Yaskawa FLN P1 User Manual

YASKAWA AC Drive - 1000-Series Option

Metasys N2 & APOGEE FLN P1

Installation & Technical Manual

Type: SI-J3

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

MANUAL NO. TOEP YAICOM 13

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Table of Contents

1 PREFACE AND SAFETY.....................................4

2 PRODUCT OVERVIEW........................................8

3 RECEIVING.........................................................9

4 OPTION COMPONENTS....................................10

5 INSTALLATION PROCEDURE...........................13

6 RELATED DRIVE PARAMETERS......................23

7 NETWORK DRIVE OPERATIONS......................25

8 COMMUNICATIONS TIMING..............................26

9 METASYS N2 COMMUNICATIONS....................28

10 APOGEE FLN P1 COMMUNICATIONS...............36

11 TROUBLESHOOTING........................................46

12 OPTION ERROR CODES...................................50

13 OPTION COMPATIBILITY..................................51

14 SPECIFICATIONS.............................................53

TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

YASKAWA

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manual is available for the SI-J3 option:

SI-J3 Option

Yaskawa AC Drive 1000-Series Option Metasys N2 & APOGEE FLN P1 SI-J3 Installation and Technical Manual (TOEPYAICOM13)

The installation manual is packaged with the SI-J3 option and contains detailed information required to install the option and set up related drive parameters. This manual also contains information about troubleshooting procedures and supported objects.

Yaskawa Drive

1000-Series AC Drive Quick Start Guide or User Manual

The quick start guide is packaged together with the product and contains basic information required to install and wire the drive. It also gives an overview of fault diagnostics, maintenance, and parameter settings. The purpose of this guide is to prepare the drive for a trial run with an application and for basic operation. This manual is available for download on our documentation website, www.yaskawa.com.

1000-Series AC Drive Technical Manual

The technical manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher performance features. This manual is available for download on our documentation website, www.yaskawa.com.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

1 Preface and Safety

Terms

Note: Indicates supplemental information that is not related to safety messages.

Drive: Yaskawa 1000-Series Drive

Option: Yaskawa AC Drive 1000-Series, Metasys N2 and APOGEE P1 SI-J3 Option

Registered Trademarks

All trademarks are the property of their respective owners.

Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

WARNING

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

1 Preface and Safety

WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety

message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

General Safety

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before operating the drive and run the drive according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• Order a replacement from your Yaskawa representative or the nearest Yaskawa sales office if nameplate becomes worn or damaged.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

1 Preface and Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Failure to comply will result in death or serious injury. Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait for at least the time specified on the warning label once all indicators are OFF, and then measure the DC bus voltage level to confirm it has reached a safe level.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

2 Product Overview

About this Product

The SI-J3 option connects 1000 series drives to a Metasys N2 or APOGEE FLN P1 network and facilitates the exchange of data.

This manual explains the handling, installation and specifications of this product. The SI-J3 option is a simple, networking solution that reduces the cost and time to wire and install factory automation devices, while providing interchangeability of like components from multiple vendors.

Drives can be monitored and controlled by a controller on a Building Automation and Control network using RS-485 technology and the Metasys N2 or the APOGEE FLN P1 protocol.

Up to 255 drives can communicate on a single network.

Applicable Models

The option can be used with the drive models in Table 1.

Table 1 Applicable Models

Drive Series

P1000

iQpump1000

<1> See PRG on the drive nameplate for the software version number.

Drive Model Number

CIMR-PUoAooooooo

CIMR-PWoAooooooo

Software Version

VSP908502 and later

VSA908550 and later

<1>

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

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MANUAL

3 Receiving

Please perform the following tasks upon receipt of the option:

• inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt

• verify receipt of the correct model by checking the model number printed on the name plate of the option package

• contact your supplier if you have received the wrong model or the option does not function properly.

Option Package Contents

Description

–

Quantity 1 1 3 1 1

Tools Required for Installation

Option PCB

PN: UTC00063o

Ground

Wire

Screws (M3) LED Label

Installation

Manual

• A Phillips screwdriver (M3 metric/#1 or #2 U.S. standard size) is required to install the option and remove drive front covers. Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity.

• Diagonal cutting pliers. (required for some drive models)

• A small file or medium grit sandpaper. (required for some drive models)

• A straight-edge screwdriver (blade depth: 0.4 mm, width: 2.5 mm) is required to wire the option terminal block.

Note: Tools required to prepare option networking cables for wiring are not listed in this manual.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

Underside

4 Option Components

SI-J3/Metasys N2 or APOGEE FLN P1 Option

A – Ground terminal and

installation hole B – Terminal block TB1 C – Terminating resistor

switch S1 D – Connector (CN5) E – Installation hole

<1> Connect the ground wire provided in the option shipping package during installation.

<2> Refer to Option LED Display on page 11 for details on the LEDs.

Terminal Block TB1

<1>

Figure 1 Option (Top View)

F –

G –

H –

I –

LED (NS)

LED (MS)

LED (RX)

LED (TX)

<2>

Refer to Table 2 for details on removable terminal block TB1 terminal descriptions.

Table 2 Option Terminal Descriptions

Terminal

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

Pin Signal Description

1 IG5 Isolated supply ground reference

2 + RX/TX (+) signal

3 - RX/TX (-) signal

4 SHLD Shield Ground

4 Option Components

Option LED Display

The option has four LEDs.

Two bi-color Status LEDs:

• Module status (MS) red/green

• Network status (NS) red/green Two Network LEDs:

• Transmit (TX) green

• Receive (RX) green The operational states of the option LEDs after completion of the power-up diagnostic LED

sequence are described in Table 3. Wait at least 2 seconds for the power-up diagnostic process to complete before verifying LED states.

Table 3 Option LED States

Name

Display

Color Status

- OFF Power supply OFF Power is not being supplied to the drive.

Green ON Normal operation

Green Flashing Standby/Initializing

Red Flashing Minor fault

Red ON Major fault

Green/Red Flashing Option self-test The option is in self-test mode.

- OFF Power supply OFF -

Green ON Connected

Green Flashing Not connected

Red Flashing Minor fault A minor recoverable fault has occurred.

Red ON Major fault

Green/Red Flashing Network test Power-up sequence and testing

- OFF

Green Flashing

Operating Status Remarks

The option is operating normally and initialization is complete.

The option is in process of configuring or waiting for configuration information.

The option has detected a recoverable minor fault such as incomplete configuration.

The option has detected an unrecoverable major fault.

The device is currently communicating on the network.

The device currently is not communicating, but is correctly configured. The state is waiting for communication to resume.

A non-recoverable major network fault has occurred.

No data being sent to the network

Data being sent to the network

This node is not sending any data.

This node is sending network data.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

4 Option Components

Name

Power-Up Diagnostics

Display

Color Status

- OFF No data seen on the network

Green Flashing Data is seen on the network The option is connected to a network.

Operating Status Remarks

The option is not physically connected to the network or there is no network activity.

An LED test is performed each time the drive is powered up. The initial boot sequence may take several seconds. After the LEDs have completed the diagnostic LED sequence, the option is successfully initialized. The LEDs then assume operational conditions as shown in

Table 3.

Table 4 Power-Up Diagnostic LED Sequence

Sequence Time Module Status (MS) Network Status (NS) Tx Rx

1 Initial OFF OFF OFF OFF

2 0.25 seconds Green OFF OFF OFF

3 0.25 seconds Red OFF OFF OFF

4 0.25 seconds OFF Green OFF OFF

5 0.25 seconds OFF Red OFF OFF

6 0.25 seconds OFF OFF Green OFF

7 0.25 seconds OFF OFF OFF Green

8 Run Time Go to proper state Go to proper state

Go to

proper state

Go to

proper state

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

5 Installation Procedure

Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Before installing the option, disconnect all power to the drive. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level.

WARNING

Electrical Shock Hazard

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of this product.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

5 Installation Procedure

WARNING

Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.

Do not use damaged wires, stress the wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires and ground the shield to the designated shield ground location.

Check all the wiring to ensure that all connections are correct after installing the option and connecting any other devices.

Failure to comply could result in damage to the option.

Prior to Installing the Option

Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and verify that the drive functions normally without the option installed. Refer to the Quick Start Guide packaged with the drive for information on wiring and connecting the drive.

Figure 2 shows an exploded view of the drive with the option and related components for

reference.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

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5 Installation Procedure

A – Drive front cover B – Digital operator C – LED label D – Drive terminal cover E – Removable tabs for wire

routing F – Included screws G – Ground wire

Figure 2 Drive Components with Option

Installing the Option

Remove the front covers of the drive before installing the option. Refer to the drive Quick Start Guide for directions on removing the front covers. Cover removal varies depending on drive size. This option can be inserted only into the CN5-A connector located on the drive control board.

Preparing the Drive

Shut off power to the drive, wait the appropriate amount of time for voltage to

dissipate, then remove the digital operator (B) and front covers (A, D). Front cover removal varies by model.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. Before installing the option, disconnect all power to the drive. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level.

H – Drive grounding terminal

(FE) I – Connector CN5-C J – Connector CN5-B K – Connector CN5-A L – Insertion point for CN5

connector M – SI-J3 option

NS MS TX RX

5 Installation Procedure

NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when

handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.

Figure 3 Remove the Front Covers and Digital Operator

With the front covers and digital operator removed, apply the LED label (C) in the

appropriate position on the drive top front cover (A).

Figure 4 Apply the LED Label

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

Connecting Option and Ground Wire

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Insert the option (M) into the CN5-A connector (K) located on the drive and fasten it

using one of the included screws (F).

Figure 5 Insert the Option

Connect the ground wire (G) to the ground terminal (H) using one of the remaining

provided screws (F). Connect the other end of the ground wire (G) to the remaining ground terminal and installation hole on the option (M) using the last remaining provided screw (F) and tighten both screws to 0.5 ~ 0.6 N m or (4.4 ~ 5.3 in lbs).

5 Installation Procedure

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

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5 Installation Procedure

Figure 6 Connect the Ground Wire

Wiring the Option

Note: There are two screw holes on the drive for use as ground terminals. When connecting three

options, two ground wires will need to share the same drive ground terminal.

Route the option wiring.

Depending on the drive model, some drives may require routing the wiring through the side of the front cover to the outside to provide adequate space for the wiring. In these cases, using diagonal cutting pliers, cut out the perforated openings on the left side of the drive front cover. Sharp edges along the cut out should be smoothed down with a file or sand paper to prevent any damage to the wires.

Route the communication wiring inside the enclosure for drives that do not require routing through the front cover. Refer to Table 5 and Figure 7 to determine the proper wire routing by drive model.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

5 Installation Procedure

Table 5 Communication Wire Routing Selection

Drive Series Model

CIMR-PU2A0004 to 0040; CIMR-PU4A0002 to 0023;

P1000

iQpump1000

CIMR-PU5A0003 to 0011

CIMR-PU2A0056 and above; CIMR-PU4A0031 and above; CIMR-PU5A0023 and above

CIMR-PW2A0004 to 0040; CIMR-PW4A0002 to 0023; CIMR-PW5A0003 to 0011

CIMR-PW2A0056 and above; CIMR-PW4A0031 and above; CIMR-PW5A0023 and above

<1> Refer to Figure 7 for examples of the different wire routing techniques.

Wire Routing <1>

Through

Front Cover

Figure 7 (A) -

Inside Drive

- Figure 7 (B)

A – Route wires through the

openings provided on the left side of the front

<1>

cover.

Figure 7 Wire Routing Examples

<1> The drive will not meet NEMA Type 1 requirements if wiring is exposed outside the enclosure.

Connect the network communication cables to the option modular connector terminal

B – Use the open space

provided inside the drive

to route option wiring.

block (TB1).

Note: Separate the communications cables from the main circuit cables and other wiring and power

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

cables. Use properly grounded shielded cables for the communication cables to prevent problems caused by electrical interference.

DRIVE

U/T1 V/T2

W/T3

R/L1 S/L2 T/L3

SI-J3

Option

CN5-A

CN1

TB1

IG5

Shield

RX/TX (+) Signal RX/TX (-) Signal

MotorPower

Metasys N2

APOGEE FLN P1

5 Installation Procedure

Connection Diagram

Figure 8 Connection Diagram

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

Figure 9 explains the wiring for multiple connections.

CONTROLLER

SHLD

DRIVE

SI-J3

N2-P1

OFF

SHLD

DRIVE

SI-J3

N2-P1

OFF

SHLD

DRIVE

SI-J3

N2-P1

Drive Drive Drive

Metasys N2 or APOGEE FLN P1

Field Controller

A1000

CIMR-AU5A0009FAA

600V 3Phase 5.5kW/3.7kW

A1000

CIMR-AU5A0009FAA

600V 3Phase 5.5kW/3.7kW

A1000

CIMR-AU5A0009FAA

600V 3Phase 5.5kW/3.7kW

Figure 9 Connection Diagram for Multiple Connections

5 Installation Procedure

Figure 10 System Overview-Connecting Multiple Drives to the Network

The two ends of the network must be terminated with a 120 ohm resistor between the “+” and “-” and signals. The SI-J3 has a built in termination resistor that can be enabled or disabled using DIP switch S1. If a drive is located at the end of a network line, enable the termination resistor by setting DIP switch S1 to the ON position. Disable the termination resistor on all slaves that are not located at the end of the network line by setting DIP switch S1 to the OFF position (The factory setting for DIP switch S1 is OFF).

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

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5 Installation Procedure

Replacing the Drive Covers and Digital Operator

Replace and secure the front covers of the drive (A, D) and replace the digital operator

(B).

Figure 11 Replace the Front Covers and Digital Operator

Note: Take proper precautions when wiring the option so that the front covers will easily fit back onto

the drive. Make sure no cables are pinched between the front covers and the drive when replacing the covers.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

6 Related Drive Parameters

The following parameters are used to set up the drive for operation with the option. Parameter setting instructions can be found in the drive Quick Start Guide or Technical Manual.

Confirm proper setting of the all parameters in Table 6 before starting network communications. After changing parameter settings, cycle power to the drive for the new settings to take effect.

Table 6 Related Parameters

No. Name Description Values

Frequency Reference

b1-01

Selection

<1>

Run Command

b1-02

Selection

Operation Selection

F6-01

after

(3A2)

Communications Error

External Fault

F6-02

Detection Conditions

(3A3)

(EF0)

Stopping Method for

F6-03

External Fault from

(3A4)

the Communication Option

Reset

F6-08

Communication

(36A)

Related Parameters

F6-75 P1-N2 Protocol Select

P1-N2 Comm Fault

F6-76

Enable

P1-N2 Comm Fault

F6-77

Time

Selects the frequency reference input source. 0: Operator-Digital preset speed d1-01 to d1-17 1: Terminals-Analog input terminal A1 or A2 2: MEMOBUS/Modbus communications 3: Option PCB 4: Pulse Input (Terminal RP)

Selects the run command input source. 0: Digital Operator-RUN and STOP keys 1: Digital input terminals S1 to S7 2: MEMOBUS/Modbus communications 3: Option PCB

Determines drive response when a bUS error is detected during communications with the option. 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only

Sets the condition for external fault detection (EF0). 0: Always detected 1: Detected only during operation

Determines drive response for external fault input (EF0) detection during option communications. 0: Ramp to Stop 1: Coast to Stop 2: Fast-Stop 3: Alarm Only

Determines if communication-related parameters F6- and F7are set back to original default values when the drive is initialized using parameter A1-03. 0: Do not reset parameters 1: Reset parameters

1: N2 2: P1

0: Disabled 1: Enabled

Seconds before declaring Comm Fault

Default: 1 Range: 0 to 4 (Set to 3 for Metasys N2 or APOGEE FLN P1)

Default: 1 Range: 0 to 3 (Set to 3 for Metasys N2 or APOGEE FLN P1)

Default: 1 Range: 0 to 3

Default: 0 Range: 0, 1

Default: 1 Range: 0 to 3

Default: 0 Range: 0, 1

Default: 2 Range: 1, 2

Default: 1 Range: 0, 1

Default: 2.0

0.0 to 10.0 Seconds

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

6 Related Drive Parameters

No. Name Description Values

F6-78 P1-N2 Node Address

F6-79

P1 Baud Rate Select

<2>

<1> Set b1-02 to 3 to start and stop the drive with the option master device using serial communications. Set b1-01

to 3 to control the drive frequency reference via the master device.

<2> N2 will always be set at 9600 Baud Rate.

No. Name Description Values

U6-98 First Fault First Option Fault -

U6-99 Current Fault Current Option Fault -

Network Node Address Network Physical Address

2: 4800 3: 9600

Table 7 Option Monitors

Default: 1 Range: 0 to 255

Default: 3 Range: 2, 3

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

7 Network Drive Operations

The drive operations that can be performed by Metasys N2 or APOGEE FLN P1 communication depend on drive parameter settings. This section explains the functions that can be used and related parameter settings.

Observing the Drive Operation

A controller can perform the following actions with network communications at any time regardless of parameter settings:

• observe drive status and drive control terminal status from a controller

• read and write parameters

• set and reset faults

• set multi-function inputs.

Note:

Select an external reference and adjust the parameters in Table 8 accordingly to start and stop the drive or set the frequency reference using Metasys N2 or APOGEE FLN P1 communications.

Reference Source Parameter Name Required Setting

External Reference 1

External Reference 2

Input settings from the input terminals So and from network communications are both linked by a logical OR operation.

Controlling the Drive

Table 8 Setting Parameters for Drive Control from Metasys N2 or APOGEE FLN P1

b1-01 Frequency Reference Selection 1 3

b1-02 Run Command Selection 1 3

b1-15 Frequency Reference Selection 2 3

b1-16 Run Command Selection 2 3

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

8 Communications Timing

To prevent a communications overrun in the slave drive, the master should wait a certain time between sending messages to the same drive. Similarly, the slave drive must wait before sending response messages to prevent an overrun in the master. This section explains the message timing.

Command Messages from Master to Drive

The master must wait for a specified time between receiving a response and resending the same type of command to the same slave drive to prevent overrun and data loss. The minimum wait time depends on the command as shown in Table 9.

Table 9 Minimum Wait Time for Sending Messages

Example Minimum Wait Time

• Control command (Run, Stop) Write parameters

• Set inputs/outputs

• Read monitors and parameter values

PLC→Drive PLC→DriveDrive→PLC

Command message Response message Command message

5 ms

Time

24 bit length

Figure 12 Minimum Wait Time for Sending Messages

Master Send Wait Time

Set a timer in the master to check how long it takes for the slave drive(s) to respond to the master. The master should try resending the message if no response is received within a certain amount of time.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

Time

Command message Response message Command message

PLC→Drive PLC→DriveDrive→PLC

24 bit length

5 ms

8 Communications Timing

Response Messages from Drive to Master

The drive will process the data received and wait at least 5 ms before it responds if the drive receives a command from the master.

Figure 13 Minimum Response Wait Time

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

9 Metasys N2 Communications

Drive Functions

Each of the following functions must be enabled during start-up of the drive:

Start and Stop the Drive

Set the Run Forward Command (BO 1) to run the drive in the forward direction. Set the Run Reverse Command (BO 2) to run the drive in the reverse direction. Run/Stop Monitor (BI 1) shows the current run status of the drive. Forward/Reverse Monitor (BI 2) shows the current direction.

NOTICE: Damage to Equipment. Improper drive direction may damage HVAC equipment if parameter b1-04, Reverse Enable, is set to 0 (Enable). Confirm proper motor rotation prior to connecting the load to the motor.

Lock the Drive Panel

Locking the panel prevents the user from using the LOCAL/REMOTE and STOP keys locally at the drive panel. Panel Lock (BO 10) can be commanded to lock and unlock the panel.

Digital Inputs

Multi-Function Input S3 (BO 5) through Multi-Function Input S7 (BO 9) are physical digital inputs on the drive. They can be set either by external devices, such as limit or pressure switches, or by the network. Their function depends on how the drive has been programmed. Refer to the drive manual section on Multi-Function Inputs (H1-03 through H1-07) for detailed information on the use and programming of the multi-function inputs. The multi-function input status can be monitored through Multi-Function Input 1 Monitor (BI 14) through MultiFunction Input 5 Monitor (BI 19).The multi-function inputs can be set by both external devices or over the network.

Note: The multi-function inputs can be set by both external devices or over the network. Use caution when

connecting the multi-function inputs to external devices to ensure correct system operation.

Loop Gain

PI Proportional Gain (AO 4) and PI Integral Time (AO 5) are the gain and integral time parameters used by the drive. The PI loop is structured differently than the Metasys loop. Refer to the drive manual section on PID for information on how the PI loop functions.

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9 Metasys N2 Communications

Reading and Resetting Faults

The Fault Monitor (BI 4) and Drive Ready Monitor (BI 3) show the current status of the drive. The Fault Code (AI 10) contains the code for the most current fault. The LST Fault Code (AI

19) contains the code for the previous fault. Refer to Drive Fault Trace Register Contents

on page 51 for the purpose of interpreting fault codes. The drive faults can be reset through

the Fault Reset Command (BO 4). The Fault Reset Command is only available when the Run Forward Command and the Run Reverse Command are both OFF.

Metasys N2 Point Database

This section describes the Metasys N2 point database. This database features logical points: Analog Inputs (AI), Analog Outputs (AO), Binary Inputs (BI) and Binary Outputs (BO). These points configure, control, and monitor the operation of the drive.

Metasys N2 Analog Input (AI) Summary

Table 10 Metasys N2 Analog Input Summary (SI-J3 to Metasys N2)

Object ID Object Name Units Yaskawa Drive Parameter

AI 1 Speed Reference 0.01 Hz U1-01

AI 2 Output Sped 0.01 Hz U1-02

AI 3 Output Current 0.1 A U1-03

AI 4 kWatt Hour Meter kWh U4-10

AI 5 Output Power 0.1 kWh U1-08

AI 6 Drive Temperature 1 °C U4-08

AI 7 PI Feedback 0.01% U5-01

AI 8 AC Output Voltage 0.1 Vac U1-06

AI 9 DC Bus Voltage 1 Vdc U1-07

AI 10 Fault Code - U2-01

AI 11 Elapsed Time - Hours 1 hour U4-01

AI 12 Elapsed Time - 10K Hours 10K hours U4-01

AI 13 MWatt Hour meter MWh U4-11

AI 14 Drive Rated Current A n9-01

AI 15 Communication Error Code - -

AI 16 PI Deviation 0.01% U5-02

AI 17 PI Output Capacity 0.01% U5-03

AI 18 PI Reference 0.01% U5-04

AI 19 Last Fault Code - U2-02

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9 Metasys N2 Communications

Object ID Object Name Units Yaskawa Drive Parameter

AI 20 Freq Ref @ Fault 0.01 Hz U2-03

AI 21 Output Freq @ Fault 0.01 Hz U2-04

AI 22 Output Current @ Fault 0.1 A U2-05

AI 23 Out Volt Ref @ Fault 0.1 Vac U2-07

AI 24 DC Bus Volts @ Fault 1 Vdc U2-08

AI 25 Output Power @ Fault 0.1 kW U2-09

AI 26 Input Term Status @ Fault - U2-11

AI 27 Output Term Status @ Fault - U2-12

AI 28 Operation Status @ Fault - U2-13

AI 29 Elapsed Operation Time @ Fault 1 hour U2-14

AI 30 Most Recent Fault - U3-01

AI 31 2nd Most Recent Fault - U3-02

AI 32 3rd Most Recent Fault - U3-03

AI 33 4th Most Recent Fault - U3-04

AI 34 Elapsed Time @ Current Fault 1 hour U3-11

AI 35 Elapsed Time @ 2nd Fault 1 hour U3-12

AI 36 Elapsed Time @ 3rd Fault 1 hour U3-13

AI 37 Elapsed Time @ 4th Fault 1 hour U3-14

AI 38 Read Parameter Data - -

Metasys N2 Analog Output (AO) Summary

Table 11 Metasys N2 Analog Output Summary ( Metasys N2 to SI-J3)

Object

AO 1 Speed Command 0.01 Hz - -

AO 2 Acceleration Time seconds 30.0 C1-01

AO 3 Deceleration Time seconds 30.0 C1-02

AO 4 PI Proportional Gain - 2.00 b5-02

AO 5 PI Integral Time seconds 5.0 b5-03

AO 6 Stall Prevention Level – Run % 120 L3-06

AO 7 Stall Prevention Level – Accel % 120 L3-02

AO 8 Reference Operation Mode Select - 1 b1-01

AO 9 Run Operation Mode Select - 1 b1-02

AO 10 PI Mode Select - 0 b5-01

AO 11 Frequency Command Upper Limit % of Max 100.0 d2-01

AO 12 Frequency Command Lower Limit % of Max 0.0 d2-02

Object Name Units Default Value

Yaskawa Drive

Parameter

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9 Metasys N2 Communications

Object

AO 13 Motor Rated Current A Motor model dependent E2-01

AO 14 Jump Frequency 1 0.1 Hz 0.0 d3-01

AO 15 Jump Frequency 2 0.1 Hz 0.0 d3-02

AO 16 Jump Frequency 3 0.1 Hz 0.0 d3-03

AO 17 Jump Frequency Bandwidth 0.1 Hz 1.0 d3-04

AO 18 Number of Auto Restarts - 0 L5-01

AO 19 Operator Display Mode - 0 o1-03

AO 20 Power Loss Ride-Thru seconds Drive model dependent L2-02

AO 21 Cable Loss Timeout seconds 2.0 F6-77

AO 22 Cable Loss Speed 0.01 Hz 0.00 d1-04

AO 23 PI Integral Limit 0.1% 100.0 b5-04

AO 24 PI Upper Limit Value 0.1 100.0 b5-06

AO 25 PI Offset Adjustment 0.1 0.0 b5-07

AO 26 PI Primary Delay Time 0.01 0.00 b5-08

AO 27

AO 28

AO 29

AO 30 Read Parameter Number - - -

AO 31 Write Parameter Number - - -

AO 32 Write Parameter Data - - -

Metasys N2 Binary Input (BI) Summary

Object Name Units Default Value

PI Feedback Reference Missing Detection Select

PI Feedback Reference Missing Detection Level

PI Feedback Reference Missing Detection Time

1 0 b5-12

1% 0 b5-13

0.1 s 1.0 b5-14

Yaskawa Drive

Parameter

Table 12 Metasys N2 Binary Input Summary (SI-J3 to Metasys N2)

Object

BI 1 Run/Stop Monitor 0 Stopped Running

BI 2 Forward/Reverse Monitor 0 Forward Reverse

BI 3 Drive Ready Monitor 0 Not Ready Ready

BI 4 Fault Monitor 0 Not Faulted Faulted

BI 5 Zero Speed 0 Not Zero Speed Zero Speed

BI 6 Speed Agree 0 Not Speed Agree Speed Agree

BI 7 Minor Fault 0 No Minor Fault Minor Fault

BI 8 Major Fault 0 No Major Fault Major Fault

BI 9

Object Name Default Off (0) State On (1) State

Drive Communication Error Monitor

0 No Error Error

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9 Metasys N2 Communications

Object

BI 10

BI 11

BI 12

BI 13 Safety Interlock Monitor 0 Safety Clear Terminal 3 Closed Safety Set Terminal 3 Open

BI 14

BI 16

BI 17

BI 18

BI 19

Metasys N2 Binary Output (BO) Summary

Object Name Default Off (0) State On (1) State

Multi-Function Output 1 (H2-01)

Multi-Function Output 2 (H2-02)

Multi-Function Output 3 (H2-03)

HAND/AUTO Reference Monitor

Multi-Function Input S3 Monitor

Multi-Function Input S4 Monitor

Multi-Function Input S5 Monitor

Multi-Function Input S6 Monitor

Multi-Function Input S7 Monitor

0 Off On

0 REMOTE LOCAL

0 Off On

Table 13 Metasys N2 Binary Output Summary (Metasys N2 to SI-J3)

Object ID Object Name Default Off (0) State On (1) State

BO 1 Run Forward Command 0 Stop Forward

BO 2 Run Reverse Command 0 Stop Reverse

BO 3 Serial Fault (EF0) Command 0 No Fault Fault

BO 4 Fault Reset Command 0 No Reset Reset

BO 5 Multi-Function Input S3 (H1-03) 0 Off On

BO 6 Multi-Function Input S4 (H1-04) 0 Off On

BO 7 Multi-Function Input S5 (H1-05) 0 Off On

BO 8 Multi-Function Input S6 (H1-06) 0 Off On

BO 8 Multi-Function Input S7 (H1-07) 0 Off On

BO 10 Panel Lock 0

BO 11 Communication Fault Enable 0

LOCAL/REMOTE and Stop/ Reset Keys Enabled

BUS Fault Not Activated if Cable Loss Occurs

LOCAL/REMOTE and Stop/Reset Keys Disabled

BUS Fault Activated if Cable Loss Occurs

Metasys N2 Cable Loss Configuration and Behavior

This section describes the configurable cable loss feature of the drive. This feature offers a user maximum flexibility in determining drive response to a loss of communication.

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9 Metasys N2 Communications

Drive Behavior at Loss of Communication

The drive can be configured to respond to an interval without receipt of a message in one of the following methods:

• Continue at last speed

• Continue at last speed with alarm

• Continue at preset speed

• Ramp to Stop with EF0 fault

• Coast to Stop with EF0 fault

• Emergency Stop with EF0 fault

Metasys N2 I/O

Three Metasys N2 outputs are used to select the desired behavior:

• AO 21 -Cable Loss Timeout

• AO 22 -Cable Loss Speed

• BO 11 -Communication Fault

Table 14 Cable Loss Behavior Summary

Behavior F6-01

Decelerate to stop (stop time in C1-02) BUS fault

Coast to stop BUS fault 1 Timeout Interval X On

Emergency stop (stop time in C1-09) BUS fault

Continue at last speed 3 0 X X

Continue at last speed with alarm 3 Timeout Interval X On

Continue at preset speed with alarm

<1> Not all drives support setting F6-01=4.

Note: 1. Communication must first be established and then lost for these features to function as described. A

communications timeout does not occur if a drive is powered-up without a cable connected or with the master controller offline.

2. A run command must have been issued (BO 1=ON or BO 2=ON) prior to loss of communications for modes that describe the drive running after a communications timeout. The drive will not automatically restart from a stopped condition for safety purposes. Additional external wiring is required (consult factory) if a user requires the drive to restart automatically.

<1>

Cable Loss Timeout

(AO 21)

0 Timeout Interval X On

2 Timeout Interval X On

4 Timeout Interval Preset Speed On

Cable Loss Speed

(AO 22)

Communication

Fault

Enable

(BO 11)

A BUS fault will be declared and will remain until communication is restored upon expiration of the communications timeout interval.

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9 Metasys N2 Communications

Continue at Last Speed

Cable Loss Timeout (AO 21) is set to 0, disabling the cable loss feature in this mode. The other two settings Cable Loss Speed (AO 22) and Communication Fault Enable (BO 11) are ignored. The drive simply maintains its last commanded state if communication is lost. The drive will not display an alarm or fault to indicate it has lost communication. This behavior can also be achieved by setting parameter F6-01 to 3. The drive will display an alarm and continue running. The Communication Fault Enable (BO 11) must be enabled and Cable Loss Timeout (AO 21) should be set to a value other than 0 for this specific condition.

Continue at Preset Speed

Cable Loss Timeout (AO 21) is set to the desired interval, Cable Loss Speed (AO 22) is set to the desired preset speed and F6-01 is set to 4 in this mode. The drive speed command (AO

1) is set to the Cable Loss Speed (AO 22) and the drive continues running at this new speed if the time between messages exceeds the timeout interval. Communication Fault Enable (BO

11) must be set to ON.

Stop with Fault (BUS)

Communication Fault Enable (BO 11) must be set to ON. Cable Loss Timeout (AO 21) is set to the desired interval and parameter F6-01 is set to a value of 0,1 or 2 in this mode. If the time between messages exceeds the timeout interval, the drive will declare a BUS fault and the drive speed command (AO 1) will be set to 0. The stopping method is determined by the setting of F6-01.

• F6-01=0 selects Ramp to Stop. The deceleration time or the slope of the ramp is determined by the setting of drive parameter C1-02.

• F6-0 =1 selects Coast to Stop. The drive does not attempt to control the rate of deceleration.

• F6-0 =2 selects Emergency or Fast Stop. The deceleration time is determined by the setting of drive parameter C1-09.

Note: The behavior of the drive at cable loss is controlled by parameter F6-01. This drive parameter works

with the points as described in the table above to determine how the drive will respond to a cable loss. The drive will continue in its last state if the cable loss fault is disabled. The drive will continue to run at the last commanded frequency if running.

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9 Metasys N2 Communications

Metasys N2 Mailbox Function

Reading Drive Parameters

Two points are defined for reading drive parameters:

• AO 30 - Specifies the parameter to be read from the drive.

• AI 38 - Reports the value of the parameter specified in AO 30. The mailbox retrieves data from the parameter and sends it to the controller when this point

is read.

Example: Writing a value of 387 (183 hex) to AO 30 specifies drive parameter b1-04. Reading AI 38 returns the current setting of parameter b1-04 to the controller.

Writing Drive Parameters

Two points are defined for writing drive parameters:

• AO 31 - Specifies the parameter to be written to.

• AO 32 - Entry location of the value to be written to the parameter specified in AO 31. The

mailbox will write the value to the drive when this point is written. An ENTER or ACCEPT command does not need to be sent for the data to be taken by the drive. The behavior of the write is the same as with the digital operator. There are a limited number of drive parameters that can be written to when the drive is running.

Example: Writing a value of 387 (183 hex) to AO 31 specifies drive parameter b1-04. Writing a value of 1 to AO 32 sets b1-04 to 1 and enables the drive for reverse run.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

(Desired Range) x (Slope of Existing Point)

(Range of Existing Point)

New Slope =

(60 - 0) Hz x (0.01)

(100 - 0)%

New Slope =

= 0.006

(Desired Range) x (Slope of Existing Point)

(Range of Existing Point)

New Slope =

(250 - 30) °F x (0.1)

(100 - 0)%

New Slope =

= 0.22

10 APOGEE FLN P1 Communications

Slope and Intercept Conversion

Several drive parameters are available for monitoring purposes. The available parameters include FREQ OUTPUT (Point 3), SPEED (Point 5), CURRENT (Point 6), TORQUE (Point 7), POWER (Point 8), DRIVE TEMP (Point 9), KWH (Point 10), and RUN TIME (Point 12). These points can be unbundled for monitoring or used in various global control strategies.

Drive Controlled Feedback

The most typical application is Supervisory Control. The sensor for the control variable (e.g., water temperature) is hard-wired to the drive and the control device (fan) is modulated using the PI control loop built into the drive. The setpoint for the control variable (water temperature set point) is unbundled and commanded by the field panel, based on the building control strategy implemented in PPCL.

The point to unbundle and command for the set point is INPUT REF 1 (Point 60) when this strategy is used. The control variable (e.g., water temperature) can be monitored by unbundling PI FEEDBACK (Point 62). These points are provided in units of percent, where 0% and 100% correspond to the range of the sensor being used to measure the control variable. These points have default units in Hz. Unbundle these points with appropriate slopes and intercepts if other units are required. The new intercept will be equal to the lowest value of the desired range. The following formulas allow the user to define a new slope and intercept to convert the unit.

The following formulas allow the user to define a new slope and intercept to convert the unit.

Conversion Example

The drive is controlling a fan, which in turn is controlling the water temperature from a cooling tower. The temperature sensor has a range of -1 °C to +121 °C (30 °F to 250 °F). To unbundle the set point (INPUT REF 1), for commanding in degrees Fahrenheit, where 0 to 60 Hz is equal to -1 °C to +121 °C: New Intercept=30 (the temperature that corresponds to 0%).

Note: 1. Desired Range=Range Maximum - Range Minimum

2. Range of Existing Point=Existing Range Maximum - Existing Range Minimum

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

(Desired Range) x (Slope of Existing Point)

(Range of Existing Point)

New Slope =

(250 - 30) °F x (0.1)

(100 - 0)%

New Slope =

= 0.022

10 APOGEE FLN P1 Communications

Field Panel Controlled Feedback

The sensor is connected to the APOGEE FLN network at a remote location and the control loop is executed in PPCL using this strategy. The drive speed command is passed from the field panel to the drive by commanding INPUT REF 1 (Point 60).

NOTICE: Damage to Equipment. Avoid using this strategy. This strategy is not recommended because it means that the loop is being closed over the network. Delays due to processor scan time and network traffic can cause control to be degraded or lost and damage to HVAC equipment may result.

Unbundle the Feedback

Unbundling the feedback (PI FEEDBACK) for monitoring in degrees Fahrenheit:

New Intercept = 30

Note: 1. Desired Range=Range Maximum - Range Minimum

2. Range of Existing Point=Existing Range Maximum - Existing Range Minimum

Other Functionalities

Enable the following functions during start-up of the drive:

Enable the Drive to Run

RUN ENABLE (Point 35) can be commanded to require the drive to have a physical input (Terminal S3) set before the drive can run. This works in conjunction with CMD RUN.STOP (Point 24) or the CMD REV.STOP (Point 22). If RUN ENABLE (Point 35) is commanded ON then terminal S3 needs to be on and CMD RUN.STOP (Point 24) or CMD REV.STOP (Point 22) needs to be commanded ON for the drive to run.

Alternately, RUN ENABLE (Point 35) is commanded OFF, then to run the drive CMD RUN.STOP (Point 24) or CMD REV.STOP (Point 22) is the only point that needs to be commanded ON.

Start and Stop the Drive

CMD RUN.STOP (Point 24) can be commanded to run the drive in the forward direction. STOP.RUN (Point 23) shows the current status of the drive.

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10 APOGEE FLN P1 Communications

Change Directions

CMD REV.STOP (Point 22) can be commanded to run the drive in the reverse direction. FWD.REV (Point 21) shows the current direction of the drive rotation.

NOTICE: Damage to Equipment. Improper drive direction may damage HVAC equipment if parameter b1-04, Reverse Enable, is improperly set (b1-04=0). Confirm proper motor rotation prior to connecting the load to the motor.

Lock the Drive Panel

Locking the panel prevents the user from using the LOCAL/REMOTE and STOP keys locally at the drive panel. LOCK PANEL (Point 33) can be commanded to lock and unlock the panel.

Digital Outputs

MULTI OUT 1 (Point 40), MULTI OUT 2 (Point 41), and MULTI OUT 3 (Point 42) are physical digital outputs on the drive. Their purpose depends on how the drive has been setup. The drive can be programmed so that these points can display various limits, warnings, and status conditions. Some examples include frequency limit, over current, and motor over temperature fault.

Loop Gain

PID P GAIN (Point 63) and PID I TIME (Point 64) are the gain and integral time parameters similar to the P and I gains in the APOGEE FLN Terminal Equipment Controllers. The PI loop of the drive is structured differently than the Siemens loop, so there is not a one-to-one correspondence between the gains.

Reading and Resetting Faults

OK.FAULT (Point 93) shows the current status of the drive. FAULT CODE (Point 17) contains the code for the most current fault. LST FLT CODE (Point 66) contains the code for the previous fault. Refer to APOGEE FLN P1 Application 2721 Point Number Summary

on page 39 for descriptions of the fault codes. The drive can be reset back to OK mode by

commanding RESET FAULT (Point 94) to RESET. The RESET FAULT command is only available when the CMD RUN.STOP (Point 24) and CMD REV.STOP (Point 22) are both STOP.

APOGEE FLN Point Database

This section shows the APOGEE FLN point database for Application 2721.

APOGEE FLN Point List Summary

This database is for APOGEE FLN Application 2721 and features logical points: Logical Analog Inputs (LAI), Logical Analog Outputs (LAO), Logical Digital Inputs (LDI) and Logical Digital Outputs (LDO). These points configure, control or monitor the operation of the drive.

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10 APOGEE FLN P1 Communications

Information to consider when referencing this table:

1. Points not listed are not used in this application.

2. A single value in a column means that the value is the same in English units and in SI

units.

3. Point numbers that appear in bold type (e.g. 03) can be unbundled at the field panel.

Table 15 APOGEE FLN P1 Application 2721 Point Number Summary

Point

No.

Type

01 LAO CTLR ADDRESS 31 - 1 0 - - F6-78

02 LAO APPLICATION - - 1 0 - - -

03 LAI FREQ OUTPUT 0 Hz 0.01 0 - - U1-02

04 LAI PCT OUTPUT 0 % 0.01 0 - - -

05 LAI SPEED 0 RPM 1 0 - - -

06 LAI CURRENT 0 A 0.01 0 - - U1-03

07 LAI TORQUE 0 % 0.1 0 - - U1-09

08 LAI POWER 0 kW 0.1 0 - - U1-08

09 LAI DRIVE TEMP 0 ° C/F 1 0 - - U4-08

10 LAI DRIVE KWH 0 kWh 0.1 0 - - U4-10

11 LAI MWH 0 MWh 1 0 - - U4-11

12 LAI RUN TIME 0 h 1 0 - - U4-01

13 LAI DC BUS VOLT 0 V 1 0 - - U1-07

14 LAI AC OUT VOLT 0 V 0.1 0 - - U1-06

15 LAI PAR N9.01 0 A 0.01 0 - - n9-01

16 LAI RUN TIMEX10K 0 10Kh 1 0 - - U4-01

17 LAI FAULT CODE 0 - 1 0 - - U2-01

18 LDI MINOR FLT NO FLT - 1 0 FAULT NO FLT

19 LDI MAJOR FLT NO FLT - 1 0 FAULT NO FLT

20 LAO OVRD TIME 1 h 1 0 - - -

21 LDI FWD.REV FWD - 1 0 REV FWD

22 LDO CMD REV.STOP STOP - 1 0 REV STOP -

23 LDI RUN.STOP STOP - 1 0 RUN STOP

24 LDO CMD RUN.STOP STOP - 1 0 FWD STOP -

Point Name

Factory Default

(SI Units)

Units

(SI Units)

Slope

(SI Units)

Intercept (SI Units)OnText

Off

Text

Parameter

U1-12 (Bit 6)

U1-12 (Bit 7)

U1-12 (Bit 2)

U1-12 (Bit 0)

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10 APOGEE FLN P1 Communications

Point

No.

Type

25 LDI ZERO SPEED OFF - 1 0 ON OFF

26 LDI SPEED AGREE NO AGR - 1 0 AGREE NO AGR

27 LDI DRIVE READY NOTRDY - 1 0 READY NOTRDY

28 LDI LOC.REM MON REMOTE - 1 0 LOCAL REMOTE -

29 LDO DAY.NGT DAY - 1 0 NGT DAY -

30 LAO CURRENT LMT 0 A 0.01 0 - - E2-01

31 LAO ACCEL TIME 0 s 0.1 0 - - C1-01

32 LAO DECEL TIME 0 s 0.1 0 - - C1-02

33 LDO LOCK PANEL UNLOCK - 1 0 LOCK UNLOCK -

<1>

36 LAO STALL PRE RN 90 % 1 30 - - L3-06

37 LAO STALL PRE AC 120 % 1 0 - - L3-02

38 LAO FREQ UP LIM 100 % 0.1 0 - - d2-01

39 LAO FREQ LOW LIM 0 % 0.1 0 - - d2-02

40 LDI MULTI OUT 1 OFF - 1 0 ON OFF

41 LDI MULTI OUT 2 OFF - 1 0 ON OFF

42 LDI MULTI OUT 3 OFF - 1 0 ON OFF

43 LDI SAFETY ILOCK OFF - 1 0 ON OFF

44 LDO MF INP 1 OFF - 1 0 ON OFF -

45 LDO MF INP 2 OFF - 1 0 ON OFF -

46 LDO MF INP 3 OFF - 1 0 ON OFF -

47 LDO MF INP 4 OFF - 1 0 ON OFF -

48 LDO MF INP 5 OFF - 1 0 ON OFF -

49 LAO JUMP FREQ 1 0 Hz 0.1 0 - - d3-01

50 LAO JUMP FREQ 2 0 Hz 0.1 0 - - d3-02

51 LAO JUMP FREQ 3 0 Hz 0.1 0 - - d3-03

52 LAO JUMP FREQ BW 0 Hz 0.1 0 - - d3-04

53 LAO NUM AUTOSTRT 0 - 1 0 - - L5-01

Point Name

LDO RUN ENABLE STOP - 1 0 ENABLE STOP -

Factory

Default

(SI Units)

Units

(SI Units)

Slope

(SI Units)

Intercept (SI Units)OnText

Off

Text

Parameter

U1-12 (Bit 1)

U1-12 (Bit 4)

U1-12 (Bit 5)

U1-11 (Bit 0)

U1-11 (Bit 1)

U1-11 (Bit 2)

U1-10 (Bit 2)

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10 APOGEE FLN P1 Communications

Point

No.

Type

54 LAO POWER LOSS RT 0.1 s 0.1 0 - - L2-02

55 LAO RUN OP MODE 1 - 1 0 - - b1-02

56 LAO REF OP MODE 1 - 1 0 - - b1-01

57 LAO OPER DISP MD 0 - 1 0 - - o1-03

58 LDI MF IN 1 MON OFF - 1 0 ON OFF

59 LDI MF IN 2 MON OFF - 1 0 ON OFF

60 LAO INPUT REF 1 0 Hz 0.01 0 - - -

61 LAO INPUT REF 2 0 Hz 0.01 0 - - d1-02

62 LAI PID FEEDBACK 0 % 0.01 0 - - U5-01

63 LAO PID P GAIN 2 - 0.01 0 - - b5-02

64 LAO PID I TIM 0.5 s 0.1 0 - - b5-03

65 LDO PID MODE SEL DISABLE - 1 0 ENABLE DISABLE b5-01

66 LAI LST FLT CODE 0 - 1 0 - - U2-02

67 LAI FREF.FLT 0 Hz 0.01 0 - - U2-03

68 LAI OUT FREQ FLT 0 Hz 0.01 0 - - U2-04

69 LAI OUT CUR.FLT 0 A 0.01 0 - - U2-05

70 LAO RD PARAM NUM 1 - 1 0 - - -

71 LAI RD PARAM DAT 0 - 1 0 - - -

72 LAO WR PARAM NUM 1 - 1 0 - - -

73 LAO WR PARAM DAT 0 - 1 0 - - -

74 LDI MF IN 3 MON OFF - 1 0 ON OFF

75 LAI OUT VOLT.FLT 0 V 0.1 0 - - U2-07

76 LAI DC BUS.FLT 0 V 1 0 - - U2-08

77 LAI OUT PWR.FLT 0 kW 0.1 0 - - U2-09

78 LDI MF IN 4 MON OFF - 1 0 ON OFF

79 LAI PID DEVIATE 0 % 0.01 0 - - U5-02

80 LAO PID I LIMIT 100 % 0.1 0 - - b5-04

81 LAO PID UP LIMIT 100 % 0.1 0 - - b5-06

82 LAO PID OFFS ADJ 100 % 0.1 -100 - - b5-07

83 LAO PID PRI DYTM 0 s 0.1 0 - - b5-08

84 LAO PID FB RMDS 0 - 1 0 - - b5-12

Point Name

Factory Default

(SI Units)

Units

(SI Units)

Slope

(SI Units)

Intercept (SI Units)OnText

Off

Text

Parameter

U1-10 (Bit 2)

U1-10 (Bit 3)

U1-10 (Bit 4)

U1-10 (Bit 5)

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

10 APOGEE FLN P1 Communications

Point

No.

Type

85 LAO PID FB RMDL 0 % 1 0 - - b5-13

86 LAO PID FB RMDT 1 s 0.1 0 - - b5-14

87 LAI PID OUT CAP 0 % 0.01 0 - - U5–03

88 LAI PID REF 0 % 0.01 0 - - U5-04

89 LAI COMM ERR CD 0 - 1 0 - - U1-19

90 LDO COMM FLT ENA ENABLE - 1 0 ENABLE DISABLE F6–76

91 LAO CBL LOSS FRQ 0 Hz 0.01 0 - - d1-04

92 LAO CBL LOSS TMR 2 s 0.1 0 - - F6–77

93 LDI OK.FAULT OK - 1 0 FAULT OK

94 LDO RESET FAULT NO - 1 0 RESET NO -

95 LDI DRV COMM ERR NO FLT - 1 0 FAULT NO FLT -

96 LDO EXTERNAL FLT OK - 1 0 FAULT OK -

97 LDI MF IN 5 MON OFF - 1 0 ON OFF

99 LAI ERROR STATUS 0 - 1 0 - - -

Point Name

Factory

Default

(SI Units)

Units

(SI Units)

Slope

(SI Units)

Intercept (SI Units)OnText

Off

Text

Parameter

U1-12 (Bit 7)

U1-10 (Bit 6)

<1> Set H1-03 to 70 , Drive Enable2, for point 35 to work properly.

APOGEE FLN P1 Cable Loss Configuration and Behavior

This section describes the configurable cable loss feature of the drive. This feature offers a user maximum flexibility in determining the drive response to a loss of communication.

Drive Behavior At Loss of Communication

The drive can be configured to respond in one of the following manners after some interval without receipt of a message:

• Continue at last speed

• Continue at last speed with Alarm

• Continue at preset speed

• Ramp to Stop with EF0 fault

• Coast to Stop with EF0 fault

• Emergency Stop with EF0 fault

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

10 APOGEE FLN P1 Communications

APOGEE FLN P1 Points

Three APOGEE FLN points are used to select the desired behavior:

• POINT 92 - CBL LOSS TMR

• POINT 91 - CBL LOSS FRQ

• POINT 90 - COMM FLT ENA

Table 16 Cable Loss Behavior Summary

CBL LOSS

TMR

(Point 92)

CBL LOSS FRQ

(Point 91)

<1>

F6–01

Setting

0 Timeout interval X On

4 Timeout interval Preset speed On

Behavior

Decelerate to stop (stop time in C1-02) BUS Fault

Coast to stop BUS Fault 1 Timeout interval X On

Fast stop (stop time in C1-09) BUS Fault 2 Timeout interval X On

Continue at last speed 3 0 X X

Continue at last speed with alarm 3 Timeout interval X On

Continue at preset speed with alarm

<1> Not all drives support setting F6-01=4.

Note: 1. Communication must first be established and then lost for these features to function as described. A

communications timeout does not occur if a drive is powered-up without a cable connected or with the master controller offline.

2. A Run command must have been issued (RUN ENABLE (Point 35)=ON and either CMD RUN.FWD (Point 22)=ON or CMD RUN.REV (Point 24)=ON) prior to loss of communications for modes which describe the drive running after a communications timeout. The drive will not automatically restart from a stopped condition for safety purposes. Additional external wiring is required to accomplish this (consult factory) if a user requires the drive to restart automatically.

COMM FLT

ENA

(Point 90)

A BUS fault will be declared and will remain until communication is restored upon expiration of the communications timeout interval.

Continue at Last Speed

CBL LOSS TMR (POINT 92) is set to 0, disabling the cable loss feature in this mode. The other two settings, CBL LOSS FRQ (POINT 91) and COMM FLT ENA (POINT 90), are ignored. The drive maintains its last commanded state if communication is lost. The drive will not display an alarm or fault to indicate it has lost communication. This behavior can also be achieved by setting parameter F6-01 to 3. The drive will display an alarm and continue running. The COMM FLT ENA (POINT 90) must be enabled and CBL LOSS TMR (POINT

91) should be set to a value other than 0 for this specific condition. A BUS drive alarm will be set.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

10 APOGEE FLN P1 Communications

Continue at Preset Speed

CBL LOSS TMR (POINT 92) is set to the desired interval, CBL LOSS FRQ (POINT 91) is set to the desired preset speed and F6-01 is set to 4 in this mode. The drive speed command, INPUT REF 1, (Point 60) is set to the CBL LOSS FRQ (POINT 91) and the drive continues running at this new speed If the time between messages exceeds the timeout interval. COMM FLT ENA (POINT 90) must be set to ON.

Stop with Fault (BUS)

COMM FLT ENA (POINT 90) must be set to ON. CBL LOSS TMR (POINT 92) is set to the desired interval and parameter F6-01 is set to a value of 0, 1, or 2 in this mode. The drive will declare a BUS fault and drive’s speed command, INPUT REF 1, (Point 60) is set to 0 if the time between messages exceeds the timeout interval. The stopping method is determined by the setting of F6-01.

• F6-01=0 selects Ramp to Stop. The deceleration time or the slope of the ramp is determined by the setting of drive parameter C1-02.

• F6-01=1 selects Coast to Stop. The drive does not attempt to control the rate of deceleration.

• F6-01=2 selects Fast Stop. The deceleration time is determined by the setting of drive parameter C1-09.

Note: The behavior of the drive at cable loss is controlled by parameter H5-04. This drive parameter works

with the points as described in the table above to determine how the drive will respond to a cable loss. The drive will continue in its last state if running, the drive will continue to run at the last commanded frequency if the cable loss fault is disabled.

APOGEE FLN P1 Mailbox Function

Reading a Drive Parameter

Two points are defined for reading any drive parameter:

• #70 Specifies the parameter to be read from the drive

• #71 Reports the value of the parameter specified in Point #70

The mailbox retrieves data from the parameter and sends it to the controller when this point is read.

Example: Writing a value of 387 (183H) to Point #70 specifies drive parameter b1-04. Reading Point #71 returns the current setting of parameter b1-04 to the controller.

Writing to a Drive Parameter

Two points are defined for writing to any drive parameter:

• #72 Specifies the parameter to be written to

• #73 Entry location of the value to be written to the parameter specified in Point #72

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

10 APOGEE FLN P1 Communications

The mailbox will write the value to the drive when this point is written. An ENTER or ACCEPT command does not need to be sent for the data to be taken by the drive. The behavior of the write is the same as with the digital operator. There are a limited number of drive parameters that can be written if the drive is running.

Example: Writing a value of 387 (183H) to Point #72 specifies drive parameter b1-04. Writing a value of 1 to Point #73 enables the drive for reverse run.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

11 Troubleshooting

Drive-Side Error Codes

Drive-side error codes appear on the drive digital operator. Causes of the errors and corrective actions are listed below. Refer to the drive manual for additional error codes that may appear on the drive digital operator.

Faults

Both BUS (SI-J3 option communication error) and EF0 (External fault input from the SI-J3 option) can appear as an alarm or as a fault. The digital operator ALM LED remains lit when a fault occurs. The ALM LED flashes when an alarm occurs.

Use the following questions as a guide to help remedy the fault if communication stops while the drive is running:

• Is the option properly installed?

• Are the communication lines properly connected to the option? Are the wires loose?

• Is the controller program working? Has the controller/PLC CPU stopped?

• Did a momentary power loss interrupt communications?

Digital Operator Display Fault Name

Option Communication Error

bUS

Cause Possible Solution

No signal was received from the PLC

Faulty communications wiring or an existing short circuit

Communication data error occurred due to electrical interference

Communication timed out

The option card is damaged

• The connection was lost after establishing initial communication.

• Only detected when the run command frequency reference is assigned to an option card.

• Check for faulty wiring.

• Correct the wiring.

• Check for disconnected cables and short circuits and repair as needed.

• Check the various options available to minimize the effects of noise.

• Counteract noise in the control circuit, main circuit, and ground wiring.

• Ensure that other equipment such as switches or relays do not cause electrical inteference. Use surge absorbers if necessary.

• Use only recommended cables or other shielded line. Ground the shield on the controller side or the drive input power side.

• Separate all communication wiring from drive power lines. Install an EMC noise filter to the drive power supply input.

• No network communications were received within the time set in parameter F6-77. Increase the setting of F6-77 or disable the fault using parameter F6-76.

Replace the option card if there are no problems with the wiring and the error continues to occur.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

11 Troubleshooting

The option card is not properly connected to the drive

Digital Operator Display Minor Fault Name

EF0

Cause Possible Solutions

An external fault was received from the PLC with F6-03 set to 3, which allows the drive to continue running after an external fault occurs.

There is a problem with the PLC program.

Digital Operator Display Fault Name

oFA00

Cause Possible Solution

The option card installed into port CN5-A is incompatible with the drive

A PG option card is connected to option port CN5-A

Digital Operator Display Fault Name

oFA01

Cause Possible Solution

The option card connection to port CN5-A is faulty

• The connector pins on the option card do not line up properly with the

connector pins on the drive.

• Reinstall the option card.

Option Card External Fault

An external fault condition is present.

• Remove the cause of the external fault.

• Remove the external fault input from the PLC.

Check the PLC program and correct problems.

Option Card Connection Error at Option Port CN5-A

Option compatibility error

Check if the drive supports the option card to be installed. Contact Yaskawa for assistance.

PG option cards are supported by option ports CN5-B and CN5-C only. Connect the PG option card to the correct option port.

Option Card Fault at Option Port CN5-A

Option not properly connected

• Turn off the power and reconnect the option card.

• Check if the option card is properly plugged into the option port. Make sure

the card is fixed properly.

• If the option is not a communication option card, try to use the card in a different

option port. If the option card works properly in a different option port, CN5A is damaged, and the drive requires replacement. If the error persists (oFb01 or oFC01 occur), replace the option card.

Digital Operator Display Fault Name

to oFA03 to

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

oFA10, oFA11

oFA06

Option Card Error Occurred at Option Port CN5-A

11 Troubleshooting

to oFA12 to

Option card or hardware is damaged

Digital Operator Display Fault Name

The option card installed into port CN5-B is incompatible with the drive

A communication option card has been installed in option port CN5-B

Digital Operator Display Fault Name

An option card of the same type is already installed in option port CN5-A

An input option card is already installed in option port CN5-A

oFA17

oFA30 to

oFA43

Cause Possible Solution

oFb00

Cause Possible Solution

oFb02

Cause Possible Solution

Option Card Connection Error (CN5-A)

Communication Option Card Connection Error (CN5-A)

• Cycle power to the drive.

• If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.

Option Card Fault at Option Port CN5-B

Option compatibility error

Make sure the drive supports the option card to be installed. Contact Yaskawa for assistance.

Communication option cards are only supported by option port CN5-A. It is not possible to install more than one communication option.

Option Card Fault at Option Port CN5-B

Same type of option card is currently connected

Except for PG options, only one of each option card type can only be installed simultaneously. Make sure only one type of option card is connected.

Install a communication option, a digital input option, or an analog input option. More than one of the same type of card cannot be installed simultaneously.

Digital Operator Display Fault Name

oFC00

Cause Possible Solution

The option card installed into port CN5-C is incompatible with the drive

A communication option card has been installed in option port CN5-C

Option Card Connection Error at Option Port CN5-C

Option compatibility error

Confirm that the drive supports the option card to be installed. Contact Yaskawa for assistance.

Communication option cards are only supported by option port CN5-A. It is not possible to install more than one communication option.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

Digital Operator Display Fault Name

oFC02

Cause Possible Solution

An option card of the same type is already installed in option port CN5-A or CN5-B.

An input option card is already installed in option port CN5-A or CN5-B.

Three PG option boards are installed.

Minor Faults and Alarms

Digital Operator Display Minor Fault Name

CALL

Cause Possible Solutions

Communications wiring is faulty, there is a short circuit, the wiring is incorrect , or the connections are poor.

Programming error on the master side.

Communications circuitry is damaged.

Termination resistor setting is incorrect.

Option Card Fault at Option Port CN5-C

Same type of option card is currently connected

Except for PG options, only one of each option card type can only be installed simultaneously. Make sure only one type of option card is connected.

Install a communication option, a digital input option, or an analog input option. More than one of the same type of card cannot be installed simultaneously.

A maximum of two PG option boards can be used simultaneously. Remove the PG option board installed into option port CN5-A.

Serial Communication Transmission Error

Communication has not yet been established.

• Check for wiring errors.

• Correct the wiring.

• Check for disconnected cables and short circuits. Repair as needed.

Check communications at start-up and correct programming errors.

• Perform a self-diagnostics check.

• If the problem continues, replace either the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative.

Install a termination resistor at both ends of a communication line. Set the internal termination resistor switch correctly on slave drives. Place DIP switch S1 to the ON position.

11 Troubleshooting

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

12 Option Error Codes

Option Fault Monitors U6-98 and U6-99

The option can declare error/warning conditions via drive monitor parameters on the drive digital operator as shown in Table 17.

Table 17 Option Fault Monitor Descriptions

Fault Condition

No Fault n/a 0 No faults.

Force Fault EF0 3 Network sent a message to force this node to the fault state.

Communication Loss Fault

Fault

Declared

BUS Error 1401 Network communication was established and is now lost.

Two drive monitor parameters, U6-98 and U6-99 assist the user in network troubleshooting.

• U6-98 displays the first declared fault since the last power cycle. U6-98 is only cleared upon drive power-up.

• U6-99 displays the present option status. U6-99 is cleared upon a network-issued fault reset and upon power-up.

Parameter U6-98 retains the original fault value and U6-99 stores the new fault status value if another fault occurs while the original fault is still active.

Status Value

(U6-98/U6-99)

Description

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

13 Option Compatibility

A limited number of options may be simultaneously connected to the drive depending on the type of option. Refer to Table 18 for more information. More details can be found in the Options and Peripheral Devices chapter of the drive Technical Manual.

Table 18 Option Installation Compatibility

OptionConnector Connector Number of Possible Options

SI-C3, SI-J3, SI-N3, SI-P3, SI-S3, SI-EN3

<1>

etc.

PG-B3, PG-X3 etc. CN5-B, C

DO-A3, AO-A3, AI-A3, DI-A3 etc. CN5-A, B, C 1

<1> The AI-A3 and DI-A3 options can be used to set the frequency reference or replace the drive analog inputs with

higher resolution when installed in CN5-A. These options can only be used for monitoring when installed in CN5-B or CN5-C,; their input levels will be displayed in U1-17 or U1-21 to U1-23.

Drive Fault Trace Register Contents

Table 19 Drive Fault Trace Register Contents

Fault Code

0002H Undervoltage (Uv1)

0003H Control Power Supply Undervoltage (Uv2)

0004H Soft Charge Circuit Fault (Uv3)

0006H Ground Fault (GF)

0007H Overcurrent (oC)

0008H Overvoltage (ov)

0009H Heatsink Overheat (oH)

000AH Heatsink Overheat (oH1)

000BH Motor Overload (oL1)

000CH Drive Overload (oL2)

000DH Overtorque Detection 1 (oL3)

0010H Braking Resistor Overheat (rH)

0011H External Fault at Input Terminal S3 (EF3)

0012H External Fault at Input Terminal S4 (EF4)

0013H External Fault at Input Terminal S5 (EF5)

0014H External Fault at Input Terminal S6 (EF6)

0015H External Fault at Input Terminal S7 (EF7)

001BH Input Phase Loss (PF)

001CH Output Phase Loss (LF)

Fault Name

CN5-A 1

Fault

Code

001DH Motor Overheat (PTC input) (oH3)

001EH Digital Operator Connection (oPr)

001FH EEPROM Write Error (Err)

0020H Motor Overheat (PTC input) (oH4)

MEMOBUS/Modbus Communication Error

0021H

(CE)

0022H Option Communication Error (bUS)

0027H Option External Fault (EF0)

0028H PI Feedback Loss (FbL)

0029H Undertorque Detection 1 (UL3)

002BH High Slip Braking Overload (oL7)

0030H Hardware Fault (including oFx)

0036H Output Current Imbalance (LF2)

0037H Pullout Detection (Sto)

003BH Too Many Speed Search Restarts (SEr)

0041H PI Feedback Loss (FbH)

0042H External Fault 1, Input Terminal S1 (EF1)

0043H External Fault 2, Input Terminal S2 (EF2)

0046H Current Offset Fault (CoF)

0047H PLC Detection Error 1 (PE1)

Fault Name

<1>

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

13 Option Compatibility

Fault

Code

0048H PLC Detection Error 2 (PE2)

004DH Output Voltage Detection Fault (voF)

0052H Node Setup Fault (nSE)

005AH Motor Underload Protection (UL6)

0083H A/D Conversion Error (CPF02)

0084H PWM Data Fault (CPF03)

0087H EEPROM Memory Data Error (CPF06)

0088H Terminal Board Connection Error (CPF07)

0089H EEPROM Serial Communication Fault (CPF08)

008CH RAM Fault (CPF11)

008DH Flash Memory Circuit Exception (CPF12)

008EH Watchdog Circuit Exception (CPF13)

008FH Control Circuit Fault (CPF14)

0091H Clock Fault (CPF16)

0092H Timing Fault (CPF17)

0093H Control Circuit Fault (CPF18)

0094H Control Circuit Fault (CPF19)

0095H Hardware Fault at Power Up (CPF20)

Hardware Fault at Communication Start Up

0096H

(CPF21)

0097H A/D Conversion Fault (CPF22)

0098H PWM Feedback Fault (CPF23)

0099H Drive Unit Signal Fault (CPF24)

Terminal Board is Not Properly Connected.

009AH

(CPF25)

009BH ASIC BB Circuit Error (CPF26)

009CH ASIC PWM Setting Register Error (CPF27)

009DH ASIC PWM Pattern Error (CPF28)

009EH ASIC On-delay Error (CPF29)

009FH ASIC BBON Error (CPF30)

00A0H ASIC Code Error (CPF31)

00A1H ASIC Start-up Error (CPF32)

00A2H Watch-dog Error (CPF33)

00A3H ASIC Power/Clock Error (CPF34)

00A4H External A/D Converter Error (CPF35)

00A9H Control Circuit Error (CPF40)

00AAH Control Circuit Error (CPF41)

00ABH Control Circuit Error (CPF42)

Fault Name

Fault Code

00ACH Control Circuit Error (CPF43)

00ADH Control Circuit Error (CPF44)

00AEH Control Circuit Error (CPF45)

0101H Option Compatibility Error (oFA00)

0102H Option Not Properly Connected (oFA01)

0106H A/D Conversion Error (oFA05)

0107H Option Response Error (oFA06)

0111H Option RAM Fault (oFA10)

Option Operation Mode Fault (SLMOD)

0112H

(oFA11)

0113H Drive Receive CRC Error (oFA12)

0114H Drive Receive Frame Error (oFA13)

0115H Drive Receive Abort Error (oFA14)

0116H Option Receive CRC Error (oFA15)

0117H Option Receive Frame Error (oFA16)

0118H Option Receive Abort Error (oFA17)

0131H Comm. ID Error (oFA30)

0132H Model Code Error (oFA31)

0133H Sumcheck Error (oFA32)

Comm. Option Timeout Waiting for Response

0134H

(oFA33)

0135H MEMOBUS Timeout (oFA34)

0136H Drive Timeout Waiting for Response (oFA35)

0137H CI Check Error (oFA36)

0138H Drive Timeout Waiting for Response (oFA37)

0139H Control Command Selection Error (oFA38)

013AH Drive Timeout Waiting for Response (oFA39)

013BH Control Response Selection 1 Error (oFA40)

013CH Drive Timeout Waiting for Response (oFA41)

013DH Control Response Selection 2 Error (oFA42)

013EH Control Response Selection Error (oFA43)

0401H Time Not Set (TIM)

0402H Operator Battery Low (bAT)

0403H Time Data Error (TdE)

0404H Time Interval Error (TiE)

0405H Overvoltage 2 (ov2)

0407H External Fan Fault (Fn1)

Fault Name

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

14 Specifications

Table 20 Option Specifications

Item Specification

Model SI-J3 option

Interface RS-485

Connector Type 4-pin removable terminal block

Max Number of Drives

Protocol

Communication Speed

Communication Parameters

Ambient Temperature

Humidity 95% relative humidity (non-condensing)

Storage Temperature

Area of Use Indoors

Altitude

Metasys N2: 255 per N2 network segment APOGEE FLN P1: 127 per FLN network segment

Metasys N2 APOGEE FLN P1

Metasys N2: 9600 Baud APOGEE FLN P1: 4800 or 9600 Baud

Data Length: 8-bit Parity: None Stop Bit: 1

-10 to +60 °C

-20 to +85 °C

1000 meters or lower With output current and voltage derating: up to 3000 meters

14 Specifications

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

Revision History

The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.

Date of Publication

Revision

Number

Section Revised Content

March 2013 - - First Edition

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

YASKAWA AC Drive - 1000-Series Option

Metasys N2 & APOGEE FLN P1

Installation & Technical Manual

YASKAWA AMERICA, INC.

2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com

DRIVE CENTER (INVERTER PLANT)

2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: 81-930-25-3844 Fax: 81-930-25-4369 http://www.yaskawa.co.jp

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Avenda Fagundes Filho, 620 Bairro Saude, São Paulo, SP04304-000, Brasil Phone: 55-11-3585-1100 http://www.yaskawa.com.br

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Hauptstrasse 185, 65760 Eschborn, Germany Phone: 49-6196-569-300 Fax: 49-6196-569-398 http://www.yaskawa.eu.com

YASKAWA ELECTRIC UK LTD.

1 Hunt Hill Orchardton Woods, Cumbernauld, G68 9LF, United Kingdom Phone: 44-1236-735000 http://www.yaskawa.co.uk

YASKAWA ELECTRIC KOREA CORPORATION

7F, Doore Bldg. 24, Yeoido-dong, Yeoungdungpo-gu, Seoul, 150-877, Korea Phone: 82-2-784-7844 http://www.yaskawa.co.kr

YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.

151 Lorong Chuan, #04-01, New Tech Park, 556741, Singapore Phone: 65-6282-3003 http://www.yaskawa.com.sg

YASKAWA ELECTRIC (SHANGHAI) CO., LTD.

No. 18 Xizang Zhong Road, 17F, Harbour Ring Plaza, Shanghai, 200001, China Phone: 86-21-5385-2200 http://www.yaskawa.com.cn

YASKAWA ELECTRIC (SHANGHAI) CO., LTD. BEIJING OFFICE

Room 1011, Tower W3 Oriental Plaza, No. 1 East Chang An Ave., Dong Cheng District, Beijing, 100738, China Phone: 86-10-8518-4086

YASKAWA ELECTRIC TAIWAN CORPORATION

9F, 16, Nanking E. Rd., Sec. 3, Taipei, 104, Taiwan Phone: 886-2-2502-5003

Fax: 55-11-5581-8795

Fax: 44-1236-458182

Fax: 82-2-784-8495

Fax: 65-6289-3003

Fax: 86-21-5385-3299

Fax: 86-10-8518-4082

Fax: 886-2-2505-1280

YASKAWA AMERICA, INC.

In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.

Specifications are subject to change without notice for ongoing product modifications and improvements.

MANUAL NO. TOEP YAICOM 13

Published in USA March 2013

0 -0

Yaskawa FLN P1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Preface and Safety

Applicable Documentation

Terms

Registered Trademarks

Supplemental Safety Information

2 Product Overview

About this Product

Applicable Models

3 Receiving

Option Package Contents

Tools Required for Installation

4 Option Components

SI-J3/Metasys N2 or APOGEE FLN P1 Option

Terminal Block TB1

Option LED Display

5 Installation Procedure

Section Safety

Prior to Installing the Option

Installing the Option

6 Related Drive Parameters

7 Network Drive Operations

Observing the Drive Operation

Controlling the Drive

8 Communications Timing

Command Messages from Master to Drive

Response Messages from Drive to Master

9 Metasys N2 Communications

Drive Functions

Metasys N2 Point Database

Metasys N2 Cable Loss Configuration and Behavior

Metasys N2 Mailbox Function

10 APOGEE FLN P1 Communications

Slope and Intercept Conversion

Drive Controlled Feedback

Field Panel Controlled Feedback

Other Functionalities

APOGEE FLN Point Database

APOGEE FLN P1 Cable Loss Configuration and Behavior

APOGEE FLN P1 Mailbox Function

11 Troubleshooting

Drive-Side Error Codes

12 Option Error Codes

Option Fault Monitors U6-98 and U6-99

13 Option Compatibility

14 Specifications