has been shut off.
24 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 25
i.2 General Safety
• Wait for at least the time specified on the warning label after opening the magnetic contactor on the output side before inspecting the drive or performing any maintenance.
• Do not open and close the load switch while the motor is running, as this can damage the drive.
• If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing the motor contactor.
Wiring
All wire ends should use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer for crimping.

Notes on Motor Operation

Using a Standard Motor
Insulation Tolerance
Consider voltage tolerance levels and insulation in applications with an input voltage of over 440 V or particularly long wiring distances. Contact Yaskawa or your Yaskawa agent for consultation.
High Speed Operation
Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed. Contact the motor or machine manufacturer.
Torque Characteristics
Torque characteristics differ compared to operating the motor directly from line power. The user should have a full understanding of the load torque characteristics for the application.
Vibration and Shock
L1000A lets the user choose between high carrier PWM control and low carrier PWM. Selecting high carrier PWM can help reduce motor oscillation.
Take particular caution when using a variable speed drive for an elevator that is conventionally run from line power at a constant speed. If resonance occurs, shock-absorbing rubber should be installed around the base of the motor.
Audible Noise
Noise created during run varies by the carrier frequency setting. When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running from line power. Operating above the rated r/min, however, can create unpleasant motor noise.
Using a PM Motor
• Contact Yaskawa or your Yaskawa agent if you plan to use any PM motor not endorsed by Yaskawa.
• When using a holding brake, release the brake prior to starting the motor. Failure to set the proper timing can result in speed loss.
• When using a PM motor for the first time, or when replacing the drive or PM motor, always make sure that motor parameter have been set properly and the speed detection function accurately prior to operation. Using a PM motor requires that the encoder offset be set correctly in addition to entering motor data to corresponding parameters. If the motor, encoder, or drive is ever replaced, be sure to reset the value for the encoder offset.
• When using a PM motor with a different speed feedback option than a PG-F3 card together with an external brake sequence, make sure the brake is not released before Initial Magnetic Pole Search has been finished. Use the Initial Pole Search Status signal (H2- = 61) to interlock the brake. Failure to comply can cause the counterweight to pull on the elevator car, resulting in personal injury.
• The motor must be at a complete stop before performing any maintenance, inspection, or wiring.
• With a PM motor, drive output must be fully interrupted when the power is shut off and the motor is still rotating. Failure to comply can result in personal injury.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 25
Page 26
i.2 General Safety
YEC_com mon
YEC_common

Drive Label Warnings

Always heed the warning information listed in Figure i.1 in the position shown in Figure i.2.
Figure i.1
WARNING
Risk of electric shock.
Read manual before installing.
Wait 5 minutes for capacitor discharge after disconnecting power supply.
To conform to requirements, make sure to ground the supply neutral for 400V class.
After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.
Hot surfaces
Top and Side surfaces may become hot. Do not touch.
Figure i.1 Warning Information
Figure i.2
DIGITAL OPERATOR JVOP-182
ALM
REV DRV FOUT
LO
ESC
RE
ENTERRESET
RUN STOP
CIMR-AA2A0021FAA
200V 3Phase 5.5kW/3.7kW
S/N:
WARNING
Risk of electric shock.
٨
Read manual before installing.
٨
Wait 5 minutes for capacitor discharge after disconnecting power supply.
٨
To conform to requirements, make sure to ground the supply neutral for 400V class.
٨
After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.
Hot surfaces
٨
Top and Side surfaces may become hot. Do not touch.
٨
٨
٨
٨
AVERTISSMENT
Risque de décharge électrique.
٨
Lire le manuel avant l'installation.
٨
Attendre 5 minutes après la coupure de l'alimentation, pour permettre la décharge des condensateurs.
٨
Pour répondre aux exigences , s assurer que le neutre soit relié à la terre, pour la série 400V.
٨
Après avoir déconnécte la protection entre le driver et le moteur, veuillez patienter 5 minutes avain d’effectuer une opération de montage ou de câblage du variateur.
Surfaces Chaudes
٨
Dessus et cotés du boitier Peuvent devenir chaud. Ne Pas toucher.
ෂޓ㒾
ߌ߇㧚ᗵ㔚ߩ߅ߘࠇ߇޽ࠅ߹ߔޕ
٨
ᝪ߃ઃߌޔㆇォߩ೨ߦߪᔅߕขᛒ⺑᣿ᦠࠍ⺒߻ߎߣޕ
٨
ㅢ㔚߅ࠃ߮㔚Ḯㆤᢿᓟ5ಽએౝߪࡈࡠࡦ࠻ࠞࡃ࡯ ࠍᄖߐߥ޿ޕ
٨
400V⚖ࠗࡦࡃ࡯࠲ߩ႐วߪޔ㔚Ḯߩᕈὐ߇ធ࿾ ߐࠇߡ޿ࠆߎߣࠍ⏕⹺ߔࠆߎߣޕኻᔕ㧕
٨
଻቞࡮ὐᬌޔ㈩✢ࠍⴕ߁႐วߪޔ಴ജ஥㐿㐽ེࠍ ㆤᢿᓟ5ಽᓙߞߡታᣉߒߡߊߛߐ޿ޕ
㜞󰶘ᵈᗧ
٨
ࠗࡦࡃ࡯࠲ㇱޔ஥㕙ߪ㜞󰶘ߦߥࠅ߹ߔޕ ⸅ࠄߥ޿ߢߊߛߐ޿ޕ
NPJT31470-1
Warning Label
Figure i.2 Warning Information Position

Warranty Information

Restrictions
L1000A was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.
This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.
26 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 27
1

Receiving

This chapter explains how to inspect the drive upon receipt, and gives and overview of the different enclosure types and components.
1.1 SECTION SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.2 GENERAL DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.3 MODEL NUMBER AND NAMEPLATE CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1.4 COMPONENT NAMES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 27
Page 28

1.1 Section Safety

CAUTION
NOTICE
1.1 Section Safety
Preventing Injury
Whenever transporting the drive, make sure that the drive is held securely by outside case.
The drive cannot be held securely by simply grabbing on to the front cover or terminal cover. Dropping the drive can damage the drive itself and result in personal injury.
Equipment Hazard
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher temperature than motor supplied from the normal power supply and the wider operating speed range may affect the motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions.
28 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 29
Receiving
1
1.2 General Description

L1000A Model Overview

L1000A models are offered in Tab le 1 .1.
Table 1.1 L1000A Models
Motor Power (kW)
3.7 2A0018 17.5 <1> 4A0009 9.2 <1>
5.5 2A0025 25 <1> 4A0015 14.8 <1>
7.5 2A0033 33 <1> 4A0018 18 <1>
11 2A0047 47 <1> 4A0024 24 <1>
15 2A0060 60 <1> 4A0031 31 <1>
18.5 2A0075 75 <1> 4A0039 39 <1>
22 2A0085 85 <1> 4A0045 45 <1>
30 2A0115 115 <1> 4A0060 60 <1>
37 2A0145 145 <2> 4A0075 75 <1>
45 2A0180 180 <2> 4A0091 91 <1>
55 4A0112 112 <2>
75 4A0150 150 <2>
Model CIMR-L Rated Output Current (A) Model CIMR-L Rated Output Current (A)
<1> These values assume the carrier frequency is not set higher than 8 kHz. <2> These values assume the carrier frequency is not set higher than 5 kHz.
3-Phase 200 V Class 3-Phase 400 V Class

1.2 General Description

Note: The drive automatically decreases the rated output current when setting higher carrier frequency.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 29
Page 30
1.2 General Description

Control Mode Selection

Table 1 .2 gives an overview of the L1000A control modes and their various features.
Table 1.2 Control Modes and their Features
Motor Type Induction Motors
Control Mode V /f O LV C LV C LV/ PM
Parameter Setting A1-02 = 0 A1-02 = 2 A1-02 = 3 A1-02 = 7 Default Setting is V/f Control.
Basic Description
Type of Applications Motor Type IM IM IM PM
Characteristics
Application-Specific
PG Option Card N/A N/A YES YES
Speed Control Range
Speed Accuracy
Control
Speed Response
Starting Torque
Auto-Tuning
Torque Limit N/A YES YES YES
Droop Function N/A N/A YES YES
Energy-Saving
Control
Inertia Compensation N/A N/A YES YES
DC Injection at Start
and Stop/Position
Lock
Torque compensation N/A N/A YES YES
Anti roll back N/A N/A N/A YES
Slip compensation YES YES N/A N/A
Short floor
V/f control
1:40 1:200 1:1500 1:1500 May fluctuate with characteristics and motor temperature.
±2 to 3% ±0.2% ±0.02% ±0.02%
3 Hz
(approx.)
150% at 3 Hz 200% at 0.3 Hz
Line to line resistance
N/A N/A N/A YES
YES
(DC injection
braking at start and
stop)
YES YES YES YES
Open Loop Vector
control
10 Hz 50 Hz 50 Hz
• Rotational
• Stationary
• Line to line resistance
YES
(DC injection
braking at start and
stop)
Closed Loop
Vector control
200% at 0
r/min
• Rotational
• Stationary
• Line to line resistance
YES
(Position Lock)
Permanent
Magnet Motors
Closed Loop
Vector control for
PM motors
200% at
0 r/min
• Stationary
• Stationary Stator Resistance
• Encoder Offset
• Rotational Back EMF Constant
YES
(Position Lock)
Comments
Speed deviation when operating at constant speed. May fluctuate with characteristics and motor temperature.
Max. frequency of a speed reference signal that the drive can follow. May fluctuate with characteristics and motor temperature.
May fluctuate with characteristics and motor temperature. Performance may differ by capacity.
Automatically adjusts parameter settings that concern electrical characteristics of the motor.
Sets the maximum torque for the motor to protect the load and connected machinery.
Controls the load sharing between two motors that drive the same mechanical system.
Saves energy by always operating the motor at its maximum efficiency.
Improves speed accuracy when the load changes by compensating effects of the system inertia.
Builds up motor torque during stop in order to prevent movement of the elevator when the brake is released at start and applied at stop.
Avoids rollback at start using the analog signal from an external load cell connected to the drive.
Prevents roll back at start without any external load signal.
Adjusts the leveling speed reference in order to improve the stopping accuracy.
Optimizes the stopping time at rides where the nominal speed is not reached.
30 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 31

1.3 Model Number and Nameplate Check

Receiving
1
Quick Start Guide
PRG : 7010
IND.CONT.EQ.
7J48 B
CIMR-L4A0009FAA
YASKAWA ELECTRIC CORPORATION
MADE IN JAPAN
:
: AC3PH 380-480V 50/60Hz 10.4A : AC3PH 0-480V 0-120Hz 9.2A : 3.5 kg : :
: E131457 IP20
PASS
MODEL MAX APPLI. MOTOR : 3.7kW REV : A INPUT OUTPUT MASS O / N S / N
FILE NO TYPE 1
ENCLOSURE
AC drive model
Input specifications Output specifications
Lot number Serial number
Software version
Enclosure type
YEC_common
CIMR- L B 4 A 0009 F B A
Drive
L1000A Series
No.
Enclosure
Type
Design Revision Order
No.
Customized Specifications
A Standard model
No.
Region Code
IP00
F
NEMA Type 1
A
B China
T Asia
No. Voltage Class
No.
Environmental
Refer to the following page.
Specification
ABStandard
Humidity- and dust-resistant
3-phase, 380-480 Vac
3-phase, 200-240 Vac
2
4
<1>
<2>
YEC_common
1.3 Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage. If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your supplier.
Description Drive
Controller Power Supply Cable for Rescue
Operation
Quick Start Guide
Quantity 111

Nameplate

Figure 1.1
Figure 1.1 Nameplate Information
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 31
Page 32
1.3 Model Number and Nameplate Check
Model Code
Three-Phase 200 V Three-Phase 400 V
No.
0018
0025 5.5 25 0015 5.5 14.8
0033 7.5 33 0018 7.5 18
0047 11 47 0024 11 24
0060 15 60 0031 15 31
0075 18.5 75 0039 18.5 39
0085 22 85 0045 22 45
0115 30 115 0060 30 60
0145 37 145 0075 37 75
0180 45 180 0091 45 91
<1> Drives with these specifications do not guarantee complete protection for the environmental conditions indicated. <2> The specification is for China localized drives only: CIMR-LBA
Max. Motor Capacity kWRated Output
3.7 17.5 0009 3.7 9.2
Current A
No.
0112 55 112
0150 75 150
Max. Motor Capacity kWRated Output
Current A
32 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 33
Receiving
1
1.4 Component Names
N
A
B
C
I
D
E
F
J
L
M
K
G
H
A
B
C
D
E
F
G
H
I
J
K
L
This section gives and overview of the drive components described in this manual.
Note: 1. See Using the Digital Operator on page 79 for a description of the operator keypad.
2. The drive may have no cooling fans or only one cooling fan depending on the model.

Exploded Views of Drive Components

Three-Phase AC200 V CIMR-L2A0018F to 0075F
Three-Phase AC400 V CIMR-L4A0009F to 0039F
Table 1.3 Exploded View of NEMA Type 1 Drive Components (CIMR-L2A0025F)
A - Fan cover <1>
B - Cooling fan <1>
C - Mounting hole
D - Heatsink
E - Port CN19 cover
F - Terminal board
G - Bottom cover
H -Rubber bushing
I - Top protective cover
J - Front cover
K - USB port (type-B)
L - Digital Operator
M - Terminal cover
N - Terminal cover screw

1.4 Component Names

<1> The following drive models have a single cooling fan: CIMR-L2A0018F and 4A0009F.

IP00 Enclosure

Three-Phase AC200 V CIMR-L2A0085A, 0115A
Three-Phase AC400 V CIMR-L4A0045A to 0091A
Table 1.4 Exploded View of IP00 Drive Components (CIMR-L2A0085A)
A - Fan cover
B - Cooling fan
C - Mounting hole
D - Heatsink
E - Port CN19 cover
F - Terminal board
G - Front cover
H - USB port (type-B)
I - Front cover screw
J - Digital operator
K - Drive Cover
L - Terminal cover
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 33
Page 34
1.4 Component Names
A
B
D
C
E
F
G
H
I
K
J
L
M
A
H
J
I
G
F
E
D
CIMR-L2A0018F
B
C
A
F
E
D
B
C
J
I
H
CIMR-L2A0145F
YEC_TMonly
Three-Phase AC200 V CIMR-L2A0145A, 0180A
Three-Phase AC400 V CIMR-L4A0112A to 0150A
Table 1.5 Exploded view of IP00 Drive Type Components (CIMR-L4A0150A)
A - Mounting hole
B - Heatsink
C - Port CN19 cover
D - Terminal board
E - Fan guard
F - Cooling fan
G - Fan unit
H - Front cover
I - USB port (type-B)
J - Digital operator
K - Front cover screw
L - Drive cover
M - Terminal cover

Front Views

Figure 1.2
A – Terminal board connector F – Main circuit terminal (Refer to Wiring
B – DIP switch S2 (Refer to MEMOBUS/
Modbus Termination on page 72)
C – Jumper S3 (Refer to Sinking/Sourcing
Mode Selection for Safe Disable
34 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Inputs on page 69)
D – Ground terminal I – Option card connector (CN5-B) E – Terminal board (Refer to Control
Circuit Wiring on page 64)
Figure 1.2 Front View of Drives
the Main Circuit Terminal on page 63)
G – Protecting cover to prevent miswiring
H – Option card connector (CN5-C)
J – Option card connector (CN5-A)
Page 35
2

Mechanical Installation

This chapter explains how to properly mount and install the drive.
2.1 SECTION SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.2 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 35
Page 36

2.1 Section Safety

W ARNING
CAUTION
NOTICE
2.1 Section Safety
Fire Hazard
Provide sufficient cooling when installing the drive inside an enclosed panel or cabinet.
Failure to comply could result in overheating and fire.
When multiple drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure does not exceed 40°C.
Crush Hazard
Whenever transporting the drive, make sure that the drive is held securely by outside case.
The drive cannot be held securely by simply grabbing on to the front cover or terminal cover. Dropping the drive can damage the drive itself and result in personal injury.
Equipment Hazard
Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during drive installation and project construction.
Failure to comply could result in damage to the drive. Place a temporary cover over the top during installation. Be sure to remove the temporary cover before start-up, as the cover will reduce ventilation and cause the unit to overheat.
Observe proper electrostatic discharge (ESD) procedures when handling the drive.
Failure to comply could result in ESD damage to the drive circuitry.
Operating the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and may lead to motor damage by overheating.
Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. If 100% torque is required continuously at low speed, consider using a special drive or vector-control motor. Select a motor that is compatible with the required load torque and operating speed range.
The speed range for continuous operation differs according to the lubrication method and motor manufacturer.
If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer.
Continuously operating an oil-lubricated motor in the low-speed range may result in burning.
When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to the motor insulation voltage or use a drive-rated motor with reinforced insulation.
Failure to comply could lead to motor winding failure.
Motor vibration may increase when operating a machine in variable-speed mode, if that machine previously operated at a constant speed.
Install vibration-proof rubber on the motor base.
The motor may require more acceleration torque with drive operation than with a commercial power supply.
Set a proper V/f pattern by checking the load torque characteristics of the machine to be used with the motor.
Never lift the drive up while the cover is removed.
This can damage the terminal board and other components.
Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to erroneous operation.
If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
36 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 37

2.2 Mechanical Installation

Mechanical
Installation
2
2.2 Mechanical Installation
This section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.

Installation Environment

To help prolong the optimum performance life of the drive, install the drive in an environmental matching the specifications below.
Table 2.1 Installation Environment
Environment Conditions
Installation Area Indoors
-10°C to +40°C (NEMA Type 1 enclosure)
-10°C to +50°C (IP00 enclosure)
Ambient Temperature
Humidity 95% RH or less and free of condensation
Storage Temperature -20 to +60°C
Surrounding Area
Altitude 1000 m or lower, up to 3000 m with derating (Refer to Drive Derating Data on page 297)
Vibr ation
Orientation Install the drive vertically to maintain maximum cooling effects.
Drive reliability improves in environments without wide temperature fluctuations. When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive.
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
• combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
•chlorides
• direct sunlight
10 to 20 Hz at 9.8 m/s 20 to 55 Hz at 5.9 m/s2
2
NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to erroneous operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 37
Page 38
2.2 Mechanical Installation
OK Not Good Not Good
D
YEC_common

Installation Orientation and Spacing

Installation Orientation
Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling. Refer to Mechanical Installation on
page 37 for details on installing the drive.
Figure 2.1
Figure 2.1 Correct Installation Orientation
Installation Spacing
Figure 2.2 shows the installation distance required to maintain sufficient space for airflow and wiring.
Figure 2.2
Side Clearance Top/Bottom Clearance
A
BB
A
C
C
D
A – 50 mm minimum C – 120 mm minimum B – 30 mm minimum D – Airflow direction
Figure 2.2 Correct Installation Spacing
Note: NEMA Type 1 enclosure and IP00 enclosure models require the same amount of space above and below the drive for installation.

Top Protective Cover

Drive models CIMR-L2A0018 to 0075 and 4A0009 to 0045 are designed with NEMA Type 1 specifications, and have a top protective cover on the top. Removing this top protective cover voids the NEMA Type 1 conformance but still keeps a protection degree in accordance with IP20 enclosure.
Removing the Top Protective Cover
Insert the tip of a straight-edge screwdriver into the small openings located on the front edge of the top protective cover. Gently apply pressure as shown in the figure below to free the cover from the drive.
Note: Removing the top protective cover from a NEMA Type 1 enclosure drive voids the NEMA Type 1 protection but still keeps IP20
Figure 2.3
38 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
conformity.
Figure 2.3 Removing the Top Protective Cover
Page 39
2.2 Mechanical Installation
Mechanical
Installation
2
Top Protective Cover Mounting Holes
YEC_common
S /N : J007XE273710001
OperatorDrive
Remote Operation Cable Connector
Comm Port
common_ TMonly
Reattaching the Top Protective Cover
Align the small protruding hooks on the sides of the top protective cover with the corresponding mounting holes on the top of the drive. Pinch the hooks inward so that the they connect with the mounting holes and fasten the top protective cover back into place.
Figure 2.4
Figure 2.4 Reattaching the Top Protective Cover

Digital Operator Remote Usage

Remote Operation
The digital operator mounted on the drive can be removed and connected to the drive using an extension cable up to 3 m long. This makes it easier to operate the drive when it is installed in a location where it can not be accessed easily.
The digital operator can also be permanently mounted in a remote location like a panel door. An extension cable and an installation support set (depending on the installation type) will be required.
Note: Refer to Drive Options and Peripheral Devices on page 278 for information on extension cables and installation support sets.
Figure 2.5
Figure 2.5 Remote Operation Cable Connection
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 39
Page 40
2.2 Mechanical Installation
YEC_TMonly
Digital Operator
M3 × 6 Phillips recessed pan head machine screw × 2
Encl osure panel
Unit: mm
common_TMonly
Digital Operator Remote Installation
Digital Operator Dimensions
12. 2
1. 6
90
60
7. 9
minimum
50
Ins tallation holes (2-M 3 scr ews, depth 5)
S /N : J007XE273710001
78
15
44
Unit: mm
Figure 2.6 Digital Operator Dimensions
Installation Types and Required Materials
There are two ways the digital operator can be mounted to an enclosure:
1.
External/face-mount installs the operator outside the enclosure panel
2. Internal/flush-mount installs the operator inside the enclosure panel
Table 2.2 Digital Operator Installation Methods and Required Tools
Installation Method Description Installation Support Sets Model Required Tools
External/Face-Mount
Internal/Flush-Mount
Simplified installation with the digital operator is mounted on the outside of the panel with two screws.
Encloses the digital operator in the panel. The digital operator is flush with the outside of the panel.
Phillips screwdriver (#1)
Installation Support Set A
(for mounting with screws through
holes in the panel)
Installation Support Set B
(for use with threaded studs that are
fixed to the panel)
EZZ020642A Phillips screwdriver (#1, #2)
EZZ020642B
Phillips screwdriver (#1)
Wrench (7 mm)
Note: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project
construction. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.
External/Face-Mount
1. Cut an opening in the enclosure panel for the digital operator as shown in Figure 2.8.
2. Position the digital operator so the display faces outwards, and mount it to the enclosure panel as shown in
Figure 2.6
Figure 2.7.
Figure 2.7 External/Face-Mount Installation
40 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 41
2.2 Mechanical Installation
Mechanical
Installation
2
22
22
14
26
22
78
2
Unit: mm
common_TMonly
Enclosure panel
Unit: mm
Digital Operator
Installation Support Set A
M4 × 10 Phillips truss head screw × 4 (for panel widths between 1 and 1.6)
M3 × 6 Phillips recessed pan head machine screw × 2
common_TMonly
common_TMonly
Figure 2.7
Figure 2.8 Panel Cut-Out Dimensions (External/Face-Mount Installation)
Internal/Flush-Mount
An internal flush-mount requires an installation support set that must be purchased separately. Contact your Yaskawa representative to order an installation support set and mounting hardware. Figure 2.9 illustrates how to attach the Installation Support Set A.
Cut an opening in the enclosure panel for the digital operator as shown in Figure 2.10.
1.
2. Mount the digital operator to the installation support.
3. Mount the installation support set and digital operator to the enclosure panel.
Figure 2.8
Note: For environments with a significant amount of dust or other airborne debris, use a gasket between the enclosure panel and the
Figure 2.9
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 41
digital operator.
Figure 2.9 Internal/Flush Mount Installation
+0.5
0
89
120
Figure 2.10 Panel Cut-Out Dimensions (Internal/Flush-Mount Installation)
45
+0.5
59
0
Unit : mm
Page 42
2.2 Mechanical Installation
H2
W1
1.5
H
H0
H1
W
D1
D
t1
H3
Figure 2
4-d
W1
1.5
H
H1
H2
W
D
D1
t1
Figure 1
4-d
YEC_common

Exterior and Mounting Dimensions

NEMA Type 1 Enclosure Drives
Note: NEMA Type 1 enclosure drives are equipped with a top cover. Removing this cover voids NEMA Type 1 protection but still
keeps IP20 conformity.
Table 2.3 Dimensions for NEMA Type 1 Enclosure: 200 V Class
Drive Model CIMR-L2A
0018
0025 140 260 167 122 248 – 6 – 55 5 – M5 4.0
0033 140 260 167 122 248 – 6 – 55 5 – M5 4.0
0047 180 300 187 160 284 – 8 – 75 5 – M5 5.6
0060 220 350 197 192 335 – 8 – 78 5 – M6 8.7
0075 2 220 365 197 192 335 350 8 15 78 5 – M6 9.7
Figure W H D W1 H1 H0 H2 H3 D1 t1 t2 d
140 260 164 122 248 – 6 – 55 5 – M5 3.5
<1>
1
<1> Removing the top protective cover from a NEMA Type 1 drive voids NEMA Type 1 protection but still keeps IP20 conformity.
Table 2.4 Dimensions for NEMA Type 1 Enclosure: 400 V Class
Drive Model CIMR-L4A
0009
0015 140 260 167 122 248 – 6 – 55 5 – M5 3.9
0018 140 260 167 122 248 – 6 – 55 5 – M5 3.9
0024 180 300 167 160 284 – 8 – 55 5 – M5 5.4
0031 180 300 187 160 284 – 8 – 75 5 – M5 5.7
0039 220 350 197 192 335 – 8 – 78 5 – M6 8.3
<1> Removing the top protective cover from a NEMA Type 1 drive voids NEMA Type 1 protection but still keeps IP20 conformity.
Figure W H D W1 H1 H0 H2 H3 D1 t1 t2 d
140 260 164 122 248 – 6 – 55 5 – M5 3.5
1
<1>
Dimensions (mm)
Dimensions (mm)
Weight
(kg)
Weight
(kg)
42 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 43
2.2 Mechanical Installation
Mechanical
Installation
2
Figure 1
W1
4-d
H1
H
H2
Max 10Max 10
W
t2
t1
D1
D
YEC_common
IP00 Enclosure Drives
Table 2.5 Dimensions for IP00 Enclosure: 200 V Class
Drive Model CIMR-L2A
0085
0115 275 450 258 220 435 7.5 100 2.3 2.3 M6 25
0145 325 550 283 260 535 7.5 110 2.3 2.3 M6 37
0180 325 550 283 260 535 7.5 110 2.3 2.3 M6 38
Figure W H D W1 H1 H2 D1 t1 t2 d
250 400 258 195 385 7.5 100 2.3 2.3 M6 21
1
Dimensions (mm)
Weight
(kg)
Table 2.6 Dimensions for IP00 Enclosure: 400 V Class
Drive Model CIMR-L4A
0045
0060 275 450 258 220 435 7.5 100 2.3 2.3 M6 25
0075 325 510 258 260 495 7.5 105 2.3 3.2 M6 36
0091 325 510 258 260 495 7.5 105 2.3 3.2 M6 36
0112 325 550 283 260 535 7.5 110 2.3 2.3 M6 41
0150 325 550 283 260 535 7.5 110 2.3 2.3 M6 42
Figure W H D W1 H1 H2 D1 t1 t2 d
250 400 258 195 385 7.5 100 2.3 2.3 M6 21
1
Dimensions (mm)
Weight
(kg)
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 43
Page 44
2.2 Mechanical Installation
44 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 45
3

Electrical Installation

This chapter explains proper procedures for wiring the control circuit terminals, motor, and power supply.
3.1 SECTION SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.2 STANDARD CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.3 MAIN CIRCUIT CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.4 TERMINAL BLOCK CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.5 TERMINAL COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.6 DIGITAL OPERATOR AND FRONT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.7 MAIN CIRCUIT WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.8 CONTROL CIRCUIT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.9 CONTROL I/O CONFIGURATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.10 CONNECT TO A PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.11 MEMOBUS/MODBUS TERMINATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.12 WIRING CHECKLIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 45
Page 46

3.1 Section Safety

DANGER
W ARNING
3.1 Section Safety
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on. Never remove or install option cards or attempt to replace the cooling fan while the drive is switched on. Make sure that the drive and all devices connected to the drive have been shut off prior to performing and type of maintenance or wiring. After shutting off the power, wait for at least the amount of time specified on the drive before touching any components.
The internal capacitor remains charged even after the power supply is turned off.
Failure to comply can result in serious electric shock.
Sudden Movement Hazard
Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive.
Failure to comply could result in death or serious injury from moving equipment.
Double check the emergency stop sequence once wiring is complete. The emergency stop circuitry is crucial for safety to ensure that the application can stop immediately.
Failing to properly verify all emergency stop wiring could result in serious personal injury.
Confirm the drive I/O signals and external sequence before starting test run.
Failure to comply may result in death or serious injury.
Ensuring Safety during Auto-Tuning
When using a PM motor for the first time, or when replacing the drive or PM motor, always make sure that motor parameter have been set properly and the speed detection function accurately prior to operation.
Using a PM motor requires that the encoder offset be set correctly in addition to entering motor data to corresponding parameters. If the motor, encoder, or drive is ever replaced, be sure to perform Encoder Offset Auto-Tuning.
Insufficient torque can cause the elevator car to move in the direction of the load, or cause the motor to behave erratically (reverse operation, stand still, sudden accelerations, etc.).
For more information, refer to the instruction manual included with the motor.
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the motor case.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work on the drive.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives.
46 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 47
3.1 Section Safety
Electrical Installation
3
W ARNING
CAUTION
Keep the protective earthing conductor as short as possible.
Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in death or serious injury.
Make sure all ground terminals have been properly grounded: Grounding resistance up to 100 Ω for the 200 V class, or up to 10 Ω for the 400 V class.
Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical equipment.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Improperly tightened terminal screws can also cause erroneous equipment operation.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
When installing a dynamic braking resistor or optional Braking Resistor Unit, perform all wiring exactly as specified in the wiring diagrams provided.
Failure to comply can result in fire. Improper wiring may damage braking components.
The braking resistor connection terminals are B1 and B2. Do not connect a braking resistor directly to any other terminals.
Improper wiring connections could result in death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive.
Crush Hazard
Whenever transporting the drive, make sure that the drive is held securely by outside case.
The drive cannot be held securely by simply grabbing on to the front cover or terminal cover. Dropping the drive can damage the drive itself and result in personal injury.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 47
Page 48
3.1 Section Safety
NOTICE
Equipment Hazard
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing so will destroy the drive.
Be sure to perform a final check of all sequence wiring and other connections before turning the power on.
Make sure there are no short circuits on the control terminals (+V, AC, etc.), as this could damage the drive.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Do not carelessly connect parts or devices to the drives braking transistor terminals.
Failure to comply could result in damage to the drive or braking circuit.
Carefully review instruction manual TOBPC72060000 when connecting a braking option to the drive.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.
Failure to comply could result in damage to the drive.
Install adequate branch circuit short circuit protection per applicable codes. The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).
Inadequate wiring could result in damage to the drive.
When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to the motor insulation voltage or use a drive-rated motor with reinforced insulation.
Failure to comply could lead to motor winding failure.
Do not connect control circuit ground terminals to the drive enclosure.
Improper drive grounding can cause control circuit malfunction.
Multi-function relay output terminals are rated at a minimum of 10 mA. If less than 10 mA is required, use the photocoupler outputs (P1-C1, P2-C2).
Using the wrong current output level may not have the desired effect when the terminal is activated.
Do not use the negative DC bus terminal "-" as a ground terminal. This terminal is at high DC voltage potential.
Improper wiring connections could damage the drive.
Be sure the digital operator has been removed prior to opening the front cover or reattaching it.
Leaving the digital operator plugged into the drive when removing the front cover can result in erroneous operation caused by a poor connection. Before reattaching the operator, make sure the front cover has been firmly fastened back into place.
Do not solder the ends of wire connections to the drive.
Soldered wiring connections can loosen over time. Improper wiring practices could result in drive malfunction due to loose terminal connections.
Make sure wiring to motor terminals U, V, and W connect the corresponding U/T1, V/T2, and W/T3 output terminals on the drive.
Wiring to the wrong terminals will reverse the phase order, causing the motor to operate in reverse. This could cause the elevator car to fall when attempting to go up.
48 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 49
3.1 Section Safety
Electrical Installation
3
NOTICE
Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits.
Failure to comply could result in damage to the drive, phase-advancing capacitors, LC/RC noise filters or electric leakage circuit breaker.
Do not connect the AC power line to the output motor terminals of the drive.
Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to output terminals.
When using more than one drive, ground multiple drives according to instructions.
Improper equipment grounding could result in abnormal operation of drive or equipment.
Use a magnetic contactor (MC) to ensure that power to the drive can be completely shut off when necessary.
The MC should be wired so that it opens when a fault output terminal is triggered.
Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/ T3, -, +1, +2) and other high-power lines.
Improper wiring practices could result in drive malfunction due to electrical interference.
Separate wiring for digital output terminals MA, MB, MC and M1 to M6 from wiring to other control circuit lines.
Improper wiring practices could result in drive or equipment malfunction or nuisance trips.
Use a class 2 power supply (UL standard) when connecting to the control terminals.
Improper application of peripheral devices could result in drive performance degradation due to improper power supply.
Use shielded twisted-pair cables as indicated to prevent operating faults.
Improper wiring practices could result in drive or equipment malfunction due to electrical interference.
Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment.
Improper wiring practices could result in drive or equipment malfunction due to short circuit.
The signal lines between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply the speed reference.
Failure to comply could result in poor system performance.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 49
Page 50

3.2 Standard Connection Diagram

3.2 Standard Connection Diagram
Connect the drive and peripheral devices as shown in Figure 3.1. It is possible to set and run the drive via the digital operator without connecting digital I/O wiring. This section does not discuss drive operation; Refer to Start-Up
Programming & Operation on page 75 for instructions on operating the drive.
WARNING! Make sure the elevator is stopped by the mechanical brake system in case of a drive fault or malfunction. A fault in the drive will cause the output to be shut off, leaving the motor in an uncontrolled state.
NOTICE: Inadequate wiring could result in damage to the drive. Install adequate branch circuit short circuit protection per applicable codes. The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).
NOTICE: When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to the motor insulation voltage or use a drive duty motor. Failure to comply could lead to motor insulation breakdown.
NOTICE: Do not connect control circuit ground terminals to the drive enclosure.
NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA. If a circuit requires less than 10 mA (reference
value), connect it to a photocoupler output (P1-C1, P2-C2). Improper application of peripheral devices could result in damage to the photocoupler output of the drive.
50 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 51
3.2 Standard Connection Diagram
Electrical Installation
3
Shield ground terminal
+−+
DM
DM
H
1
H2
HC
<10>
R/L1
S/L2
T/L3
Fuse
MC
2MCCB
MB
ON
OFF
THRX
SA
1
2
TRX
MC
MA
TRX
Fault relay contact
Braking resistor unit Thermal relay trip contact
MC
MC
SA
SA
THRX
ELCB (MCCB)
R
T
S
Three-phase power supply
200 to 240 V 50/60 Hz
<14>
2MCCB
r1 s1 t1
MC
Wiring sequence should shut off power to the drive when a fault output is triggered.
If running from a 400 V power supply, a step-down transformer is needed to reduce the voltage to 200 V.
P1
P2
C1
C2
Photo Coupler 1 (During Frequency Output)
Photo Coupler 2 (not used)
Digital output 5 to 48 Vdc 2 to 50 mA (default setting)
+
+
++
Terminals -, +1, +2, B1, B2 are for connecting options. Never connect power supply lines to these terminals
DC reactor
(option)
UX
Thermal relay
(option)
+
+
++
+
UX
S
1
S2
S3
S4
S5
S6
S7
A1
A2
0
V
AC
R
R
S
S
IG
Drive
B112
B2
2
kΩ
S8
SC
0 V
FM
AM
AC
E (G)
<1>
<8>
<8>
<9>
<2><3>
+24 V
+V
MA
M
1
M2
MB
MC
Jumper
Braking resistor (option)
Up command / Stop
Nominal Speed
Inspection Operation
Intermediate Speed 1
Not Used
Multi-function
digtial inputs
(default setting)
Sink / Source mode selection wire link (default: Sink)
Multi-function analog inputs
Power supply +10.5 Vdc, max. 20 mA
Analog Input 1 (Speed Bias)
-10 to +10 Vdc (20 kΩ)
Analog Input 2 (Not used)
-10 to +10 Vdc (20 kΩ)
V
Power supply, -10.5 Vdc, max. 20 mA
MEMOBUS/Modbus
comm. RS485/422
max. 115.2 kBps
Termination resistor
(120 Ω, 1/2 W)
DIP Switch S2
Fault relay output 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)
Multi-function relay output (Brake Release Command) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)
Multi-function analog output 1 (Output Speed)
-10 to +10 Vdc (2mA)
Multi-function analog output 2 (Output Current)
-10 to +10 Vdc (2mA)
Main Circuit
Control Circuit
shielded line
twisted-pair shielded line
main circuit terminal
control circuit terminal
M3
M4
Multi-function relay output (Motor Contactor Close Command) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)
M5
M6
Multi-function relay output (Drive Ready) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)
SP
SN
FM
+
AM
<7>
Down command / Stop
Leveling Speed
Not Used
FE
SD
NC
a+ a-
b-
z-
b+
z+
IP IG
IP12
IP5
IG
SG
TB2
A pulse monitor signal
B pulse monitor signal
Z pulse monitor signal
CN3
PG
<4>
<2>
A+ A
B
Z
B+
Z+
TB1
PGX3
CN5-C
CN5-B
CN5-A
Option card connector
M
U/T
1
V/T2
W/T
U
V
W
3
Ground
Cooling fan
<6>
<5>
M
r1
s1
t1
FU
FV
FW
<12>
<13> <14>
<15>
EDM (Safety Electronic Device Monitor)
Safe Disable inputs
YEC_common
Figure 3.1
Figure 3.1 Drive Standard Connection Diagram (example: CIMR-L2A0033)
<1> Remove the jumper when installing a DC reactor. Models CIMR-L2A0085 through 2A0180 and 4A0045 through 4A0150 come with a
built-in DC reactor.
<2> The drive’s protection function for the internal braking transistor needs to be disabled (L8-55 = 0) if using a regen unit such as a regen
converter or some type of braking option unit (and therefore not the internal braking transistor).
<3> If the braking resistor is equipped with a thermal relay, use this thermal relay to shut off the drive power supply in case the braking resistor
overheat occurs. <4> Self-cooling motors do not require wiring that would be necessary with motors using a cooling fan. <5> Supplying power to the control circuit separately from the main circuit requires a 24 V power supply (option). <6> For control modes that do not use a motor speed feedback signal, PG option card wiring is not necessary. <7> This figure shows an example of a sequence input to S1 through S8 using a non-powered relay or an NPN transistor. Install the wire link
between terminals SC-SP for Sink mode and SC-SN for Source mode. Leave it out for external power supply. Never short terminals SP and
SN as doing so will damage the drive. <8> The maximum output current capacity for the +V and -V terminals on the control circuit is 20 mA. Never short terminals +V, -V, and AC, as
this can cause erroneous operation or damage the drive.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 51
Page 52
3.2 Standard Connection Diagram
<9> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position. <10> The sink/source setting for the Safe Disable input is the same as with the sequence input. Jumper S3 has the drive set for an external power
supply. When not using the Safe Disable input feature, remove the jumper shorting the input and connect an external power supply. Refer to
Sinking/Sourcing Mode Selection for Safe Disable Inputs on page 69 for instructions.
<11> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input. <12> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as
a feedback-type of signal.
<13> Note that if the drive is set to trigger a fault output whenever the fault restart function is activated (L5-02 = 1), then a sequence to interrupt
power when a fault occurs will result in shutting off the power to the drive as the drive attempts to restart itself. The default setting for L5-02 is 0 (fault output not active during restart attempt).
<14> Be sure to use fault contact outputs MA, MB, and MC. Wire these terminals so that a fault will open the safety chain and interrupt drive
output.
<15> When the Programming Mode and editing parameter settings, L1000A will not accept an Up/Down command. If the drive still will not run
when an Up/Down command has been entered but no fault is present, then use the "Drive ready" signal (the default setting for terminal M5­M6) to interlock components.
Note: 1. The drive should be implemented in the system in a way so that a drive fault causes the safety chain to open. Always use terminal
MA-MB-MC for this purpose.
2. Even though no fault occurs, the drive can not be started under certain conditions, e.g. when the Digital Operator is left in the Programming Mode. Use the “Drive Ready” output (default set to terminals M5-M6) to interlock operation in such situations.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive. Failure to comply could result in death or serious injury from moving equipment.
WARNING! When using the automatic fault restart function while the wiring is made to shut off the power supply when a drive fault occurs, make sure the drive is set not to trigger a fault output during fault restart (L5-02=0, default). Otherwise the fault restart function can not work properly.
52 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 53

3.3 Main Circuit Connection Diagram

Electrical Installation
3
+3
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
Braking Unit (option)
Braking Resistor Unit (option)
Drive
Motor
Use terminals and
for DC power supply
+1
3 Phase power supply 200 to 240 Vac, 50 to 60 Hz 380 to 480 Vac, 50 to 60 Hz
+1
3.3 Main Circuit Connection Diagram
Refer to diagrams in this section when wiring the drive’s main circuit. Connections may vary based on drive capacity. The DC power supply for the main circuit also provides power to the control circuit.
NOTICE: Do not use the negative DC bus terminal “-” as a ground terminal. This terminal is at high DC voltage potential. Improper wiring connections could damage the drive.
Three-Phase 200 V Class (CIMR-L2A0018 to 0075) Three-Phase 400 V Class (CIMR-L4A0009 to 0039)
Figure 3.2
3 Phase power supply 200 to 240 V 380 to 480 Vac, 50 to 60 Hz
ac, 50 to 60 Hz
Figure 3.2 Connecting Main Circuit Terminals
DC reactor
Jumper
(option)
+1
+2
R/L1
S/L2
T/L3
Braking Resistor Unit
B1
B2
Drive
U/T1
V/T2
W/T3
(option)
Motor
Three-Phase 200 V Class (CIMR-L2A0085, 0115) Three-Phase 400 V Class (CIMR-L4A0045, 0060)
Figure 3.3
B1
Use terminals and
3 Phase power supply 200 to 240 V 380 to 480 Vac, 50 to 60 Hz
ac, 50 to 60 Hz
for DC power supply
+1
+1
Drive
R/L1
S/L2
T/L3
Figure 3.3 Connecting Main Circuit Terminals
Three-Phase 200 V Class (CIMR-L2A0145, 0180) Three-Phase 400 V Class (CIMR-L4A0075 to 0150)
Figure 3.4
Braking Resistor Unit (option)
B2
U/T1
V/T2
W/T3
Motor
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 53
Figure 3.4 Connecting Main Circuit Terminals
Page 54

3.4 Terminal Block Configuration

R/L1 S/L2 T/L3
U/T1
V/T2 W/T3
3
+
1
+
CIMR-L4A0075, 0091
R/L1
S/L2
T/L3
B1
B2
U/T1
V/T2
W/T3
1
+
CIMR-L2A0085, 0115 CIMR-L4A0045, 0060
R/L1 S/L2 T/L3
U/T1
V/T2 W/T3
3
+
1
+
CIMR-L2A0145, 0180 CIMR-L4A0112, 0150
CIMR-L2A0018 CIMR-L4A0009
R/L1 S/L2 T/L3 B1 B2 U/T1 V/T2 W/T3
+1 +2
CIMR-L2A0060, 0075
B1 B2
+1 +2
CIMR-L2A0025, 0033 CIMR-L4A0015, 0018
U/T1 V/T2 W/T3
+1 +2
R/L1 S/L2 T/L3
B1
B2
CIMR-L2A0047 CIMR-L4A0024, 0031, 0039
S/L2 T/L3 U/T1 V/T2 W
+1 +2
B1 B2
YEC_TMonly
3.4 Terminal Block Configuration
Figure 3.5 shows the different main circuit terminal arrangements for the drive capacities.
Figure 3.5
Figure 3.5 Main Circuit Terminal Block Configuration
54 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 55

3.5 Terminal Cover

Electrical Installation
3
YEC_common
YEC_common
YEC_common
3.5 Terminal Cover
Follow the procedure below to remove the terminal cover for wiring and to reattach the terminal cover after wiring is complete.

Removing/Reattaching the Terminal Cover

Removing the Terminal Cover
2A0018 to 2A0075 and 4A0009 to 4A0039
1. Loosen the terminal cover screw.
Figure 3.6
Figure 3.6 Removing the Terminal Cover on a NEMA Type 1 Enclosure Drive
2. Push in on the hook located on the bottom of the terminal cover, and gently pull forward. This should remove the
Figure 3.7
terminal cover.
Figure 3.7 Removing the Terminal Cover on a NEMA Type 1 Enclosure Drive
2A0085 to 2A0180 and 4A0045 to 4A0150
1. Loosen the screws on the terminal cover, then pull down on the cover.
CAUTION! Do not completely remove the cover screws, just loosen them. If the cover screws are removed completely, the terminal
cover may fall off causing an injury.
Figure 3.8
Figure 3.8 Removing the Terminal Cover on an IP00 Enclosure Drive
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 55
Page 56
3.5 Terminal Cover
YEC_common
Connect ground wiring first, followed by the main circuit, and then wire the control circuit. Power lines and signal wiring exit through the opening provided.
YEC_common
Connect ground wiring first, followed by the main circuit, and then wire the control circuit.
YEC_common
2. Pull forward on the terminal cover to free it from the drive.
Figure 3.9
Figure 3.9 Removing the Terminal Cover on an IP00 Enclosure Drive
Reattaching the Terminal Cover
2A0018 to 2A0075 and 4A0009 to 4A0039
Power lines and signal wiring should pass through the opening provided. Refer to Wiring the Main Circuit Terminal on
page 63 and Wiring the Control Circuit Terminal on page 67 for details on wiring.
After all wiring to the drive and other devices is complete, reattach the terminal cover.
Figure 3.10
Figure 3.10 Reattaching the Terminal Cover on a NEMA Type 1 Enclosure Drive
2A0085 to 2A0180 and 4A0045 to 4A0150
Once wiring to the terminal board and other devices is complete, double check all connections and finally reattach the terminal cover. Refer to Wiring the Main Circuit Terminal on page 63 and Wiring the Control Circuit Terminal on
page 67 for details on wiring.
Figure 3.11
Figure 3.11 Reattaching the Terminal Cover on an IP00 Enclosure Drive
56 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 57

3.6 Digital Operator and Front Cover

Electrical Installation
3
YEC_common
YEC_common
YEC_common
3.6 Digital Operator and Front Cover
The digital operator can be detached from the drive for remote operation, or when the front cover has to be opened to install an option card.
NOTICE: Be sure the digital operator has been removed prior to opening the front cover or reattaching it. Leaving the digital operator plugged into the drive when removing the front cover can result in erroneous operation caused by a poor connection. Before reattaching the operator make sure the front cover has been firmly fastened back into place.

Removing/Reattaching the Digital Operator

Removing the Digital Operator
While pinching inwards on the hook located on the right side of the digital operator, pull forward and remove the operator from the drive.
Figure 3.12
Figure 3.12 Removing the Digital Operator
Reattaching the Digital Operator
Insert the digital operator into the opening in the front cover while aligning it with the notches on the left side of the opening. Next press gently on the right side of the operator until it clicks into place.
Figure 3.13
Figure 3.13 Reattaching the Digital Operator

Removing/Reattaching the Front Cover

Removing the Front Cover
2A0018 to 2A0075 and 4A0009 to 4A0039
After removing the terminal cover and the digital operator, loosen the screw that affixes the front cover (model CIMR­L2A0075 does not use a screw to affix the front cover). Pinch inwards on hooks found on each side of the front cover, then pull forward to remove it from the drive.
Figure 3.14
Figure 3.14 Remove the Front Cover (2A0018 to 2A0075 and 4A0009 to 4A0039)
2A0085 to 2A0180 and 4A0045 to 4A0150
1. Remove the terminal cover and the digital operator.
2. Loosen the installation screw on the front cover.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 57
Page 58
3.6 Digital Operator and Front Cover
3. Use a straight-edge screwdriver to loosen the hooks on each side of the cover that hold it in place.
Figure 3.15
HookHook
Front cover installation screw
Free hooks on both sides of the cover
Figure 3.15 Remove the Front Cover (2A0085 to 2A0180 and 4A0045 to 4A0150)
4. First unhook the left side of the front cover, then swing the left side towards you as shown in the figure below
Figure 3.16
until the cover comes off.
Figure 3.16 Remove the Front Cover (2A0085 to 2A0180 and 4A0045 to 4A0150)
Reattaching the Front Cover
2A0018 to 2A0075 and 4A0009 to 4A0039
Reverse the instructions given in Remove the Front Cover (2A0018 to 2A0075 and 4A0009 to 4A0039) on page 57 to reattach the front cover. Pinch inwards on the hooks found on each side of the front cover while guiding it back into the drive. Make sure it clicks firmly into place.
2A0085 to 2A0180 and 4A0045 to 4A0150
1. Slide the front cover so that the hooks on the top connect to the drive.
Figure 3.17
Figure 3.17 Reattach the Front Cover (2A0085 to 2A0180 and 4A0045 to 4A0150)
2. Once the hooks have connected to the drive, press firmly on the cover to make sure it locks into place.
58 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 59

3.7 Main Circuit Wiring

Electrical Installation
3
3.7 Main Circuit Wiring
This section describes the functions, specifications, and procedures required to safely and properly wire the main circuit in the drive.
NOTICE: Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosen over time. Improper wiring practices could result in drive malfunction due to loose terminal connections.

Main Circuit Terminal Functions

Table 3.1 Main Circuit Terminal Functions
Ter min al Typ e
200 V Class
400 V Class
Model
CIMR-L
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
B1
B2
+2 • DC reactor connection (+1,
+1
+3 not available
2A0018 to 2A0075 2A0085, 2A0115 2A0145, 2A0180
4A0009 to 4A0039 4A0045, 4A0060 4A0075 to 4A0150
Main circuit power supply input Connects line power to the drive 51
Drive output Connects to the motor 51
Braking resistor not available
+2) (remove the shorting bar between +1 and +2)
• DC power supply input (+1, –)
• DC power supply input (+1, –)
For 200 V class: 100 Ω or less
For 400 V class: 10 Ω or less
not available
• DC power supply input (+1, –)
• Braking transistor connection (+3, –)
Function Page
Available for connecting a braking resistor or a braking resistor unit option
For connection
• of the drive to a DC power supply (terminals +1 and – are not EU or UL approved)
• of braking options
• connection of a DC reactor
Grounding terminal 63
283
286

Wire Gauges and Tightening Torque

Select the appropriate wires and crimp terminals from Ta bl e 3 .2 through Table 3.3.
Note: 1. Wire gauge recommendations based on drive continuous current ratings using 75°C 600 Vac vinyl-sheathed wire assuming ambient
temperature within 40°C and wiring distance less than 100 m.
2. Terminals B1, B2, +1, +2, and +3, are for connecting a DC reactor, braking resistor or DC power supply. Do not connect other nonspecific devices to these terminals.
• Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the voltage drop is greater than 2% of motor rated voltage. Ensure the wire gauge is suitable for the terminal block. Use the following formula to calculate the amount of voltage drop:
Line drop voltage (V) = 3 × wire resistance (Ω/km) × wire length (m) × current (A) × 10
• Refer to instruction manual TOBPC72060000 for braking unit or braking resistor unit wire gauges.
• Use terminal +1 and the negative terminal when connecting a braking resistor, regenerative converter, or a regen unit.
Refer to UL Standards Compliance on page 376 for information on UL compliance.
Three-Phase 200 V Class
Table 3.2 Wire Gauge and Torque Specifications (Three-Phase 200 V Class)
Model
CIMR-L
2A0018
2A0025
Ter mi nal
R/L1, S/L2, T/L3 4 2.5 to 6 5.5 3.5 to 5.5 10 12 to 10
U/T1, V/T2, W/T3 2.5 2.5 to 6 3.5 3.5 to 5.5 10 12 to 10
–, +1, +2 4 to 6 5.5 3.5 to 5.5 12 to 10
B1, B2 2.5 to 6 2 2 to 5.5 14 to 10
R/L1, S/L2, T/L3 6 4 to 16 14 5.5 to 14 8 10 to 6
U/T1, V/T2, W/T3 6 4 to 16 8 5.5 to 14 8 10 to 6
–, +1, +2 6 to 16 14 5.5 to 14 10 to 6
B1, B2 4 to 6 3.5 2 to 5.5 14 to 10
For China and Europe <1> For Asia <2> For U.S.A <3>
Recommended
Gauge
2
mm
4 4 to 6 3.5 3.5 to 5.5 10 12 to 10
6 6 to 10 5.5 5.5 to 8 8 10 to 8 M5
Applicable
Gauge
2
mm
Recommended
Gauge
2
mm
Applicable
Gauge
2
mm
Recommended
Gauge
AWG, kc mil
-3
Applicable
Gauge
AWG, kcmil
Screw
Size
M4
M4
Tightening
Torque
Nxm (lb.in.)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
2 to 2.5
(17.7 to 22.1)
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 59
Page 60
3.7 Main Circuit Wiring
Model
CIMR-L
2A0033
2A0047
2A0060
2A0075
2A0085
2A0115
2A0145
2A0180
Ter mi nal
R/L1, S/L2, T/L3 10 6 to 16 14 14 6 8 to 6
U/T1, V/T2, W/T3 10 6 to 16 14 8 to 14 8 8 to 6
, +1, +2 –161414– 6
B1, B2 4 to 6 5.5 3.5 to 5.5 12 to 10
R/L1, S/L2, T/L3 16 16 to 25 22 14 to 22 4 6 to 4
U/T1, V/T2, W/T3 16 16 to 25 14 14 to 22 4 6 to 4
–, +1, +2 16 to 25 22 14 to 22 6 to 4
B1, B2 6 to 10 14 5.5 to 14 10 to 6 M5
R/L1, S/L2, T/L3 25 16 to 25 30 22 to 30 3 4 to 3
U/T1, V/T2, W/T3 16 16 to 25 22 14 to 30 3 4 to 3
–, +1, +2 25 30 22 to 30 4 to 3
B1, B2 10 to 16 14 8 to 14 8 to 6 M5
R/L1, S/L2, T/L3 35 25 to 35 38 30 to 38 2 3 to 2
U/T1, V/T2, W/T3 25 25 to 35 30 22 to 38 2 3 to 2
–, +1, +2 25 to 35 38 30 to 38 3 to 2
B1, B2 –161414– 6M5
R/L1, S/L2, T/L3 35 25 to 50 38 30 to 50 1/0 3 to 1/0
U/T1, V/T2, W/T3 35 25 to 50 38 30 to 50 1/0 3 to 1/0
–, +1 35 to 50 60 38 to 60 2 to 1/0
B1, B2 16 to 50 22 14 to 50 6 to 1/0
R/L1, S/L2, T/L3 50 35 to 70 60 50 to 60 2/0 1 to 2/0
U/T1, V/T2, W/T3 50 35 to 70 60 50 to 60 2/0 1 to 2/0
–, +1 50 to 70 80 60 to 80 1/0 to 3/0
B1, B2 25 to 70 30 22 to 60 4 to 2/0
R/L1, S/L2, T/L3 70 50 to 95 80 60 to 100 4/0 2/0 to 4/0
U/T1, V/T2, W/T3 70 50 to 95 80 60 to 100 4/0 3/0 to 4/0
–, +1 35 to 95 50 × 2P 50 to 100 1 to 4/0
+3 50 to 95 60 50 to 100 1/0 to 4/0
R/L1, S/L2, T/L3 95 70 to 95 100 80 to 100 1/0 × 2P 1/0 to 2/0
U/T1, V/T2, W/T3 95 70 to 95 50 × 2P 50 to 60 1/0 × 2P 1/0 to 2/0
–, +1 35 to 95 50 × 2P 50 to 100 1 to 4/0
+3 50 to 95 80 60 to 100 1/0 to 4/0
For China and Europe <1> For Asia <2> For U.S.A <3>
Recommended
Gauge
2
mm
10 6 to 10 5.5 5.5 to 8 8 10 to 8 M5
16 10 to 16 8 8 to 14 6 8 to 6 M6
16 16 to 25 8 8 to 22 6 6 to 4 M6
16 16 to 25 14 14 to 22 6 6 to 4 M6
16 16 to 25 14 14 to 38 6 6 to 4
25 25 22 22 to 38 4 4 M8
35 25 to 35 22 22 to 60 4 4 to 2 M8
50 25 to 50 22 22 to 60 4 4 to 1/0 M8
Applicable
Gauge
2
mm
<1> Gauges listed here are for use in China and Europe. <2> Gauges listed here are for use in Asia except for China. <3> Gauges listed here are for use in the United States.
Recommended
Gauge
2
mm
Applicable
Gauge
2
mm
Recommended
Gauge
AWG, kcmil
Applicable
Gauge
AWG, kc mil
Screw
Size
M4
M6
M8
M8
M8
M10
M10
M10
Tightening
Tor que
Nxm (lb.in.)
1.2 to 1.5
(10.6 to 13.3)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
9 to11
(79.7 to 97.4)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
9 to11
(79.7 to 97.4)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
9 to 11
(79.7 to 97.4)
18 to 23
(159 to 204)
9 to 11
(79.7 to 97.4)
18 to 23
(159 to 204)
9 to 11
(79.7 to 97.4)
18 to 23
(159 to 204)
9 to 11
(79.7 to 97.4)
60 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 61
Electrical Installation
3
Three-Phase 400 V Class
Table 3.3 Wire Gauge and Torque Specifications (Three-Phase 400 V Class)
Model
CIMR-L
4A0009
4A0015
4A0018
4A0024
4A0031
4A0039
4A0045
4A0060
4A0075
4A0091
Ter mi nal
R/L1, S/L2, T/L3 2.5 2.5 to 6 2 2 to 5.5 12 14 to 10
U/T1, V/T2, W/T3 2.5 2.5 to 6 2 2 to 5.5 14 14 to 10
–, +1, +2 2.5 to 6 2 2 to 5.5 14 to 10
B1, B2 2.5 to 6 2 2 to 5.5 14 to 10
R/L1, S/L2, T/L3 2.5 2.5 to 16 3.5 2 to 14 10 12 to 6
U/T1, V/T2, W/T3 2.5 2.5 to 16 3.5 2 to 14 10 12 to 6
–, +1, +2 4 to 16 3.5 2 to 14 12 to 6
B1, B2 4 to 6 2 2 to 5.5 12 to 10
R/L1, S/L2, T/L3 4 2.5 to 16 5.5 3.5 to 14 10 10 to 6
U/T1, V/T2, W/T3 4 2.5 to 16 5.5 3.5 to 14 10 10 to 6
–, +1, +2 4 to 16 5.5 3.5 to 14 12 to 6
B1, B2 4 to 6 2 2 to 5.5 12 to 10
R/L1, S/L2, T/L3 6 6 to 16 14 5.5 to 14 8 8 to 6
U/T1, V/T2, W/T3 6 6 to 16 8 5.5 to 8 8 10 to 6
–, +1, +2 6 to 16 14 5.5 to 14 10 to 6
B1, B2 6 to 10 3.5 2 to 8 10 to 8 M5
R/L1, S/L2, T/L3 10 10 to 16 14 14 6 8 to 6
U/T1, V/T2, W/T3 6 6 to 16 14 8 to 14 8 8 to 6
–, +1, +2 6 to 16 14 14 6
B1, B2 6 to 10 5.5 3.5 to 8 10 to 8 M5
R/L1, S/L2, T/L3 16 16 to 25 14 14 to 22 6 6 to 4
U/T1, V/T2, W/T3 16 16 to 25 14 14 to 22 6 6 to 4
–, +1, +2 16 to 25 14 14 to 22 6 to 4
B1, B2 6 to 10 8 5.5 to 8 10 to 8 M5
R/L1, S/L2, T/L3 16 10 to 16 14 14 4 6 to 4
U/T1, V/T2, W/T3 16 10 to 16 14 14 4 6 to 4
–, +1 16 to 35 22 14 to 38 6 to 1
B1, B2 10 to 16 14 8 to 14 8 to 4
R/L1, S/L2, T/L3 16 16 to 25 22 14 to 22 3 4 to 3
U/T1, V/T2, W/T3 25 16 to 25 22 14 to 22 3 4 to 3
–, +1 25 to 35 30 22 to 38 4 to 1
B1, B2 16 to 25 14 14 to 22 6 to 3
R/L1, S/L2, T/L3 25 16 to 50 30 22 to 50 2 3 to 1/0
U/T1, V/T2, W/T3 25 25 to 50 30 22 to 50 2 3 to 1/0
–, +1 25 to 50 38 30 to 50 3 to 1/0
+3 16 to 50 22 14 to 50 6 to 1/0
R/L1, S/L2, T/L3 35 25 to 50 38 30 to 50 1/0 2 to 1/0
U/T1, V/T2, W/T3 35 25 to 50 38 30 to 50 1 2 to 1/0
–, +1 25 to 50 60 30 to 50 3 to 1/0
+3 25 to 50 30 22 to 50 4 to 1/0
For China and Europe <1> For Asia <2> For U.S.A <3>
Recommended
Gauge
2
mm
2.5 2.5 to 6 3.5 2 to 5.5 10 14 to 10
2.5 2.5 to 6 3.5 2 to 5.5 10 14 to 10 M5
4 4 to 6 3.5 3.5 to 5.5 10 12 to 10 M5
6 6 to 10 5.5 5.5 to 8 8 10 to 8 M6
10 6 to 16 8 5.5 to 14 6 10 to 6 M6
16 10 to 16 8 8 to 14 6 8 to 6 M6
16 10 to 16 8 8 to 14 6 8 to 6
16 16 to 25 14 14 to 22 6 6
16 16 to 25 22 14 to 22 4 6 to 4
16 16 to 25 22 14 to 22 4 6 to 4
Applicable
Gauge
2
mm
Recommended
Gauge
2
mm
Applicable
Gauge
2
mm
Recommended
Gauge
AWG, k cm il
3.7 Main Circuit Wiring
Applicable
Gauge
AWG, kcmil
Screw
Size
M4
M4
M4
M5
M5
M6
M8
M8
M8
M8
Tightening
Torque
Nxm (lb.in.)
1.2 to 1.5
(10.6 to 13.3)
1.2 to 1.5
(10.6 to 13.3)
2 to 2.5
(17.7 to 22.1)
1.2 to 1.5
(10.6 to 13.3)
2 to 2.5
(17.7 to 22.1)
2 to 2.5
(17.7 to 22.1)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
2 to 2.5
(17.7 to 22.1)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
4 to 6
(35.4 to 53.1)
2 to 2.5
(17.7 to 22.1)
4 to 6
(35.4 to 53.1)
9 to 11
(79.7 to 97.4)
9 to 11
(79.7 to 97.4)
9 to 11
(79.7 to 97.4)
9 to 11
(79.7 to 97.4)
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 61
Page 62
3.7 Main Circuit Wiring
Model
CIMR-L
4A0112
4A0150
For China and Europe <1> For Asia <2> For U.S.A <3>
Ter mi nal
R/L1, S/L2, T/L3 50 35 to 95 60 38 to 100 3/0 1/0 to 4/0
U/T1, V/T2, W/T3 50 35 to 95 60 50 to 100 2/0 1/0 to 4/0
–, +1 50 to 95 100 60 to 100 1/0 to 4/0
+3 25 to 95 50 30 to 100 3 to 4/0
R/L1, S/L2, T/L3 70 50 to 95 80 60 to 100 4/0 3/0 to 4/0
U/T1, V/T2, W/T3 70 70 to 95 80 80 to 100 4/0 3/0 to 4/0
–,+1 35 to 95 50 × 2P 50 to 100 1 to 4/0
+3 50 to 95 60 50 to 100 1/0 to 4/0
Recommended
Gauge
2
mm
25 25 22 22 4 4
35 25 to 35 22 22 to 30 4 4 to 2
Applicable
Gauge
2
mm
Recommended
Gauge
2
mm
Applicable
Gauge
2
mm
Recommended
Gauge
AWG, kcmil
Applicable
Gauge
AWG, kc mil
Screw
Size
M10
M10
Tightening
Tor que
Nxm (lb.in.)
18 to 23
(159 to 204)
18 to 23
(159 to 204)
<1> Gauges listed here are for use in China and Europe. <2> Gauges listed here are for use in Asia except for China. <3> Gauges listed here are for use in the United States.

Main Circuit Terminal and Motor Wiring

This section outlines the various steps, precautions, and checkpoints for wiring the main circuit terminals and motor terminals.
NOTICE: Make sure wiring to motor terminals U, V, and W connect the corresponding U/T1, V/T2, and W/T3 output terminals on the drive. Wiring to the wrong terminals will reverse the phase order, causing the motor to operate in reverse. This could cause the elevator car to fall when attempting to go up.
NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Failure to comply could result in damage to the drive, phase-advancing capacitors, LC/RC noise filters or electric leakage circuit breakers.
NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to output terminals.
NOTICE: Make sure the motor contactor sequence is designed to only open or close the motor contactor when there is no voltage output from the drive.
Cable Length Between Drive and Motor
Voltage drop along the motor cable may cause reduced motor torque when the wiring between the drive and the motor is too long, especially at low frequency output. This can also be a problem when motors are connected in parallel with a fairly long motor cable. Drive output current will increase as the leakage current from the cable increases. An increase in leakage current may trigger an overcurrent situation and weaken the accuracy of the current detection.
Adjust the drive carrier frequency according to Table 3.4. If the motor wiring distance exceeds 100 m because of the system configuration, reduce the ground currents. Refer to C6-03: Carrier Frequency on page 149.
Table 3.4 Cable Length Between Drive and Motor
Cable Length 50 m or less 100 m or less Greater than 100 m
Carrier Frequency 15 kHz or less 5 kHz or less 2 kHz or less
62 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 63
3.7 Main Circuit Wiring
Electrical Installation
3
OK OK Not Good
A
Ground Wiring
Follow the precautions to wire the ground for one drive or a series of drives.
WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and local installation regulations. Minimize the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in death or serious injury.
WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal (200 V class: Ground to 100 Ω or less, 400 V class: Ground to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical equipment.
NOTICE: Do not share the ground wire with other devices requiring a large amount of current for operation. Improper equipment grounding could result in drive or equipment malfunction due to electrical interference.
NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in abnormal operation of drive or equipment.
Refer to Figure 3.18 when using multiple drives. Do not loop the ground wire.
Figure 3.18
Figure 3.18 Multiple Drive Wiring
Wiring the Main Circuit Terminal
WARNING! Electrical Shock Hazard. Shut off the power supply to the drive before wiring the main circuit terminals. Failure to comply may result in death or serious injury.
Wire the main circuit terminals after the terminal board has been properly grounded.
Models CIMR-L2A0018 through 0075 and 4A0009 through 0039 have a cover placed over the DC bus and braking circuit terminals prior to shipment to help prevent miswiring. Cut away covers as needed for terminals using wire cutters.
Figure 3.19
A – Protecting Cover
Figure 3.19 Protecting Cover to Prevent Miswiring (CIMR-L2A0047)
Main Circuit Connection Diagram
Refer to Main Circuit Connection Diagram on page 53 when wiring terminals on the drive’s main power circuit.
WARNING! Fire Hazard. The braking resistor connection terminals are B1 and B2. Do not connect braking resistors to any other terminals. Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 63
Page 64

3.8 Control Circuit Wiring

+−+
DM
DM
H
1
H
2
HC
<4>
<5>
Safe Disable inputs
Wire
jumper
EDM (Safety Electronic Device Monitor)
P1
P2
C1
C2
Photo Coupler 1 (During Frequency Output)
Photo Coupler 2 (not used)
Digital output 5 to 48 Vdc 2 to 50 mA
(default setting)
+
+
+
+
+
S1
S2
S3
S4
S5
S6
S7
A1
A2
0
V
AC
R
R
S
S
IG
2 kΩ
S8
SC
0 V
FM
AM
AC
E (G)
<2>
<2>
<3>
<6>
<6>
+
24 V
+V
MA
M
1
M2
MB
MC
Up command / Stop
Nominal Speed
Inspection Operation
Intermediate Speed 1
Not Used
Multi-function
digtial inputs
(default setting)
Sink / Source mode selection wire link (default: Sink)
Multi-function
analog inputs
Power supply +10.5 Vdc, max. 20 mA
Analog Input 1 (Speed Bias)
-10 to +10 Vdc (20 kΩ)
Analog Input 2 (Not used)
-10 to +10 Vdc (20 kΩ)
V
Power supply, -10.5 Vdc, max. 20 mA
MEMOBUS/Modbus
comm. RS485/422
max. 115.2 kBps
Termination resistor
(120 Ω, 1/2 W)
DIP Switch S2
Fault relay output 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)
Multi-function relay output (Brake Release Command) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)
Multi-function analog output 1 (Output Speed)
-10 to +10 Vdc (2mA)
Multi-function analog output 2 (Output Current)
-10 to +10 Vdc (2mA)
M3
M4
Multi-function relay output (Motor Contactor Close Command) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)
M5
M6
Multi-function relay output (Drive Ready) 250 Vac, max. 1 A 30 Vdc, max 1 A (min. 5 Vdc, 10 mA)
SP
SN
FM
+
AM
<3>
Down command / Stop
Leveling Speed
Not Used
Drive
<1>
CN5-C
CN5-B
CN5-A
Option board
connectors
Control Circuit
shielded line twisted-pair shielded line main circuit terminal control circuit terminal
YEC_TMonly
3.8 Control Circuit Wiring

Control Circuit Connection Diagram

Figure 3.20
<1> Supplying power to the control circuit separately from the main circuit requires 24 V power supply (option).
<2> The maximum output current capacity for the +V and -V terminals on the control circuit is 20 mA. Never short terminals +V, -V, a n d
AC, as this can cause erroneous operation or damage the drive.
<3> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position.
<4> The sink/source setting for the Safe Disable input is the same as with the sequence input.
<5> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input.
<6> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for
use as a feedback-type of signal.
64 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Figure 3.20 Control Circuit Connection Diagram
Page 65
3.8 Control Circuit Wiring
Electrical Installation
3

Control Circuit Terminal Block Functions

Drive parameters determine which functions apply to the multi-function digital inputs (S3 to S8), multi-function digital outputs (M1 to M6), multi-function photocoupler outputs (P1-C1, P2-C2), multi-function analog inputs (A1, A2), and multi-function analog monitor output (FM, AM). The default setting is listed next to each terminal in Figure 3.20.
WARNING! Sudden Movement Hazard. Always check the operation and wiring of control circuits after being wired. Operating a drive with untested control circuits could result in death or serious injury.
WARNING! Confirm the drive I/O signals and external sequence before starting test run. Failure to comply may result in death or serious injury.
NOTICE: Do not use a magnetic contactor on the power supply side to frequently start and stop the motor. Failure to comply could result in damage to the drive.
Input Terminals
Table 3 .5 lists the input terminals on the drive. Text in parenthesis indicates the default setting for each multi-function
input.
Table 3.5 Control Circuit Input Terminals
Typ e
Digital Inputs
Digital Input Power Supply
Safe Disable Inputs
Analog Inputs
No. Terminal Name (Function) Function (Signal Level) Default Setting Page
Up Command (Closed: Up, Open: Stop)
S1
Down Command (Closed: Down, Open: Stop)
S2
Multi-function input 1 (Nominal Speed)
S3
Multi-function input 2 (Inspection Operation)
S4
Multi-function input 3 (Intermediate Speed 1)
S5
Multi-function input 4 (Leveling Speed)
S6
Multi-function input 5 (Not used)
S7
Multi-function input 6 (Not used)
S8
Multi-function input common
SC
0 V
SN
+24 Vdc
SP
Safe Disable input 1
H1
Safe Disable input 2
H2
Safe Disable function common Common for the Safe Disable function
HC
Power supply for analog inputs 10.5 Vdc (max allowable current 20 mA) 136
+V
Power supply for analog inputs -10.5 Vdc (max allowable current 20 mA)
-V
Multi-function analog input 1 (Speed reference bias) -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
A1
Multi-function analog input 2 (Not used) -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
A2
Analog input common 0 V 136
AC
Ground for shielded lines and option cards
E (G)
Photocoupler 24 Vdc, 8 mA Use the wire link between terminals SC and SN or between SC and SP to select sinking or sourcing, and to select the power supply.
24 Vdc, 150 mA (only when DI-A3 is not used) Use the wire link between terminals SC and SN or between SC and SP to select sinking or sourcing, and to select the power supply.
24 Vdc, 8 mA One or both open: Drive output disabled Both closed: Normal operation Internal impedance: 3.3 kΩ Off time of at least 1 ms Set the S3 jumper to select sinking or sourcing, and to select the power supply.
313
380
136 177
136 178
69
<1> Setting jumper S3 for an external power supply makes the wire link between terminals H1, H2, and HC ineffective. Remove the wire link and
connect an external power supply that can supply terminals H1, H2, and HC continuously.
Output Terminals
Table 3 .6 lists the output terminals on the drive. Text in parenthesis indicates the default setting for each multi-function
output.
Table 3.6 Control Circuit Output Terminals
Typ e No. Terminal Name (Function) Function (Signal Level) Default Setting Page
N.O.
MA
Fault Relay
Multi-Function Relay Output
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 65
N.C. output
MB
Fault output common
MC
M1
Multi-function relay output 1 (Brake release command)
M2
M3
Multi-function relay output 2 (Output contactor close command)
M4
M5
Multi-function relay output 3 (Drive ready)
M6
30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A Minimum load: 5 Vdc, 10 mA
Contact relay output 30 Vdc, 10 mA to 1 A 250 Vac, 10 mA to 1 A Minimum load: 5 Vdc, 10 mA
169
169
Page 66
3.8 Control Circuit Wiring
A
B
C
D
YEC_common
E(G)
HC H1 H2
DM+
DM- IG R+ R- S+ S-
S1 S2 S3 S4
S5
S6 S7 S8 SN SC SP
V+ AC V- A1
A2
FM AM AC P1 C1 C2P2
M3 M4 M6
MA MB MC
M1 M2 M5
YEC_common
Typ e No. Terminal Name (Function) Function (Signal Level) Default Setting Page
P1
Multi-Function Photocoupler Output
Monitor Output
Safety Monitor Output
Photocoupler output 1 (During Frequency output)
C1
P2
Photocoupler output 2 (Not Used/Through Mode)
C2
Analog monitor output 1 (Output speed)
FM
Analog monitor output 2 (Output current)
AM
Monitor common 0 V
AC
Safety monitor output
DM+
Safety monitor output common
DM-
48 Vdc, 2 to 50 mA
-10 to +10 Vdc or 0 to +10 Vdc 180
Outputs status of Safe Disable function. Closed when both Safe Disable channels are closed. Up to +48 Vdc 50 mA
<1>
<1> Connect a flywheel diode as shown in the Figure 3.21 when driving a reactive load such as a relay coil. Make sure the diode rating is greater
than the circuit voltage.
Figure 3.21
A – External power, 48 V max. C – Coil B – Suppression diode D – 50 mA or less
Figure 3.21 Connecting a Suppression Diode
Serial Communication Terminals
Table 3.7 Control Circuit Terminals: Serial Communications
Typ e
MEMOBUS/Modbus Communication
<1>
<1> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position. For more information on
the termination resistor, see Control I/O Configuration on page 69.
No. Signal Name Function (Signal Level)
Communications input (+)
R+
Communications input (-)
R-
Communications output (+)
S+
Communications output (-)
S-
Shield ground 0 V
IG
MEMOBUS/Modbus communication: Use a RS-485 or RS-422 cable to connect the drive.
RS-485/422 MEMOBUS/Modbus communication protocol
115.2 kbps (max.)

Terminal Configuration

Control circuit terminals are arranged as shown in Figure 3.22.
Figure 3.22
Figure 3.22 Control Circuit Terminal Arrangement
Figure 3.23
66 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 67
3.8 Control Circuit Wiring
Electrical Installation
3
YEC_common
Wire Size and Torque Specifications
Select appropriate wire type and gauges from Table 3.8. For simpler and more reliable wiring, use crimp ferrules on the wire ends. Refer to Table 3.9 for ferrule terminal types and sizes.
Table 3.8 Wire Gauges and Torque Specifications
Ter min al
Block
TB1, TB2
TB4, TB5, TB6
Ter mi nal
FM, AC, AM, P1, P2, PC, SC, A1, A2, A3, +V, -V, S1-S8, MA, MB, MC, M1, M2
HC, H1, H2, DM+, DM-, IG, R+, R-, S+, S-, RP, MP
Screw
Size
M3.5
M2
Tightening
Tor que
Nxm
(lb.in.)
0.8 to 1.0
(7.1 to 8.6)
0.8 to 1.0
(7.1 to 8.6)
0.22 to 0.25 (1.9 to 2.2)
Applicable wire size
Bare Wire Terminal Ferrule-Type Terminal
Applicable wire size
0.75 (18)
1.25 (12)
0.75 (18)
2
2
mm
(AWG)
––
0.25 to 0.5 (24 to 20)
mm2
(AWG)
0.5 to 2
(20 to 14)
0.5 to 2
(20 to 14)
Standard 0.25 to 1.0
(24 to 17)
Single 0.25 to 1.5
(24 to 16)
Recomm. mm
(AWG)
Recomm. mm2
(AWG)
0.5
(20)
Wire Type
Shielded line, etc.E (G) M3.5
Ferrule-Type Wire Terminals
Prepare wire ends with insulated sleeves before connecting to the drive. See Tabl e 3 .9 for dimensions. Yaskawa recommends CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT.
Figure 3.24
d1
6 mm
L
d2
Figure 3.23 Ferrule Dimensions
Table 3.9 Ferrule Terminal Types and Sizes
Size mm2 (AWG) Ty pe L (mm) d1 (mm) d2 (mm) Manufacturer
0.25 (24) AI 0.25-6YE 10.5 0.8 2
PHOENIX CONTACT0.34 (22) AI 0.34-6TQ 10.5 0.8 2
0.5 (20) AI 0.5-6WH 14 1.1 2.5

Wiring the Control Circuit Terminal

This section describes the proper procedures and preparations for wiring the control terminals.
WARNING! Electrical Shock Hazard. Do not remove covers or touch the circuit boards while the power is on. Failure to comply could result in death or serious injury.
NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/T3, -, +1, +2) and other high-power lines. Improper wiring practices could result in drive malfunction due to electrical interference.
NOTICE: Separate wiring for digital output terminals MA, MB, MC and M1 to M6 from wiring to other control circuit lines. Improper wiring practices could result in drive or equipment malfunction or nuisance trips.
NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper application of peripheral devices could result in drive performance degradation due to improper power supply.
NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices could result in drive or equipment malfunction due to short circuit.
NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive or equipment malfunction or nuisance trips.
Wire the control circuit only after terminals have been properly grounded and main circuit wiring is complete. Refer to
Figure 3.24 for details. Prepare the ends of the control circuit wiring as shown in Figure 3.25. Refer to Wire Size and Torque Specifications on page 67.
NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may result in erroneous operation, damage the terminal block, or cause a fire.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 67
Page 68
3.8 Control Circuit Wiring
A
B
C
D
Preparing wire terminal ends
YEC_common
A
F
C
D
E
B
NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or equipment malfunction due to electrical interference.
Connect control wires as shown in the following figure:
Figure 3.25 Figure 3.26
A – Loosen screw to insert wire. C – Avoid fraying wire strands when stripping
insulation from wire. Strip length 5.5 mm.
B – Single wire or stranded wire D – Blade depth of 0.4 mm or less
Blade width of 2.5 mm or less
Figure 3.24 Terminal Board Wiring Guide
When connecting control wires to the terminals, use shielded twisted-pair wires (treating wire ends as shown in
Figure 3.25 and connect the shield to the ground terminal of the drive.
Figure 3.27
A – Drive side D – Control device side B – Connect shield to ground terminal of
E – Shield sheath (insulate with tape)
drive.
C – Insulation F – Shield
Figure 3.25 Preparing the Ends of Shielded Cables
NOTICE: The signal lines between the drive and the operator station or peripheral equipment should not exceed 50 meters when
using an analog signal from a remote source to supply the speed reference. Failure to comply could result in poor system performance.
68 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 69

3.9 Control I/O Configuration

Electrical Installation
3
SC
S8
S7
24 Vdc
SP
SN
SC
S8
S7
24
Vdc
SP
SN
External
24
Vdc
SC
S8
S7
24 Vdc
SP
SN
External
24 Vdc
24 Vdc
H1
H2
HC
Jumper S3
24 Vdc
H1
H2
HC
External
24 Vdc
Jumper S3
3.9 Control I/O Configuration

Setting Sink/Source with Input Terminals SN and SP

Use the wire link between terminals SC and SP or SC and SN to select between Sink mode, Source mode or external power supply for the digital inputs S1 to S8 as shown in Table 3.1 0 (Default: Sink mode, internal power supply).
Note: Never short terminals SP and SN as doing so will damage the drive.
Table 3.10 Digital Input Sink / Source / External Power Supply Selection
Drive Internal Power Supply (Terminal SN and SP) External 24 Vdc Power Supply
Sinking Mode (NPN)
S7
S8
Sourcing Mode (PNP)
SN
SC
SP
24 Vdc

Sinking/Sourcing Mode Selection for Safe Disable Inputs

Use jumper S3 on the terminal board to select between Sink mode, Source mode or external power supply for the Safe Disable inputs H1 and H2 as shown in Table 3 .1 0 (Default: Sink mode, internal power supply.)
Table 3.11 Safe Disable Input Sink / Source / External Power Supply Selection
Drive Internal Power Supply External 24 Vdc Power Supply
Sinking Mode
Jumper S3
HC
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 69
Sourcing Mode
H1
H2
24 Vdc
External
24 Vdc
HC
H1
H2
Jumper S3
24 Vdc
Page 70
3.9 Control I/O Configuration
YEC_TMonly

Using the Photocoupler and Contact Outputs

The example below illustrates an example of how to use the multi-function digital outputs and the fault relay. Refer to
Figure 3.1 for standard connection diagram.
<1> Minimum load: 5 Vdc, 10 mA
Drive
Fault Contact Output 250 Vac 10 mA 30 Vdc 10 mA
Multi-Function Relay Output 250 Vac 10 mA 30 Vdc 10 mA
Multi-Function Relay Output 250 Vac 10 mA 30 Vdc 10 mA
Multi-Function Relay Output 250 Vac 10 mA 30 Vdc 10 mA
Multi-Function Photocoupler Output
0 to
48 Vdc
to
to
to
to
50 mA
<1>
to
1 A
1 A
to
1 A
1 A
to
1 A
1 A
to
1 A
1 A
Figure 3.26 Photocoupler and Contact Outputs
<1>
<1>
<1>
During frequency output 2
Not used
Fault
Brake Release Command
Controller
SA
MA
MB
MC
M1
M2
M3
M4
M5
M6
P1
C1
P2
C2
Relay
Relay
0 V
Relay
0 V
Relay
Max 48 Vdc
Max 48 Vdc
SA
Max 250 Vac
70 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 71

3.10 Connect to a PC

Electrical Installation
3
PC
(Type-B) (Type-A)
USB Cable
(Type-AB)
YEC_common
3.10 Connect to a PC
This drive is equipped with a USB port (type-B).
The drive can connect to the USB port of a PC using a USB 2.0, AB type cable (sold separately). DriveWizard Plus can then be used to monitor drive performance and manage parameter settings. Contact Yaskawa for more information on DriveWizard Plus.
Download and install the USB driver before connecting L1000A and PC with the USB cable. To obtain the driver and software of USB Copy Unit, CopyUnitManager and DriveWizardPlus, access these sites: China: http://www.yaskawa.com.cn Japan: http://www.e-mechatronics.com Europe: http://www.yaskawa.eu.com Other areas: contact a Yaskawa representative.
Figure 3.28
Figure 3.27 Connecting to a PC (USB)
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 71
Page 72

3.11 MEMOBUS/Modbus Termination

DIP Switch S2
(OFF:default)
OFF ON
YEC_TMonly
3.11 MEMOBUS/Modbus Termination
This drive is equipped with a built in termination resistor for the RS-422/485 communication port. DIP switch S2 enables or disabled the termination resistor as shown in Figure 3.28. The OFF position is the default. The termination resistor should be placed to the ON position when the drive is the last in a series of slave drives.
Table 3.12 MEMOBUS/Modbus Switch Settings
S2 Position Description
ON Internal termination resistor ON
OFF Internal termination resistor OFF (default setting)
Figure 3.29
Figure 3.28 DIP Switch S2
Note: Refer to the MEMOBUS/Modbus Communications on page 341 for details on MEMOBUS/Modbus.
72 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 73
Electrical Installation
3

3.12 Wiring Checklist

3 x voltage resistance (Ω/km) x cable length (m) x motor rated current (A) x 10
-3
Motor rated voltage (V) x 0.02 ≥
No. Item Page
1 Check drive model number to ensure receipt of correct model.
2 Make sure you have the correct braking resistors, DC reactors, noise filters, and other peripheral devices. 278
3 Check the option card model number. 278
4 Ensure that the area surrounding the drive complies with specifications. 37
5 The voltage from the power supply should be within the input voltage specification range of the drive. 154
6 The voltage rating for the motor should match the drive output specifications.
7 Verify that the drive is properly sized to run the motor.
8 Confirm proper branch circuit protection as specified by national and local codes. 50
9 Properly wire the power supply to drive terminals R/L1, S/L2, and T/L3. 53
Properly wire the drive and motor together.
10
The motor lines and drive output terminals R/T1, V/T2, and W/T3 should match in order to produce the desired phase order. If the phase order is incorrect, the drive will rotate in the opposite direction.
11 Use 600 Vac vinyl-sheathed wire for the power supply and motor lines. 59
Use the correct wire gauges for the main circuit. Refer to Wire Gauges and Tightening Torque on page 59. 59
• When using comparatively long motor cable, calculate the amount of voltage drop. 59
12
Drive, peripherals, option cards
Installation area and physical setup
Power supply voltage, output voltage
Main circuit wiring
3.12 Wiring Checklist
31
329
31
329
62
• If the cable between the drive and motor exceeds 50 m, adjust the carrier frequency set to C6-03 accordingly. 62
13 Properly ground the drive. Review page 63. 63
Tightly fasten all terminal screws (control circuit terminals, grounding terminals).
14
Refer to Wire Gauges and Tightening Torque on page 59.
If using a braking resistor or dynamic braking resistor unit, install a magnetic contactor. Properly install the resistor, and ensure that overload
15
protection shuts off the power supply.
16 Verify phase advancing capacitors, input noise filters, or electric leakage circuit breakers are NOT installed on the output side of the drive.
Control circuit wiring
17 Use twisted-pair line for all drive control circuit wiring. 64
18
Connect the shields of shielded wiring to the GND terminal.
19 Properly wire any option cards. 67
Check for any other wiring mistakes.
20
Only use a multimeter to check wiring.
Properly fasten the control circuit terminal screws in the drive.
21
Refer to Wire Gauges and Tightening Torque on page 59.
22 Pick up all wire clippings.
23 Ensure that no frayed wires on the terminal block are touching other terminals or connections.
24 Properly separate control circuit w
25 Analog signal line wiring should not exceed 50 m.
26 Safe Disable input wiring should not exceed 30 m.
d main circuit wiring.
iring an
283
59
67
59
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 73
Page 74
3.12 Wiring Checklist
74 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 75
4

Start-Up Programming & Operation

This chapter explains how to use the digital operator, operator functions, modes, and instructions on Auto-Tuning the drive and motor.
4.1 SECTION SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.2 USING THE DIGITAL OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.3 THE DRIVE AND PROGRAMMING MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4.4 START-UP FLOWCHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
4.5 AUTO-TUNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4.6 SETUP PROCEDURE FOR ELEVATOR APPLICATIONS . . . . . . . . . . . . . . . . . . . 105
4.7 COMMON PROBLEM DURING SETUP AND POSSIBLE SOLUTIONS . . . . . . . . 125
4.8 VERIFYING PARAMETER SETTINGS AND BACKING UP CHANGES . . . . . . . . 129
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 75
Page 76

4.1 Section Safety

DANGER
W ARNING
4.1 Section Safety
Ensuring Safety during Auto-Tuning
Before Auto-Tuning, make sure the area around the motor and elevator are clear.
The motor may suddenly rotate during the Auto-Tuning process, which can result in personal injury if proper safety measures are not taken beforehand.
Rotational Auto-Tuning must always be performed with the motor disconnected from the load (ropes removed from traction sheave).
If the ropes are left mounted during Rotational Auto-Tuning, the drive will be unable to set motor parameters correctly.
This will result in erroneous operation.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on. Never remove or install option cards or attempt to replace the cooling fan while the drive is switched on. Make sure that the drive and all devices connected to the drive have been shut off prior to performing and type of maintenance or wiring. After shutting off the power, wait for at least the amount of time specified on the drive before touching any components.
The internal capacitor remains charged even after the power supply is turned off.
Failure to comply can result in serious electric shock.
Ensuring Safety with PM Motors
When using a PM motor with a different speed feedback option than a PG-F3 card together with an external brake sequence, make sure the brake is not released before Initial Magnetic Pole Search has been finished. Use the Initial Pole Search Status signal (H2- = 61) to interlock the brake.
Failing to comply can cause the counterweight to pull on the elevator car, resulting in personal injury.
Whenever performing maintenance, inspection, or wiring on the motors, make sure to open the magnetic contactor on the output side and make sure the motor has come to a complete stop. Next wait for time specified in this manual before beginning to work on the motor.
Failure to comply may result in injury from electrical shock.
If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing the motor contactor.
Failure to comply may result in injury from electrical shock.
76 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 77
4.1 Section Safety
Start-Up Programming
& Operation
4
W ARNING
CAUTION
Sudden Movement Hazard
The drive is capable of running the motor up to 120 Hz. Due to the danger of accidentally of operating at high speed, be sure to set the upper limit for the frequency. The default setting for the maximum output frequency is 50 Hz.
Incorrect settings can cause the drive to accelerate to dangerously high speed.
Never set the stopping method to anything other than "Ramp to stop". Parameter b1-03 should therefore always be set to 0.
Any other setting leaves the motor uncontrolled when the Up/Down command is removed and can cause the elevator car to free-fall.
Do not use the fault restart function unnecessarily.
Carelessly using the fault restart function leads to an unintended start of the elevator, resulting in death or serious injury.
A separate holding brake should be used. The holding brake should be wired so that it is closed by an external sequence when a fault occurs, the power is shut off, or an emergency switch is triggered.
Failure to comply could result in death or serious injury.
Precautions should be taken on the machine side to ensure that load can not fall or slip.
Failure to take proper safety precautions can result in serious injury.
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may include drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Preventing Injury
Check the area thoroughly around the motor and elevator before starting to operate the application.
Failure to comply can result in personal injury.
A separate emergency stop switch should be installed separately from drive circuitry (the drive's own emergency stop function is enabled only when it has been assigned to one of the input terminals).
Failure to comply may result in personal injury.
Reset alarms and faults only after making sure that the Up/Down command has also been removed.
Failure to comply can result in personal injury.
Preventing Burns
Never touch the heatsink on the drive, as it can reach high temperatures. When replacing the cooling fan, wait at least 15 minutes after power to the drive has been shut off before touching the fan to ensure that it has cooled off enough.
Failure to comply could result in burns.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 77
Page 78
4.1 Section Safety
NOTICE
Ensuring Safety during Auto-Tuning
Rotational Auto-Tuning will not function properly if a holding brake is applied on the motor. Ensure the motor can freely rotate before beginning Auto-Tuning.
Failure to comply could result in improper operation of the drive.
Equipment Hazard
Do not check signals while the drive is running.
The equipment may be damaged.
The drive's cooling fan may not run during Rescue Operation due to low voltage from the battery or UPS.
Using Rescue Operation for extended periods of time may result in an oH alarm as the heatsink temperature rises.
Set parameter E1-01 to match the input voltage of the drive. The drive input voltage (not motor voltage) must be set in E1-01 for the protective features to function properly.
Failure to set the correct drive input voltage may result in improper drive operation.
Use the torque detection function in the drive to notify the PLC of a potential overcurrent or overload situation before an overcurrent or overload fault is actually triggered. Use undertorque detection to detect any problems that develop on the application side.
If the drive faults out due to overcurrent or overload, the drive output will be interrupted. The motor will start coasting, potentially resulting in damage to the machinery or personal injury.
When replacing the control terminal board or removable terminal board, be sure to also check the value set to parameter o2-04.
If o2-04 is set incorrectly, drive performance may be poor and protection functions may not operate properly, potentially damaging the drive.
78 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 79

4.2 Using the Digital Operator

Start-Up Programming
& Operation
4
ALM
REV DRV FOUT
LO RE
ESC
RUN STOP
ENTERRESET
DIGITAL OPERATOR JVOP-182
1
2
345 6
9
14 13 12
10
8
11
7
YEC_common
ESC
RESET
RUN
STOP
LO RE
RUN
4.2 Using the Digital Operator
Use the digital operator to enter run and stop commands, display data, edit parameters, as well as display fault and alarm information.

Keys and Displays

Figure 4.1
Figure 4.1 Keys and Displays on the Digital Operator
No.
1ESC Key
2RESET Key
3 RUN Key
4 Up Arrow Key Scrolls up to display the next item, selects parameter numbers and increments setting values.
5 Down Arrow Key Scrolls down to display the next item, selects parameter numbers and increments setting values.
6STOP Key
7 ENTER Key
8 LO/RE Selection Key
9 RUN Light Lit while the drive is operating the motor. Refer to page 82 for details.
Display Name Function
• Returns to the previous display.
• Moves the cursor one space to the left.
• Pressing and holding this button will return to the Speed Reference display.
• Moves the cursor to the right.
• Resets the drive to clear a fault situation.
Starts the drive in the LOCAL mode. The Run LED
• is on, when the drive is operating the motor.
• flashes during deceleration to stop or when the speed reference is 0.
• flashes quickly the drive is disabled by a DI, the drive was stopped using an emergency stop DI or an up/ down command was active during power up.
<1> Stops drive operation.
• Enters parameter values and settings.
ENTER
<2>
• Selects a menu item to move between displays.
Switches drive control between the operator (LOCAL) and the control circuit terminals (REMOTE). The LED is on when the drive is in the LOCAL mode (operation from keypad).
10 LO/RE Light Lit while the operator is selected to run the drive (LOCAL mode). Refer to page 82 for details.
11 ALM LED Light
12 FOUT LED Light
13 DRV LED Light
14 REV LED Light
<1> The STOP key has highest priority. Pressing the STOP key will always cause the drive to stop the motor, even if an Up/down command is
active at any external Up/down command source. To disable the STOP key priority, set parameter o2-02 to 0.
<2> The LO/RE key can only switch between LOCAL and REMOTE when the drive is stopped. By default settings the LO/RE key function is
disabled. To allow using the LO/RE key for switching between LOCAL and REMOTE, set parameter o2-01 to 1.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 79
LO RE
Refer to LED Screen Displays on page 80.
Page 80
4.2 Using the Digital Operator
AL
M
REV
DRV
FO
D
FOU
DIG
ALMREV
DRV
FO
D

Digital Text Display

Text appears on the digital operator as shown below. This section explains the meaning of text as it appears on the display screen.
Lit Flashing
Table 4.1 Digital Text Display
Tex t LED Text LED Text LED Te xt LED
09IR
1AJ S
2BKT
3CLU
4DM
<1>
5ENW
6 F O X none
7GPY
8 H Q Z none
<1> Displayed in two digits.

LED Screen Displays

Table 4.2 LED Screen Displays
Display Lit Flashing Off
The drive has detected an alarm or error
During Down command During Up command
• The drive is in the Drive Mode
• During Down command
When the display shows the output speed
• When an alarm occurs
• oPE detected
• When a fault or error occurs during Auto-Tuning
Normal state (no fault or alarm)
• The drive is in the Programming Mode
• The drive will not accept an Up/down command
When a display other than the output speed monitor is shown.
V
<1>
IGITAL OPERATOR JVOP-182
UT
As illustrated in this manual
IGITAL OPERATOR JVOP-182
UT
DRV
ITAL OPERATOR JVOP-182
ALM
T
80 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 81
4.2 Using the Digital Operator
Start-Up Programming
& Operation
4
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
YEC_co mmon
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
ALM
YEC_ com
-
mon

Powering Up the Drive and Operation Status Display

Powering Up the Drive
Review the following checklist before turning the power on.
Item to Check Description
Ensure the power supply voltage is correct: 200 V class: 3-phase 200 to 240 Vac 50/60 Hz
Power supply voltage
Drive output terminals and motor ter-
Drive control terminal status Open all control circuit terminals (off).
Status Display
minals
Control circuit terminals Check control circuit terminal connections.
When the power supply to the drive is turned on, the digital operator lights will appear as follows:
No. Name Description
Normal Operation The data display area displays the speed reference. DRV is lit.
400 V class: 3-phase 380 to 480 Vac 50/60 Hz
Properly wire the power supply input terminals (R/L1, S/L2, T/L3).
Check for proper grounding of drive and motor.
Properly wire drive output terminals U/T1, V/T2, and W/T3 with motor terminals U, V, and W.
Fault
External fault (example)
Data displayed varies by the type of fault. Refer to Fault Displays, Causes, and Possible Solutions on page 229 for more information and possible solution. ALM and DRV are lit.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 81
Page 82
4.2 Using the Digital Operator
Flashing
ON ON
ON
ON ON
ON
1 s
Flashing quickly
common_TM only
Drive output speed
during stop
Speed setting
OFF
ON
Flashing
OFF
OFF
RUN LED
RUN
0%
10%
RUN
STOP
STOP
Up/Down
common_TM only

LO/RE LED and RUN LED Indications

Table 4.3 LO/RE LED and RUN LED Indications
LED Lit Flashing Flashing Quickly <1>
When source of the Up/down com-
Examples
mand is assigned to the digital oper­ator (LOCAL)
During run
• During deceleration to stop
• When an Up/down command is input and speed reference is 0%
––
• While the drive is set for LOCAL, an Up/down command was entered to the input terminals after which the drive was then switched to REMOTE.
• An Up/down command was entered via the input terminals while not in the Drive Mode.
• During deceleration when an Emergency Stop command was entered.
• The drive output is shut off by the Safe Disable function.
• While the drive was running in the REMOTE mode, the STOP key was pushed.
<1> Refer to Figure 4.2 for the difference between “flashing” and “flashing quickly”.
Figure 4.2
Off
Up/down command to be given from a device other than the digital operator (REMOTE)
During stop
Figure 4.3
Figure 4.2 RUN LED Status and Meaning
Figure 4.3 RUN LED and Drive Operation
82 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 83
Start-Up Programming
& Operation
4

Menu Structure for Digital Operator

XXXX
XX
XX
XX
XX
XX
XX
XX
XX
XX
<1>
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
XXX
XX
XX
XX
X
XX
X
XX
XX
XXXX XX
Note: “XX” characters are shown in this manual.
The drive will display the actual setting values.
Pressing RUN will start the motor.
DRIVE MODE
DRV light is on.
Drive cannot operate the motor.
PROGRAMMING MODE
DRV light is on.
Turn the power on
Up Command
Output Speed
Output Current
Output Voltage
Monitor Display
Verify Menu
Set Up Mode
Parameter Setting Mode
Auto-Tuning
Down Command
Description of Key Operations
YEC_common
Figure 4.4
4.2 Using the Digital Operator
<1> Reverse can only be selected when the drive is set for LOCAL. Details on switching between Up and Down can be found in
Navigating the Drive and Programming Modes on page 84.
Figure 4.4 Digital Operator Menu and Screen Structure
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 83
Page 84

4.3 The Drive and Programming Modes

YEC_c ommon
- Up
- Down
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
YEC_ com
-
mon
4.3 The Drive and Programming Modes
The drive has a Programming Mode to program the drive for operation, and a Drive Mode used to actually run the motor.
Drive Mode: In the Drive Mode, the user can start the motor and observe operation status with the monitors that are available. Parameter settings cannot be edited or changed when in the Drive Mode.
Programming Mode: The Programming Mode allows access to edit, adjust, and verify parameters, as well as perform Auto-Tuning. Unless set to allow an Up/down command, the drive will not accept an Up/down command when the digital operator is in the Programming Mode.
Note: If parameter b1-08 is set to 0 the drive will accept an Up/down command only in the Drive Mode. When editing parameters, the
user must first exit the Programming Mode and enter the Drive Mode before starting the motor.
Note: To allow the drive to run the motor while in the Programming Mode, set b1-08 to 1.

Navigating the Drive and Programming Modes

The drive is set to operate in Drive Mode when it is first powered up. Switch between display screens by using the and keys.
Mode Contents Operator Display Description
Power Up
Speed Reference
(default)
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
ALM
This display screen allows the user to monitor and change the speed reference while the drive is running. Refer to
The Drive and Programming Modes on page 84.
Note: The user can select the data displayed when the drive is first powered up with parameter o1-02.
Drive Mode
Drive Mode
This display shows the direction that has been selected when the drive is controlled by a REMOTE source. When the drive is set for LOCAL, the user can switch between FWD and REV as shown below.
ALM
ALM
Displays the speed that is output from the drive.
ALM
Monitors the output current of the drive.
ALM
Shows the data that selected for display by the user in parameter o1-01. The default setting displays drive output voltage (o1-01 = 106). Refer to o1: Digital Operator Display Selection on page 203.
Up/Down
Output Speed Dis-
play
Output Current Dis-
play
Output Voltage Ref-
erence
(default)
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
FOUT
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
Monitor Display Lists the monitor parameters (U- parameters) available in the drive.
84 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 85
4.3 The Drive and Programming Modes
Start-Up Programming
& Operation
4
YEC_ com
-
mon
YEC_ com
-
mon
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
YEC_ com
-
mon
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
YEC_ com
-
mon
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
YEC_TMonly
Mode Contents Operator Display Description
Programming
Mode
Programming
Mode
Verify Menu
Setup Group
Parameter Setting
Mode
Auto-Tuning Mode
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
Lists all parameters that have been edited or changed from default settings. Refer to Verifying Parameter
Changes: Verify Menu on page 86.
A select list of parameters necessary to get the drive operating quickly. Refer to Using the Setup Group on
page 87.
Allows the user to access and edit all parameter settings. Refer to Parameter Table on page 302.
Motor parameters are calculated and set automatically. Refer to Auto-Tuning on page 96.
Drive Mode Speed Reference Returns to the speed reference display screen.
Drive Mode Details
The following actions are possible in the Drive Mode:
• Run and stop the drive
• Monitor the operation status of the drive (speed reference, output speed, output current, output voltage, etc.)
• View information on an alarm
• View a history of alarms that have occurred
Figure 4.5 illustrates how to change the speed reference from 0.00% to 10.00% while in the Drive Mode. This example
assumes the reference source is assigned to the digital operator (b1-02 = 0) and d1-01 is set to 0 or 3.
Figure 4.5
Speed reference
display at power up
DIGITAL OPERATOR JVOP-182
ALM
REV DRV FOUT
DRV
Press until the speed
reference becomes 10%
DIGITAL OPERATOR JVOP-182
ALM
REV DRV FOUT
DRV
Press to select the
digit to the right
Figure 4.5 Setting the Speed Reference while in the Drive Mode
Note: The drive will not accept a change to the speed reference until the ENTER key is pressed after the speed reference is entered.
This feature prevents accidental setting of the speed reference. To have the drive accept changes to the speed reference as soon as changes are made without requiring the ENTER key, set o2-05 to 1.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 85
Page 86
4.3 The Drive and Programming Modes
Programming Mode Details
The following actions are possible in the Programming Mode:
Parameter Setting Mode: Access and edit all parameter settings
Verify Menu: Check a list of parameters that have been changed from their original default values
Setup Group: Access a list of commonly used parameters to simplify setup (see Simplified Setup Using the Setup
Group on page 87)
Auto-Tuning Mode: Automatically calculates and sets motor parameters to optimize drive performance

Changing Parameter Settings or Values

This example explains changing C1-02 (Deceleration Ramp 1) from 1.50 seconds (default) to 2.50 seconds.
Step Display/Result
DIGITAL OPERATOR JVOP-182
ALM
REV DRV FOUT
1. Turn on the power to the drive. The initial display appears.
2.
Press the or key until the Parameter Setting Mode screen appears.
3.
Press the key to enter the parameter menu tree.
DRV
4.
Press or key to select the C parameter group.
5.
Press two times.
6.
Press or key to select the parameter C1-02.
7.
Press to view the current setting value (1.50 s). Left digit flashes.
8.
Press until the desired number is selected. “1” flashes.
9.
Press the key and enter 0020.0.
10.
Press and the drive will confirm the change.
11. The display automatically returns to the screen shown in Step 4.
DIGITAL OPERATOR JVOP-182
ALM
REV DRV FOUT
12.
Press the key until back at the initial display.
DRV

Verifying Parameter Changes: Verify Menu

The Verify Menu lists edited parameters from the Programming Mode or as a result of Auto-Tuning. It helps determine which settings have been changed, and is particularly useful when replacing a drive. If no settings have been changed, the Verify Menu will read . The Verify Menu also allows users to quickly access and re-edit any parameters settings that have been changed.
Note: The Verify Menu will not display parameters from the A1 group (except for A1-02) even if those parameters have been changed
from their default settings.
The following example is a continuation of the steps above. Here, parameter C1-02 is accessed using the Verify Menu, and is changed again from 1.50 s to 2.50 s.
To check the list of edited parameters:
86 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 87
4.3 The Drive and Programming Modes
Start-Up Programming
& Operation
4
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
Control Circuit
Terminal
Parameter Display
Select digit to edit
Operator
<1>
<2>
Press until
appears
<2>
<2>
Speed reference
appears when
powered up
YEC_TMonly
Step Display/Result
1. Turn on the power to the drive. The initial display appears.
2.
Press or until the display shows the top of the Verify Menu.
Press to enter the list of parameters that have been edited from their original default settings.
3.
If parameters other than C1-02 have been changed, use the or key to scroll until C1-02 appears.
4.
Press the key to access the setting value. Left digit flashes.

Simplified Setup Using the Setup Group

In the Setup Group, the drive lists the basic parameters needed to set up the drive for the elevator. It provides a simplified way to get the elevator running right away by showing only the most important parameters.
Using the Setup Group
Figure 4.6 illustrates how to enter and how to change parameters in the Setup Group.
The first display shown when entering the Setup Group is the Control Method menu. Skipping this display will keep the current Setup Group parameter selection. The default setting for the Setup Group is a group of parameters most commonly use in control methods.
In this example, the Setup Group is accessed to change b1-01 from 0 to 1. This changes the source of the speed reference from the digital operator to the control circuit terminals.
Figure4.6
<1> Use the up and down arrow keys to scroll through the Setup Group. Press the ENTER key to view or change parameter settings. <2> To return to the previous menu without saving changes, press the ESC key.
Figure 4.6 Setup Group Example
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 87
Page 88
4.3 The Drive and Programming Modes
YEC_c ommon
YEC_ com
-
mon
Setup Group Parameters
Table 4 .4 lists parameters available by default in the Setup Group.
If the desired parameter is not listed in the Setup Group, go to the Programming Mode.
Table 4.4 Setup Group Parameters
Parameter Name Parameter Name
A1-02 Control Method Selection E1-01 Input Voltage Setting
b1-01 Speed Reference Selection E1-04 Maximum Output Frequency
C1-01 Acceleration ramp 1 E1-05 Maximum Voltage
C1-02 Deceleration ramp 1 E1-06 Base Frequency
d1-01 Speed Reference 1 E1-09 Minimum Output Frequency
d1-02 Speed Reference 2 E1-13 Base Voltage
d1-03 Speed Reference 3 E2-01 Motor Rated Current
d1-04 Speed Reference 4 E2-11 Motor Rated Output
d1-26 Leveling Speed L1-01 Motor Overload Protection Selection
Note: Parameter availability depends on the control mode set in A1-02 that is used to run the drive and motor. Consequently, some of
the parameters listed above may not be accessible in certain control modes.

Switching Between LOCAL and REMOTE

When set to LOCAL, the Up/Down command is issued from the digital operator keypad. When set to REMOTE, the Up/ Down command is issued from another source.
To switch between LOCAL and REMOTE, use the LO/RE key. This key is disabled with default settings, but can be enabled by setting parameter o2-01 to 1.
Note: 1. When set for LOCAL, the light on the LO/RE is on.
2. The drive cannot switch between LOCAL and REMOTE during run.
Using the LO/RE Key on the Digital Operator
Step Display/Result
DIGITAL OPERATOR JVOP-182
ALM
REV DRV FOUT
1. Turn on the power to the drive. The initial display appears.
Press . The LO/RE light will light up. The drive is now in LOCAL.
2.
To set the drive for REMOTE operation, press the key again.
DRV
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
ESC
RUN STOP
ALM
LO RE
ENTERRESET
88 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 89

4.4 Start-Up Flowcharts

Start-Up Programming
& Operation
4
4.4 Start-Up Flowcharts
This section covers basic setup for the drive, including Auto-Tuning procedures and corresponding flowcharts. Follow the flowchart that matches the motor used in your application.
Flowchart Purpose Page
A Installation, wiring, and basic steps required to setup the motor and elevator for operation. 90
B Auto-Tuning for induction motors. 93
C Auto-Tuning for PM motors. 94
D Encoder Offset Auto-Tuning 95
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 89
Page 90
4.4 Start-Up Flowcharts
Flowchart B: Auto-Tuning for Induction Motors on page 93
Flowchart C: Auto-Tuning for PM Motors on page 94
Mechanical Installation on page 37.
Main Circuit Wiring on page 59.

Flowchart A: Installation, Wiring, Basic Setup for Motor and Elevator

The flowchart below covers the basic procedure required to install the drive, motor, and elevator. See the other flowcharts in this chapter for instructions on first powering up the drive, parameter settings, and Auto-Tuning.
Figure 4.7
START
Install the drive as explained in
Wire the drive as explained in
Check the encoder power supply selection
(Closed Loop Control only)
Adhere to safety messages concerning application of power.
Set up the encoder feedback in F1- parameters when using a
Closed Loop Control and check the encoder rotation direction.
Perform Auto-Tuning for motor parameters and the encoder offset.
For control modes below, refer to
• V/f Control
• Open Loop Vector Control
• Closed Loop Vector Control For Closed Loop Vector for PM, refer to
Apply main power on to the drive.
Check the motor rotation direction.
Select the control mode in parameter A1-02.
Set up o1-20 to o1-22 and then select the display
units for speed, accerleration and deceleration ramp
and jerk settings in o1-03.
source of the speed
Determine the
reference.
Analog Input
Digital operator (b1-01 = 0) (Speed selection by digital inputs)
Set the Speed Reference Selection mode
parameter d1-18
Assign functions to the analog/digital I/O terminals using
parameters H1-, H2-, H3-, and H4-
• Acceleration/deceleration ramp (C1-)
Set up the
• Jerk settings (C2-)
Set up the Inspection Operation sequence.
Perform a test run.
Fine-tuning
• Adjust settings for the brake sequence.
• Adjust speed control loop (C5-) etc.
FINISH
Assign functions to the digital I/O terminals using
parameters H1- and H2-
• Preset speed references (d1-)
• Acceleration/deceleration ramp (C1-)
• Jerk settings (C2-)
Figure 4.7 Installation, Wiring, Basic Setup for Motor and Elevator
Set up the
90 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 91
4.4 Start-Up Flowcharts
Start-Up Programming
& Operation
4

Power On

Before turning on the power supply
• Make sure all wires are connected properly. Also make sure motor phases are connected in the right sequence.
• Make sure that no screws, loose wire ends, or tools are left in the drive.
• If an encoder option card is used make sure the encoder is wired correctly and the power supply on the option card is set according to the encoder specification.
After turning the power on, the drive mode display should appear and no fault or alarm should be displayed. In case of any error refer to Drive Alarms, Faults, and Errors on page 224.

Control Mode Selection

When the drive is first powered up, one of the four control modes must be selected to match the application. Note that Closed Loop Vector modes require encoder feedback cards. The table below indicates possible control modes depending on the motor type and shows the required encoder feedback card.
Machine Type Control Mode A1-02 setting Encoder Option Card
Induction motor without encoder
Induction motor with incremental encoder Closed Loop Vector Control 3 PG-B3 / PG-X3
Permanent magnet motor with EnDat 2.1/01 or EnDat 2.2/01 encoder
Permanent magnet motor with ERN1387 encoder Closed Loop Vector Control for PM motors 7 PG-E3
Yaskawa IPM motor with incremental encoder Closed Loop Vector Control for PM motors 7 PG-X3
V/f Control 0 No card required
Open Loop Vector Control 2 No card required
Closed Loop Vector Control for PM motors 7 PG-F3

Motor Rotation Direction Setup

Depending on the elevator configuration it might be necessary to change the motor direction in order to have the elevator traveling up when the Up command is given to the drive. Do the following to check the motor rotation direction.
• The drive puts out voltage in U-V-W phase sequence when an Up command is input. Check the motor rotation with this phase sequence (for most motors clockwise seen from the shaft side).
• If the motor drives the elevator in up direction with a U-V-W sequence, make sure parameter b1-14 is set to 0.
• If the motor drives the elevator in down direction with a U-V-W sequence, set parameter b1-14 is set to 1.
Note: Always perform motor rotation direction setup prior to setting the encoder rotation direction.

Encoder Setup

Encoder Resolution Setup
Set the encoder resolution (incremental signal in case of absolute encoders with Sin/Cos tracks) in parameter F1-01.
Encoder Rotation Direction Setup
Perform the following steps to make sure the encoder rotation direction is set up correctly in the drive.
If information about the signal sequence of the encoder are available
1. Check the sequence of encoder phases A and B when the motor drives the elevator in up direction.
2. If the encoder A phase leads phase B, make sure F1-05 is set to 0.
3. If the encoder B phase leads phase A, make sure F1-05 is set to 1.
If no information about the signal sequence of the encoder are available
1. Turn the motor manually in elevator up direction while checking the value of monitor U1-05.
2. If the value in U1-05 is positive, the set encoder direction is correct.
3. If the value in U1-05 is negative, alter the setting of parameter F1-05.
Note: Always set the motor rotation direction prior to the encoder rotation direction. Refer to Motor Rotation Direction Setup on
page 91.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 91
Page 92
4.4 Start-Up Flowcharts

Digital Operator Display Unit Selection

The drive allows to choose between different display units for speed related parameters and monitors, acceleration and deceleration ramp and jerk settings. The units can be selected using parameter o1-03 like shown below.
o1-03 Setting
0 0.01 Hz
1 (default) 0.01%
2 1 rpm
3 User defined
4 0.01 m/s
5 0.01 m/s
6 0.1 ft/min
Speed Setting/Monitors
(d1-, U1-02, U1-02,...)
Set as the time in required to accelerate from zero
to the rated speed, and to decelerate from rated
Display Unit
Accel/Decel Ramp
(C1-)
0.01 s
speed to zero.
2
(Set as accel/decel ramp) 0.01 m/s3 (set as jerk value)
0.01 m/s
2
(Set as accel/decel ramp) 0.01 ft/s3 (set as jerk value)
0.01 ft/s
Set as the time used to change the accel/decel ramp
from zero to the accel/decel ramp setting of C1-
Jerk Settings
 and vice versa.
(C2-)
0.01 s
When using setting 4 to 6 certain mechanical data have to be programmed to the drive prior to changing o1-03. Perform the following steps.
1. Make sure motor data are set up correctly. Verify the setting of the maximum output frequency in parameter E1-04 and the setting for the number of motor poles in parameter E2-04 or E5-04.
2. Set the traction sheave diameter in units of mm to parameter o1-20.
3. Set the correct roping to parameter o1-21.
4. If a mechanical gear is used, set the gear ratio (n
Motor/nTraction Sheave
) to parameter o1-22. If a gearbox is not used, make
sure o1-22 is set to 1.0.
5. Change parameter o1-03 to setting 4 or 5. The unit and setting values of related parameters will be changed automatically.
92 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 93
4.4 Start-Up Flowcharts
Start-Up Programming
& Operation
4
START
Set terminals H1 and H2 if Safe Disable function is used
Enter the data in to T1- parameters as indicated on the
display.
Is the Control Mode
V/f Control ?
Apply the brake if it was released during Auto-tuning.
FINISH
Can the motor
rotate freely?
Select Stationary Auto-Tuning
for Terminal Resistance only,
T1-01 = 2.
Select Stationary
Auto-Tuning 1 or 2
T1-01 = 1 or 4.
No
A1-02=2 or 3
Yes
A1-02=0
No
Yes
(Ropes removed)
Select Rotational
Auto-Tuning
T1-01 = 0
Press the Up key until “ ” is displayed.
Enter the data in to T1- parameters as
indicated on the display.
Press the Up key until “ ” is
displayed.
<1>
Release the Brake.
Close the motor contactor(s).
Press the Run key on the digital operator
and wait until Auto-Tuning is finished.
Set the Baseblock input (H1-=8/9) if used.
Tuning
Successful?
Refer to
Remove the Fault/Alarm source and
repeat Auto Tuning.
Open terminals H1-HC and H2-HC if used during the normal sequence.
Open the motor contactor(s).
Open the Baseblock input (H1-=8/9) if used.
No
(Alarm or Fault code
displayed
Yes
(“ ” displayed)
<2>
<1>
Auto-Tuning Fault Detection
on page 247

Flowchart B: Auto-Tuning for Induction Motors

The flowchart below covers Auto-Tuning for induction motors operating with V/f Control, Open Loop Vector Control, or Closed Loop Vector Control.
Figure 4.8
<1> If an LCD operator is used, the display shows “Tuning Ready”. <2> If an LCD operator is used, the display shows “Entry Accepted”.
Figure 4.8 Auto-Tuning for Induction Motors
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 93
Page 94
4.4 Start-Up Flowcharts
Can the motor
rotate freely?
START
Set terminals H1-HC and H2-HC if Safe Disable function is used.
Complete motor
data sheet available?
FINISH
No
Yes
Select Stationary Auto-Tuning
T2-01 = 1
Continue with encoder offset tuning.
Press the Run key on the digital operator
and wait until Auto-Tuning is finished.
Set the Baseblock input (H1-=8/9) if used.
Tuning
Successful?
Refer to
Remove the Fault/Alarm source and
repeat Auto Tuning.
Open terminals H1-HC and H2-HC if used during the normal sequence.
Open the motor contactor(s).
Open the Baseblock input (H1-=8/9) if used.
No
(Alarm or Fault code
displayed
Yes
(“ ” displayed
Enter the data in to T2- parameters as
indicated on the display.
Select Motor Data Input
T2-01 = 0
Enter the data in to T2- parameters as
indicated on the display.
Press the Up key until “ ” is
displayed. <1>
Press the Up key until “ ” is
displayed. <1>
Close the motor contactor.
No
(Alarm or Fault code
displayed
・Select Rotational Back EMF Constant Auto-Tuning T2-01=11. ・Press the Up key.
Press the Run key on the digital operator
and wait until Auto-Tuning is finished.
Yes
(Ropes removed)
No
<2>
Refer to Flowchart D: Encoder Offset Auto-Tuning on page 95
Auto-Tuning Fault Detection
on page 247

Flowchart C: Auto-Tuning for PM Motors

The flowchart below covers Auto-Tuning for permanent magnetic motors operating with Closed Loop Vector Control for PM motors.
Figure 4.9
<1> If an LCD operator is used, the display shows “Tuning Ready”. <2> If an LCD operator is used, the display shows “Entry Accepted”.
Figure 4.9 Auto-Tuning for PM Motors
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Page 95
4.4 Start-Up Flowcharts
Start-Up Programming
& Operation
4
Press the Up key until “ ” is displayed.
Press the Up key until “ ” is
displayed.
START
Have all motor and
encoder data been
set correctly?
FINISH
No
Yes
Press the Run key on the digital operator and wait until
Auto-Tuning is finished.
Tuning
Successful?
No
Select Initial Magnet Pole Search Parameter Auto-Tuning T2-01 = 3
Set the motor and encoder data manually or
perform motor data Auto-tuning.
Yes
(Stationary Encoder Offset
Auto-Tuning possible)
Select Stationary Encoder Offset Auto-Tuning
T2-01 = 4
Press the Run key on the digital operator
and wait until Auto-Tuning is finished.
Set terminals H1-HC and H2-HC if Safe Disable function is used
Set the Baseblock input (H1-=8/9) if used
Close the motor contactor(s)
Press the Up key until “ ” is
displayed.
Select Rotational Encoder Offset
Auto-Tuning T2-01 = 10
Press the Run key on the digital operator
and wait until Auto-Tuning is finished
Uncouple motor and the mechanical system
of the elevator (remove ropes)
Tuning
Successful?
Yes
Open terminals H1-HC and H2-HC if used during the normal sequence.
Open the motor contactor(s).
Open the Baseblock input (H1-=8/9) if used.
No - “ ”
Rotational Encoder Offset Auto-Tuning necessary
Apply the brake.
Release the brake.
Remount the ropes if removed during tuning.
Refer to
Remove the Fault/Alarm source
and repeat Auto Tuning.
Tuning
Successful?
Refer to
Remove the Fault/Alarm source
and repeat Auto Tuning.
No
Yes
Absolute
encoder used?
Absolute encoder necessary for
driving the motor.
Change the PG option card and
use an absolute Encoder
(EnDat, ...).
No
(PG-X3, Incremental encoder used)
Yes (EnDat, ...)
<1>
<1>
<1>
Auto-Tuning Fault Detection
on page 247
Auto-Tuning Fault Detection
on page 247

Flowchart D: Encoder Offset Auto-Tuning

The flowchart below covers Rotational and Stationary Auto-Tuning procedures used to automatically set up the encoder offset. Encoder Offset Tuning should be performed when the encoder offset (T2-17) is unknown, when an encoder offset value has been set but problems with the speed feedback occur or when the encoder has been replaced.
<1> If an LCD operator is used, the display shows “Tuning Ready”.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 95
Figure 4.10 Encoder Offset Auto-Tuning
Page 96

4.5 Auto-Tuning

4.5 Auto-Tuning

Types of Auto-Tuning

The drive offers different types of Auto-Tuning for induction motors and permanent magnet motors. The type of Auto­Tuning used differs further based on the control mode and other operating conditions. Refer to the tables below to select the type of Auto-Tuning that bests suits the application. Directions on how to execute Auto-Tuning are listed in Start-Up
Flowcharts on page 89.
Note: The drive will only show Auto-Tuning parameters that are valid for the control mode that has been set to A1-02. If the control
mode is for an induction motor, the Auto-Tuning parameters for PM motors will not be available. If the control mode is for a PM motor, the Auto-Tuning parameters for induction motors will not be available.
Auto-Tuning for Induction Motors
This feature automatically sets the V/f pattern and motor parameters E1- and E2- for an induction motor. In Closed Loop Vector, some F1- parameters for speed feedback detection are also set up.
Table 4.5 Types of Auto-Tuning for Induction Motors
Typ e Setting Requirements and Benefits
Rotational Auto-Tuning
Stationary Auto-Tuning 1
Stationary Auto-Tuning for Line-to-Line Resis­tance
Stationary Auto-Tuning 2
T1-01 = 0
T1-01 = 1
T1-01 = 2
T1-01 = 4
• Rotational Auto-Tuning gives the most accurate results, and is therefore highly recommended if possible.
• Motor must run freely or with light load (<30%), i.e. ropes have to be removed.
• Motor test report or data sheet is not available.
• Automatically calculates motor parameters needed for vector control.
• Use if ropes can not be removed. Note that the accuracy is less then with Rotational Auto-tuning.
• Used for V/f Control or in vector control modes when the drive was set up properly before and the motor cable has changed.
• Used in V/f control if drive and motor capacities differ.
• Should not be used for any vector control modes unless the motor cable has changed.
• A motor test report is available. The no-load current and the rated slip must be entered from the test report, all other motor-related parameters are calculated automatically.
• Use if ropes can not be removed and if slip and no-load current data are available.
Control Mode (A1-02)
V/f (0) OLV (2) CLV (3)
No Yes Yes
No Yes Yes
Yes Yes Ye s
No Yes Yes
Table 4 .6 lists the data that must be entered for Auto-Tuning. Make sure this data is available before starting Auto-
Tuning. The information needed is usually listed on the motor nameplate or in the motor test report provided by the motor manufacturer. Also refer to page 90 and 93 for details on Auto-Tuning process and selections.
Table 4.6 Auto-Tuning Input Data
Input Value
Motor Rated Power T1-02 kW Yes Yes Yes Yes
Motor Rated Voltage T1-03 Vac Yes Yes No Yes
Motor Rated Current T1-04 A Yes Yes Yes Yes
Motor Rated Frequency T1-05 Hz Yes Yes No Yes
Number of Motor Poles T1 -0 6 - Yes Yes N o Ye s
Motor Rated Speed T 1 -0 7 r/m i n Yes Yes N o Ye s
Encoder Resolution (Pulses per Revolution) T 1- 0 8 - Yes Ye s N o Ye s
Motor No-Load Current T1-09 A No Yes No Yes
Motor Rated Slip T1-10 Hz No No No Yes
Input
Parameter
Unit
0
Rotational
Tuning Type (T1-01)
1
Stationary 1
Stationary for Line-to-
2
Line Resistance
4
Stationary 2
Auto-Tuning for Permanent Magnet Motors
Automatically sets the V/f pattern and motor parameters E1-, E5-, and some F1- parameters for speed feedback detection.
Table 4.7 Types of Auto-Tuning for Permanent Magnet Motors
Typ e Setting Requirements and Benefits
Motor Data Input T2-01 = 0
Stationary Auto-Tuning T2-01 = 1
Stationary Stator Resistance Auto­Tun i ng
T2-01 = 2
• Use if a motor test report is available
• Input motor data like on test report. Make sure to convert data into the correct unit before if necessary.
• Motor does not rotate during Auto-Tuning
• Use if a motor test report is not available
• Input motor data like on name plate. Make sure to convert data into the correct unit before. The drive automatically calculates the motor data.
• Tunes stator resistance only.
• Should be performed if the motor cable has changed.
96 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Page 97
4.5 Auto-Tuning
Start-Up Programming
& Operation
4
Typ e Setting Requirements and Benefits
Rotational Back EMF Constant Auto-Tuning
T2-01 = 11
• Used the Motor Induction Voltage (E5-24) if no data are available.
• Should be performed after Motor data have been set and the encoder offset has been adjusted.
• The motor must be uncoupled from the mechanical system (remove ropes).
Table 4.8 lists the data that must be entered for Auto-Tuning. Make sure the data is available before starting Auto-
Tuning. The information needed is usually listed on the motor nameplate or in the motor test report provided by the motor manufacturer. Also refer to page 94 for details on the tuning mode selection and the tuning process.
Table 4.8 Auto-Tuning Input Data
Input Value
Control Method A1-02 - 7 7 7 7
Motor Rated Power T2-04 kW Yes Yes No No
Motor Rated Voltage T2-05 Vac Yes Yes No No
Motor Rated Current T2-06 A Yes Yes Yes No
Number of Motor Poles T2-08 - Yes Yes No No
Motor Rated Speed T2-09 r/min Yes Yes No No
Stator 1 Phase Resistance T2-10 Ω Ye s N o N o N o
d-axis Inductance T2-11 mH Yes No No No
q-axis Inductance T2-12 mH Yes No No No
Voltage Constant <1> T2-13 mVs/rad (el.) Yes No No No
Voltage Constant <1> T2-14 mVmin (mech.) Yes No No No
Encoder Resolution (Pulses per Revolution) T2-16 - Yes Yes No No
Encoder Offset T2-17 deg (mech.) Yes Yes No No
Input
Parameter
Unit
0
Motor Data input1Stationary
Tuning Type (T2-01)
Stationary Stator
Resistance
2
11
Rotational Back
EMF Constant
<1> Only parameter T2-13 or T2-14 has to be input. Select one and leave the other empty.
Encoder Offset Auto Tuning
Encoder Offset Tuning is used for PM motors (A1-02=7). It measures the angle between the encoder zero position and the rotor magnet orientation. It needs to be performed when:
• a drive is setup the first time.
• after initialization.
• when the motor rotation direction has been changed (b1-14).
• when the encoder rotation direction has been changed (F1-05).
• when the encoder has been replaced.
Before performing Encoder Offset Tuning the motor and encoder data must be set properly.
Table 4.9 Types of Auto-Tuning for Encoder Offset
Typ e Setting Requirements and Benefits
• Should be performed after motor Auto-tuning in order to decide the encoder tuning method.
• Attempts to detect the motor rotor position, judges if the encoder offset can be tuned using Stationary Encoder Offset Tuning and
Initial Magnet Pole Search Parame-
ters Auto-Tuning
Stationary Encoder Offset Auto-
Rotational Encoder Offset Auto-
Tuning
Tuning
T2-01 = 3
T2-01 = 4
T2-01 = 10
sets parameters needed for Initial Magnet Pole Search (n8-36, n8-37).
• When using the rescue operation mode, perform this tuning to let the drive automatically set the parameters needed for Initial Magnet Pole Search with power supply from a battery or UPS (n8-81, n8-82).
• Must be performed when using an incremental encoder.
Important: When using a PG-X3 card with an incremental encoder and this tuning fails, the motor can not be driven using and incre­mental encoder. Change the encoder to an absolute encoder.
• Tunes the encoder offset without rotating the motor.
• If the encoder offset can not be tuned properly by this method run Rotating Encoder Offset Tuning.
• Tunes the encoder offset while rotating the motor.
• Motor and mechanical system must be uncoupled (ropes must be removed from traction sheave).
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 97
Page 98
4.5 Auto-Tuning

Before Auto-Tuning the Drive

Check the items below before Auto-Tuning the drive.
General Auto-Tuning Preparations and Precautions
WARNING! When performing Rotational Auto-Tuning for motor data or encoder offset, always uncouple the motor from the
mechanical system (remove ropes from traction sheave). Performing Rotational Auto-Tuning with the mechanical system connected to the motor can cause hazardous situations, injury to personnel and damage to the equipment.
WARNING! Electrical Shock Hazard. When executing Stationary Auto-Tuning for motor data or encoder offset, the motor does not rotate, however, power is applied. Do not touch the motor until Auto-Tuning is completed. Failure to comply may result in dead or serious injury from electrical shock.
WARNING! Sudden Movement Hazard. Do not release the mechanical brake during Stationary Auto-Tuning. Inadvertent brake release may cause damage to equipment or injury to personnel. Ensure that the mechanical brake release circuit is not controlled by the drive multi-function digital outputs exclusively.
• Always try to perform Rotational Auto-Tuning as it gives more accurate results than Non-Rotating Auto-Tuning. Rotation Auto-Tuning should be performed whenever the motor can be uncoupled from the elevator mechanical system (remove ropes from traction sheave). When motor and mechanical system can not be uncoupled, use a Stationary Auto-Tuning method.
• Make sure that the mechanical brake is kept applied for all Stationary Auto-Tuning methods. Make sure to release the brake for all Rotational Auto-Tuning methods.
• Motor contactors must be closed during the Auto-Tuning process.
• H1 and H2 signals must be ON when performing Auto-Tuning.
• A digital input programmed for Baseblock (H1-=8/9) must be set so that the drive is not in a baseblock condition.
• Confirm that the motor is mechanically fixed. Do not touch the motor until the Auto-Tuning process is complete. Voltage is applied to the motor during the tuning process, even though the motor may not be rotating.
• Auto-Tuning can be cancelled any time by pressing the STOP key on the digital operator.
• Auto-Tuning requires the user to input data from the motor nameplate or motor test report. Make sure this data is available before Auto-Tuning the drive.
• For best performance, the drive input supply voltage must be greater than the motor rated voltage.
Note: Better performance is possible when using a motor with a base voltage that is 20 V (40 V for 400 V class models) lower than the
input supply voltage. This is particularly important when operating the motor above 90% of base speed, where high torque precision is required.
• Make sure the area around the motor is clear of personnel and any equipment before starting the tuning.
• The motor should be fully stopped. Personal injury may result if the motor is already in motion when Auto-Tuning is executed.
• For all Rotating Auto-Tuning modes remove the lock key from the motor shaft when tuning a motor with no gear or traction sheave mounted.
Table 4 .1 0 describes digital input and output terminal operation while Auto-Tuning is executed.
Table 4.10 Digital Input and Output Operation During Auto-Tuning
Motor Type Auto-Tuning Type Digital Input Digital Output
Rotational Auto-Tuning Digital input functions are disabled. Functions the same as during normal operation
Stationary Auto-Tuning 1 Digital input functions are disabled.
IM Motor
PM Motor
Stationary Auto-Tuning for Line-to-Line Resistance Digital input functions are disabled.
Stationary Auto-Tuning 2 Digital input functions are disabled.
Motor Data Input Digital input functions are disabled. Digital output functions are disabled.
Stationary Auto-Tuning Digital input functions are disabled.
Stationary Stator Resistance Auto-Tuning Digital input functions are disabled.
Initial Magnet Pole Search Parameters Auto-Tuning Digital input functions are disabled.
Stationary Encoder Offset Auto-Tuning Digital input functions are disabled.
Rotational Encoder Offset Auto-Tuning Digital input functions are disabled.
Rotational Back EMF Constant Auto-Tuning Digital input functions are disabled. Functions the same as during normal operation
98 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
Maintains Stationary the status at the start of Auto­Tuning
Maintains Stationary the status at the start of Auto­Tuning
Maintains Stationary the status at the start of Auto­Tuning
Maintains Stationary the status at the start of Auto­Tuning
Maintains Stationary the status at the start of Auto­Tuning
Maintains Stationary the status at the start of Auto­Tuning
Maintains Stationary the status at the start of Auto­Tuning
Maintains Stationary the status at the start of Auto­Tuning
Page 99
4.5 Auto-Tuning
Start-Up Programming
& Operation
4
YEC_common
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV

Auto-Tuning Interruption and Fault Codes

If tuning results are abnormal or the STOP key is pressed before completion, Auto-Tuning will be interrupted and a fault code will appear on the digital operator.
Figure 4.10
A
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
ALM
A – During Auto-Tuning B – Auto-Tuning Aborted
Figure 4.11 Auto-Tuning Aborted Display
B
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
ALM
ALM

Auto-Tuning Operation Example

The following example demonstrates Rotational Auto-Tuning when using OLV (A1-02 = 2).
Selecting the Type of Auto-Tuning
Step Display/Result
1. Turn on the power to the drive. The initial display appears.
2.
Press the or key until the Auto-Tuning display appears.
3.
Press to begin setting parameters.
4.
Press to display the value for T1-01.
5.
Save the setting by pressing .
6. The display automatically returns to the display shown in Step 3.
Enter Data from the Motor Nameplate
After selecting the type of Auto-Tuning, enter the data required from the motor nameplate.
Note: These instructions continue from Step 6 in “Selecting the Type of Auto-Tuning”.
Step Display/Result
1.
Press to access the motor output power parameter T1-02.
2.
Press to view the default setting.
3.
Press to select the digit to edit.
4.
Press and enter the motor power nameplate data in kW.
5.
Press to save the setting.
6. The display automatically returns to the display in Step 1.
Repeat Steps 1 through 5 to set the following parameters:
• T1-03, Motor Rated Voltage
• T1-04, Motor Rated Current
7.
• T1-05, Motor Base Frequency
• T1-06, Number of Motor Poles
• T1-07, Motor Base Speed
Note: For details on each setting, Refer to Parameter Settings during Induction Motor Auto-Tuning: T1 on page 100.
YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual 99
Page 100
4.5 Auto-Tuning
ALM
DIGITAL OPERATOR JVOP-182
REV DRV FOUT
DRV
Starting Auto-Tuning
WARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning, which could result in death or serious injury. Ensure the areas surrounding the drive, motor and load are clear before proceeding with Auto-Tuning.
WARNING! Electrical Shock Hazard. High voltage will be supplied to the motor when Stationary Auto-Tuning is performed even with the motor stopped, which could result in death or serious injury. Do not touch the motor until Auto-Tuning has been completed.
WARNING! When performing Rotational Auto-Tuning for motor data or encoder offset, always uncouple the motor from the mechanical system (remove ropes from traction sheave). Performing Rotational Auto-Tuning with the mechanical system connected to the motor can cause hazardous situations, injury to personnel and damage to the equipment.
NOTICE: Rotational Auto-Tuning will not function properly if a holding brake is applied on the load. Failure to comply could result in improper operation of the drive. Ensure the motor can freely spin before beginning Auto-Tuning.
Enter the required information from the motor nameplate. Press to proceed to the Auto-Tuning start display.
Note: These instructions continue from Step 7 in “Enter Data from the Motor Nameplate”.
Step Display/Result
1.
After entering the data listed on the motor nameplate, press to confirm.
Press to activate Auto-Tuning. flashes. The drive begins by injecting current into the motor for
2.
about 1 min, and then starts to rotate the motor.
Note: The second digit indicates the type of Auto-Tuning being performed.
3. Auto-Tuning finishes in approximately one to two minutes.

Parameter Settings during Induction Motor Auto-Tuning: T1

The T1- parameters are used to set the Auto-Tuning input data for induction motor tuning.
Note: For motors that are to be operated in the field weakening range, first perform the Auto-Tuning with the base data. After Auto-
Tuning is complete, change the maximum frequency E1-04 to the desired value.
T1-01: Auto-Tuning Mode Selection
Sets the type of Auto-Tuning to be used. Refer to Auto-Tuning for Induction Motors on page 96 for details on the different types of Auto-Tuning.
No. Name Setting Range Default
T1-01 Auto-Tuning Mode Selection
2 (V/f)
0 to 2, 4 (OLV, CLV)
Setting 0: Rotational Auto-Tuning Setting 1: Stationary Auto-Tuning 1 Setting 2: Stationary Auto-Tuning for Line-to-Line Resistance Setting 4: Stationary Auto-Tuning 2
T1-02: Motor Rated Power
Sets the motor rated power according to the motor nameplate value.
No. Name Setting Range Default
T1-02 Motor Rated Power 0.00 to 650.00 kW Determined by o2-04
2 (V/f)
1 (OLV, CLV)
100 YASKAWA ELECTRIC SIEP C710616 32A YASKAWA AC Drive L1000A Technical Manual
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