Yaskawa FLN P1 User Manual

YASKAWA AC Drive - 1000-Series Option

Metasys N2 & APOGEE FLN P1

Installation & Technical Manual

Type: SI-J3

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

MANUAL NO. TOEP YAICOM 13

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Table of Contents

1 PREFACE AND SAFETY.....................................4

2 PRODUCT OVERVIEW........................................8

3 RECEIVING.........................................................9

4 OPTION COMPONENTS....................................10

5 INSTALLATION PROCEDURE...........................13

6 RELATED DRIVE PARAMETERS......................23

7 NETWORK DRIVE OPERATIONS......................25

8 COMMUNICATIONS TIMING..............................26

9 METASYS N2 COMMUNICATIONS....................28

10 APOGEE FLN P1 COMMUNICATIONS...............36

11 TROUBLESHOOTING........................................46

12 OPTION ERROR CODES...................................50

13 OPTION COMPATIBILITY..................................51

14 SPECIFICATIONS.............................................53

TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

YASKAWA

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manual is available for the SI-J3 option:

SI-J3 Option

Yaskawa AC Drive 1000-Series Option Metasys N2 & APOGEE FLN P1 SI-J3 Installation and Technical Manual (TOEPYAICOM13)

The installation manual is packaged with the SI-J3 option and contains detailed information required to install the option and set up related drive parameters. This manual also contains information about troubleshooting procedures and supported objects.

Yaskawa Drive

1000-Series AC Drive Quick Start Guide or User Manual

The quick start guide is packaged together with the product and contains basic information required to install and wire the drive. It also gives an overview of fault diagnostics, maintenance, and parameter settings. The purpose of this guide is to prepare the drive for a trial run with an application and for basic operation. This manual is available for download on our documentation website, www.yaskawa.com.

1000-Series AC Drive Technical Manual

The technical manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher performance features. This manual is available for download on our documentation website, www.yaskawa.com.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

1 Preface and Safety

Terms

Note: Indicates supplemental information that is not related to safety messages.

Drive: Yaskawa 1000-Series Drive

Option: Yaskawa AC Drive 1000-Series, Metasys N2 and APOGEE P1 SI-J3 Option

Registered Trademarks

All trademarks are the property of their respective owners.

Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The option must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

WARNING

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

1 Preface and Safety

WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety

message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

General Safety

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before operating the drive and run the drive according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• Order a replacement from your Yaskawa representative or the nearest Yaskawa sales office if nameplate becomes worn or damaged.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

1 Preface and Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Failure to comply will result in death or serious injury. Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait for at least the time specified on the warning label once all indicators are OFF, and then measure the DC bus voltage level to confirm it has reached a safe level.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

2 Product Overview

About this Product

The SI-J3 option connects 1000 series drives to a Metasys N2 or APOGEE FLN P1 network and facilitates the exchange of data.

This manual explains the handling, installation and specifications of this product. The SI-J3 option is a simple, networking solution that reduces the cost and time to wire and install factory automation devices, while providing interchangeability of like components from multiple vendors.

Drives can be monitored and controlled by a controller on a Building Automation and Control network using RS-485 technology and the Metasys N2 or the APOGEE FLN P1 protocol.

Up to 255 drives can communicate on a single network.

Applicable Models

The option can be used with the drive models in Table 1.

Table 1 Applicable Models

Drive Series

P1000

iQpump1000

<1> See PRG on the drive nameplate for the software version number.

Drive Model Number

CIMR-PUoAooooooo

CIMR-PWoAooooooo

Software Version

VSP908502 and later

VSA908550 and later

<1>

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

NS MS TX RX

MANUAL

3 Receiving

Please perform the following tasks upon receipt of the option:

• inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt

• verify receipt of the correct model by checking the model number printed on the name plate of the option package

• contact your supplier if you have received the wrong model or the option does not function properly.

Option Package Contents

Description

–

Quantity 1 1 3 1 1

Tools Required for Installation

Option PCB

PN: UTC00063o

Ground

Wire

Screws (M3) LED Label

Installation

Manual

• A Phillips screwdriver (M3 metric/#1 or #2 U.S. standard size) is required to install the option and remove drive front covers. Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity.

• Diagonal cutting pliers. (required for some drive models)

• A small file or medium grit sandpaper. (required for some drive models)

• A straight-edge screwdriver (blade depth: 0.4 mm, width: 2.5 mm) is required to wire the option terminal block.

Note: Tools required to prepare option networking cables for wiring are not listed in this manual.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

Underside

4 Option Components

SI-J3/Metasys N2 or APOGEE FLN P1 Option

A – Ground terminal and

installation hole B – Terminal block TB1 C – Terminating resistor

switch S1 D – Connector (CN5) E – Installation hole

<1> Connect the ground wire provided in the option shipping package during installation.

<2> Refer to Option LED Display on page 11 for details on the LEDs.

Terminal Block TB1

<1>

Figure 1 Option (Top View)

F –

G –

H –

I –

LED (NS)

LED (MS)

LED (RX)

LED (TX)

<2>

Refer to Table 2 for details on removable terminal block TB1 terminal descriptions.

Table 2 Option Terminal Descriptions

Terminal

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

Pin Signal Description

1 IG5 Isolated supply ground reference

2 + RX/TX (+) signal

3 - RX/TX (-) signal

4 SHLD Shield Ground

4 Option Components

Option LED Display

The option has four LEDs.

Two bi-color Status LEDs:

• Module status (MS) red/green

• Network status (NS) red/green Two Network LEDs:

• Transmit (TX) green

• Receive (RX) green The operational states of the option LEDs after completion of the power-up diagnostic LED

sequence are described in Table 3. Wait at least 2 seconds for the power-up diagnostic process to complete before verifying LED states.

Table 3 Option LED States

Name

Display

Color Status

- OFF Power supply OFF Power is not being supplied to the drive.

Green ON Normal operation

Green Flashing Standby/Initializing

Red Flashing Minor fault

Red ON Major fault

Green/Red Flashing Option self-test The option is in self-test mode.

- OFF Power supply OFF -

Green ON Connected

Green Flashing Not connected

Red Flashing Minor fault A minor recoverable fault has occurred.

Red ON Major fault

Green/Red Flashing Network test Power-up sequence and testing

- OFF

Green Flashing

Operating Status Remarks

The option is operating normally and initialization is complete.

The option is in process of configuring or waiting for configuration information.

The option has detected a recoverable minor fault such as incomplete configuration.

The option has detected an unrecoverable major fault.

The device is currently communicating on the network.

The device currently is not communicating, but is correctly configured. The state is waiting for communication to resume.

A non-recoverable major network fault has occurred.

No data being sent to the network

Data being sent to the network

This node is not sending any data.

This node is sending network data.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

4 Option Components

Name

Power-Up Diagnostics

Display

Color Status

- OFF No data seen on the network

Green Flashing Data is seen on the network The option is connected to a network.

Operating Status Remarks

The option is not physically connected to the network or there is no network activity.

An LED test is performed each time the drive is powered up. The initial boot sequence may take several seconds. After the LEDs have completed the diagnostic LED sequence, the option is successfully initialized. The LEDs then assume operational conditions as shown in

Table 3.

Table 4 Power-Up Diagnostic LED Sequence

Sequence Time Module Status (MS) Network Status (NS) Tx Rx

1 Initial OFF OFF OFF OFF

2 0.25 seconds Green OFF OFF OFF

3 0.25 seconds Red OFF OFF OFF

4 0.25 seconds OFF Green OFF OFF

5 0.25 seconds OFF Red OFF OFF

6 0.25 seconds OFF OFF Green OFF

7 0.25 seconds OFF OFF OFF Green

8 Run Time Go to proper state Go to proper state

Go to

proper state

Go to

proper state

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

5 Installation Procedure

Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Before installing the option, disconnect all power to the drive. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level.

WARNING

Electrical Shock Hazard

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall covers or shields before operating the drives and run the drives according to the instructions described in this manual.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of this product.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

5 Installation Procedure

WARNING

Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.

Do not use damaged wires, stress the wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires and ground the shield to the designated shield ground location.

Check all the wiring to ensure that all connections are correct after installing the option and connecting any other devices.

Failure to comply could result in damage to the option.

Prior to Installing the Option

Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and verify that the drive functions normally without the option installed. Refer to the Quick Start Guide packaged with the drive for information on wiring and connecting the drive.

Figure 2 shows an exploded view of the drive with the option and related components for

reference.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

NS MS

NS MS TX RX

5 Installation Procedure

A – Drive front cover B – Digital operator C – LED label D – Drive terminal cover E – Removable tabs for wire

routing F – Included screws G – Ground wire

Figure 2 Drive Components with Option

Installing the Option

Remove the front covers of the drive before installing the option. Refer to the drive Quick Start Guide for directions on removing the front covers. Cover removal varies depending on drive size. This option can be inserted only into the CN5-A connector located on the drive control board.

Preparing the Drive

Shut off power to the drive, wait the appropriate amount of time for voltage to

dissipate, then remove the digital operator (B) and front covers (A, D). Front cover removal varies by model.

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. Before installing the option, disconnect all power to the drive. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level.

H – Drive grounding terminal

(FE) I – Connector CN5-C J – Connector CN5-B K – Connector CN5-A L – Insertion point for CN5

connector M – SI-J3 option

NS MS TX RX

5 Installation Procedure

NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when

handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.

Figure 3 Remove the Front Covers and Digital Operator

With the front covers and digital operator removed, apply the LED label (C) in the

appropriate position on the drive top front cover (A).

Figure 4 Apply the LED Label

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

Connecting Option and Ground Wire

NS MS

TX RX

Insert the option (M) into the CN5-A connector (K) located on the drive and fasten it

using one of the included screws (F).

Figure 5 Insert the Option

Connect the ground wire (G) to the ground terminal (H) using one of the remaining

provided screws (F). Connect the other end of the ground wire (G) to the remaining ground terminal and installation hole on the option (M) using the last remaining provided screw (F) and tighten both screws to 0.5 ~ 0.6 N m or (4.4 ~ 5.3 in lbs).

5 Installation Procedure

YASKAWA TOEP YAICOM 13 Metasys N2 & Apogee FLN P1 SI-J3 Installation & Technical Manual

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