Yaskawa F7 Drive Users Manual
F7 Drive
User Manual
Model: CIMR-F7U Document Number: TM.F7.01
Warnings and Cautions
This Section provides warnings and cautions pertinent to this product, that if not
heeded, may result in personal injury, fatality, or equipment damage. Yaskawa is
not responsible for consequences of ignoring these instructions.
WARNING
YASKAWA manufactures component parts that can be used in a wide variety of industrial applications. The selection and
application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed to
incorporate a component part manufactured by YASKAWA must be supplied to the end user with appropriate warnings and
instructions as to that part’s safe use and operation. Any warnings provided by YASKAWA must be promptly provided to the
end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the YASKAWA manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
YASKAWA assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
WARNING
• Read and understand this manual before installing, operating, or servicing this Drive. All warnings, cautions, and
instructions must be followed. All activity must be performed by qualified personnel. The Drive must be installed according
to this manual and local codes.
• Do not connect or disconnect wiring while the po we r is on. Do not remov e covers or tou ch ci rcuit boar ds while the po w er is
on. Do not remove or ins ert the digital operator while power is on.
• Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply
is turned off. The char g e indicator LED will extin guis h when the DC bus voltag e is below 50Vdc. To prevent electric shock,
wait at least five minutes after all indicators are OFF and measure DC bus voltage level to confirm safe level.
• Do not perform a withstand voltage test on any part of the unit. This equipment uses sensitive devices and may be damaged
by high voltage.
WARNING
• The Drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240Vac
maximum (200V Class) and 480Vac maximum (400V Class). Install adequate branch circuit short circuit protection per
applicable codes. Failure to do so m ay result in equipment damage and/or personal injury. Refer to Appendix E for further
details.
• Do not connect unapproved LC or RC interference suppression filters, capacitors, or overvoltage protection devices to the
output of the Drive. These devices may generate peak currents that exceed Drive specifications.
i
• To avoid unnecessary fault displays caused by contactors or output switch es placed between Drive and motor, auxiliary
contacts must be properly integrated into the control logic circuit.
• YASKAWA is not responsible for any modification of the product made by th e user; doing so will void the warranty. This
product must not be modified.
• Verify that the rated voltage of the Drive matches the voltage of the incoming power supply before applying power.
• To meet CE directives, proper line filters and proper installation are required.
• Some drawin gs in this manual may be shown with protective cover s or shields removed, to describe details . These must be
replaced before operation.
• Observe electrostatic discharge procedures when handling circuit boards to prevent ESD da mage.
• The equipment may start unexpectedly upon application of power. Clear all personnel from the Drive, motor, and machine
area before applying power. Secure covers, couplings, shaft keys, and machine loads before energizing the Drive.
• Please do not connect or operate any equipment with visible damage or missing p arts. The ope rating company is responsible
for any injuries or equipment damage resulting from failure to heed the warnings in this manual.
Intended Use
Drives are intended for installation in electrical systems or machinery.
The Drives are designed and manufactured in accordance with applicable UL and cUL standards, and CE directives.
For use in the European Union, the installation in machinery and systems must conform to the following product standards of
the Low Voltage Directive:
EN 50178: 1997-10, Electronic Equipment for Use in Power Installa tions
EN 60201-1: 1997-12Machine Safety and Equipping with Electrical Devices
Part 1: General Requirements (IEC 60204-1:1997)
EN 61010: 1997-11 Safety Requirements for Information Technology Equipment
(IEC 950:1991 + A1:1992 + A2:1993 + A3:1995 + A4:1996, modified)
The F7 series Drives comply with the provisions of the Low Voltage Directive 73/23/EEC as amended by 93/68/EEC. These
Drives conform to the following standard: EN 50178: 1997-10.
Your supplier or Yaskawa representative must be contacted when using leakage current circuit b reaker in conjunction with frequency inverters.
In certain systems it may be necessary to use additional monitoring and safety devices in compliance with the relevant safety
and accident prevention regulations. The frequency inverter hardware must not be modified.
ii
Introduction
This section describes the applicability of the manual.
This manual is applicable t o F7 Drives defi ned by mode l numbe rs of CIMR -F7UFFFF. This manual reflects the Software
Version 3020.
The F7 Drive is a Pulse Width Modulated Drive for AC 3-Phase inductio n mo tors. This type of Drive is also known as an
Adjustable Frequency Drive, Variable Frequency Drive, AC Drive, AFD, ASD, VFD, VSD, and Inverter. In this manual, the
F7 Drive will be referred to as the “Drive”.
The LCD keypad/operator is equipped with local/remote functions, copy feature, 7 language choices, and 5 lines of display
with 16 characters per line. User parameter settings can be recovered at any time via “user initialization” when enabled.
Optional Drive Wizard software allows upload/download, as well as graphing and monitoring of Drive parameters from a PC
for ease of Drive management.
This manual may describe trademarked equipment, which is the property of other companies, who are the registered owners.
Other Documents and Manuals are available to support special use or installation of this product. These documents may be
provided with the product or upon request. Contact Yaskawa Electric America, Inc. as required. Documents may include the
following:
TM.F7.02.Programming…Manual included on CD ROM with product
TM.F7.01.…Manual included on CD ROM with product
DriveWizard...Software and Manual…Included on CD ROM with product
Option Instructions… Included on CD ROM with product
This manual is subject to change as product improvements occur. The latest version of the manual can be obtained from the
Yaskawa website: www.dr ives. com. The date shown on the rear cover is changed when revisions are made. The latest version
of Drive software is also shown.
The Drive’s capacity is categorized based on two types of load characteristics: Heavy Duty and Normal Duty. See Table i.1
below for the differences between Heavy Duty and Normal Duty.
Table i.1 Drive Duty Selection
Parameter
C6-01
0: Heavy Duty
(default)
2: Normal Duty
* See Drive Specifications
** Software version VSF103021 and higher allows the carrier frequency to b e in creased while in HD (C6-01=0). The continuous current
and overload are automatically reduced to the levels indicated in Table 5.1.
This manual references the various Drive capacities according to its model number CIMR-F7U
Rated Output
Current
Standard rating
(varies by model*)
Extended rating
(varies by model*)
Overload
Capacity
150% for 1 min. 150%
Approx. 110% for 1 min.
(varies by mode l*)
Current Limit
120%
Carrier
Frequency
Low
(2kHz**)
High
(varies by model*)
FFFF. See Drive
Maximum Output
Frequency
300Hz
400Hz
Output Specifications Table i.2 and Table i.3 on the following pages for rated capacities and Drive specifications.
iii
Drive Output Specifications
Output ratings
*1
*1
The standard Drive specifications are listed in the following tables.
208-240Vac
Table i.2 208-240Vac Drive Specifications
208-240Vac 208-230Vac
Model Number CIMR-F7U
Rated output
capacity
(kVA)
Horsepower
*2
Rated output
current
(A)
Overload capacity
(% of rated output
current for 60 sec.)
Heavy Duty
Current limit (% of
rated outpu t cu rrent)
Carrier frequency
Maximum output
frequency
Rated output
(kVA)
capacity
Horsepower
*2
Rated output
current
(A)
Overload capacity
(% of rated output
current for 60 sec.)
Current limit (% of
Normal Duty
rated outpu t cu rrent)
Carrier frequency
*5
(kHz)
Maximum output
frequency
Maximum output voltage
*1 The difference between Heavy Duty ratings and the Normal Duty ratings for the Drive are the rated input and output current, overload capacity, carrier frequency, current limit, and
maximum output frequency. Parameter C6-01 must be set to value of “0” for Heavy Duty ratings and “2” for Normal Duty ratings. Factory default is Heavy Duty (C6-01=0).
*2 Horsepower ratings are based on 230V or 460V NEC Table 430.150. The maximum applicable motor output is given for a standard 4-pole motor. When selecting the actual motor
and Drive, be sure that the Drive's rated output current is appropria te for the mot or's rated current.
*3 Model 2110 has an overload rating of 138% of rated outp ut curren t for 60 sec onds and a current limi t rating of 138%. Models 4220 and 4300 have an overload rating of 150% of
rated output current for 45 seconds and a current limit rating of 150%.
*4 Wh en setting the carrier frequency above the factory default, the Drive mus t be derated.
*5 Heavy Duty ratings for models 2110, 4220 and 4300 are effective in software version VSF103021 and higher.
20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 2045 2055 2075 2090
1.2 1.6 2.7 3.7 5.7 8.8 12.0 17.0 22.0 27.0 32.0 44.0 55.0 69.0 82.0 110.0 130.0 140.0
0.5/0.75 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150
3.2 4.2 7.0 9.6 15.2 23.0 31.0 45.0 58.0 71 85.0 115.0 145.0 180.0 215 283.0 346.0 360.0
*3
150
150
*4
2kHz
300.0Hz
1.4 1.8 3.0 4.1 6.4 8.8 12.0 18.0 23.0 29.0 34.0 44.0 62.0 73.0 82.0 120.0 140.0 160.0
0.5/0.75 1 2 3 5 7.5 10 15 20 25 30 40 50/60 75 75 100/125 150 150
3.6 4.6 7.8 10.8 16.8 23.0 31.0 46.2 59.4 74.8 88.0 115.0 162.0 192.0 215 312.0 360.0 415.0
*3
107 107 108 107 107 120 120 117 117 114 116 120 107 113 120 109 115 120
120
10 1010 81015158101010105 5 8 2 2 2
400.0Hz
3-phase; 200, 208, 220, 230, or 240Vac
(Proportional to input voltage)
2110
138
138
*5
*3
*3
iv
Output ratings
*1
*1
Output ratings
*1
*1
480Vac
Table i.3 480Vac Drive Specifications
Model Number CIMR-F7U 40P4 40P7 41P5 42P2 43P7 44P0 45P5 47P5 4011 4015 4018 4022
Rated output
capacity
(kVA)
Horsepower
*2
Rated output current (A) 1.8 2.1 3.7 5.3 7.6 8.7 12.5 17.0 24.0 31.0 39.0 45.0
Overload capacit y
*3
(% of rated ou tput
current for 60 sec.)
Heavy Duty
Current limit (% of rated
output current)
Carrier frequency
*4
Maximum output
frequency
Rated output capacity
Horsepower
Rated output current
Overload capacit y
(kVA)
*2
(A)
*3
(% of rated ou tput
current for 60 sec.)
Current limit (% of rated
Normal Duty
output current)
Carrier frequency (kHz)
Maximum output
frequency
Maximum output voltage 3-phase; 380, 400, 415, 440, 460, or 480Vac (Proportional to input voltage)
Model Number CIMR-F7U 4030 4037 4045 4055
*4
*3
*3
(A)
(kVA)
(A)
Rated output capacity
(kVA)
Horsepower
*2
Rated outpu t cu rrent
Overload capacity
(% of rated output
current for 60 sec.)
Current limit (% of rated
Heavy Duty
output current)
Carrier frequency
Maximum output
frequency
Rated output capac ity
Horsepower
*2
Rated outpu t cu rrent
Overload capacity
(% of rated output
current for 60 sec.)
Current limit (% of rated
Normal Duty
output current)
Carrier frequency (kHz)
Maximum output
frequency
Maximum output voltage 3-phase, 380, 400, 415, 440, 46 0 or 480Vac (Proportional to input voltage)
*1 The difference between Heavy Duty ratings and the Normal Duty ratings for the Drive are the rated input and output current, overload capacity, carrier frequency, current limit, and
maximum output frequency. Parameter C6-01 must be set to value of “0” for Heavy Duty ratings and “2” for Normal Duty ratings. Factory default is Heavy Duty (C6-01=0).
*2 Horsepower ratings are based on 230V or 460V NEC Table 430.150. The maximum applicable motor output is given for a standard 4-pole motor. When selecting the actual motor
and Drive, be sure that the Drive's rated output current is appropriate for the motor's rated current.
*3 Model 2110 has an overload rating of 138% of rated output current for 60 seconds and a current limit rating of 138%. Models 4220 and 4300 have an overload rating of 150% of
rated output current for 45 seconds and a current limit rating of 150%.
*4 When setting the carrier frequency above the factory default, the Drive must be derated.
*5 Heavy Duty ratings for models 2110, 4220 and 4300 are effective in software version VSF103021 and higher.
1.4 1.6 2.8 4.0 5.8 6.6 9.5 13.0 18.0 24.0 30.0 34.0
0.5/0.75 1 1.5/2 3 5 - 7.5 10 15 20 25 30
150
150
2kHz
300.0Hz
1.4 1.6 2.8 4.0 5.8 6.6 9.5 13.0 21.0 26.0 30.0 38.0
0.5/0.75 1 1.5/2 3 5 - 7.5 10 15/20 25 30 30
1.8 2.1 3.7 5.3 7.6 8.7 12.5 17.0 27.0 34.0 40.0 50.4
120 120 120 120 120 120 120 120 107 109 117 107
120
*5
15 15 15 15 15 15 15 15 8 10 10 10
400.0Hz
4075 4090 4110
4132 4160 4185
4220*54300
46.0 57.0 69.0 85.0 110.0 140.0 160.0 200.0 230.0 280.0 315.0 450.0
40 50 60 75 100 125/150 - 200 250 300 350 500
60.0 75.0 91.0 112.0 150.0 180.0 216.0 260.0 304.0 370.0 414.0 590.0
150
150
150
150
*3
*3
2kHz
300.0Hz
51.0 59.0 73.0 95.0 120.0 140.0 180.0 200.0 230.0 315.0 390.0 510.0
40/50 60 75 100 125 150 200 - 250 300/350 400/450 500+
67.2 77.0 96.0 125.0 156.0 180.0 240.0 260.0 304.0 414.0 515.0 675.0
107 117 114 108 115 120 108 120 120 107 118 120
120
*5
88855855522 2
400.0Hz
v
150
150
*5
*3
*3
Notes:
vi
Table of Contents
Warnings and Cautions................................................................................................ i
Introduction .................................................................................................................iii
Table of Contents .......................................................................................................vii
Chapter 1- Physical Installation ................................................................................1-1
F7 Model Number, Enclosure, Heat Loss, and Weight ............................................1-2
Confirmations Upon Delivery ...................................................................................1-3
Component Names ..................................................................................................1-5
Exterior and Mounting Dimensions ..........................................................................1-7
Checking and Controlling Installation Site.............................................................. 1-11
Installation Orientation and Clearances .................................................................1-12
Removing and Attaching the Terminal Cover.........................................................1-13
Removing/Attaching the Digital Operator and Front Cover....................................1-14
Chapter 2- Electrical Installation...............................................................................2-1
Terminal Block Configuration ................................................................................... 2-2
Wiring Main Circuit Terminals................................................................................... 2-3
Control Wiring ........................................................................................................2-20
Electromagnetic Compatibility (EMC) ....................................................................2-26
Installing and Wiring Option Boards.......................................................................2-30
Chapter 3- Digital Operator........................................................................................3-1
Digital Operator Display ...........................................................................................3-2
Digital Operator Keys ...............................................................................................3-3
Drive Mode Indicators..............................................................................................3-4
Drive Main Menus ....................................................................................................3-6
Quick Setting Menu (-QUICK-)...............................................................................3-11
Programming Menu (-ADV-)...................................................................................3-12
Example of Changing a Parameter........................................................................3-15
Table of Contents vii
Chapter 4- Start-Up.....................................................................................................4-1
Drive Start-Up Preparation ....................................................................................... 4-2
Drive Start-Up Procedures ....................................................................................... 4-5
Chapter 5- Basic Programming................................................................................. 5-1
Description of Parameter Tables.............................................................................. 5-2
Control Method.........................................................................................................5-2
Speed Command Source......................................................................................... 5-3
Run Command Source............................................................................................. 5-4
Stopping Method ..................................................................................................... 5-5
Accel/Decel Time ..................................................................................................... 5-8
Carrier Frequency .................................................................................................... 5-9
Preset Reference ................................................................................................... 5-10
Input Voltage Setting.............................................................................................. 5-11
V/F Pattern ............................................................................................................. 5-11
Motor Setup............................................................................................................ 5-19
PG Option .............................................................................................................. 5-19
Analog Output Gain................................................................................................ 5-20
Motor Overload Fault .............................................................................................5-21
Stall Prevention ...................................................................................................... 5-22
Chapter 6- Diagnostic & Troubleshooting .............................................................. 6-1
Fault Detection ......................................................................................................... 6-2
Alarm Detection........................................................................................................ 6-9
Operator Programming Errors (OPE)..................................................................... 6-13
Auto-Tuning Faults .................................................................................................6-15
Digital Operator COPY Function Faults .................................................................6-17
Troubleshooting ..................................................................................................... 6-18
Main Circuit Test Procedure ...................................................................................6-26
Drive Date Stamp Information ................................................................................ 6-29
Table of Contents viii
Chapter 7- Maintenance ............................................................................................. 7-1
Periodic Inspection................................................................................................... 7-2
Preventative Maintenance........................................................................................ 7-3
Periodic Maintenance of Parts ................................................................................. 7-4
Heatsink Cooling Fan Replacement.........................................................................7-5
Removing and Mounting the Terminal Card.............................................................7-7
Appendix A - Parameters.......................................................................................... A-1
F7 Parameter List.....................................................................................................A-3
F7 Monitor List .......................................................................................................A-40
F7 Fault Trace List .................................................................................................A-43
F7 Fault Trace History............................................................................................A-43
Appendix B - Capacity Related Parameters............................................................ B-1
Drive Capacity Selection ..........................................................................................B-2
Parameters Affected by Drive Capacity Setting .......................................................B-3
Appendix C - Specifications ..................................................................................... C-1
Standard Drive Specifications ................................................................................. C-2
Appendix D - Communications ................................................................................ D-1
Using Modbus Communication ............................................................................... D-2
Modbus Function Code Details ............................................................................... D-8
Modbus Data Tables ............................................................................................. D-10
Modbus Self-Diagnosis ......................................................................................... D-18
Table of Contents ix
Appendix E - Peripheral Devices ............................................................................. E-1
Branch Circuit Short Circuit Protection.....................................................................E-2
Branch Circuit Overload Protection..........................................................................E-5
Peripheral Devices...................................................................................................E-6
Appendix F - Spare Parts...........................................................................................F-1
F7 Primary Spare Parts - 208/230/240Vac...............................................................F-2
F7 Primary Spare Parts - 480Vac.............................................................................F-3
Index ................................................................................................................. Index-1
Support Services................................................................................ Inside rear cover
Table of Contents x
Chapter 1
Physical Installation
This chapter describes the requirements for receiving and installing the F7 Drive.
F7 Model Number, Enclosure, Heat Loss, and Weight. 1-2
Confirmations upon Delivery ........................................ 1-3
Component Names....................................................... 1-5
Exterior and Mounting Dimensions............................... 1-7
Checking and Controlling the Installation Site ............ 1-11
Installation Orientation and Clearances......................1-12
Removing and Attaching the Terminal Cover .............1-13
Removing/Attaching the Digital Operator
and Front Cover.......................................................... 1-14
Physical Installation 1 - 1
F7 Model Number, Enclosure, Heat Loss, and Weight
Table 1.1 F7 Model Number and Enclosure Style
Input
Volta ge
3-Phase
208-240V ac
208-230Vac
480 Vac
F7
Model-Number
CIMR- F7U2 0P4 NEMA T ype 1 (IP20)
CIMR-F7U20P 7 NEMA Type 1 (IP20) 26 42 68
CIMR-F7U21P 5 NEMA Type 1 (IP20) 48 50 98
CIMR-F7U22P 2 NEMA Type 1 (IP20) 68 59 127
CIMR- F7U2 3P7 NEMA T ype 1 (IP20)
CIMR-F7U25P5 NEMA Type 1 (IP20) 164 84 248
CIMR-F7U27P5 NEMA Type 1 (IP20) 13.2 (6.0) 219 113 332
CIMR-F7U2011 NEMA Type 1 (IP20) 15.4 (7.0) 357 168 525
CIMR- F7U2 015 NEMA Type 1 (IP20)
CIMR-F7U201 8 NEMA Type 1 (IP20) 472 208 680
CIMR-F7U202 2 NEMA Type 1 (IP20) 53 (2 4) 583 252 835
CIMR-F7U2030 NEMA Type 1 (IP20) 59 (27) 883 333 1216
CIMR-F7U203 7 Open Chassis (IP00) 125 (57) 1010 421 1431
CIMR-F7U204 5 Open Chassis (IP00) 139 (63) 1228 499 1727
CIMR-F7U205 5 Open Chassis (IP00) 189 (86) 1588 619 2207
CIMR-F7U207 5 Open Chassis (IP00) 191 (87) 1956 844 2800
CIMR-F7U2090 Open Chassis (IP00) 238 (108) 2194 964 3158
CIMR-F7U 2110 Open Chassis (IP00) 330 (150) 2733 1234 3967
CIMR- F7U4 0P4 NEMA T ype 1 (IP20)
CIMR-F7U40P 7 NEMA Type 1 (IP20) 17 41 58
CIMR-F7U41P 5 NEMA Type 1 (IP20) 36 48 84
CIMR- F7U4 2P2 NEMA T ype 1 (IP20)
CIMR-F7U43P 7 NEMA Type 1 (IP20) 80 68 148
CIMR-F7U44P 0 NEMA Type 1 (IP20) 90 70 160
CIMR-F7U45P5 NEMA Type 1 (IP20) 127 81 208
CIMR- F7U4 7P5 NEMA T ype 1 (IP20)
CIMR-F7U40 11 NEMA Type 1 (IP20) 232 158 390
CIMR- F7U4 015 NEMA Type 1 (IP20)
CIMR-F7U401 8 NEMA Type 1 (IP20) 389 201 590
CIMR- F7U4 022 NEMA Type 1 (IP20)
CIMR-F7U403 0 NEMA Type 1 (IP20) 691 298 989
CIMR- F7U4 037 NEMA Type 1 (IP20)
CIMR-F7U4045 NEMA Type 1 (IP20) 901 386 1287
CIMR-F7U4055 NEMA Type 1 (IP20) 1204 478 1682
CIMR-F7U407 5 Open Chassis (IP00) 194 (88) 1285 562 1847
CIMR-F7U409 0 Open Chassis (IP00) 196 (89) 1614 673 2287
CIMR-F7U4110 Open Chassis (IP00) 224 (102) 1889 847 2736
CIMR-F7U413 2 Open Chassis (IP00) 265 (120) 2388 1005 3393
CIMR-F7U41 60 Open Chassis (IP00) 352 (160) 2791 1144 3935
CIMR-F7U418 5 Open Chassis (IP00) 572 (259) 2636 1328 3964
CIMR-F7U422 0 Open Chassis (IP00) 616 (279) 3797 1712 5509
CIMR-F7U430 0 Open Chassis (IP00) 891 (404) 5838 2482 8320
Enclosure Style
Weight
lb (kg)
6.6 (3.0)
8.8 (4.0)
24.2 (11.0)
6.6 (3.0)
8.8 (4.0)
13.2 (6.0)
22 (10)
53 (24)
88 (40)
Heatsink Internal To ta l
110 74 184
416 182 598
193 114 307
296 169 465
420 233 653
801 332 1133
Heat Loss (watts)
19 39 58
14 39 53
59 56 115
Physical Installation 1 - 2
Confirmations upon Delivery
N
e.
Receiving Checks
Check the following items as soon as the Drive is received.
Table 1.2 Receiving Checks
Item Method
Has the correct model of Drive been delivered?
Check the model number on the nameplate on the right side of the Drive.
Reconcile with packing slip and/or order information.
Is the Drive damaged in any way?
Are any screws or other components loose? Use a screwdriver or other tool to check for tightness.
Inspect the entire exterior of the Drive to see if there are any dents, scratches or other
damage resulting from shipping.
If there are any irregularities in the above items, contact the shipping comp any, or the distributor / representative who sold the
Drive, or a Yaskawa office immediately.
Nameplate Information
A nameplate is attached to the right side of each Drive. The following nameplate is an example for a standard Drive.
Drive Mode l Number
Input Power Rating
Output Power Rating
Serial Number
UL File Number
Drive Spec Number
Weight
Software Number
ote: The Drive Model Number, Drive Spec Number, Software Number, and Serial Number are required to co mpletely identify a Driv
HD - Heavy Duty; ND - Normal Duty
Fig 1.1 F7 Drive Nameplate
Physical Installation 1 - 3
Drive Model Numbers
The model number on the nameplate indicates the design specification, voltage, and rating of the Drive in alphanumeric codes.
CIMR – F7 U 2 0 2 2
AC Drive
F7 Family
No.
U
Spec
UL Specification
Rating
No.
2
4
Voltage
3-phase, 208-240Vac
3-phase, 480Vac
Fig 1.2 Drive Model Number Structure
Drive Enclosure and Revision Code
The SPEC number on the nameplate indicates the voltage, Drive rating, enclosure type, and the revision code of the Drive in
alphanumeric codes. The SPEC number for Drives that have custom features, i.e. CASE software, will have a SPEC number
that indicates the custom features installed.
2
0 2 2 1 E
No.
2
4
Voltage
3-phase, 208 - 240Vac
3-phase, 480Vac
Rating
Hardware Revision
No.
0 Open chassis (IEC IP00)
1
Enclosure Type
NEMA Type 1 (IEC IP20)
TERMS
Fig 1.3 SPEC Number Structure
Open Chassis Type (IEC IP00)
Protected so that parts of the human body cannot reach electrically charged parts from the front when the
Drive is mounted in a control panel, also called protected chassis.
NEMA Type 1 (IEC IP20)
The Drive is shielded from the exterior, and can thus be mounted to the interior wall of a building
(not necessarily enclosed in a control panel). The protective structure conforms to the standards of NEMA 1
in the USA. All protective covers (Fig 1.4 and Fig 1.6) must be installed to conform with IEC IP20 and NEMA
Type 1 requirements.
Physical Installation 1 - 4
Component Names
Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018
The external appearance, component names, and terminal arrangement of the Drive are shown in Fig 1.4. and 1.5.
Control circuit terminal
layout label
{
Cont
rol circuit terminals
See Fig. 2.3 for actual
terminal layout
[Required for NEMA Type 1 (IEC IP20)]
Front cover
Digital Operator
Terminal cover
Top protective cover
Mounting hole
Die-cast Heat Sink
Nameplate
Bottom protective cover
Fig 1.4 Drive Appearance
Main circuit terminals
Ground terminal
Charge indicator
Ground terminal
Fig 1.5 Terminal Arrangement (Terminal Cover Removed)
Physical Installation 1 - 5
Models CIMR-F7U2022 thru 2110 and 4030 thru 4300
The external appearance, component names, and terminal arrangement of the Drive are shown in Fig 1.6 and 1.7.
Mounting holes
Mounting holes
Drive cover
Drive cover
Cooling fan
Front cover
Front cover
Digital Operator
Digital Operator
Terminal cover
Terminal cover
Fig 1.6 Drive Appearance
Cooling fan
Nameplate
Nameplate
Control circuit terminal layout label
{
Control circuit terminals
See Fig. 2.3 for actual
terminal layout
Main circuit
terminals
Ground terminal
Fig 1.7 Terminal Arrangement (Terminal Cover Removed)
Charge indicator
Ground terminal
Physical Installation 1 - 6
Exterior and Mounting Dimensions
DIMENSIONS: F7 (NEMA 1)
208-240V (F7U20P4-2018) 480V (F7U40P4-4018)
Physical Installation 1 - 7
Physical Installation 1 - 8
Physical Installation 1 - 9
Physical Installation 1 - 10
Checking and Controlling the Installation Site
Install the Drive as described below and maintain optimum conditions.
Installation Site
Install the Drive to a non-combustible surface under the following conditions in UL Pollution Degree 2 environments. This
excludes wet locations where pollution may become conductive due to moisture, and locations containing conductive foreign
matter.
Table 1.3 Installation Site Specifications
Type Ambient Operating Temperature Humidity Plenum Rated
NEMA Type 1 14° F -to- 104°F ( - 1 0 -to- + 40 °C) 95%-RH-or-less-(no-condensation) Yes
Open Chassis 14° F -to- 113°F ( - 1 0 - to -+ 45 °C ) 9 5 % -RH-or-less-(no-condensation) No
Protective covers are attached to the top and bottom of the Drive. It is recommended to remove the protective covers before
operating a NEMA Type 1 Drive (Models CIMR-F7U2030/4055 and smaller) in a panel to obtain the 113° (45°C) ambient
operating temperature.
Observe the following precautions when installing the Drive. Make sure to install:
• in a clean location which is free from oil mist and dust.
• in an environment where metal shavings, oil, water, or other foreign materials do not get into the Drive.
• in a location free from radioactive materials and combustible materials (e.g. wood).
• in a location free from harmful gases and liquids.
• in a location free from excessive vibration.
• in a location free from chlorides.
• in a location away from direct sunlight.
Controlling the Ambient Temperature
To enhance the reliability of operation, the Drive should be installed in an environment free from extreme temperature
variation. If the Drive is installed in an enclosure, use a cooling fan or air conditioner to maintain the internal air temperature
below 113°
F (45°C).
Protecting the Drive from Foreign Matter
During Drive installation and project construction, it is possible to have foreign matter such as metal shavings or wire
clippings fall inside the Drive. To prevent foreign matter from falling into the Drive, place a temporary cover over the Drive.
Always remove the temporary cover from the Drive before start-up. Otherwise, ventilation will be reduced, causing the Drive
to overheat.
Physical Installation 1 - 11
Installation Orientation and Clearances
Install the Drive vertically so as not to reduce the cooling efficiency. When installing the Drive, always provide the following
installation clearances to allow normal heat dissipation and air flow. Ensure that the heatsink is against a closed surface to
avoid diverting cooling air around the heatsink.
1
1.97in *
(50mm) minimum
4.75in *2 (120mm) minimum
Air
1.2in
(30.5mm) minimum
1.97in (50mm) minimum
*1For Drive models F7U2110, F7U4160, and F7U4220, this clearance dimension is 4.75in (120mm) minimum.
For Drive model F7U4300, this clearance dimension is 11.8in (300mm) minimum.
All other models require 1.97in (50mm) minimum.
2
For Drive model F7U4300, this clearance dimension is 11.8in (300mm) minimum. All other models require 4.75in (120mm) minimum.
*
1.2in
(30.5mm) minimum
4.75in (120mm) minimum
Air
Vertical ClearanceHorizontal Clearance
Fig 1.8 Drive Installation Orientation and Clearance
1. The same clearance is required horizontally and vertically for both Open Chassis (IP00)
IMPORTANT
and NEMA Type 1 Drives.
2. Always remove the top and bottom protection covers before installing a CIMR-F7U2018/
4018 and smaller Drive in a panel.
3. Always provide enough clearance for lifting eye bolts and the main circuit wiring when
installing a CIMR-F7U2022/4030 and larger Drive in a panel.
Physical Installation 1 - 12
Removing and Attaching the Terminal Cover
Remove the terminal cover to connect cables to the control circuit and main circuit terminals.
Removing the Terminal Cover
Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018
Loosen the screw at the bottom of th e termin al cove r, press in on the sid es of the terminal cover in th e directio ns of arrow s 1,
and then lift up on the terminal in the direction of arrow 2.
1
2
1
Fig 1.9 Removing the Terminal Cover
Models CIMR-F7U2022 thru 2110 and 4030 thru 4300
Loosen the screws on the left and right at the top of the terminal cover, pull down the terminal cover in the direction of arrow
1, and then lift up on the terminal cover in the direction of arrow 2.
1
2
Fig 1.10 Removing the Terminal Cover
Attaching the Terminal Cover
After wiring the terminal block, attach the terminal cover by reversing the removal procedure.
For Models CIMR-F7U2018/4018 and smaller, insert the tab on the top of the terminal cover into the groove on the Drive, and
press in on the bottom of the terminal cover until it clicks into place.
For Drives CIMR-F7U2022/4030 and larger, insert the tab on the top of the terminal cover into the groove on the Drive, and
secure the terminal cover by lifting it up toward the top of the Drive.
Physical Installation 1 - 13
Removing/Attaching the Digital Operator and Front Cover
Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018
For Models CIMR-F7U2018/4018 and smaller, remove the terminal cover and then use the following procedures to remove
the Digital Operator and front cover.
Removing the Digital Operator
Press on the side of the Digital Operator in the direction of arrow 1 to unlock, then li ft the Digital Operato r in the direction of
arrow 2 to remove it as shown in Fig 1.11.
2
Fig 1.11 Removing the Digital Operator
1
Removing the Front Cover
Press the left and right s ides of th e fr ont co ver in t he di recti on of arrows 1 and lift the bottom of cover in t he d irect ion o f ar row
2 to remove it as shown in Fig 1.12.
1
2
Fig 1.12 Removing the Front Cover
1
Mounting the Front Cover
Mount the front cover to the Drive by performing the steps to remove the front cover in reverse order.
1.Do not mount the front cover with the Digital Operator attached as this may cause the Digital Operator to malfunction due to
improper mating with its connector.
2.Insert the tab of the upper part of the front cover into the groove of the Drive and press the lower part of the front cover onto
the Drive until it snaps into place.
Physical Installation 1 - 14
Mounting the Digital Operator
After attaching the front cover, mount the Digital Operator onto the Drive using the following procedure:
1.Hook the Dig ital Operator at A (two locations) on the left side of the opening on the front cover by moving in the direction
of arrow 1 as shown in the following illustration.
2.Press the Digital Operator in the direction of arrow 2 until it snaps in place at B (two locations).
A
IMPORTANT
1
2
Fig 1.13 Mounting the Digital Operator
1. Do not remove or attach the Digital Operator and do not mount or remove the front cover using methods
other than those described above, or damage to the Digital Operator or Drive may occur.
2. Never attach the front cover to the Drive with the Digital Operator already attached. Damage to the Digital
Operator may occur. Always attach the front cover to the Drive first, and then attach the Digital Operator
to the front cover.
B
Physical Installation 1 - 15
Models CIMR-F7U2022 thru 2110 and 4030 thru 4300
For Models CIMR-F7U2022/4030 and larger, remove the terminal cover and then use the following procedures to remove the
Digital Operator and front cover.
Removing the Digital Operator
Use the same procedure for Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018.
Removing the Front Cover
Loosen all screws on the front cover. Lift up at the location labelled 1 at the top of the control circui t termin al card an d move
in the direction of arrow 2.
2
1
Fig 1.14 Removing the Front Cover
Mounting the Front Cover
Attach the front cover by reversing the procedure to remove it.
1. Confirm that the Digital Operator is not mounted o n the front cover. If the cover is attached while the Digital Operator is
mounted to it, the Digital Operator may malfunction due to improper mating with its connector.
2. Insert the tab on the top of the front cover into the slot on the Drive and press in on the cover until it clicks into place on the
Drive.
Mounting the Digital Operator
Use the same procedure for Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018.
Physical Installation 1 - 16
Chapter 2
Electrical Installation
This chapter describes wiring terminals, main circuit terminal connections, main
circuit terminal wiring specifications, control circuit terminals, and control circuit
wiring specifications.
Terminal Block Configuration .............................................2-2
Wiring Main Circuit Terminals............................................ 2-3
Control Wiring ................................................................. 2-20
Electromagnetic Compatibility (EMC)...............................2-26
Installing and Wiring Option Boards .................................2-30
Electrical Installation 2 - 1
Terminal Block Configuration
The wiring terminals are shown in Fig 2.1, Fig 2.2 and Fig 2.3.
Control circuit terminal layout label
Control circuit terminals
See Fig. 2.3 below for
actual terminal layout
Ground terminal
Control circuit terminal
layout label
Control circuit terminals
See Fig. 2.3 below for
actual terminal layout
Ground terminal
Main circuit terminals
Charge indicator
Ground terminal
Fig 2.1 Terminal Configuration for Models CIMR-F7U2018/4018 and smaller
Charge indicator
E(G)
Main circuit terminals
Ground terminal
Ground terminal
Fig 2.2 Terminal Configuration for Models CIMR-F7U2022/4022 and larger
SN SC SP A1 A2 +V AC -V A3 MP AC RP R+ R- MCM5 M6 MA MB
S1 S2 S3 S4 S5 S6 S7 S8 FM AC AM IG S+ S- M2M3 M4 M1
Fig 2.3 Control Circuit Terminal Layout
Electrical Installation 2 - 2
E(G)
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