Yaskawa F7 Drives Catalog

Catalog CA.F7.01
F7 Drives for Industrial Automation
Date: 5/1/09
Table of Contents
F7 Drive (F7)
Description ................................................................... 3
Standard Drives ................................................................... 4
Dynamic Braking Options ................................................................... 6
Ring Kit Options ................................................................... 10
End Cap Kit Options ................................................................... 11
Reactor Options ................................................................... 12
Control Options ................................................................... 15
Communications Options ................................................................... 17
Dimensions and Data ................................................................... 18
F7/Configured Package (F7C)
Description ................................................................... 19
Configured Drives and Options ................................................................... 24
Heatsink Filter Kit Options ................................................................... 26
Dimensions and Data ................................................................... 27
Software, Drawings, Manuals ................................................................... 28
Technical Training ................................................................... 29
Terms and Conditions ................................................................... 30
Options Matrix ................................................................... 32
Page 1
Data subject to change without notice
CA.F7.01, 5/1/09
Yaskawa Electric America
This price book may describe trademarked equipment, which is the property of other companies. These trademarks are the property of the registered owner companies and may include the following:
TM
DeviceNet Profibus Modbus LonWorks Modbus
, trademark of ODVA.
®
, trademark of PROFIBUS International
®
, trademark of Schneider Automation, Inc.
®
, trademark of Echelon Corporation
®
TCP/IP, trademark of Schneider Automation, Inc.
EtherNet/IP™, trademark of ODVA
Other Documents and Manuals are available to support special use or installation of this product. These documents may be provided with the product or upon request. Contact Yaskawa Electric America, Inc. or visit www.yaskawa.com, as required. Documents may include the following:
TM.F7.01... Drive User Manual included on CD ROM with product TM.F7.02... Programming... Drive Programming Manual included on CD ROM with product TM.F7.11... Parameter Access... Manual included on CD ROM with product TM.AFD.12... ProfibusDP... Manual included on CD ROM with product TM.AFD.13... DeviceNet... Manual included on CD ROM with product TM.AFD.17... Modbus Plus... Manual included on CD ROM with product TM.AFD.20... LonWorks... Manual included on CD ROM with product TM.AFD.26... EtherNet/IP... Included on CD ROM with product DriveWizard... Software and Manual...Included on CD ROM with product Options Instructions... Included on CD ROM with product
REVISIONS
Change Page
Changed revision date all pages
Updated Remote Operator Kit information 16
Changed revision date all pages
Updated text and table information 4, 5, 8, 10, 11, 15, 16, 17, 20, 21, 23, 24, 25
Added trademarks 2
Updated training class info 29
CA.F7.01, 5/1/09 Data subject to change without notice Yaskawa Electric America
Page 2

Description

1/2 - 500HP
This AC drive is the Industrial Workhorse that can handle every conventional application found within the typical industrial plant from simple variable torque pumping to sophisticated networked material handling.
This drive is designed for tough industrial environments. It is rugged and reliable, with an MTBF of 28 years. A variety of enclosure options provide the right environmental protection. The dual ratings, Normal and Heavy duty, enable the most economical match of overload capacity for the application. Providing the right fit to power requirements is also easy with 208 to 230/240 and 480 volt ratings, built-in bus choke above 30 HP, provisions for 12-pulse rectification above 30 HP, common bus capability and regeneration options. Patented high slip braking can eliminate the need for dynamic braking resistors for high inertia loads. Other features include motor auto-tuning and a wide range of configurable options, such as breakers and fuses.
To provide the optimum control method, the F7 can operate in conventional V/f, V/f with encoder feedback, open loop vector, or closed loop vector mode. Drive performance can be further enhanced for a specific application with optional drive software.
The F7 supports the industry’s open architecture, open connectivity demands with network communications choices such as DeviceNet, Profibus-DP, and others. Drive coordination with other equipment is simplified with inputs and outputs for digital pulse train, 4 to 20ma, -10 to +10V, and an assortment of programmable contacts.
F7
Performance Features
• Ratings: 0.5 to 150HP, 208 to 230/240 VAC
0.75 to 500HP, 480 VAC
• Overload capacity:
• 150% for 1 min heavy duty, 110% for 1 min normal duty, 200% peak
• Starting torque, heavy duty: 150% at 0.5 Hz (open loop), at 0.3 Hz (closed loop)
• Starting torque, normal duty: 120% at 1.5 Hz (V/f)
• Output frequency: 0.01 to 300Hz for heavy duty, 400Hz for normal duty
• Controlled speed range: 40:1 (V/f), 50:1 (V/f with PG), 200:1 (open loop), 1000:1 (closed loop)
• Speed regulation: 2-3% (V/f), 0.5-1% (V/f with PG), 0.2% (open loop), 0.01% (closed loop)
• Speed/frequency resolution: 0.01% with digital reference, 0.1% with analog refer­ence
• Electronic reversing
• Adjustable accel/decel: 0.1 to 6000 sec
• Stall prevention
• Drive efficiency: 96 to 98%
• Displacement power factor: 0.98
• Power loss ride-thru: 2 sec
• Inertial ride-thru
• Selectable auto restart after momentary power loss
• Programmable auto restart (0 to 10 attempts) on re-settable fault
• Critical frequency rejection: 3 selectable, adjustable bands
Protective Features
• DC bus CHARGE indicator
• Optically-Isolated controls
• Phase-to-phase / phase-to-neutral short circuit protection
• Ground fault protection
• Electronic motor overload (UL, cUL, NEC)
• Current and torque limit
• Over-torque / under-torque detection
• Fault circuit: over-current, over-voltage, and over-temperature
• Input/output phase loss
Service Conditions
• Ambient service temperatures:
-10 to 40°C (104°F) NEMA-1, to 45°C (113°F) protected chassis
• Humidity: non-condensing 95%
• Altitude: to 3300 feet (1000 meter)
• Service Factor: 1.0
• Input voltage: +10% / -15%, 200 to 240VAC, 380 to 480VAC
• Enclosure: NEMA 1 or protected chassis (other options)
• Input frequency: 50/60Hz ± 5%
• 3-phase, 3-wire phase insensitive
• Vibration: 1G (10 to 20Hz), 0.2G, (20 to 50Hz)
Design Features
• LCD keypad display, 5 lines x 16 charac­ters, backlit, 7 languages, copy function
• Multi-speed settings: 17 available
• Setpoint (PID) trim control
• Signal follower: bias and gain
• Up / down / hold reference (digital M.O.P.)
• Timer function; on/off delay
• 32-bit microprocessor logic
• Easy access, quick start parameter groups
• Non-volatile memory/program retention
• Flash memory for update and custom applications
• 24VDC control logic
• DC injection braking, adjustable level
• Dynamic braking (25HP and below)
• Ramp to stop or coast to stop
• High-slip braking
• Dual motor parameter sets
• Synchronized start into rotating motor
• Motor auto-tuning, static and dynamic
• Common bus capability
• DC link choke: 30 to 150HP at 240VAC, 30 to 500HP at 480VAC
• Twelve-pulse rectification with optional input transformer: 30 to 150HP at 240V, 30 to 500HP at 480V
• Terminal strip, quick disconnect
• Split cover for ease of wiring
• Plug-in heat sink fan
Inputs and Outputs
• Analog input: -10 to +10VDC (20K ohms) or 4 to 20 mA (250 ohm)
• Analog output: -10 to +10VDC or 4-20mA proportional to output parameters
• Digital pulse train input/output (32KHz max)
• Digital Inputs: 8 multi-function
• Programmable outputs: Three form A
• Fault contacts: one form C
• RS-485/422 communication terminals
Additional Features for V/f
• Torque boost: full range, auto
• V/f ratio: 15 preset, one adjustable
• Slip compensation
Standards & Reliability
• UL 508C (Power Conversion)
• CSA 22.2 No. 14-95 (Industrial Control Equipment)
• UL, cUL listed; CE marked
• UL 1995 (Plenum)
• EN 50178 (LVD)
• EN 61800-3 (w/ External Filter)
• IEC 529, 146
• FCC CFR 47 Part 15 Subpart B (w/ External Filter)
Options
• Remote display/keypad
• Various feedback cards
• DriveWizard™ software (upload / down­load)
• DeviceNet, Profibus-DP, others
• Custom drive software
• Input breaker, disconnect, fuses
• 115 VAC interface
• DB resistors and modules
• Input/output reactors
• EMC-compliant filters
• DC link choke (25HP and below)
• Isolation transformer
• Line regeneration (RC5 or DC5)
• Dynamic braking (25HP and above)
• Twelve-pulse transformer
Page 3
Data subject to change without notice
CA.F7.01, 5/1/09
Yaskawa Electric America
F7
Rated Output
Current (Amps)
(3)
Rated Output
Current (Amps)
(3)
1/2 3/4
4.6 1 4.2 3/4
7.8 2 7.0 1
10.8 3 9.6 2
16.8 5 15.2 3
23.0 N/A 23.0 5 NEMA 1
7.5 7.5 10 10
46.2 15 45.0 N/A
59.4 20 58.0 15
74.8 25 71.4 20 88 30 85 25
30
40 162 50 145 50 192 60 180 60 215 75 215 75 312 100 283 100
1/2 1/2 3/4 3/4
4.6 1 4.2 1
7.8 2 7.0 2
10.8 3 9.6 3
16.8 5 15.2 5
23.0 7.5 23.0 7.5
31.0 10 31.0 10
46.2 15 45.0 15
59.4 20 58.0 20
74.8 25 71.4 25 88 30 85 30
115 40 115 40
50
60 192 75 180 60 215 N/A 215 75
100
125 360 150 346 125 415 N/A
150
NEMA 1
NEMA 1
Protected
Chassis
Protected
Chassis
Chassis
NEMA 1
NEMA 1
50
100
NEMA 1
NEMA 1
230V
Protected
Chassis
Protected
Chassis
Protected
Chassis
Chassis
20370
20750
162
312
145
208V
240V
20P41
3.6 3.2
31.0 31.0
283
NEMA 1
20301
115 40 115 NEMA 1
Drive List
Price $
20P41
3.6 3.2 1/2 NEMA 1
Rated Input
Voltage
Drive Model
Number
CIMR-F7U
Normal Duty
(2)
NEMA 1
NEMA 1
NEMA 1
NEMA 1
Heavy Duty
(2, 4)
Standard
Enclosure
27P51

Standard Drives

F7 Drives - 1/2-500HP, 208-230/240 and 480V, 3-phase
Nominal HP
(1)
input, NEMA 1 or protected chassis enclosure
Nominal HP
20P71 21P51 22P21 23P71 25P51
20111 20151 20181 20221
20370 20450 20550 20750 20900 21100
20P71 21P51 22P21 23P71 25P51 27P51 20111 20151 20181 20221 20301
20450 20550
360 125 346 125
415 150
360
(4)
Protected
150
20900
(1) For single-phase input applications, consult Yaskawa Drives Applications Engineering for proper sizing (2) Normal Duty overload current rating is 110% of rated output current for 60 seconds; Heavy Duty overload current rating is 150% of rated
output current for 60 seconds
(3) Horsepower rating is based on standard NEMA B 4-pole motor design as represented in NEC table 430.150 Full-Load Current,
Three-Phase Alternating Current Motors
(4) O.L. 138% for 60 seconds
21100
360
(4)
Protected
CA.F7.01, 5/1/09 Data subject to change without notice Yaskawa Electric America
Page 4
F7 Drives (Continued)
(Amps)
(3)
(Amps)
(3)
1/2 1/2
3/4 3/4
40P71 2.1 1 2.1 1 41P51 3.7 2 3.7 2 42P21 5.3 3 5.3 3 43P71 7.6 5 7.6 5 45P51 12.5
7.5
12.5
7.5
47P51 17.0 10 17.0 10
15
15
20
15
40151 34.0
25
31.0
20
40181 40.0
30
39.0
25
40221 50.4 N/A 45.0 30
NEMA 1
40
50
40371 77 60 75 50 40451 96 75 91 60 40551 125 100 112 75
125
150
41100 240 200 216 N/A
41320 260 N/A 260 200
300
350
400
450
400
500
350
Protected
Chassis
180
NEMA 1
NEMA 1
NEMA 1
NEMA 1
NEMA 1
Protected
Chassis
Protected
Chassis
675
40900
304
125
150
250
370
506
(5)
590
(5)
150
Voltage
Number
CIMR-F7U
500
43000
27.0
156
180
304
414
515
67.2
41600
41850
42200
480V
40111
40750
40301
Heavy Duty
Standard
Enclosure
Drive List
Price $
40P41
1.8 1.8 NEMA 1
Normal Duty
24.0
40
100
250
300
60.0
NEMA 1
Protected
Chassis
Protected
Chassis
Protected
Chassis
Protected
Chassis
NEMA 1
Standard Drives
F7
Rated Input
(1) For single-phase input applications, consult Yaskawa Drives Applications Engineering for proper sizing (2) Normal Duty overload current rating is 110% of rated output current for 60 seconds; Heavy Duty overload current rating is 150% of rated
output current for 60 seconds
(3) Horsepower rating is based on standard NEMA B 4-pole motor design as represented in NEC table 430.150 Full-Load Current,
Three-Phase Alternating Current Motors
(5) O.L. 150% for 45 seconds
Drive Model
Rated Output
Current
(2)
Nominal HP
Page 5
Rated Output
Current
(2, 5)
Nominal HP
CA.F7.01, 5/1/09
Data subject to change without notice
Yaskawa Electric America

Dynamic Braking Options

Part
Number
CDBR-
Qty
List
Price
(ea.) $
Part Number URS000
Qty
List
Price $
Config-
uration
(2)
Total List Price $
(5)
1/2 20P41
034
1
Single
(3)
3/4 20P71
022
1
Single
(3)
1 20P71 21P51
022
1
Single
(3)
2 21P51 22P21
023
1
Single
(3)
3 22P21 23P71
024
1
Single
(3)
5 23P71 25P51
025
1
Single
(3)
7.5
026
1
Single
(3)
10
027
1
Single
(3)
15 20111 20151
140
1
Single
(4)
20 20151 20181
136
1
Single
(4)
25 20181 ---
136
1
Single
(4)
25 --- 20221
2022B
2
135
1Single
30 20221 20301
135
1 Dual
40 20301 20301
129
1 Dual
50 20370 20370
60 20450 20450
75 20550 20550
2110B
1
096
1
Single
Single
Single
1
Single
2
Dual
150 21100 21100
2110B
2
097
1
Dual
1Single
100
125
20750
20900
Resistor(s)
20900
1
each
100
1
each
2110B
1
each
1
096 & 128
096 & 129
2
2022B
Included
Included
Rated
Input
Voltage
Normal Duty
Drive Model
Number
CIMR-F7U
208V
2110B &
2022B
2110B &
2022B
27P51
20750
Nominal
HP
(1)
Heavy Duty
Drive Model
Number
CIMR-F7U
Transistor Module(s)
Included20P41
Included
Included27P51
Included
F7
Dynamic Braking, 10% Duty Cycle - Used to assist the drive to periodically decelerate a load without overvoltage
trips. Ten percent dynamic braking is not typically used for "hold-back" type applications, such as unwinders, elevators, hoists, or downhill conveyors. Dynamic braking consists of at least one transistor and at least one resistor, and are sized for rated motor horsepower. The braking transistor may be included in the standard drive; this is indicated in the tables below. The resistors are sized for a 10% duty cycle (10 seconds maximum on-time of every 100 seconds), and will provide approximately 150% braking torque. Refer to the dynamic braking instruction sheet for more details; consult Yaskawa for information on higher duty cycles.
10% Duty
(1) Horsepower rating is based on standard NEMA B 4-pole motor design as represented in NEC table 430.150 Full-Load Current,
Three-Phase Alternating Current Motors
(2) Single = 1 resistor per package
Dual = 2 resistors per package (requires 2 DB transistor modules, as indicated in table above)
Triple = 3 resistors per package (requires 3 DB transistor modules, as indicated in table above) (3) This resistor package provides 120% braking torque (4) This resistor package provides 100% braking torque (5) Total List Price includes all resistors and transistor modules to provide the Dynamic Braking function
CA.F7.01, 5/1/09 Data subject to change without notice Yaskawa Electric America
Page 6
Dynamic Braking Options
Part
Number
CDBR-
Qty
List
Price
(ea.) $
Part Number URS000
Qty
List
Price $
Config-
uration
(2)
Total List Price $
(5)
1/2 20P41
034
1
Single
(3)
3/4 20P71
022
1
Single
(3)
1 20P71 21P51
022
1
Single
(3)
2 21P51 21P51
023
1
Single
(3)
3 22P21 22P21
024
1
Single
(3)
5 23P71 25P51
025
1
Single
(3)
7.5 25P51 25P51
026
1
Single
(3)
10 27P51 27P51
027
1
Single
(3)
15 20111 20111
140
1
Single
(4)
20 20151 20151
136
1
Single
(4)
25 20181 20181
136
1
Single
(4)
30 20221 20221
135
1 Dual
40 20301 20301
129
1 Dual
50 20370
60 20450
75 20450 20550
2110B
1
096
1
Single
Single
Single
1
Single
2
Dual
150 20900 21100
2110B
2
097
1
Dual
Included
Included
2110B &
2022B
Included
2022B
2110B
2110B &
2022B
2
1
1
each
1
each
1
100
Rated
Input
Voltage
Normal Duty
Drive Model
Number
CIMR-F7U
230/
240V
125
Included
Included
Included
Nominal
HP
(1)
Heavy Duty
Drive Model
Number
CIMR-F7U
Transistor Module(s) Resistor(s)
100
20P41
20370
20750
20750
Single
20900
096 & 128
096 & 129
1
each
Dynamic Braking, 10% Duty Cycle (continued for 230/240V)
10% Duty
F7
Three-Phase Alternating Current Motors
(2) Single = 1 resistor per package
(1) Horsepower rating is based on standard NEMA B 4-pole motor design as represented in NEC table 430.150 Full-Load Current,
Dual = 2 resistors per package (requires 2 DB transistor modules, as indicated in table above)
Triple = 3 resistors per package (requires 3 DB transistor modules, as indicated in table above) (3) This resistor package provides 120% braking torque (4) This resistor package provides 100% braking torque (5) Total List Price includes all resistors and transistor modules to provide the Dynamic Braking function
Page 7
Data subject to change without notice
Yaskawa Electric America
CA.F7.01, 5/1/09
Dynamic Braking Options
Part
Number
CDBR-
Qty
List
Price
(ea.) $
Part Number URS000
Qty
List
Price $
Config-
uration
(2)
Price $
(5)
1/2
3/4
1 40P71 40P71 032 1
Single
(3)
2 41P51 41P51 033 1
Single
(3)
3 42P21 42P21 034 1
Single
(3)
5 43P71 43P71 035 1
Single
(3)
7.5 45P51 45P51 036 1
Single
(3)
10 47P51 47P51 037 1
Single
(3)
15 40111 038 1
Single
(3)
20 40151 040 1
Single
(3)
25 40151 40181 040 1
Single
(3)
30 40181 --- 154 1
Single
(3)
30 --- 40221 4045B 1 150 1 Single 40 40301 4045B 1 142 1 Single 50 40371 4045B 2 151 1 Dual 60 40371 40451 151 1 Dual 75 40451 40551 143 1 Dual
100 40551 40750
125 40750 40900 150 40900 40900 4220B 1 165 1 Single
1 Single
1 Single
1 Single
2 Dual
300 41850 41850
350 41850 42200
Dual
Single
450 42200 43000
500 43000 43000
Included
Included
Included
Included
Included
Included
40P41
Rated
Input
Voltage
Normal Duty
Drive Model
Number
CIMR-F7U
480V
200
Nominal
HP
(1)
Heavy Duty
Drive Model
Number
CIMR-F7U
Transistor Module(s) Resistor(s)
250
400
40111
40301
41100
42200
41600
40P41
41600
43000
4045B
4220B
4220B &
4045B
4220B &
4045B
4220B
4220B
41320
4220B
2
2
3
3
1
165 & 143
166
120 & 165
167
1
1
1
1 each
1 each
032
165 & 142
1
1
119
Single
(3)
Single
Dual
Triple
F7
Dynamic Braking, 10% Duty Cycle (continued for 480V)
10% Duty
Total List
(1) Horsepower rating is based on standard NEMA B 4-pole motor design as represented in NEC table 430.150 Full-Load Current,
(2) Single = 1 resistor per package
(3) This resistor package provides 120% braking torque (4) This resistor package provides 100% braking torque (5) Total List Price includes all resistors and transistor modules to provide the Dynamic Braking function
CA.F7.01, 5/1/09 Data subject to change without notice Yaskawa Electric America
Three-Phase Alternating Current Motors
Dual = 2 resistors per package (requires 2 DB transistor modules, as indicated in table above) Triple = 3 resistors per package (requires 3 DB transistor modules, as indicated in table above)
Page 8
Dynamic Braking Options
Part Number Qty List Price $ Braking Torque
20P41 1/2 R7505 220
20P71 1 R7505
125
21P51 2 R7504
125
22P21 3 R7503
120
23P71 5 R7510
1 100
1/2
3/4
20P71 1 R7505
125
21P51 2 R7504
125
22P21 3 R7503
120
23P71 5 R7510
100
40P41
3/4
R7508 1 230
1
2
41P51 3 R7507
125
42P21 3 R7506
115
43P71 5 R7505
1 110
Rated Input
Voltage
Drive Model
Number
CIMR-F7U
Resistor
R7505
1
Nominal HP
(1)
208V
240V
1
220
40P71
R7508
1 130
1
1
480V
20P41
1
1
3% Duty
Dynamic Braking, 3% Duty Cycle - Used to assist the drive to periodically decelerate a load without overvoltage
trips. Three percent dynamic braking is not applicable for "hold-back" type applications, such as unwinders, elevators, hoists, or downhill conveyors. Dynamic braking consists of at least one transistor and at least one resistor, and are sized for rated motor horsepower. The braking transistor is included in the standard drive for these resistors. The resistors are sized for a 3% duty cycle (3 seconds maximum on-time of every 100 seconds), and will provide at least 100% braking torque. Refer to the dynamic braking instruction sheet for more details; consult Yaskawa for information on higher duty cycles. These resistors can be mounted directly to the heatsink on the back of the drive.
F7
(1) Horsepower rating is based on standard NEMA B 4-pole motor design as represented in NEC table 430.150 Full-Load Current,
Three-Phase Alternating Current Motors
Page 9
Data subject to change without notice
CA.F7.01, 5/1/09
Yaskawa Electric America

Ring Kit Options

20P41 thru 25P51 D
27P51
20111
20151
20181 20221 F 20301 E
20370 thru 21100
40P41 thru 45P51 D
47P51
40111
40151
40181
40221
40301
40371 thru 40551 A
40750 thru 43000
208-230/240V
480V
C
B
C
B
E
Not Available
Not Available
Rated Input Voltage
Drive Model Number
CIMR-F7U
Kit Model No.
UDA00417-
Kit List Price $
F7
Ring Kit - These kits allow installation of the drive into a customer's enclosure with the heatsink mounted out the back to
reduce overall enclosure size. Each kit includes all of the necessary components, including hardware and instructions.
CA.F7.01, 5/1/09 Data subject to change without notice Yaskawa Electric America
Page 10
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