Yaskawa JVOP-182 User Manual

YASKAWA 1000-Series Option

LED Operator

Installation Manual

Type: JVOP-182

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

安川1000シリーズオプション

LED

オペレータ

取扱説明書

形式

JVOP-182

製品を安全にお使い頂くために，この取扱説明書を必ずお読みください。また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になるユーザー様のお手元に確実に届けられるよう，お取り計らい願います。

MANUAL NO. TOBP C730600 35D

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

2 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . .19

6 BASIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7 RELATED PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . .28

8 OPTION FAULT DIAGNOSTICS. . . . . . . . . . . . . . . . . . . . . . 31

9 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

10 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

YAS KAWA ELE CTR IC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 3

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

4 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

1 Preface and Safety

◆ Applicable Documentation

The following manuals are available for the JVOP-182 LED Operator Option:

LED Operator

J1000

Yaskawa AC Drive 1000-Series Option LED Operator Installation Manual Manual No: TOBP C730600 35 (this book)

RS-232C Interface Option

Yaskawa AC Drive-J1000 Option RS-232C Interface Technical Manual

Yaskawa Unit

Yaskawa AC Drive 1000-Series Quick Start Guide

Yaskawa AC Drive 1000-Series Technical Manual

YASKAWA D1000 Series Power Regenerative Converter Instruction Manual

YASKAWA R1000 Series Power Regenerative Unit Instruction Manual

Read this manual first. The installation manual is packaged with the option and contains information required to install the option and set up related unit parameters.

The Technical Manual is packaged with the RS232C Interface Option and contains a basic overview of wiring, settings, functions, and fault diagnoses.

The unit manuals cover basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance information. The manuals also include important information about parameter settings and unit tuning. Access these sites to obtain Yaskawa instruction manuals: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com For questions, contact your local Yaskawa sales office or the nearest Yaskawa representative.

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 5

1 Preface and Safety

◆ Terms

Note: Indicates a supplement or precaution that does not cause unit damage. ≥ PRG: 1010: Indicates a unit feature or function that is only available in unit software

LED: Light emitting diode. Option: YASKAWA 1000-Series Option LED Operator

Unit:

Drive:

Converter: YASKAWA D1000 Series Power Regenerative Converter Regenerative Unit: YASKAWA R1000 Series Power Regenerative Unit

version 1010 or greater.

• YASKAWA AC Drive 1000-Series

• YASKAWA D1000 Series Power Regenerative Converter

• YASKAWA R1000 Series Power Regenerative Unit

• YASKAWA AC Drive 1000-Series A1000 High Performance Vector Control Drive

• YASKAWA AC Drive 1000-Series V1000 Compact Vector Control Drive

• YASKAWA AC-Drive 1000-Series J1000 Compact V/f Control Drive

◆ Registered Trademarks

Company names and product names listed in this manual are the registered trademarks of those companies.

◆ Supplemental Safety Information

Read and understand this manual before installing, operating or servicing this option. The option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

6 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

1 Preface and Safety

W ARNING

CAUTION

NOTICE

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

Indicates an equipment damage message.

■ General Safety

General Precautions

• The diagrams in this section may include options and units without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. The option board should be used according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 7

1 Preface and Safety

NOTICE

Do not expose the unit to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the option.

Do not pack the unit in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

8 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

2 Product Overview

◆ About This Product

The option provides an enhanced unit user interface that can operate the Yaskawa unit from up to 3 meters away. The option is an LED display that simplifies the task of interfacing with the unit to perform these tasks:

• Read or modify unit parameters.

• Read and copy unit parameter settings to another Yaskawa unit.

• Operate the unit.

• Monitor unit operation status.

All keys except for the STOP key on the units built-in LED operator will not function when the option is connected to V1000 and J1000.<1>

<1> If desired, to also disable the STOP key on the units built-in LED operator, set parameter o2-02 (STOP Key

Function Selection) to 0 (Disabled).

◆ Applicable Models

The option can be used with the unit models in Tab le 1 .

Table 1 Applicable Unit Models

Unit Unit Software Version <1>

A1000 All versions

V1000 ≥ PRG: 1016

J1000 All versions

D1000 All versions

R1000 All versions

<1> See “PRG” on the unit nameplate for software version number.

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 9

3 Receiving

MANUAL

3 Receiving

Perform the following tasks after receiving the option:

• Inspect the option for damage. If the option appears damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the model number printed on the Name plate of the option.

• If you have received the wrong model or the option does not function properly, contact your supplier.

◆ Contents and Packaging

Table 2 Contents of Package

Description: Option Installation Manual

–

Quantity: 11

■

Parts Sold Separately

Proper installation of the option requires a digital operator cable (sold separately). A communication cable may be purchased from Yaskawa or recommended LAN cables may be used.

Installation support kit A or B (sold separately) may also be required depending on the option installation method. Refer to Table 3. Refer to Installing the Option on page 20 for more information regarding installation methods.

To order a communication or an installation support kit, contact Yaskawa directly or your nearest Yaskawa distributor.

10 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

Table 3 Item Names and Part Numbers (Sold Separately)

Item

Yaskawa Part Number Notes Page

3 Receiving

J1000

RS-232C Interface Option

Digital Operator Cable 1 m (3 ft.)

Digital Operator Cable 3 m (10 ft.)

Installation Support Kit A

Installation Support Kit B

<1> Digital Operator Cable: Used to connect the digital operator to the drive (sold separately). <2> Use Installation Support Kit B when weld studs are on the back of the panel. <3> To connect the option to J1000, install the RS-232C Interface Option to the unit.

Part number for the Americas:

<1>

Part number for the Americas:

<1>

<2>

SI-232/J

WV001

UWR0051

WV003

UWR0052

EZZ020642A

EZZ020642B

Alternate cables (customer-

supplied), RJ45 8-pin Straight

Connector UTP Cat5e cable

Alternate cables (customer-

supplied), RJ45 8-pin Straight

Connector UTP Cat5e cable

For use with holes through

For use with panel-mounted

<3> 24

Sold Separately;

the panel

Sold Separately;

threaded studs

◆ Tool Requirements

The tools listed in Table 4 are required to install the option on an enclosure panel door.

Table 4 Required Tools

Installation Location Installation Support Required Tools

External/Face Mount – Phillips screwdriver, M3

Internal/Flush Mount

Installation Support Kit A Phillips screwdriver, M3, M4

Installation Support Kit B

Phillips screwdriver, M3 Box end or adjustable wrench, M4

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 11

4 Option Components

◆ Option

Figure 1

A – Data Display Area B – LED Indicators E – Nameplate C – Keys F – Communication Cable Connector

<1> REV: Display option version.

S /N : J007XE273710001

D – Installation Mounting Holes

<1>

Figure 1 Option Components

12 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

4 Option Components

◆ Keys

Refer to Figure 2 and Table 5 for details on key names and functions.

Figure 2

14 13 12

DIGITAL OPERATOR JVOP-182

REV DRV FOUT

ALM

ESC

RUN STOP

LO RE

ENTERRESET

345 6

Figure 2 Keys

Table 5 Key Names and Functions

No. Key Name Function

• Returns to the previous display.

• Moves the cursor one space to the left.

1ESC Key

2 RESET Key

3 RUN Key Starts the unit and motor.

• Pressing and holding this button will return to the following display: Drive: Frequency Reference Converter: DC Bus Voltage Reference Regenerative unit: DC Bus Voltage

• Moves the cursor to the right.

• Resets the unit to clear a fault situation.

4 Up Arrow Key

Scrolls up to display the next item, selects parameter numbers and increments setting values.

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 13

4 Option Components

SOO

No. Key Name Function

Down Arrow Key

Scrolls down to display the previous item, selects parameter numbers and decrements setting values.

Stops unit operation.

6STOP Key

Note: The STOP key can be enabled or disabled when operating from the external terminal or network communications by setting parameter o2-02.

7ENTER Key

LO/RE Selection Key

9 RUN Light

10 LO/RE Light Illuminated while the option is selected to run the unit (LOCAL mode).

<2>

LO RE

ALM LED Light

REV LED Light

• Enters parameter values and settings.

• Selects a menu item to move between displays.

Switches unit control between the operator (LOCAL) and an external source (REMOTE) for the Run command and frequency reference.

Note: The LOCAL/REMOTE key is only effective when the unit is stopped in Drive Mode. As a safety precaution, it is possible to disable the LO/RE Selection Key by setting parameter o2-01 (LOCAL/REMOTE Key Function Selection) to 0 (disabled).

<1>

Illuminated during an operation.

Refer to Option LED Status Indicators on page 15 for details.

Refer to LED Screen Display on page 18

DRV LED Light

<1> o2-01 (LOCAL/REMOTE Key Function Selection) is not compatible with J1000. LO/RE Selection Key is always

<2>

effective.

FOUT LED Light

<2> These LEDs are not lit in D1000.

14 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

4 Option Components

Flashing quickly

Flashing

ON ON

1 s

◆ Option LED Status Indicators

■ Connecting the Option to A1000, V1000, or J1000

Table 6 LED Status and Meaning

LED Illuminated Flashing <1>

When the option is selected for Run command and frequency reference control (LOCAL).

• During decelera tion to

During run.

RUN

Examples

<1> Refer to Figure 3 for the difference between “flashing” and “flashing quickly”.

Figure 3

• When a Run

––

stop.

command is input and the frequency reference is 0 Hz.

Flashing Quickly <1> Off

• During deceleration when a Fast Stop command was entered.

• During stop by External Fault digital input.

When a device other than the option is selected for Run command and frequency reference control (REMOTE).

During stop.

Figure 4

Drive output frequency

RUN STOP

Frequency setting

RUN LED

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 15

During stop

0 Hz

Figure 3 RUN LED Status

RUN

6 Hz

OFF ON

Figure 4 RUN LED and Drive Operation

STOP STOP

OFF

Flashing

RUN

OFF

4 Option Components

RUN

Flashing quickly

Flashing

ON ON

1 s

RUN STOP

RUN LED OFF OFFON

DC bus voltage reference

DC bus voltage

STOP

RUN

■ Connecting the Option to D1000

Table 7 LED Status and Meaning

LED Illuminated Flashing Quickly <1> Off

When the option is selected

LO RE

for Run command and frequency reference control (LOCAL).

During run.

–

During stop by External Fault digital input.

Examples

<1> Refer to Figure 5 for the difference between “flashing” and “flashing quickly”.

Figure 5

When a device other than the option is selected for Run command and frequency reference control (REMOTE).

During stop.

Figure 6

Figure 6 RUN LED and Converter Operation

Figure 5 RUN LED Status

16 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

4 Option Components

RUN

RUN STOP

RUN LED OFF OFFON

STOP

RUN

■ Connecting the Option to R1000

Table 8 LED Status and Meaning

LED Illuminated Flashing Quickly <1> Off

LO RE

When the run command is selected from the LED operator (LOCAL).

During run.

–

During stop by External Fault digital input.

Examples

<1> Refer to Figure 7 for the difference between “flashing” and “flashing quickly”.

Figure 7

1 s

When a device other than the option is selected for Run command and frequency reference control (REMOTE).

During stop.

Flashing

ON ON

Flashing quickly

Figure 7 RUN LED Status

Figure 8

Figure 8 RUN LED and Regenerative Unit Operation

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 17

ON ON

4 Option Components

ALMREV

DRV

FOU

DIG

ALM

ALMREV

DRV

◆ LED Screen Display

Display

Lit Flashing Off

When the unit detects an alarm or error

Motor is rotating in reverse – Motor is rotating forward

<1>

Drive Mode – Programming Mode

Displays output frequency (Hz) – –

<1>

As illustrated

in this manual

IGITAL OPERATOR JVOP-182

DRV

<1> These LEDs are not lit in D1000 or R1000.

• When an alarm occurs

• oPE detected

ITAL OPERATOR JVOP-182

Normal state (no fault or alarm)

IGITAL OPERATOR JVOP-182

DRV

18 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

5 Installation Procedure

NOTICE

5 Installation Procedure

◆ Section Safety

Damage to Equipment

Use only Yaskawa connection cables or recommended cables.

Failure to comply may cause the unit or option to function incorrectly.

Properly connect the connectors.

Failure to comply may prevent proper operation and possibly damage equipment.

Do not exceed communication cable bend radius specifications.

Failure to comply may result in broken wires or loose connections.

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 19

5 Installation Procedure

S /N : J007XE273710001

90 (3. 54)

78 (3. 07)

60 (2. 36)

7. 9

(0. 31)

minimum

50 (1. 97)

Unit: mm (in.)

12. 2

(0. 48)

1.6 (0.06)

Ins tallat ion holes (2- M3 sc rews, depth 5 (0.2))

44 (1. 73)

15 (0. 59)

<1>

◆ Option Dimensions

Figure 9

<1> Use only Yaskawa cables or cables recommended by Yaskawa. Refer to Item Names and Part Numbers (Sold

Separately) on page 11

Figure 9 Dimensions

◆ Installing the Option

The option mounts to an enclosure two different ways:

• External/face-mount installs the operator outside the enclosure panel.

• Internal/flush-mount installs the operator inside the enclosure panel.

Table 9 Option Installation Methods

Installation Method Description Notes

External/Face-mount

Internal/Flush-mount

20 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

Simplified installation with the option is mounted on the outside of the panel with two screws.

Encloses the option in the panel. The front of the option is flush with the outside of the panel.

–

Requires purchase of separate items. Refer

to Item Names and Part Numbers (Sold Separately) on page 11.

5 Installation Procedure

22 (0.87)

22(0.87)

(0.55) Unit : mm (in.)

(1.02)

(0.87)

78 (3.07)

2 (0.08)

NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the unit during installation and project construction. Failure to comply could result in damage to the unit. Place a temporary cover over the top of the unit during installation. Remove the temporary cover before startup, as the cover will reduce ventilation and cause the unit to overheat.

■ External/Face-mount Installation

1. Cut an opening in the enclosure panel for the option according to Figure 10.

2. Position the option so the LED display faces outwards, and mount it to the

Figure 10

Figure 11

enclosure panel as shown in Figure 10.

Opt io n

Figure 10 External/Face-mount Installation

M3 × 6 (0.24) Phillips recessed pan head machine screw × 2

Encl osure panel

Unit: mm (in.)

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 21

Figure 11 Panel Cut-out Dimensions (External/Face-mount Installation)

5 Installation Procedure

Enclosure panel

Unit: mm (in.)

Option

Installation Support Kit A

M4 × 10 (0.39) Phillips truss head screw × 4 (for panel widths between 1 (0.04) and 1.6 (0.06))

M3 × 6 (0.24) Phillips recessed pan head machine screw × 2

120 (4.72)

Unit : mm (in.)

45 (1.77)

+0.5

35 )(

+0.02

+0.5 0

2.32 )(

+0.02 0

■ Internal/Flush-mount Installation

The internal flush-mount installation method requires an installation support that is purchased separately. Refer to Item Names and Part Numbers (Sold Separately) on

page 11 for information regarding the installation support and mounting hardware. Figure 12 illustrates how to install Installation Support Kit A.

1. Cut an opening in the enclosure panel for the option according to Figure 13.

2. Mount the option to the installation support (sold separately).

3. Mount the installation support and option to the enclosure panel.

Figure 12

Figure 12 Internal/Flush Mount Installation

Note: For environments with a significant amount of dust or other airborne debris, use a gasket

Figure 13

between the enclosure panel and the option.

Figure 13 Panel Cut-out Dimensions (Internal/Flush-mount Installation)

22 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

5 Installation Procedure

◆ Connecting the Option to the Unit

This section contains instructions for connecting the option to units.

■ Connecting the Option to V1000

Plug the customer-supplied communication cable into the communication cable connector of the option and the drive communications port as shown in Figure 15. Ensure both cable ends are firmly connected. Refer to Item Names and Part Numbers (Sold Separately) on

page 11 for information regarding recommended cables.

Note: Use only Yaskawa recommended cables. Using a cable not specified may cause the option or

drive to malfunction.

Note: The STOP key on the built-in LED operator of the drive is the only functional key on the drive

when the option is connected and parameter b1-02 is set to 0 (LCD Operator or Option). Set

Figure 14

parameter o2-02 (STOP Key Function Selection) to 0 (Disable) to disable the STOP key.

Drive

Option (JVOP-182)

Built-in LED Operator

STOP

V1000

周波数指令正転逆転選択出力周波数出力電流出力電圧モニタベリファイセットアップパラメータ設定オートチューニング

WARNING

Risk of electric shock.

Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class.

けが、感電のおそれがあります。

危険

据え付け、運転の前には必ず取扱説明書を読むこと。通電中および電源遮断後

分以内はフロントカバーを

外さないこと。

級インバータの場合は、電源の中性点が接地

400V

されていることを確認すること。（対応）

: : : : : : : : : :

(Hz)

(Hz) (A) (V)

Comm Port

S /N : J007XE273710001

Communication Cable Connector

Figure 14 Communication Cable Connection

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 23

5 Installation Procedure

■ Connecting the Option to J1000

Note: Attach the RS-232C Interface Option (SI-232/J) to the drive before connecting the option to the

drive.

Plug the customer-supplied communication cable into the communication cable connector of the option and the drive communications port of the RS-232C Interface Option (SI-232/J) as shown in Figure 15. Ensure both cable ends are firmly connected. Refer to Item Names and

Part Numbers (Sold Separately) on page 11 for information regarding recommended

cables.

NOTICE: Use only Yaskawa recommended cables. Using a cable not specified may cause the option or drive to malfunction.

Note: The STOP key on the built-in LED operator of the drive is the only functional key on the drive

when the option is connected and parameter b1-02 is set to 0 (LCD Operator or Option). Set

Figure 15

parameter o2-02 (STOP Key Function Selection) to 0 (Disable) to disable the STOP key.

Drive

Option (JVOP-182)

Built-in LED Operator

STOP

S /N : J007XE273710001

J1000

RS-232C Interface Option

モニタ

周波数指令

ベリファイ

正転逆転選択

セットアップ

出力周波数

パラメータ設定

出力電流

出力電圧

WARNING

Risk of electric shock.

Read manual before installing. Wait 1 minute for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class.

けが、感電のおそれがあります。

危険

据え付け、運転の前には必ず取扱説明書を読むこと。

分以内はフロントカバーを

通電中および電源遮断後

外さないこと。

級インバータの場合は、電源の中性点が接地

400V

されていることを確認すること。（対応）

Figure 15 Communication Cable Connection

24 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

Comm Port

: : : :

Communication Cable Connector

5 Installation Procedure

Comm Port

Communication Cable Connector

OptionUnit

S /N : J007XE273710001

■ Connecting the LCD Operator Option to A1000, D1000, or R1000

Plug the customer-supplied communication cable into the communication cable connector of the option and the unit communications port as shown in Figure 15. Ensure both cable ends are firmly connected. Refer to Item Names and Part Numbers (Sold Separately) on page 11 for information regarding recommended cables.

Note: Use only Yaskawa recommended cables. Using a cable not specified may cause the option or

Figure 16

unit to malfunction.

Figure 16 Communication Cable Connection

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 25

6 Basic Operation

◆ Basic Operation for Option

The option operates in the same way as the option or built in the unit. Refer to the J1000 Manuals for option main structure and basic Operation.

◆ Functions characteristic of the Option

■ Read/Copy Function Procedure

Read

Reads and saves parameter settings from the unit to the option.

The option can perform the Read function an estimated 100,000 times.

Copy

Copies parameter settings from the option to another Yaskawa unit.

These parameters control the Copy function of the digital operator. The Copy function stores parameter settings into the memory of the digital operator to facilitate the transfer of those settings to other units that are the same model, capacity, and same control mode setting.

Note: Parameter settings can only be copied to other units that are the same model, capacity, and have

the same control mode setting.

Verify

Verifies parameter settings in the unit match parameter settings saved to the option.

26 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

6 Basic Operation

The following procedure is used to read parameters from the unit.

Note: 1. Set parameter o3-02 (Read Allowable) to 1 (Enable) to read the parameter settings from the unit. Set

parameter o3-02 to 0 (Disable) to protect the parameter settings in the option.

2. If D1000 is used, refer to the D1000 Installation Manual.

Step Display/Result

1. Turn on the power to the unit. The initial display appears.

2. Press ･ to select the Parameter Setting and

Press .

3. Press ･･to select o3-01 (Copy Function

Selection) and press .

4. Press ･ to select 01.

5. Press and the option will read parameter settings from the unit.

6. Automatically return to the Copy Function Selection display.

7. Press repeatedly until the display returns to the initial display.

DIGITAL OPERATOR JVOP-182

REV DRV FOUT

DRV

DIGITAL OPERATOR JVOP-182

REV DRV FOUT

DRV

ALM

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 27

7 Related Parameters

Parameters related to the use of the option are listed in Table 10. Set these parameters as needed for the application.

Table 10 Related Parameters

No. Name

Frequency

b1-01

Reference Selection 1

Run

b1-02

Command Selection 1

Frequency

b1-15

Reference 2

Run

b1-16

Command Source 2

J1000

YES YES N/A N/A

YES YES YES YES

N/A YES N/A N/A

A1000/

V1000

Unit

D1000 R1000

Description Values

Selects the source of the frequency reference. 0: LED operator or LCD operator -Digital preset speed d1-01 to d1-17 1: Terminals - Analog input terminal A1 or A2 2: MEMOBUS/Modbus serial communications 3: Option PCB 4: Pulse Input (Terminal RP)

Selects the Run command input source. 0: LED operator or LCD operator -RUN and STOP keys on the LED Operator Option 1: Digital input terminals S1 to S7 2: MEMOBUS/Modbus serial communications 3: Option PCB

Selects the frequency reference input source. 0: LED operator or LCD operator Digital preset speed d1-01 to d1-17 1: Terminals - Analog input terminal A1 or A2 2: MEMOBUS/Modbus serial communications 3: Option PCB 4: Pulse Input (Terminal RP)

Selects the Run command input source. 0: LED operator or LCD operator - RUN and STOP keys on the LED Operator Option 1: Digital input terminals S1 to S7 2: MEMOBUS/Modbus serial communications 3: Option PCB

<1>

Default: 1 Range: 0 to 4

Default: 1 Range: 0 to 3

Default: 0 Range: 0 to 4

Default: 0 Range: 0 to 3

28 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

7 Related Parameters

No. Name

Voltage

b1-18

Reference Source

LOCAL/ REMOTE

o2-01

Key Function Selection

STOP Key

o2-02

Function Selection

Frequency Reference

o2-05

Setting Method Selection

Operation Selection when LED

o2-06

Operator Option is Disconnected

Unit

A1000/

J1000

N/A N/A YES N/A

N/A YES YES YES

YES YES YES YES

YES YES N/A N/A

YES YES YES YES

V1000

D1000 R1000

Description Values

Sets the input source for the DC bus voltage reference. 0: LED operator or LCD operator 1: Control circuit terminal (analog input) 2: MEMOBUS/Modbus communications 3: Option card 7: Input voltage based control 1 8: Input voltage based control 2

Enables/Disables the option LOCAL/ REMOTE key. 0: Disabled 1: Enabled

Enables/Disables the operator panel STOP key when the unit is operated form external sources (not operator). 0: Disabled 1: Enabled

Selects if the ENTER key press is required when inputting the frequency reference by the digital operator. 0: Data/Enter key must be pressed to enter a frequency reference. 1: Data/Enter key is not required. The frequency reference is adjusted by the up and down arrow keys.

Sets unit action when the option is removed in LOCAL mode or with b1-02 = 0. 0: The drive, converter, or regenerative unit will continue operation. 1: The drive, converter, or regenerative unit will trigger a fault (oPr) and the motor will coast to stop.

Default: 0 Range: 0 to 3, 7, 8

Default: 1 Range: 0, 1

Default: 0 Range: 0, 1

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 29

7 Related Parameters

No. Name

Copy

o3-01

Function Selection

Copy

o3-02

Allowable

<1> b1-01 = 4 and b1-02 = 3 are not compatible with the J1000.

J1000

YES YES YES YES

A1000/

V1000

Unit

D1000 R1000

Description Values

This parameter controls the copying of parameters to and from the option. 0: COPY SELECT (no function) 1: All parameters are copied from the unit to the LED Operator Option or LCD Operator Option. 2: All parameters are copied from the LED Operator Option or LCD Operator Option to the drive, converter, or regenerative unit. 3: Parameter settings in the drive, converter, or regenerative unit are compared to those in the LED Operator Option or LCD Operator Option. Note: When using the copy function, the drive model number (o2-04), software number (U1-14), and control method (A1-02) must match or an error will occur.

Enables or disables reading of unit parameter settings. 0: Disabled - Read not allowed 1: Enabled - Read allowed

Default: 0 Range: 0 to 3

Default: 0 Range: 0, 1

30 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

8 Option Fault Diagnostics

◆ Error Code and Connection Messages

Fault/Error code text will appear on the option display to indicate a specific fault. The fault codes in Table 11 are displayed on the LED operator built in the drive and/or the option displays. For information on the fault codes not listed in Table 11, refer to the unit manual.

When an option fault occurs, ensure that the communication cable is properly connected to the option and it is not loose.

Contact your nearest Yaskawa representative or sales department if the cable appears to be connect properly but still no message appears to indicate the error.

Note: If A1000, D1000, or R1000 is used, the fault codes are displayed on the option only.

Table 11 Fault/Error Code Displays

LED Operator

(JVOP-182)

Communication cable between the optio n and the unit is not properly connected.

Problem with the option. Replace the option.

Problem with the control circuit in the unit.

LED Operator

(JVOP-182)

Connector on the option cable is loose or damaged.

Problem with the option. Replace the option.

Problem with the control circuit in the unit.

LED Operator

(V1000 and J1000

built-in)

<1>

Cause Possible Solution

LED Operator

(V1000 and J1000

built-in)

<1>

Cause Possible Solution

LED Operator (JVOP-182) Communication Error 1

Occurs when the unit cannot communicate with the option within 5 seconds after the power is switched on.

Remove and reconnect the option.

• Cycle power to the unit.

• Replace the unit.

LED Operator (JVOP-182) Communication Error 2

Occurs when the unit does not respond to the option for longer than 2 seconds.

Remove and reconnect the option.

• Cycle power to the unit.

• Replace the unit.

Description

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 31

8 Option Fault Diagnostics

LED Operator

(JVOP-182)

Option is not properly connected to the unit.

<1> Display will vary depending on operation status.

LED Operator

(V1000 and J1000

built-in)

Cause Possible Solution

Description

LED Operator Option Connection Fault

Data should appear on the LED operator built in the unit. By reconnecting the option to the unit, data should also appear on the option display. An oPr fault will occur when both of the following conditions are true: Output is interrupted when the option is disconnected (o2-06 = 1). The Run command is assigned to the option (b1-02/b1-16= 0 and LOCAL is selected).

• Check the connection between the option and the unit.

• Replace the cable if damaged.

• Turn off the unit input power and disconnect the option. Reconnect the option and reapply unit input power.

32 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

9 Specifications

Table 12 Option Specifications

Model JVOP-182

Connector RJ-45

Power Supply Powered from the unit (DC +5 V ±5%)

Operating Temperature -10 to +50 °C (+14 to +122 °F)

Humidity up to 95% RH (no condensation)

Storage Temperature

Area of Use Indoor (free of corrosive gas, airborne particles, etc.)

Altitude Up to 1000 m (3280 ft.)

Shock

Read Function

Limitation

-20 to +60 °C (-4 to +140 °F) (allowed for short-term transport of the product)

10 to 20 Hz: 9.8 m/s 20 to 55 Hz: 5.9 m/s

Estimated 100,000 times

9 Specifications

YASKAWA ELECT RIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual 33

10 Revision History

MANUAL NO. TOBP C730600 35A

Published in Japan September 2008 08-3

Date of publication

Date of original publication

Revision number

65432

10 Revision History

The revision dates and numbers of the revised manuals are given on the bottom of the back cover.

Date of

Publication

November 2013

March 2013

October 2010

August 2010 Back cover Revision: Address

December 2008 All chapters Revision: Application to the A1000 and V1000

September 2008 Back cover Revision: Address

March 2008 −−First edition

Rev. No. Section Revised Content

All Chapters Revision: Application to the R1000

Back cover Revision: Address

All chapters Revision: Application to the D1000

Back cover Revision: Address

Front cover,

back cover

Revision: Document name, format

34 YASKAWA ELECTRIC TOBP C730600 35D 1000-Series Option JVOP-182 Installation Manual

YASKAWA 1000-Series Option

LED Operator

Installation Manual

DRIVE CENTER (INVERTER PLANT)

2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: 81-930-25-3844 Fax: 81-930-25-4369 http://www.yaskawa.co.jp

YASKAWA ELECTRIC CORPORATION

New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan Phone: 81-3-5402-4502 Fax: 81-3-5402-4580 http://www.yaskawa.co.jp

YASKAWA AMERICA, INC.

2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: 1-800-YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com

YASKAWA ELÉTRICO DO BRASIL LTDA.

Avenida Piraporinha 777, Diadema, São Paulo, 09950-000, Brasil Phone: 55-11-3585-1100 http://www.yaskawa.com.br

YASKAWA EUROPE GmbH

Hauptstrasse 185, 65760 Eschborn, Germany Phone: 49-6196-569-300 Fax: 49-6196-569-398 http://www.yaskawa.eu.com

YASKAWA ELECTRIC KOREA CORPORATION

9F, Kyobo Securities Bldg., 26-4, Yeouido-dong, Yeongdeungpo-gu, Seoul, 150-737, Korea Phone: 82-2-784-7844 http://www.yaskawa.co.kr

YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.

151 Lorong Chuan, #04-02A, New Tech Park, 556741, Singapore Phone: 65-6282-3003 http://www.yaskawa.com.sg

YASKAWA ELECTRIC (CHINA) CO., LTD.

12F, Carlton Bld., No.21 HuangHe Road, HuangPu Distr ict, Shanghai 200003, China Phone: 86-21-5385-2200 http://www.yaskawa.com.cn

YASKAWA ELECTRIC (CHINA) CO., LTD. BEIJING OFFICE

Room 1011, Tower W3 Oriental Plaza, No. 1 East Chang An Ave., Dong Cheng District, Beijing, 100738, China Phone: 86-10-8518-4086

YASKAWA ELECTRIC TAIWAN CORPORATION

9F, 16, Nanking E. Rd., Sec. 3, Taipei, 104, Taiwan Phone: 886-2-2502-5003

YASKAWA INDIA PRIVATE LIMITED

#17/A Electronics City, Hosur Road Bangalore 560 100 (Karnataka), India Phone: 91-80-4244-1900 http://www.yaskawaindia.in

Fax: 55-11-3585-1187

Fax: 82-2-784-8495

Fax: 65-6289-3003

Fax: 86-21-5385-3299

Fax: 86-10-8518-4082

Fax: 886-2-2505-1280

Fax: 91-80-4244-1901

YASKAWA ELECTRIC CORPORATION

In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.

Specifications are subject to change without notice for ongoing product modifications and improvements.

MANUAL NO. TOBP C730600 35D

Published in Japan November 2013 08-3 13-7-11

6 -0

Yaskawa JVOP-182 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

1 Preface and Safety

◆ Applicable Documentation

◆ Terms

◆ Registered Trademarks

◆ Supplemental Safety Information

2 Product Overview

◆ About This Product

◆ Applicable Models

3 Receiving

◆ Contents and Packaging

◆ Tool Requirements

4 Option Components

◆ Option

◆ Keys

◆ Option LED Status Indicators

◆ LED Screen Display

5 Installation Procedure

◆ Section Safety

◆ Option Dimensions

◆ Installing the Option

◆ Connecting the Option to the Unit

6 Basic Operation

◆ Basic Operation for Option

◆ Functions characteristic of the Option

7 Related Parameters

8 Option Fault Diagnostics

◆ Error Code and Connection Messages

9 Specifications

10 Revision History