Yaskawa F7 Drive Users Manual

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F7 Drive

User Manual

Model: CIMR-F7U Document Number: TM.F7.01

Warnings and Cautions

This Section provides warnings and cautions pertinent to this product, that if not heeded, may result in personal injury, fatality, or equipment damage. Yaskawa is not responsible for consequences of ignoring these instructions.

WARNING

YASKAWA manufactures component parts that can be used in a wide variety of industrial applications. The selection and application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user with appropriate warnings and instructions as to that part’s safe use and operation. Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the YASKAWA manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

WARNING

• Read and understand this manual before installing, operating, or servicing this Drive. All warnings, cautions, and

instructions must be followed. All activity must be performed by qualified personnel. The Drive must be installed according to this manual and local codes.

• Do not connect or disconnect wiring while the po we r is on. Do not remov e covers or tou ch ci rcuit boar ds while the po w er is

on. Do not remove or ins ert the digital operator while power is on.

• Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply

is turned off. The char g e indicator LED will extin guis h when the DC bus voltag e is below 50Vdc. To prevent electric shock, wait at least five minutes after all indicators are OFF and measure DC bus voltage level to confirm safe level.

• Do not perform a withstand voltage test on any part of the unit. This equipment uses sensitive devices and may be damaged

by high voltage.

WARNING

• The Drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240Vac

maximum (200V Class) and 480Vac maximum (400V Class). Install adequate branch circuit short circuit protection per applicable codes. Failure to do so m ay result in equipment damage and/or personal injury. Refer to Appendix E for further details.

• Do not connect unapproved LC or RC interference suppression filters, capacitors, or overvoltage protection devices to the

output of the Drive. These devices may generate peak currents that exceed Drive specifications.

• To avoid unnecessary fault displays caused by contactors or output switch es placed between Drive and motor, auxiliary

contacts must be properly integrated into the control logic circuit.

• YASKAWA is not responsible for any modification of the product made by th e user; doing so will void the warranty. This

product must not be modified.

• Verify that the rated voltage of the Drive matches the voltage of the incoming power supply before applying power.

• To meet CE directives, proper line filters and proper installation are required.

• Some drawin gs in this manual may be shown with protective cover s or shields removed, to describe details . These must be

replaced before operation.

• Observe electrostatic discharge procedures when handling circuit boards to prevent ESD da mage.

• The equipment may start unexpectedly upon application of power. Clear all personnel from the Drive, motor, and machine

area before applying power. Secure covers, couplings, shaft keys, and machine loads before energizing the Drive.

• Please do not connect or operate any equipment with visible damage or missing p arts. The ope rating company is responsible

for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

 Intended Use

Drives are intended for installation in electrical systems or machinery. The Drives are designed and manufactured in accordance with applicable UL and cUL standards, and CE directives. For use in the European Union, the installation in machinery and systems must conform to the following product standards of

the Low Voltage Directive:

EN 50178: 1997-10, Electronic Equipment for Use in Power Installa tions

EN 60201-1: 1997-12Machine Safety and Equipping with Electrical Devices

Part 1: General Requirements (IEC 60204-1:1997)

EN 61010: 1997-11 Safety Requirements for Information Technology Equipment (IEC 950:1991 + A1:1992 + A2:1993 + A3:1995 + A4:1996, modified)

The F7 series Drives comply with the provisions of the Low Voltage Directive 73/23/EEC as amended by 93/68/EEC. These Drives conform to the following standard: EN 50178: 1997-10.

Your supplier or Yaskawa representative must be contacted when using leakage current circuit b reaker in conjunction with frequency inverters.

In certain systems it may be necessary to use additional monitoring and safety devices in compliance with the relevant safety and accident prevention regulations. The frequency inverter hardware must not be modified.

Introduction

This section describes the applicability of the manual.

This manual is applicable t o F7 Drives defi ned by mode l numbe rs of CIMR -F7UFFFF. This manual reflects the Software Version 3020.

The F7 Drive is a Pulse Width Modulated Drive for AC 3-Phase inductio n mo tors. This type of Drive is also known as an Adjustable Frequency Drive, Variable Frequency Drive, AC Drive, AFD, ASD, VFD, VSD, and Inverter. In this manual, the F7 Drive will be referred to as the “Drive”.

The LCD keypad/operator is equipped with local/remote functions, copy feature, 7 language choices, and 5 lines of display with 16 characters per line. User parameter settings can be recovered at any time via “user initialization” when enabled. Optional Drive Wizard software allows upload/download, as well as graphing and monitoring of Drive parameters from a PC for ease of Drive management.

This manual may describe trademarked equipment, which is the property of other companies, who are the registered owners.

Other Documents and Manuals are available to support special use or installation of this product. These documents may be provided with the product or upon request. Contact Yaskawa Electric America, Inc. as required. Documents may include the following:

TM.F7.02.Programming…Manual included on CD ROM with product TM.F7.01.…Manual included on CD ROM with product DriveWizard...Software and Manual…Included on CD ROM with product Option Instructions… Included on CD ROM with product

This manual is subject to change as product improvements occur. The latest version of the manual can be obtained from the Yaskawa website: www.dr ives. com. The date shown on the rear cover is changed when revisions are made. The latest version of Drive software is also shown.

The Drive’s capacity is categorized based on two types of load characteristics: Heavy Duty and Normal Duty. See Table i.1 below for the differences between Heavy Duty and Normal Duty.

Table i.1 Drive Duty Selection

Parameter

C6-01

0: Heavy Duty

(default)

2: Normal Duty

* See Drive Specifications ** Software version VSF103021 and higher allows the carrier frequency to b e in creased while in HD (C6-01=0). The continuous current

and overload are automatically reduced to the levels indicated in Table 5.1.

This manual references the various Drive capacities according to its model number CIMR-F7U

Rated Output

Current

Standard rating

(varies by model*)

Extended rating

(varies by model*)

Overload

Capacity

150% for 1 min. 150%

Approx. 110% for 1 min.

(varies by mode l*)

Current Limit

120%

Carrier

Frequency

Low

(2kHz**)

High

(varies by model*)

FFFF. See Drive

Maximum Output

Frequency

300Hz

400Hz

Output Specifications Table i.2 and Table i.3 on the following pages for rated capacities and Drive specifications.

iii

Drive Output Specifications

Output ratings

The standard Drive specifications are listed in the following tables.

 208-240Vac

Table i.2 208-240Vac Drive Specifications

208-240Vac 208-230Vac

Model Number CIMR-F7U

Rated output capacity

(kVA)

Horsepower

Rated output current

(A)

Overload capacity (% of rated output current for 60 sec.)

Heavy Duty

Current limit (% of rated outpu t cu rrent)

Carrier frequency Maximum output frequency Rated output

(kVA)

capacity Horsepower

Rated output current

(A)

Overload capacity (% of rated output current for 60 sec.) Current limit (% of

Normal Duty

rated outpu t cu rrent) Carrier frequency

(kHz) Maximum output frequency

Maximum output voltage

*1 The difference between Heavy Duty ratings and the Normal Duty ratings for the Drive are the rated input and output current, overload capacity, carrier frequency, current limit, and

maximum output frequency. Parameter C6-01 must be set to value of “0” for Heavy Duty ratings and “2” for Normal Duty ratings. Factory default is Heavy Duty (C6-01=0).

*2 Horsepower ratings are based on 230V or 460V NEC Table 430.150. The maximum applicable motor output is given for a standard 4-pole motor. When selecting the actual motor

and Drive, be sure that the Drive's rated output current is appropria te for the mot or's rated current.

*3 Model 2110 has an overload rating of 138% of rated outp ut curren t for 60 sec onds and a current limi t rating of 138%. Models 4220 and 4300 have an overload rating of 150% of

rated output current for 45 seconds and a current limit rating of 150%. *4 Wh en setting the carrier frequency above the factory default, the Drive mus t be derated. *5 Heavy Duty ratings for models 2110, 4220 and 4300 are effective in software version VSF103021 and higher.

20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 2045 2055 2075 2090

1.2 1.6 2.7 3.7 5.7 8.8 12.0 17.0 22.0 27.0 32.0 44.0 55.0 69.0 82.0 110.0 130.0 140.0

0.5/0.75 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150

3.2 4.2 7.0 9.6 15.2 23.0 31.0 45.0 58.0 71 85.0 115.0 145.0 180.0 215 283.0 346.0 360.0

150

2kHz

300.0Hz

1.4 1.8 3.0 4.1 6.4 8.8 12.0 18.0 23.0 29.0 34.0 44.0 62.0 73.0 82.0 120.0 140.0 160.0

0.5/0.75 1 2 3 5 7.5 10 15 20 25 30 40 50/60 75 75 100/125 150 150

3.6 4.6 7.8 10.8 16.8 23.0 31.0 46.2 59.4 74.8 88.0 115.0 162.0 192.0 215 312.0 360.0 415.0

107 107 108 107 107 120 120 117 117 114 116 120 107 113 120 109 115 120

120

10 1010 81015158101010105 5 8 2 2 2

400.0Hz

3-phase; 200, 208, 220, 230, or 240Vac

(Proportional to input voltage)

2110

138

Output ratings

*1 *1

 480Vac

Table i.3 480Vac Drive Specifications

Model Number CIMR-F7U 40P4 40P7 41P5 42P2 43P7 44P0 45P5 47P5 4011 4015 4018 4022

Rated output capacity

(kVA)

Horsepower

Rated output current (A) 1.8 2.1 3.7 5.3 7.6 8.7 12.5 17.0 24.0 31.0 39.0 45.0 Overload capacit y

(% of rated ou tput current for 60 sec.)

Heavy Duty

Current limit (% of rated output current)

Carrier frequency

Maximum output frequency

Rated output capacity Horsepower Rated output current Overload capacit y

(kVA)

(A)

(% of rated ou tput current for 60 sec.)

Current limit (% of rated

Normal Duty

output current) Carrier frequency (kHz)

Maximum output frequency

Maximum output voltage 3-phase; 380, 400, 415, 440, 460, or 480Vac (Proportional to input voltage)

Model Number CIMR-F7U 4030 4037 4045 4055

(A)

(kVA)

(A)

Rated output capacity (kVA)

Horsepower

Rated outpu t cu rrent Overload capacity

(% of rated output current for 60 sec.) Current limit (% of rated

Heavy Duty

output current) Carrier frequency

Maximum output frequency

Rated output capac ity Horsepower

Rated outpu t cu rrent Overload capacity

(% of rated output current for 60 sec.) Current limit (% of rated

Normal Duty

output current) Carrier frequency (kHz)

Maximum output frequency

Maximum output voltage 3-phase, 380, 400, 415, 440, 46 0 or 480Vac (Proportional to input voltage)

*1 The difference between Heavy Duty ratings and the Normal Duty ratings for the Drive are the rated input and output current, overload capacity, carrier frequency, current limit, and

maximum output frequency. Parameter C6-01 must be set to value of “0” for Heavy Duty ratings and “2” for Normal Duty ratings. Factory default is Heavy Duty (C6-01=0).

*2 Horsepower ratings are based on 230V or 460V NEC Table 430.150. The maximum applicable motor output is given for a standard 4-pole motor. When selecting the actual motor

and Drive, be sure that the Drive's rated output current is appropriate for the motor's rated current.

*3 Model 2110 has an overload rating of 138% of rated output current for 60 seconds and a current limit rating of 138%. Models 4220 and 4300 have an overload rating of 150% of

rated output current for 45 seconds and a current limit rating of 150%. *4 When setting the carrier frequency above the factory default, the Drive must be derated. *5 Heavy Duty ratings for models 2110, 4220 and 4300 are effective in software version VSF103021 and higher.

1.4 1.6 2.8 4.0 5.8 6.6 9.5 13.0 18.0 24.0 30.0 34.0

0.5/0.75 1 1.5/2 3 5 - 7.5 10 15 20 25 30

150

2kHz

300.0Hz

1.4 1.6 2.8 4.0 5.8 6.6 9.5 13.0 21.0 26.0 30.0 38.0

0.5/0.75 1 1.5/2 3 5 - 7.5 10 15/20 25 30 30

1.8 2.1 3.7 5.3 7.6 8.7 12.5 17.0 27.0 34.0 40.0 50.4

120 120 120 120 120 120 120 120 107 109 117 107

120

15 15 15 15 15 15 15 15 8 10 10 10

400.0Hz

4075 4090 4110

4132 4160 4185

4220*54300

46.0 57.0 69.0 85.0 110.0 140.0 160.0 200.0 230.0 280.0 315.0 450.0 40 50 60 75 100 125/150 - 200 250 300 350 500

60.0 75.0 91.0 112.0 150.0 180.0 216.0 260.0 304.0 370.0 414.0 590.0

150

2kHz

300.0Hz

51.0 59.0 73.0 95.0 120.0 140.0 180.0 200.0 230.0 315.0 390.0 510.0

40/50 60 75 100 125 150 200 - 250 300/350 400/450 500+

67.2 77.0 96.0 125.0 156.0 180.0 240.0 260.0 304.0 414.0 515.0 675.0

107 117 114 108 115 120 108 120 120 107 118 120

120

88855855522 2

400.0Hz

150

Notes:

Warnings and Cautions................................................................................................ i

Introduction .................................................................................................................iii

Table of Contents .......................................................................................................vii

Chapter 1- Physical Installation ................................................................................1-1

F7 Model Number, Enclosure, Heat Loss, and Weight ............................................1-2

Confirmations Upon Delivery ...................................................................................1-3

Component Names ..................................................................................................1-5

Exterior and Mounting Dimensions ..........................................................................1-7

Checking and Controlling Installation Site.............................................................. 1-11

Installation Orientation and Clearances .................................................................1-12

Removing and Attaching the Terminal Cover.........................................................1-13

Removing/Attaching the Digital Operator and Front Cover....................................1-14

Chapter 2- Electrical Installation...............................................................................2-1

Terminal Block Configuration ................................................................................... 2-2

Wiring Main Circuit Terminals................................................................................... 2-3

Control Wiring ........................................................................................................2-20

Electromagnetic Compatibility (EMC) ....................................................................2-26

Installing and Wiring Option Boards.......................................................................2-30

Chapter 3- Digital Operator........................................................................................3-1

Digital Operator Display ...........................................................................................3-2

Digital Operator Keys ...............................................................................................3-3

Drive Mode Indicators..............................................................................................3-4

Drive Main Menus ....................................................................................................3-6

Quick Setting Menu (-QUICK-)...............................................................................3-11

Programming Menu (-ADV-)...................................................................................3-12

Example of Changing a Parameter........................................................................3-15

Table of Contents vii

Chapter 4- Start-Up.....................................................................................................4-1

Drive Start-Up Preparation ....................................................................................... 4-2

Drive Start-Up Procedures ....................................................................................... 4-5

Chapter 5- Basic Programming................................................................................. 5-1

Description of Parameter Tables.............................................................................. 5-2

Control Method.........................................................................................................5-2

Speed Command Source......................................................................................... 5-3

Run Command Source............................................................................................. 5-4

Stopping Method ..................................................................................................... 5-5

Accel/Decel Time ..................................................................................................... 5-8

Carrier Frequency .................................................................................................... 5-9

Preset Reference ................................................................................................... 5-10

Input Voltage Setting.............................................................................................. 5-11

V/F Pattern ............................................................................................................. 5-11

Motor Setup............................................................................................................ 5-19

PG Option .............................................................................................................. 5-19

Analog Output Gain................................................................................................ 5-20

Motor Overload Fault .............................................................................................5-21

Stall Prevention ...................................................................................................... 5-22

Chapter 6- Diagnostic & Troubleshooting .............................................................. 6-1

Fault Detection ......................................................................................................... 6-2

Alarm Detection........................................................................................................ 6-9

Operator Programming Errors (OPE)..................................................................... 6-13

Auto-Tuning Faults .................................................................................................6-15

Digital Operator COPY Function Faults .................................................................6-17

Troubleshooting ..................................................................................................... 6-18

Main Circuit Test Procedure ...................................................................................6-26

Drive Date Stamp Information ................................................................................ 6-29

Table of Contents viii

Chapter 7- Maintenance ............................................................................................. 7-1

Periodic Inspection................................................................................................... 7-2

Preventative Maintenance........................................................................................ 7-3

Periodic Maintenance of Parts ................................................................................. 7-4

Heatsink Cooling Fan Replacement.........................................................................7-5

Removing and Mounting the Terminal Card.............................................................7-7

Appendix A - Parameters.......................................................................................... A-1

F7 Parameter List.....................................................................................................A-3

F7 Monitor List .......................................................................................................A-40

F7 Fault Trace List .................................................................................................A-43

F7 Fault Trace History............................................................................................A-43

Appendix B - Capacity Related Parameters............................................................ B-1

Drive Capacity Selection ..........................................................................................B-2

Parameters Affected by Drive Capacity Setting .......................................................B-3

Appendix C - Specifications ..................................................................................... C-1

Standard Drive Specifications ................................................................................. C-2

Appendix D - Communications ................................................................................ D-1

Using Modbus Communication ............................................................................... D-2

Modbus Function Code Details ............................................................................... D-8

Modbus Data Tables ............................................................................................. D-10

Modbus Self-Diagnosis ......................................................................................... D-18

Table of Contents ix

Appendix E - Peripheral Devices ............................................................................. E-1

Branch Circuit Short Circuit Protection.....................................................................E-2

Branch Circuit Overload Protection..........................................................................E-5

Peripheral Devices...................................................................................................E-6

Appendix F - Spare Parts...........................................................................................F-1

F7 Primary Spare Parts - 208/230/240Vac...............................................................F-2

F7 Primary Spare Parts - 480Vac.............................................................................F-3

Index ................................................................................................................. Index-1

Support Services................................................................................ Inside rear cover

Table of Contents x

Chapter 1

Physical Installation

This chapter describes the requirements for receiving and installing the F7 Drive.

F7 Model Number, Enclosure, Heat Loss, and Weight. 1-2

Confirmations upon Delivery ........................................ 1-3

Component Names....................................................... 1-5

Exterior and Mounting Dimensions............................... 1-7

Checking and Controlling the Installation Site ............ 1-11

Installation Orientation and Clearances......................1-12

Removing and Attaching the Terminal Cover .............1-13

Removing/Attaching the Digital Operator

and Front Cover.......................................................... 1-14

Physical Installation 1 - 1

F7 Model Number, Enclosure, Heat Loss, and Weight

Table 1.1 F7 Model Number and Enclosure Style

Input

Volta ge

3-Phase

208-240V ac

208-230Vac

480 Vac

Model-Number

CIMR- F7U2 0P4 NEMA T ype 1 (IP20) CIMR-F7U20P 7 NEMA Type 1 (IP20) 26 42 68 CIMR-F7U21P 5 NEMA Type 1 (IP20) 48 50 98 CIMR-F7U22P 2 NEMA Type 1 (IP20) 68 59 127 CIMR- F7U2 3P7 NEMA T ype 1 (IP20) CIMR-F7U25P5 NEMA Type 1 (IP20) 164 84 248 CIMR-F7U27P5 NEMA Type 1 (IP20) 13.2 (6.0) 219 113 332 CIMR-F7U2011 NEMA Type 1 (IP20) 15.4 (7.0) 357 168 525 CIMR- F7U2 015 NEMA Type 1 (IP20) CIMR-F7U201 8 NEMA Type 1 (IP20) 472 208 680 CIMR-F7U202 2 NEMA Type 1 (IP20) 53 (2 4) 583 252 835 CIMR-F7U2030 NEMA Type 1 (IP20) 59 (27) 883 333 1216 CIMR-F7U203 7 Open Chassis (IP00) 125 (57) 1010 421 1431 CIMR-F7U204 5 Open Chassis (IP00) 139 (63) 1228 499 1727 CIMR-F7U205 5 Open Chassis (IP00) 189 (86) 1588 619 2207 CIMR-F7U207 5 Open Chassis (IP00) 191 (87) 1956 844 2800 CIMR-F7U2090 Open Chassis (IP00) 238 (108) 2194 964 3158 CIMR-F7U 2110 Open Chassis (IP00) 330 (150) 2733 1234 3967 CIMR- F7U4 0P4 NEMA T ype 1 (IP20) CIMR-F7U40P 7 NEMA Type 1 (IP20) 17 41 58 CIMR-F7U41P 5 NEMA Type 1 (IP20) 36 48 84 CIMR- F7U4 2P2 NEMA T ype 1 (IP20) CIMR-F7U43P 7 NEMA Type 1 (IP20) 80 68 148 CIMR-F7U44P 0 NEMA Type 1 (IP20) 90 70 160 CIMR-F7U45P5 NEMA Type 1 (IP20) 127 81 208 CIMR- F7U4 7P5 NEMA T ype 1 (IP20) CIMR-F7U40 11 NEMA Type 1 (IP20) 232 158 390 CIMR- F7U4 015 NEMA Type 1 (IP20) CIMR-F7U401 8 NEMA Type 1 (IP20) 389 201 590 CIMR- F7U4 022 NEMA Type 1 (IP20) CIMR-F7U403 0 NEMA Type 1 (IP20) 691 298 989 CIMR- F7U4 037 NEMA Type 1 (IP20) CIMR-F7U4045 NEMA Type 1 (IP20) 901 386 1287 CIMR-F7U4055 NEMA Type 1 (IP20) 1204 478 1682 CIMR-F7U407 5 Open Chassis (IP00) 194 (88) 1285 562 1847 CIMR-F7U409 0 Open Chassis (IP00) 196 (89) 1614 673 2287 CIMR-F7U4110 Open Chassis (IP00) 224 (102) 1889 847 2736 CIMR-F7U413 2 Open Chassis (IP00) 265 (120) 2388 1005 3393 CIMR-F7U41 60 Open Chassis (IP00) 352 (160) 2791 1144 3935 CIMR-F7U418 5 Open Chassis (IP00) 572 (259) 2636 1328 3964 CIMR-F7U422 0 Open Chassis (IP00) 616 (279) 3797 1712 5509 CIMR-F7U430 0 Open Chassis (IP00) 891 (404) 5838 2482 8320

Enclosure Style

Weight

lb (kg)

6.6 (3.0)

8.8 (4.0)

24.2 (11.0)

6.6 (3.0)

8.8 (4.0)

13.2 (6.0)

22 (10)

53 (24)

88 (40)

Heatsink Internal To ta l

110 74 184

416 182 598

193 114 307

296 169 465

420 233 653

801 332 1133

Heat Loss (watts)

19 39 58

14 39 53

59 56 115

Physical Installation 1 - 2

Confirmations upon Delivery

 Receiving Checks

Check the following items as soon as the Drive is received.

Table 1.2 Receiving Checks

Item Method

Has the correct model of Drive been delivered?

Check the model number on the nameplate on the right side of the Drive. Reconcile with packing slip and/or order information.

Is the Drive damaged in any way?

Are any screws or other components loose? Use a screwdriver or other tool to check for tightness.

Inspect the entire exterior of the Drive to see if there are any dents, scratches or other damage resulting from shipping.

If there are any irregularities in the above items, contact the shipping comp any, or the distributor / representative who sold the Drive, or a Yaskawa office immediately.

 Nameplate Information

A nameplate is attached to the right side of each Drive. The following nameplate is an example for a standard Drive.

Drive Mode l Number

Input Power Rating

Output Power Rating

Serial Number

UL File Number

Drive Spec Number

Weight Software Number

ote: The Drive Model Number, Drive Spec Number, Software Number, and Serial Number are required to co mpletely identify a Driv

HD - Heavy Duty; ND - Normal Duty

Fig 1.1 F7 Drive Nameplate

Physical Installation 1 - 3

 Drive Model Numbers

The model number on the nameplate indicates the design specification, voltage, and rating of the Drive in alphanumeric codes.

CIMR – F7 U 2 0 2 2

AC Drive

F7 Family

No.

Spec

UL Specification

Rating

No.

Voltage

3-phase, 208-240Vac

3-phase, 480Vac

Fig 1.2 Drive Model Number Structure

 Drive Enclosure and Revision Code

The SPEC number on the nameplate indicates the voltage, Drive rating, enclosure type, and the revision code of the Drive in alphanumeric codes. The SPEC number for Drives that have custom features, i.e. CASE software, will have a SPEC number that indicates the custom features installed.

0 2 2 1 E

No.

2 4

Voltage

3-phase, 208 - 240Vac

3-phase, 480Vac

Rating

Hardware Revision

No.

0 Open chassis (IEC IP00)

Enclosure Type

NEMA Type 1 (IEC IP20)

TERMS

Fig 1.3 SPEC Number Structure

Open Chassis Type (IEC IP00)

Protected so that parts of the human body cannot reach electrically charged parts from the front when the Drive is mounted in a control panel, also called protected chassis.

NEMA Type 1 (IEC IP20)

The Drive is shielded from the exterior, and can thus be mounted to the interior wall of a building (not necessarily enclosed in a control panel). The protective structure conforms to the standards of NEMA 1 in the USA. All protective covers (Fig 1.4 and Fig 1.6) must be installed to conform with IEC IP20 and NEMA Type 1 requirements.

Physical Installation 1 - 4

Component Names

 Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018

The external appearance, component names, and terminal arrangement of the Drive are shown in Fig 1.4. and 1.5.

Control circuit terminal

layout label

{

Cont

rol circuit terminals

See Fig. 2.3 for actual terminal layout

[Required for NEMA Type 1 (IEC IP20)]

Front cover

Digital Operator

Terminal cover

Top protective cover

Mounting hole

Die-cast Heat Sink

Nameplate

Bottom protective cover

Fig 1.4 Drive Appearance

Main circuit terminals

Ground terminal

Charge indicator

Ground terminal

Fig 1.5 Terminal Arrangement (Terminal Cover Removed)

Physical Installation 1 - 5

 Models CIMR-F7U2022 thru 2110 and 4030 thru 4300

The external appearance, component names, and terminal arrangement of the Drive are shown in Fig 1.6 and 1.7.

Mounting holes

Drive cover

Cooling fan

Front cover

Digital Operator

Terminal cover

Fig 1.6 Drive Appearance

Cooling fan

Nameplate

Control circuit terminal layout label

{

Control circuit terminals

See Fig. 2.3 for actual terminal layout

Main circuit

terminals

Ground terminal

Fig 1.7 Terminal Arrangement (Terminal Cover Removed)

Charge indicator

Ground terminal

Physical Installation 1 - 6

Exterior and Mounting Dimensions

DIMENSIONS: F7 (NEMA 1)

208-240V (F7U20P4-2018) 480V (F7U40P4-4018)

Physical Installation 1 - 7

Physical Installation 1 - 8

Physical Installation 1 - 9

Physical Installation 1 - 10

Checking and Controlling the Installation Site

Install the Drive as described below and maintain optimum conditions.

 Installation Site

Install the Drive to a non-combustible surface under the following conditions in UL Pollution Degree 2 environments. This excludes wet locations where pollution may become conductive due to moisture, and locations containing conductive foreign matter.

Table 1.3 Installation Site Specifications

Type Ambient Operating Temperature Humidity Plenum Rated

NEMA Type 1 14° F -to- 104°F ( - 1 0 -to- + 40 °C) 95%-RH-or-less-(no-condensation) Yes

Open Chassis 14° F -to- 113°F ( - 1 0 - to -+ 45 °C ) 9 5 % -RH-or-less-(no-condensation) No

Protective covers are attached to the top and bottom of the Drive. It is recommended to remove the protective covers before operating a NEMA Type 1 Drive (Models CIMR-F7U2030/4055 and smaller) in a panel to obtain the 113° (45°C) ambient operating temperature.

Observe the following precautions when installing the Drive. Make sure to install:

• in a clean location which is free from oil mist and dust.

• in an environment where metal shavings, oil, water, or other foreign materials do not get into the Drive.

• in a location free from radioactive materials and combustible materials (e.g. wood).

• in a location free from harmful gases and liquids.

• in a location free from excessive vibration.

• in a location free from chlorides.

• in a location away from direct sunlight.

 Controlling the Ambient Temperature

To enhance the reliability of operation, the Drive should be installed in an environment free from extreme temperature variation. If the Drive is installed in an enclosure, use a cooling fan or air conditioner to maintain the internal air temperature below 113°

F (45°C).

 Protecting the Drive from Foreign Matter

During Drive installation and project construction, it is possible to have foreign matter such as metal shavings or wire clippings fall inside the Drive. To prevent foreign matter from falling into the Drive, place a temporary cover over the Drive.

Always remove the temporary cover from the Drive before start-up. Otherwise, ventilation will be reduced, causing the Drive to overheat.

Physical Installation 1 - 11

Installation Orientation and Clearances

Install the Drive vertically so as not to reduce the cooling efficiency. When installing the Drive, always provide the following installation clearances to allow normal heat dissipation and air flow. Ensure that the heatsink is against a closed surface to avoid diverting cooling air around the heatsink.

1.97in *

(50mm) minimum

4.75in *2 (120mm) minimum Air

1.2in (30.5mm) minimum

1.97in (50mm) minimum

*1For Drive models F7U2110, F7U4160, and F7U4220, this clearance dimension is 4.75in (120mm) minimum.

For Drive model F7U4300, this clearance dimension is 11.8in (300mm) minimum. All other models require 1.97in (50mm) minimum.

For Drive model F7U4300, this clearance dimension is 11.8in (300mm) minimum. All other models require 4.75in (120mm) minimum.

1.2in

(30.5mm) minimum

4.75in (120mm) minimum Air

Vertical ClearanceHorizontal Clearance

Fig 1.8 Drive Installation Orientation and Clearance

1. The same clearance is required horizontally and vertically for both Open Chassis (IP00)

IMPORTANT

and NEMA Type 1 Drives.

2. Always remove the top and bottom protection covers before installing a CIMR-F7U2018/ 4018 and smaller Drive in a panel.

3. Always provide enough clearance for lifting eye bolts and the main circuit wiring when installing a CIMR-F7U2022/4030 and larger Drive in a panel.

Physical Installation 1 - 12

Removing and Attaching the Terminal Cover

Remove the terminal cover to connect cables to the control circuit and main circuit terminals.

 Removing the Terminal Cover

 Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018

Loosen the screw at the bottom of th e termin al cove r, press in on the sid es of the terminal cover in th e directio ns of arrow s 1, and then lift up on the terminal in the direction of arrow 2.

Fig 1.9 Removing the Terminal Cover

 Models CIMR-F7U2022 thru 2110 and 4030 thru 4300

Loosen the screws on the left and right at the top of the terminal cover, pull down the terminal cover in the direction of arrow 1, and then lift up on the terminal cover in the direction of arrow 2.

Fig 1.10 Removing the Terminal Cover

 Attaching the Terminal Cover

After wiring the terminal block, attach the terminal cover by reversing the removal procedure. For Models CIMR-F7U2018/4018 and smaller, insert the tab on the top of the terminal cover into the groove on the Drive, and

press in on the bottom of the terminal cover until it clicks into place. For Drives CIMR-F7U2022/4030 and larger, insert the tab on the top of the terminal cover into the groove on the Drive, and

secure the terminal cover by lifting it up toward the top of the Drive.

Physical Installation 1 - 13

Removing/Attaching the Digital Operator and Front Cover

 Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018

For Models CIMR-F7U2018/4018 and smaller, remove the terminal cover and then use the following procedures to remove the Digital Operator and front cover.

Removing the Digital Operator

Press on the side of the Digital Operator in the direction of arrow 1 to unlock, then li ft the Digital Operato r in the direction of arrow 2 to remove it as shown in Fig 1.11.

Fig 1.11 Removing the Digital Operator

Removing the Front Cover

Press the left and right s ides of th e fr ont co ver in t he di recti on of arrows 1 and lift the bottom of cover in t he d irect ion o f ar row 2 to remove it as shown in Fig 1.12.

Fig 1.12 Removing the Front Cover

Mounting the Front Cover

Mount the front cover to the Drive by performing the steps to remove the front cover in reverse order.

1.Do not mount the front cover with the Digital Operator attached as this may cause the Digital Operator to malfunction due to improper mating with its connector.

2.Insert the tab of the upper part of the front cover into the groove of the Drive and press the lower part of the front cover onto the Drive until it snaps into place.

Physical Installation 1 - 14

Mounting the Digital Operator

After attaching the front cover, mount the Digital Operator onto the Drive using the following procedure:

1.Hook the Dig ital Operator at A (two locations) on the left side of the opening on the front cover by moving in the direction of arrow 1 as shown in the following illustration.

2.Press the Digital Operator in the direction of arrow 2 until it snaps in place at B (two locations).

IMPORTANT

Fig 1.13 Mounting the Digital Operator

1. Do not remove or attach the Digital Operator and do not mount or remove the front cover using methods other than those described above, or damage to the Digital Operator or Drive may occur.

2. Never attach the front cover to the Drive with the Digital Operator already attached. Damage to the Digital Operator may occur. Always attach the front cover to the Drive first, and then attach the Digital Operator to the front cover.

Physical Installation 1 - 15

 Models CIMR-F7U2022 thru 2110 and 4030 thru 4300

For Models CIMR-F7U2022/4030 and larger, remove the terminal cover and then use the following procedures to remove the Digital Operator and front cover.

Removing the Digital Operator

Use the same procedure for Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018.

Removing the Front Cover

Loosen all screws on the front cover. Lift up at the location labelled 1 at the top of the control circui t termin al card an d move in the direction of arrow 2.

Fig 1.14 Removing the Front Cover

 Mounting the Front Cover

Attach the front cover by reversing the procedure to remove it.

1. Confirm that the Digital Operator is not mounted o n the front cover. If the cover is attached while the Digital Operator is mounted to it, the Digital Operator may malfunction due to improper mating with its connector.

2. Insert the tab on the top of the front cover into the slot on the Drive and press in on the cover until it clicks into place on the Drive.

 Mounting the Digital Operator

Use the same procedure for Models CIMR-F7U20P4 thru 2018 and 40P4 thru 4018.

Physical Installation 1 - 16

Chapter 2

Electrical Installation

This chapter describes wiring terminals, main circuit terminal connections, main circuit terminal wiring specifications, control circuit terminals, and control circuit wiring specifications.

Terminal Block Configuration .............................................2-2

Wiring Main Circuit Terminals............................................ 2-3

Control Wiring ................................................................. 2-20

Electromagnetic Compatibility (EMC)...............................2-26

Installing and Wiring Option Boards .................................2-30

Electrical Installation 2 - 1

Terminal Block Configuration

The wiring terminals are shown in Fig 2.1, Fig 2.2 and Fig 2.3.

Control circuit terminal layout label

Control circuit terminals

See Fig. 2.3 below for actual terminal layout

Ground terminal

Control circuit terminal

layout label

Control circuit terminals

See Fig. 2.3 below for actual terminal layout

Ground terminal

Main circuit terminals

Charge indicator

Ground terminal

Fig 2.1 Terminal Configuration for Models CIMR-F7U2018/4018 and smaller

Charge indicator

E(G)

Main circuit terminals

Ground terminal

Fig 2.2 Terminal Configuration for Models CIMR-F7U2022/4022 and larger

SN SC SP A1 A2 +V AC -V A3 MP AC RP R+ R- MCM5 M6 MA MB

S1 S2 S3 S4 S5 S6 S7 S8 FM AC AM IG S+ S- M2M3 M4 M1

Fig 2.3 Control Circuit Terminal Layout

Electrical Installation 2 - 2

E(G)

Wiring Main Circuit Terminals

 Applicable Wire Sizes and Closed-loop Connectors

Select the appropriate wires and crimp terminals from Table 2.1 and Table 2.2. Refer to instruction manual TOE-C726-2 for Braking Resistor Unit and Braking Unit wire sizes.

Table 2.1 208-240Vac Wire Sizes and Connector Specifications

Drive Model

CIMR-F7U

20P4

Terminal Symbol

R/L1, S/L2, T/L3, , 1, 2, B1, B2

U/T1, V/T2, W/T3 M4

Te rm i na l

Screws

Clamping

To rq u e

lb. in. (N•m)

10.6 to 13.2 (1.2 to 1.5)

Possible Wire

Sizes AWG

(mm

14 to 10

(2 to 5.5)

)

Recommended

Wire Size AWG

)

(mm

14 (2)

Wire Type

20P7

21P5

22P2

23P7

25P5

27P5

2011

2015

2018

2022

2030

R/L1, S/L2, T/L3, , 1, 2, B1, B2

R/L1, S/L2, T/L3, , 1, R1/L11, S1/L21, T1/L31

U/T1, V/T2, W/T3

U/T1, V/T2, W/T3 M4

U/T1, V/T2, W/T3

U/T1, V/T2, W/T3 M4

U/T1, V/T2, W/T3

R/L1, S/L2, T/L3, , 1, 2

U/T1, V/T2, W/T3

B1, B2 M5

R/L1, S/L2, T/L3, , 1, 2

U/T1, V/T2, W/T3

B1, B2 M5

U/T1, V/T2, W/T3,

R/L1, S/L2, T/L3, , 1 U/T1,

V/T2, W/T3, R 1 /L11, S1/L21, T1/L31

10.6 to 13.2 (1.2 to 1.5)

21.99 (2.5)

35.2 to 43.99 (4.0 to 5.0)

21.99 (2.5)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

21.99 (2.5)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

79.2 to 87.97

(9.0 to 10.0)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

14 to 10

(2 to 5.5)

14 to 10

(2 to 5.5)

14 to 10

(2 to 5.5)

12 to 10

(3.5 to 5.5)

12 to 10

(3.5 to 5.5)

8 to 6

(8 to 14)

6 to 4

(14 to 22)

4 to 2

(22 to 38)

8 to 6

(8 to 14)

(22)

3 to 2

(30 to 38)

8 to 6

(8 to 14)

(22)

N/A

14 (2)

(3.5)

(5.5)

(8)

(22)

(14)

(30)

(22)

Application

Dependent

(22)

(38)

(30)

Application

Dependent

(22)

(50)

(38)

Application

Dependent

(22)

1/0

(60)

Application

Dependent

(22)

600Vac

UL Approved

vinyl-sheathed

or equivalent

Electrical Installation 2 - 3

Table 2.1 208-240Vac Wire Sizes and Connector Specifications (Continued)

Drive Model

CIMR-F7U

2037

2045

2055

2075

2090

2110

Terminal Symbol

R/L1, S/L2, T/L3, , 1 U/T1,

V/T2, W/T3, R1 / L11, S1/L21, T1/L31

l1, s/l2

R/L1, S/L2, T/L3, , 1, R1/L11 , S1 /L21, T1/L31

U/T1, V/T2, W/T3

l1, s/l2

R/L1, S/L2, T/L3, , 1, U/T1, V/T2, W/T3,

R/L1, S/L2, T/L3, , 1, R1/L11 , S1 /L21, T1/L31

R1/L11, S1/L21, T1/L31

l1, s/l2

R/L1, S/L2, T/L3, R1/L11, S1/L21, T1 /L31

U/T1, V/T2, W/T3 N/A

, 1

l1, s/l2

U/T1, V/T2, W/T3 N/A

l1, s/l2

U/T1, V/T2, W/T3 N/A

l1, s/l2

Te rm i na l

Screws

M10

M12

Clamping

To rq u e

lb. in. (N•m)

154.8 to 197.9 (17.6 to 22.5)

77.4 to 95.0 (8.8 to 10.8)

154.8 to 197.9 (17.6 to 22.5)

11.4 to 12.3 (1.3 to 1.4)

154.8 to 197.9 (17.6 to 22.5)

77.4 to 95.0 (8.8 to 10.8)

154.8 to 197.9 (17.6 to 22.5)

11.4 to 12.3 (1.3 to 1.4)

154.8 to 197.9 (17.6 to 22.5)

77.4 to 95.0 (8.8 to 10.8)

154.8 to 197.9 (17.6 to 22.5)

11.4 to 12.3 (1.3 to 1.4)

154.8 to 197.9 (17.6 to 22.5)

276.2 to 344.8 (31.4 to 39.2)

77.4 to 95.0 (8.8 to 10.8)

276.2 to 344.8 (31.4 to 39.2)

11.4 to 12.3 (1.3 to 1.4)

276.2 to 344.8 (31.4 to 39.2)

77.4 to 95.0 (8.8 to 10.8)

276.2 to 344.8 (31.4 to 39.2)

11.4 to 12.3 (1.3 to 1.4)

276.2 to 344.8 (31.4 to 39.2)

77.4 to 95.0 (8.8 to 10.8)

276.2 to 344.8 (31.4 to 39.2)

11.4 to 12.3 (1.3 to 1.4)

Possible Wire

Sizes AWG

(mm

N/A

*1 Wire size range provided for Drives using insulated screw-type terminal blocks. All other models require the use of UL listed connectors. Refer to Table 2.3. *2 Recommended wire sizes are based on the normal duty (ND) current ratings and NEC Article 310 Table 310.16, 75 degree Celsius copper or equivalent. When sizing wiring based on th e heavy duty (HD) current rating s, consul t NEC Article 430 and any other ap pli cable codes.

)

Recommended

Wire Size AWG

)

(mm

4/0

(100)

Application

Dependent

(38)

(1.25)

300

(150)

250

(125)

Application

Dependent

(50)

(1.25)

1/0 X 2P

(60 X 2P)

Application

Dependent

1/0

(60)

(1.25)

4/0 X 2P

(100 X 2P)

3/0 X 2P

(80 X 2P)

3/0 X 2P

(80 X 2P)

Application

Dependent

3/0

(80)

(1.25)

250 X 2P

(125 X 2P)

4/0 X 2P

(100 X 2P)

Application

Dependent

2/0 X 2P

(70 X 2P)

(1.25)

350 X 2P

(200 X 2P)

300 X 2P

(150 X 2P)

Application

Dependent

300 X 2P

(150 X 2P)

(1.25)

Wire Type

600V ac

UL Approved

vinyl-sheathed

or equivalent

Electrical Installation 2 - 4

Drive Model

CIMR-F7U

40P4

Table 2.2 480Vac Wire Sizes and Connector Specifications

Ter m i n a l S y mb o l

R/L1, S/L2, T/L3, , 1, 2, B1, B2

U/T1, V/T2, W/T3

Terminal

Screws

Clamping

To rq u e

lb. in.

(N•m)

10.6 to 13.2 (1.2 to 1.5)

Possible Wire

Sizes AWG

(mm

14 to 10

(2 to 5.5)

Recommended Wire Size AWG

)

(mm

14 (2)

Wire Type

40P7

41P5

42P2

43P7 44P0

45P5

47P5

4011

R/L1, S/L2, T/L3, , 1, 2, B1, B2

U/T1, V/T2, W/T3

R/L1, S/L2, T/L3, , 1, 2, B1, B2

U/T1, V/T2, W/T3

R/L1, S/L2, T/L3, , 1, 2, B1, B2

U/T1, V/T2, W/T3

R/L1, S/L2, T/L3, , 1, 2, B1, B2

U/T1, V/T2, W/T3

R/L1, S/L2, T/L3, , 1, 2, B1, B2

U/T1, V/T2, W/T3

R/L1, S/L2, T/L3, , 1, 2, B1, B2

U/T1, V/T2, W/T3

R/L1, S/L2, T/L3, , 1, 2, B1, B2

U/T1, V/T2, W/T3

10.6 to 13.2 (1.2 to 1.5)

15.6

(1.8)

21.99 (2.5)

14 to 10

(2 to 5.5)

14 to 10

(2 to 5.5)

14 to 10

(2 to 5.5)

14 to 10

(2 to 5.5)

12 to 10

(3.5 to 5.5)

14 to 10

(2 to 5.5)

(5.5)

12 to 10

(3.5 to 5.5)

10 to 6

(5.5 to 14)

14 (2)

(3.5)

14 (2)

(3.5)

14 (2)

(5.5)

(3.5)

(8)

(5.5)

600Vac

UL Approved

vinyl-sheathed

or equivalent

4015

4018

4022

R/L1, S/L2, T/L3, , 1, 2,B1, B2

U/T1, V/T2, W/T3

R/L1, S/L2, T/L3, , 1, 2

U/T1, V/T2, W/T3

B1, B2 M5

R/L1, S/L2, T/L3, , 1, 3, R1/L11, S1/L21,

T1/L31

U/T1, V/T2, W/T3

Electrical Installation 2 - 5

M5 21.99

21.99 (2.5)

(2.5)

35.2 to 43.99 (4.0 to 5.0)

21.99 (2.5)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

8 to 6

(8 to 14)

10 to 6

(5.5 to 14)

8 to 2

(8 to 38)

(8)

8 to 4

(8 to 22)

N/A

(8)

(5.5)

(14)

(8)

(22)

(14)

Drive Model

CIMR-F7U

4030

4037

4045

4055

4075

4090

4110

Table 2.2 480Vac Wire Sizes and Connector Specifications (Continued)

Terminal Symbol

R/L1, S/L2, T/L3, , 1, 3, R1/L11, S1/L21,

R/L1, S/L2, T/L3, , 1, R1/L11, S1/L21, T1/L31

R/L1, S/L2, T/L3, , 1, U/T1, V/T2,

W/T3, R1/L11, S1/L21, T1/L31

R/L1, S/L2, T/L3, , 1, R1/L11, S1/L21, T1/L31

R/L1, S/L2, T/L3, , 1, R1/L11, S1/L21, T1/L33

T1/L31

U/T1, V/T2, W/T3

U/T1, V/T2, W/T3 N/A

l1, s200/l

200, s400/l2400 M4

U/T1, V/T2, W/T3 N/A

l1, s200/l

200, s400/l2400 M4

U/T1, V/T2, W/T3 N/A

l1, s200/l

200, s400/l2400 M4

Te rm i na l

Screws

M10

M12

Clamping

To rq u e

lb. in. (N•m)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

79.2 to 87.97

(9.0 to 10.0)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

79.2 to 87.97

(9.0 to 10.0)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

79.2 to 87.97

(9.0 to 10.0)

35.2 to 43.99 (4.0 to 5.0)

79.2 to 87.97

(9.0 to 10.0)

154.8 to 197.5 (17.6 to 22.5)

77.4 to 95.0

(8.8 to 10.8)

154.8 to 197.5 (17.6 to 22.5)

11.4 to 12.3 (1.3 to 1.4)

154.8 to 197.5 (17.6 to 22.5)

77.4 to 95.0

(8.8 to 10.8)

154.8 to 197.5 (17.6 to 22.5)

11.4 to 12.3 (1.3 to 1.4)

154.8 to 197.5 (17.6 to 22.5)

77.4 to 95.0

(8.8 to 10.8)

276.2 to 344.8 (31.4 to 39.2)

11.4 to 12.3 (1.3 to 1.4)

Possible Wire

Sizes AWG

(mm

N/A

Recommended Wire Size AWG

)

(mm

(30)

(22)

(38)

(30)

Application

Dependent

(22)

1/0

(60)

(50)

Application

Dependent

(22)

2/0

(70)

Application

Dependent

(22)

4/0

(100)

3/0

(80)

Application

Dependent

(38)

(1.25)

250

(125)

4/0

(100)

Application

Dependent

(50)

(1.25)

2/0 × 2P

(70 × 2P)

1/0 × 2P

(60 × 2P)

Application

Dependent

2/0

(70)

(1.25)

Wire Type

600Vac

UL Approved

vinyl-sheathed

or equivalent

Electrical Installation 2 - 6

Table 2.2 480Vac Wire Sizes and Connector Specifications (Continued)

Drive Model

CIMR-F7U

4132

4160

4185

4220

4300

Terminal Symbol

R/L1, S/L2, T/L3, , 1, R1/L11, S1/L21, T1/L33

U/T1, V/T2, W/T3 N/A

l1, s200/l

200, s400/l2400 M4

R/L1, S/L2, T/L3, , 1, R1/L11, S1/L21, T1/L33

U/T1, V/T2, W/T3 N/A

l1, s200/l

200, s400/l2400 M4

U/T1, V/T2, W/T3, R1/L11, S1/L21, T1/L33

R/L1, S/L2, T/L3 , R1/L11, S1/L21, T1/L 33

R/L1, S/L2, T/L3,

, 1

l1, s200/l

200, s400/l2400 M4

U/T1, V/T2, W/T3 N/A

, 1

l1, s200/l

200, s400/l2400 M4

U/T1, V/T2, W/T3 N/A

, 1

l1, s200/l

200, s400/l2400 M4

Te rm i na l

Screws

M10

M12

M16

Clamping

To rq u e

lb. in. (N•m)

154.8 to 197.5 (17.6 to 22.5)

77.4 to 95.0

(8.8 to 10.8)

276.2 to 344.8 (31.4 to 39.2)

11.4 to 12.3 (1.3 to 1.4)

276.2 to 344.8 (31.4 to 39.2)

77.4 to 95.0

(8.8 to 10.8)

276.2 to 344.8 (31.4 to 39.2)

11.4 to 12.3 (1.3 to 1.4)

693.9 to 867.4 (78.4 to 98.0)

11.4 to 12.3 (1.3 to 1.4)

693.9 to 867.4 (78.4 to 98.0)

11.4 to 12.3 (1.3 to 1.4)

693.9 to 867.4 (78.4 to 98.0)

11.4 to 12.3 (1.3 to 1.4)

Possible Wire

Sizes AWG

(mm

N/A

equivalent. When sizing w iring based on the heavy duty (HD) current ratings, consult NEC Articl e 430 and any other applicable codes.

Recommended Wire Size AWG

)

(mm

3/0 × 2P

(80 × 2P)

2/0 × 2P

(70 × 2P)

Application

Dependent

4/0

(100)

(1.25)

4/0 × 2P

(100 × 2P)

3/0 × 2P

(80 × 2P)

Application

Dependent

1/0 × 2P

(60 × 2P)

(1.25)

300 x 2P

(150 x 2P)

600 X 2P

(325 X 2P)

Application

Dependent

3/0 x 2P

(80 x 2P)

(1.25)

500 x 2P

(325 x 2P)

400 x 2P

(200 x 2P)

250 X 4P

(125 X 4P)

Application

Dependent

250 x 2P

(125 x 2P)

(1.25)

250 x 4P

(125 x 4P)

4/0 x 4P

(100 x 4P)

400 X 4P

(200 X 4P)

Application

Dependent

400 x 2P

(203 x 2P)

(1.25)

Wire Type

600Vac

UL Approved

vinyl-sheathed

or equivalent

IMPORTANT

Determine the wire size for the main circuit so that line voltage drop is within 2% of the rated voltage. Line

voltage drop is calculated as follows:

Line voltage drop (V) =

x wire resistance (Ω/km) x wire length (m) x current (A) x 10

-3

Electrical Installation 2 - 7

The use of UL listed closed-loop connectors or CSA certified ring connectors sized for the selected wire gauge is recommended to maintain proper clearances when wiring the Drive. Install connectors per manufacturer recommendation using the correct crimp tool. Table 2.3 lists a suitable closed-loop connector manufactured by JST Corporation.

Table 2.3 Recommended Connectors for Terminal Connections

Wire Size *

AWG mm

20 0.5

18 0.75

16 1.25

14 2

12 / 10 3.5 / 5.5

614

422

3 / 2 30 / 38

1 / 1/0 50 / 60

2/0 70

3/0 80

4/0 100

250 / 300MCM 125 / 150

400MCM 200 M12 200 - 12

650MCM 325

Terminal Screw

M3.5 1.25 - 3.7

M4 1.25 - 4

M3.5 1.25 - 3.7

M4 1.25 - 4

M3.5 1.25 - 3.7

M4 1.25 - 4

M3.5 2 - 3.7

M4 2 - 4 M5 2 - 5 M6 2 - 6 M8 2 - 8 M4 5.5 - 4 M5 5.5 - 5 M6 5.5 - 6 M8 5.5 - 8 M5 8 - 5 M6 8 - 6 M8 8 - 8 M5 14 - 5 M6 14 - 6 M8 14 - 8 M5 22 - 5 M6 22 - 6 M8 22 - 8 M6 38 - 6 M8 38 - 8 M8 60 - 8

M10 60 - 10

M8 70 - 8 M10 70 - 10 M10 80 - 10 M16 80 - 16 M10 100 - 10 M12 100 - 12 M16 100 - 16 M10 150 - 10 M12 150 - 12 M16 150 - 16

M12 x 2 325 - 12

M16 325 - 16

* Wire sizes are based on 75 degrees Celsius copper wire. ** Equivalent conne ct or can be used.

Ring Tongue (R-Type) Closed-Loop Connectors (Lugs)

JST Corporation Part Numbers **

Electrical Installation 2 - 8

 Main Circuit Terminal Functions

Main circuit terminal functions are summarized according to terminal symbols in Table 2.4. Wire the terminals correctly for the desired purpose.

Table 2.4 Main Circuit Terminal Functions (208-240Vac and 480Vac)

Purpose Terminal Designation

Main circuit power input

Drive outputs U/T1, V/T2, W/T3 20P4 to 2110 40P4 to 4300

DC power input

Braking Resistor Unit Connection

Braking Transist o r

Unit Connection

DC link choke connection

Ground 20P4 to 2110 40P4 to 4300

R/L1, S/L2, T/L3 20P4 to 2110 40P4 to 4300

R1/L11, S1/L21, T1/L31 2022 to 2110 4030 to 4300

B1, B2 20P4 to 2018 40P4 to 4018

1, 2

Model: CIMR-F7UFFFF

208-240Vac 480Vac

20P4 to 2110 40P4 to 4300

2022 to 2110 4022 to 4300

20P4 to 2018 40P4 to 4018

 Main Circuit Configurations 208-240Vac

The 208-240Vac main circuit configurations of the Drive are shown in Table 2.5.

Table 2.5 Drive Main Circuit Configurations

208-240Vac

CIMR-F7U20P4 to 2018

CIMR-F7U2022 and 2030

* 1

{

*1, 2

{

Power supply

Control circuits

Power supply

CIMR-F7U2037 to 2110

*1, 2

{

*1 Input fuses or molded case circui t breakers are required for proper bra nch circuit protection for all Dri ve s . Fail ure to use

recommended fuses/ci rcuit breakers (See Appendix E) may result in damage to the Drive and/or personal injury.

*2 Consult your Y a skawa representative before using 12-pulse rectification circuit configuration.

Control circuits

Electrical Installation 2 - 9

 Main Circuit Configurations 480Vac

The 480Vac main circuit configurations of the Drive are shown in Table 2.6.

Table 2.6 Drive Main Circuit Configurations

480Vac

*1, 2

CIMR-F7U40P4 to 4018

{

Power supply

CIMR-F7U4075 to 4300

{

Power supply

Control circuits

*1, 2

CIMR-F7U4022 to 4055

{

Power supply

Control circuits

*1 Input fuses or molded case circuit breakers are required for proper branch circuit protection for all Drives. Failure to use recommended fuses/ci r cuit

breakers (See Appendix E ) ma y result in damage to the Drive and/ or pe rsonal injury.

*2 Consult your Yaskawa representative before using 12-pulse rectification circuit configuration.

Electrical Installation 2 - 10

Cable Length between Drive and Motor

If the cable between the Drive and the motor is long, the high-frequency leakage current will increase, causing the Drive output current to increase as well. This may affect peripheral devices. To prevent this, reduce cable length, or if necessary, adjust the carrier frequency (set in parameter C6-02) as shown in Table 2.7.

Table 2.7 Motor Cable Length vs. Carrier Frequency

Motor Cable Length 164 ft. (50m) maximum 328 ft. (100m) maximum More than 328 ft.(100m)

Carrier Frequency 15kHz maximum 10kHz maximum 5kHz maximum

Ground Wiring

Observe the following precautions when connecting the ground wire:

1. 208-240Vac Drives should have a ground connection with resistance of less than 100Ω

2. 480Vac Drives should have a ground connection with resistance of less than 10Ω

3. Do not share the ground wire with other devices, such as welding machines or large-current electrical equipment.

4. Always use a ground wire that complies with technical standards on electrical equipment and minimize the length of the ground wire. Leakage current flows through the Drive. Therefore, if the distance between the ground rod and the ground terminal is too long, potential on the ground terminal of the Drive could develop.

5. When using more than one Drive, be careful not to loop the ground wire. See Fig 2.4.

NOT OK

Fig 2.4 Ground Wiring Examples

Electrical Installation 2 - 11

 Dynamic Braking Connections

General

Dynamic braking (DB) enables the motor to be brought to a smooth and rapid stop. This is achieved by dissipating the regenerative energy of the AC motor across the resistive components of the Dynamic Braking option. For further details on dynamic braking operation, see the instruction sheet shipped with dynamic braking components.

Drives F7U20P4 thru F7U2018 and F7U40P4 thru F7U4018 have an integral braking transistor and require the addition of a Remote Mounted Resistor Unit or a Heat Sink Mount Resistor (ERF). All higher rated Drives require the use of a Braking Transist or Uni t (CDB R) and a Remot e Mount Resi stor Unit.

Remote Mount Resistor U n its typ ic a lly mou nt outside of the electrical enclosure. Braking Transistor Units mou nt i ns ide of t he electrical enclosure. Heat Sink Mount Resistors mount to the back of the Drive, attaching directly to the heat sink.

Table 2.8 Heat Sink Mount Dynamic Braking Resistor - 3% Duty Cycle

Drive Heat Sink Mount Resistor

Rated

Input

Vac

Approx.

Drive Model

No. F7U

20P4 R7505 1 200 150 220 7.16 1.73 0.51

Part No.

Qty.

Reqd.

Resistance

(Ohms)

Power

(Watts)

Braking

Torque

(%)

Dimensions (Inches)

Height Width Depth

20P7 R7505 1 200 150 125 7.16 1.73 0.51

208-240

480

21P5 R7504 1 100 150 125 7.16 1.73 0.51 22P2 R7503 1 70 150 120 7.16 1.73 0.51 23P7 R7510 1 62 150 100 7.16 1.73 0.51 40P4 R7508 1 750 150 230 7.16 1.73 0.51 40P7 R7508 1 750 150 130 7.16 1.73 0.51 41P5 R7507 1 400 150 125 7.16 1.73 0.51 42P2 R7506 1 300 150 115 7.16 1.73 0.51 43P7 R7505 1 200 150 110 7.16 1.73 0.51

Installation

This option should only be in stalled by a technically qu alified ind ividual who i s familiar with this typ e of equipmen t and the hazards involved.

WARNING

Hazardous voltages can cause severe injury or death. Lock all power sources feeding the Drive in the “OFF” position. Failure to follow these installation steps may cause equipment damage or personal injury.

Preliminary Procedures

1. Disconnect all electrical power to the Drive.

2. Remove Drive front cover.

3. Use a voltmeter to verify that voltage is disconnected from incoming power terminals and that the DC bus has dissipated.

Electrical Installation 2 - 12

Heat Sink Mount Resistor Installation

1. Remove the Drive from its mounting for access to the rear of the heat sink.

2. Attach the Heat Sink Mount Resistor on the back of the Drive’s heat sink with screws M4 x 10mm (0.7mm pitch), as shown

in figure below.

3. Remove the rubber plug and run the braking resistor wires into the h ole that leads to the terminal block.

4. Reinstall the Drive in its mountin g p os ition.

5. Connect the leads from the Heat Sink Mount Resistor to the Drive terminals B1 and B2.

6. Proceed to “Adjustments” section on page 2-18.

Fig 2.5 Attaching Heat Sink Mount Resistor on Heat Sink

Electrical Installation 2 - 13

Remote Mount Resistor Unit Installation Using Internal Braking Transistor

‡

(for F7U20P4 thru F7U2018 and F7U40P4 thru F7U4018)

Since the Remote Mount Resistor Unit generates heat during dynamic brakin g operation, install it in a location away from other equipment.

1.Install the Remote Mount Resistor Unit to a noncomb ustible surface, maintaining a minimum 1. 97 inches (5 0mm) clearan ce

on each side and a minimum 7.87 inches (200mm) clearance on top.

2.Remove the Remote Mount Resistor Unit cover to access its terminal block. Connect the Remote Mount Resistor Unit to the

Drive and to external control circuitry according to Fig 2.6 below.

Table 2.9 Wire Size for Remote Mount Resistor Unit

Terminals B, P, R1, R2 1, 2*

Wire Size (AWG) 12-10 18-14*

Wire Type 600V Ethylene pro pylene rubber insulated, or equivalent

Terminal Screw M4

* Power Leads for the Remote Mount Resistor Unit generate high levels of electrical noise - these sign al leads must be grouped separately.

120 VAC

3% DUTY CYCLE RESISTOR ASSEMBLY

(R2)*

(R1)*

* Terminal markings in parentheses

are for resistors manufactured by Powerohm Resistors Inc.

‡

Applies when SC is jumpered to SP and S3 is programmed as External Fault.

Fig 2.6 Wiring Remote Mount Resistor Unit (for F7U20P4 thru F7U2018 and F7U40P4 thru F7U4018)

3. Reinstall and secure Remote Mount Resistor Unit cover and Drive front cover.

4. Proceed to “Adjustments” section on Page 2-18.

Electrical Installation 2 - 14

Braking Transistor Unit(s) and Remote Mount Resistor Unit(s) Installation (for F7U2022 thru F7U2110 and F7U4022 thru F7U4300)

Since the Remote Mount Resis t or Un it g e nerate s heat du ri ng dyn amic br aki ng oper a tio n, ins tal l it t o a non comb us tib le surface in a location away from other equipment.

Select mounting locations for Braking Transistor Unit(s) and Remote Mount Resistor Unit(s) so that wiring between the Drive and the Braking Trans istor Unit is 16 feet (5m ) or les s, and the wiring between each Braking Transistor Unit and its associated Remote Mount Resistor Unit, is less than 33 feet (10m).

1. Mount the Braking Transistor Unit(s) on a vertical surface. Th e Braking Transistor Unit requires a minimum of 1.18 inches

(30mm) clearance on each side and a minimum 3.94 inches (100mm) clearance top and bottom. Attach the Remote Mount Resistor Unit maintaining a minimum 1.97 inches (50mm) clearance on each side and a minimum 7.87 inches (200mm) clearance on top.

2. In each Braking Transistor Unit, set the nominal line voltage jumper plug to the correct setting for the installation; this is

factory set at the 220V/440V/575V position. To access jumper plugs, remove the plastic cover.

WARNING

• Be sure to set the nominal line voltage selection jumper to match the level of the AC supply being applied to the Drive.

• Failure to do so may result in improper operation.

3. If multiple Braking Transistor Units are being installed, the unit closest to the Drive s hould have the Slave/M aster jumper

plug set to the “Master” position (factory setting); all others must have this jumper plug set to the “Slave” position.

4. If a single Braking Transistor Unit and Remote Mount Resistor Unit are being installed, connect them to the Drive and

external control circuitry according to the chart and figure below.

5. Power leads for the Remote Mount Resistor Unit generate high levels of electrical noise - these power leads must be

grouped separately from all other leads.

Table 2.10 Wire Size for Remote Mount Resistor Unit and Braking Transistor Unit

Name Circuit Terminals

Braking Transistor Unit (Models CDBR-2015B,

-2022B, -4030B, -4045B)

Braking Transistor Unit (Model CDBR-2 045, -4090)

Braking Transistor Unit (Model CDB R -2110)

Braking Transistor Unit (Model CDBR -4220)

Braking Resistor Unit (Model LKEB-F )

*1 For wire size of 8-6 (8-14), use UL1283 heat-re sist ant vinyl-insulated wire or equivalent. *2 M4 for Models LKEB-20P7 to -27P5 or -40P7 to -40 15.

M5 for Models LKEB-2011 to -2022 or -4018 to -4045.

Main

Control

Main P, Po, N, B 12-10 (3.5-5.5)

Control

Main

Control

Main

Control

Main B P 12-10 (3.5-5.5)

Control 1 2 18-14 (0.75-2) M4

1 2 3 4 5 6

P, Po, N, B

r s

1 2 3 4 5 6

P, Po, N, B

r s

1 2 3 4 5 6

Wire Size AWG (mm2)

12-10 (3.5-5.5)

18-14 (0.75-2)

18-14 (0.75-2) M4

4 (22)

8-6 (8-14) *1

12-10 (3.5-5.5)

18-14 (0.75-2)

4 (22)

8-6 (8-14) *1

12-10 (3.5-5.5)

18-14 (0.75-2)

Wire Type Terminal Screw

600V vinyl sheathed wire

or equivalent

600V vinyl sheathed wire

or equivalent

600V vinyl sheathed wire

or equivalent

600V vinyl sheathed wire

or equivalent

600V vinyl sheathed wire

or equivalent

(M5) *2

Electrical Installation 2 - 15

‡

Applies when SC is jumpered to SP and S3 is programmed as External Fault.

REMOTE

MOUNT

RESISTOR

UNIT

Fig 2.7 Wiring Single Braking Transistor Unit and Remote Mount Resistor Unit to Drive

(F7U2022 thru F7U2110 and F7U4022 thru F7U4300)

Electrical Installation 2 - 16

6.If two or more Braking Transistor Units and Remote Mount Resistor Units are being in stalled, connect them to the Drive and to external circuitry according to Fig 2.8.

‡

00 00

R1 R2

‡

Applies when SC is jumpered to SP and

S3 is programmed as External Fault.

Note: Connect only the number of braking transistor units and remote mount resistor units required for the application.

R1 R2

Fig 2.8 Wiring Multiple Braking Transistor Units and Remote Mount Resistor Units to Drive

(F7U2022 thru F7U2110 and F7U4022 thru F7U4300)

Electrical Installation 2 - 17

Adjustments

7. All Drives: Program Parameter L3-04 to “0” or “3” to disable stall prevention during deceleration.

8. Heat Sink Mount Resistor Only: Program L8-01 to “1” to enable overheat protection for heat sink mount braking

resistor.

Operation Check

9. During dynamic braking, verify that the “BRAKE” lamp inside the Braking Unit is lit. This lamp illuminates only when

dynamic braking is activating (during quick deceleration).

10. During dynamic braking, ensure that the required deceleration characteristic is obtained. If not, contact Yaskawa for

assistance.

11.Reinstall and secure covers on the Braking Transistor Units, Remote Mount Resistor Units, and the Drive.

Electrical Installation 2 - 18

 Terminal Connections

)

Fwd/R

(

)

switch

(NO

)

Connections to Drive terminals are shown in Fig 2.9.

Digital Inputs 1-2

24Vdc, 8mA

2-Wire

Control

Multi-function

Digital Inputs 3-8

24Vdc, 8mA

External Fault

Fault Reset

Multi-Step Ref 1

Multi-Step Ref 2

Jog Reference

Baseblock

Operatio

Operation

Sto

Stop

witc

switch

(NC contact

contact)

Fwd/Rev

switch (NO

ontact

contact)

3-Wire Control

Run command (run on momentary close)

Run command (run on momentary close

Stop command (stop on momentary open)

Forward/reverse command (multi-function input

Forward/reverse command (multi-function input)

equence input commo

Sequence input common

Fig 2.9 Terminal Connections

Electrical Installation 2 - 19

Control Wiring

 Control Circuit Terminal Functions

The factory default functions of the control circuit terminals for 2-wire control are shown in Table 2.11.

Table 2.11 Control Circuit Terminals

Typ e No. Default Function Description Signal Level

S1 Forward run/stop command Forward run when CLOS ED; stopped when OFF. S2 Reverse run/stop command Reverse run when CL OSED; stopped when OFF.

Digital

Input

Signals

Analog

Input

Signals

Digital Output

Signals

S3 S4

S6 S7 S8 External baseblock N.O.

SC Digital input photocoupler SP Digital input supply +24Vdc

+V +15Vdc power output +15Vdc power sup ply for analo g inpu ts or tr ans mitte rs.

-V -15Vdc power output -15Vdc power supply for analog inputs or transmitters.

A2 Add to terminal A1

A3 Aux . frequency reference 1

AC Analog common – –

E(G)

M4 M5

MA MB

External fault input

Fault reset

Multi-step speed reference 1

(Master/auxiliary switch)

Multi-step speed reference 2

Jog frequency reference

Digital input supply common

Analog input or

speed command

Shield wire, optional ground

line connection point

During run

(N.O. contact)

Remote/auto operation

(N.O. contact)

Frequency agree

(N.O. contact)

Fault output signal

(SPDT)

Fault when CLOSED.

Reset when CLOSED.

Auxiliary frequency reference

when CLOSED.

Multi-step setting 2 when

CLOSED.

Jog frequency when CLOSED.

Shuts off Drive’s output when

CLOSED.

Refer to Table 2.15 for connection details.

0 to +10Vdc/100%

0 to +/-10Vdc / 100% (H3-01)

4 to 20mA/100%

0 to +10Vdc / 100% (H3-08 )

0 to +10Vdc/100%

0 to +/-10Vdc / 100% (H3 - 04 )

––

CLOSED during operation.

CLOSED when in local control.

CLOSED when set frequency

matches output frequency.

MA/MC: CLOSED during fault condition

MB/MC: OPEN during fault condition

Multi-function

digital inputs.

Functions set by

H1-01 to H1-06.

Multi-function analog input 2.

Function set by

H3-09.

Multi-function analog input 3.

Function set by

H3-05

Multi-function

digital output.

Function set by

H2-01.

Multi-function

digital output.

Function set by

H2-02.

Multi-function

digital output.

Function set by

H2-03.

24Vdc, 8mA

Photocoupler is olation

(Max. current: 20mA)

0 to +10V(20kΩ)

4 to 20mA(250Ω)

0 to +/-10V(20kΩ)

Dry contacts

capacity:

1A max. at 250Vac

1A max. at 30Vdc

Dry contacts

capacity:

1A max. at 250Vac

1A max. at 30Vdc

+15Vdc

-15Vdc

Form A

Form C

Electrical Installation 2 - 20

Table 2.11 Control Circuit Terminals (Continued)

Typ e No. Default Function Description Signal Level

Multi-function

analog output 1.

Function set by

H4-01.

Multi-function

analog output 2.

Function set by

H4-04.

0 to +10Vdc

-10 to +10Vdc

(Max current 2mA)

4 to 20mA, 500Ω

Analog

Output

Signals

FM Output frequency

-10 to +10Vdc / 100% frequency 4 to 20mA / 100% frequency

0 to +10Vdc / 100% Drive's rated

output current

0 to +10Vdc / 100% frequency

AM Output current

-10 to +10Vdc / 100% Drive's rated output current

4 to 20mA / 100% Drive's rated

output current

AC Analog common –

0 to 32kHz (3kΩ) ±5%

High level voltages

3.5 to 13.2

RP Pulse input Pulse input frequency reference

Pulse I/O

Function set by

H6-01.

Low level voltages

0.0 to 0.8

Duty Cycle (on/off)

30% to 70%

0 to 32kHz +5V output

(Load: 1.5kΩ)

Differential input,

PHC isolation

Differential output,

PHC isolation

RS-485/

422

MP Pulse monitor Pulse output frequency

R+

R-

S+

S-

Modbus

communication input

Modbus

communicatio n ou tp ut

For 2-wire RS-485, jumper R+ and S+ and

jumper R- and S-.

Function set by

H6-06.

IG Signal common – –

Table 2.12 Terminal Numbers and Wire Sizes (Same for all Drives)

Tightening

Te rm in a l s

Terminal

Screws

To rq ue

lb-in

(N•m)

S1, S2, S3, S4, S5, S6, S7, S8, SN,

SC, SP, +V, -V, A1, A2, A3, AC, RP,

M1, M2, M3, M4, M5, M 6, MA, MB,

MC, FM, AC, AM, MP, R+, R-, S+,

Phoenix

type

4.2 to 5.3

(0.5 to 0.6)

S-, IG

E(G) M3.5

*1Use shielded twisted-pair cables to wire an external speed command. *2Yaskawa recommends using straight solderless terminals on digital inputs to simplify wiring and improve reliability. *3 Yaskawa recommends using a thin-s lo t scr ewd r iv er with a 3.5mm blade width.

7.0 to 8.8

(0.8 to 1.0)

Possible

Wire Sizes

AWG (mm2)

Stranded

wire:

26 to 16

(0.14 to 1.5)

20 to 14

(0.5 to 2)

Recommended Wire Size AWG

(mm2)

(0.75)

(1.25)

Electrical Installation 2 - 21

Wire Type

• Shielded, twisted-pair wire

• Shielded, polyethylene-covered, vinyl sheath cable

 DIP Switch S1 and Jumper CN15

CN15

Fig 2.10 DIP Switch S1 and Jumper CN15 Location

Dip Switch S1

DIP Switch S1 is described in this section. The functions of DIP switch S1 are shown in Table 2.13.

Fig 2.11 DIP Switch S1 Function

Table 2.13 DIP Switch S1

Name Function Setting

S1-1 RS-485 and RS-422 terminating resistance

S1-2 Input method for analog input A2

DIP Switch S1 located on terminal board.

OFF: No terminating resistance ON: Terminating resistance of 110Ω Factory Default = OFF

OFF: 0 to 10Vdc or -10 to 10V dc (in te r n al re sistance: 20KΩ) ON: 4-20mA (internal resistance: 250Ω) Factory Default = ON

ON/OFF position

Jumper CN15

Jumper CN15 is described in this section. The jumper position of CH1 and CH2 determines the signal level of the multi-function analog output FM and AM, respec tively. The functions and positions of CN15 are shown in Table 2.14.

Table 2.14 Jumper CN15 Configuration Options

Jumper CN15 Configuration Analog Output Monitor Configuration

CH1 CH2

Voltage Output (0-10Vdc) for terminals FM-AC (CH1) and AM-AC (CH2)

Current Output (4-20mA) for terminals FM-AC (CH1) and AM-AC (CH2)

Voltage Output (0-10Vdc) for terminals FM-AC (CH1) Current Output (4-20mA) for terminals AM-AC (CH2)

Current Output (4-20mA) for terminals FM-AC (CH1) Voltage Output (0-10Vdc) for terminals AM-AC (CH2)

Electrical Installation 2 - 22

 Sinking/Sourcing Mode

The multi-function digital input terminal logic can be switched between sinking mode (0Vdc common) and sourcing mode (+24Vdc common) by using the terminals SN, SC, and SP. An external power supply can also be connected, providing more freedom in signal input methods.

Table 2.15 Sinking/Sourcing Mode and Input Signals

Internal Power Supply – Sinking Mode

IP24V (+24Vdc)

(Factory Default)

Internal Power Supply – Sourcing Mode

External Power Supply – Sinking Mode

External +24Vdc

IP24V (+24Vdc)

External Power Supply – Sourcing Mode

IP24V (+24Vdc)

Electrical Installation 2 - 23

External +24Vdc

IP24V (+24Vdc)

 Control Circuit Wiring Precautions

Observe the following precautions when wiring control circuits:

1. Separate control wiring from power/motor wiring (terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, B1, B2, , 1, 2, and 3) and other high-power lines.

2. Sep arate wiring for control circui t terminals MA, MB, MC, M1, M2, M3, M4, M5, and M6 (digital outputs) from wiring

to other control circuit terminals.

3. If using an optional external power supply, ensure it is a UL Listed Class 2 power supply source.

4. Use twisted-pair or shielded twisted-pair cables for control circuits to prevent operating faults. Prepare cable ends as

shown in Fig 2. 12.

5. Connect the shield wire to terminal E(G).

6. Insulate the shield with tape to prevent contact with other signal lines and equipm ent.

Shield sheath

Connect to shield sheath terminal E(G) at Drive

Fig 2.12 Preparing the Ends of Twisted-pair Cables

Insulate with tape

Insulation

Do not connect here.

 Control Circuit Wire Sizes

For remote operation, keep the length of the control wiring to 50m or less. Separate the control wiring from high-power lines

(input power, motor leads or relay sequence circuits) to reduce noise induction from peripheral devices.

When setting speed commands from an external speed potentiometer, use shielded twisted-pair wires and ground the shield to

terminal E(G), as shown above. Terminal numbers and wire sizes are shown in Table 2.12.

 Wiring Checks

After all wiring is completed, perform the following checks:

1. Is all wiring correct?

2. Have all wire clippings, screws or other foreign material been removed from the Drive enclosure?

3. Are all terminal screws tight?

Electrical Installation 2 - 24

 Field Wiring Diagram

Use this diagram to document field wiring. It may be helpful to copy this page.

Fig 2.13 Field Wiring Diagram

Electrical Installation 2 - 25

Electromagnetic Compatibility (EMC)

 Introduction

This section describes the measures necessary to comply with the EMC (Electro Magnetic Compatibility) Directive. The manual's installation and wiring instructions must be followed for compliance.

Yaskawa products are tested by certified independent test laboratories for compliance toward the EMC Directive 89/336/EEC as amended by 91/263/EEC, 92/31/EEC, 93/68/EEC.

The F7 series Drives meet/conform to the following standards:

EN 61800-3: 1996, A11: 2000-01 EN 61000-4-5: 1995-03 VDE0847 Part 4-13: 1996 EN55011: 2000-05 EN 61000-4-6: 1996-97 IEC 61000-2-1: 1994 EN 61000-4-2: 1995-03 EN 61000-4-11: 1994 IEC 1000-4-27: 1997 EN 61000-4-3: 1997 CISPR 11: 1997 EN 61000-4-4: 1995-03 VDE0847 Part 4-28: 1997

 Measures to Ensure Conformity of Installed Yaskawa Drives to EMC Directive

Yaskawa Drives are not required to be installed in an EMC compatible enclosure. It is not possible to give detailed instructions for all possible types of installations; therefore, this manual provides general guidelines. All electrical equipment produces radio and line-borne int erfer ence at variou s freq u encies. The power leads pass this on to the

surrounding environment like an antenna. Connecting an item of electrical equipment (e.g. Drive) to a supply without a line filter can allow High Frequency (HF) or Low Frequency (LF) interference to penetrate the power distribution system . The basic countermeasures are isol ation of the wiring of control and power componen ts, pro per groun ding, and sh ield ing of cables .

A large contact area is necessary for low-impedance grounding of HF interference. The use of grounding straps, instead of cables, is therefore highly recommended.

Cable shields must be connected with ground clips.

CE certification for EMC can be achieved using the line filters specified in this manual and following the appropriate installa-

tion instructions.

 Cable Installation

Measures against line-borne interference: Use a power cable with a well-grounded shield. Use a shielded motor cable not exceeding 82 feet (25m) in length. Arrange all

grounds to maximize the end of the lead area in contact with ground (e.g. metal plate).

Use a shielded cable with braided shield and ground the maximum possible area of the shield. It is advisable to ground the

shield by connecting the cable to the ground plate with metal clips (see Fig 2.14).

Ground clip

Fig 2.14 Grounding Surface Layout

Ground plate

Electrical Installation 2 - 26

The grounding surfaces must be highly conductive bare metal. Remove any varnish or paint from grounding surfaces. Be sure to ground the motor of the machine/application. Line filter and Drive must be mounted on the same metal plate. Mount the two components as close to each other as possible, with cables kept as short as possible, not exceeding 15.75” (see Fig 2.15). See Table 2.16 for recommended filters.

Grounding (Remove varnish or paint)

Metal plate

F7 Drive

EMC Filter

Cable

Max. Length: 15.75”

Motor Cable

Max. Length: 82 feet

Grounding

(Remove varnish or paint)

Fig 2.15 EMC Filter Layout

Electrical Installation 2 - 27

 Recommended EMC Filters

Table 2.16 Recommended EMC Filters

Drive Model

CIMR-F7U

20P4 20P7 21P5

22P2 23P7

25P5 27P5

2011

2015 2018 2022 2030

2037 2045

2055 2075 2090 2110

40P4 40P7 41P5 42P2 43P7 44P0 45P5

47P5

4011 FS5972-35-07 B 35A 4015

4018

Model Number

FS5972-10-07 B 10A

FS5972-18-07 B 18A

FS5973-35-07 B 35A

FS5973-60-07 B 60A 6.61 (3)

FS5973-60-07

FS5973-100-07

FS5973-100-07 A 100A

FS5973-130-35 A 130A

FS5973-160-40 A 160A

FS5973-240-37 A 240A

FS5973-500-37 A 500A

FS5972-10-07

FS5972-18-07

FS5972-18-07 B 18A FS5972-21-07

FS5972-35-07

FS5972-60-07 B 60A

55011

Class*

Current

Rating

200Vac Class

60A

100A

400Vac Class

10A

18A

21A

35A

EMC Filter

Weight

lb.

(kg)

2.43

(1.1)

2.87

(1.3)

3.09

(1.4)

6.61 (3) or

10.8 (4.9)

10.8

(4.9)

9.48

(4.3)

13.23 (6)

24.25

(11)

42.99

(19.5)

2.43

(1.1)

2.43 (1.1) or

2.87 (1.3)

2.87

(1.3)

3.97 (1.8) or

4.63 (2.1)

4.63

(2.1)

8.82 (4)

Dimensions

inches

(mm)

5.500 x 13 x 1.875 (141 x 330 x 46)

8 x 14 x 2.375

(206 x 355 x 60)

8 x 14 x 2.375

(206 x 355 x 60)

9.3125 x 16 x 3.125 (236 x 408 x 80)

3.5315 x 14.40625 x 7 (90 x 366 x 180)

4.750 x 17.750 x 6.6875 (120 x 451 x 170)

5.125 x 24 x 9.43 75 (130 x 610 x 240)

11.81 x 22.20 x 6.30 (300 x 564 x 160)

5.500 x 13 x 1.875 (141 x 330 x 46)

5.50 x 13 x 1.875 (141 x 330 x 46)

8.11 x 13.98 x 1.97 (206 x 355 x 50)

9.250 x 16 x 2.50 (236 x 408 x 65)

Electrical Installation 2 - 28

Table 2.16 Recommended EMC Filters (Continued)

EMC Filter

Drive Model

CIMR-F7U

4022 4030 4037

4045

Model Number

FS5972-70-52 B 70A

FS5972-100-35

FS5972-130-35

55011

Class*

Current

Rating

100A

130A

Weight

lb.

(kg)

7.5

(3.4)

9.92 (4.5) or

10.36 (4.7)

Dimensions

inches

(mm)

3 x 13 x 7.250

(80 x 329 x 185)

3.54 x 12.83 x 5.9 (90 x 326 x 150)

3.54 x 14.375 x 7 (90 x 366 x 180)

4055 FS5972-130-35 B 130A

4075

FS5972-170-40 B 170A

4090 4110

FS5972-250-37

A250A

FS3359-250-28

10.36 (4.7)

13.23

(6)

24.25 (11) or

15.43 (7)

3.54 x 14.375 x 7 (90 x 366 x 180)

4.75 x 17.75 x 6.6675 (120 x 451 x 170)

5.125 x 24 x 9.475 (130 x 610 x 240)

9.05 x 11.80 x 4.92 (230 x 300 x 125)

4132 4160

FS5972-400-99

FS3359-400-99

A400A

23.15 (10.5) or

40.78 (18.5)

10.24 x 15.20 x 4.53 (260 x 386 x 115)

11.81 x 24.01 x 6.30

(300 x 610 x 160)

4185

4220 FS5972-600-99 A 600A

4300 FS5972-800-99 A 800A

* Maximum Voltage: 480Vac 3-phase

Ambient Temperature: 45 Degrees Celsius (maximum) Maximum motor cable length: 50m Class B, 50m Class A Permissable emission of power driv e syste m s for commercial and light environm ent (EN61800-3, A11) (General availabil i ty, 1st environment)

FS5972-410-99 A 410A 23.15 (10.5)

24.25 (11)

68.34 (31)

10.24 x 15.20 x 4.53 (260 x 386 x 115)

10.24 x 15.20 x 5.31

(260 x 386 x 135)

11.81 x 28.19 x 6.30

(300 x 716 x 160)

Electrical Installation 2 - 29

Installing and Wiring Option Boards

 Option Board Models and Specifications

Up to three Option Boards can be mo unted in the Drive. Y ou can m oun t one boar d into each of th e three option slots on the control board (A, C, and D) shown in Fig 2.16. The following Table 2.17 lists the type of Option Boards and their specifications.

Table 2.17 Option Board Specifications

Option Board Model Specifications Mounting Location

PG-A2 Single open-coll ect or feedback A (4CN) PG-B2 Single A/ B open collector encoder feedback A (4CN)

PG Speed Control Boards

Speed Reference Boards

DeviceNet Communications Board

Profibus-DP Communications Board

PG-D2 Single line-driver feedback A (4CN) PG-X2 Single A/B/Z line-driver encoder feedback A (4CN)

PG-W2 Dual A/B/Z line-driver encoder feedback A (4CN)

Analog input

AI-14U

AI-14B

AI-14B2

DI-08 8-bit digital input C (2CN)

DI-16H2 16-bit digital input C (2CN)

SI-NX DeviceNet communications C (2CN)

SI-PX Profibus-DP communications C (2CN)

0 to 10Vdc (20kΩ), 1 channel 4 to 20mA (250Ω), 1 channel Input resolution: 14-bit

Analog input 0 to 10Vdc (20kΩ) 4 to 20mA (250Ω), 3 channels (V or I) Input resolution: 13-bit plus sign bit

Isolated analog input 0 to 10Vdc (20kΩ) 4 to 20mA (250Ω), 3 channels (V or I) Input resolution: 13-bit plus sign bit

C (2CN)

InterBus-S Communications Board

CANopen Communications Board

Analog Monitor Boards

Digital Output Boards

SI-RX InterBus-S communications C (2CN)

SI-SX CANopen communication s C (2CN)

AO-08 Analog output, 8-bit 2 channels D (3CN) AO-12 Analog output, 11-bit plus s ign bit, 2 channels D (3CN)

AO-12B Isolated analog output, 11-bit plus sign bit, 2 channels D (3CN)

DO-08 Six photocoupler outputs and 2 relay outputs D (3CN)

DO-02C 2 relay outputs D (3CN)

PO-36F Pulse-train output D (3CN)

Electrical Installation 2 - 30

 Installation

Before mounting an Option Board, remove power from the Drive and wait for the CHARGE LED to go out. Remove the Digital Operator, front cover, and option clip. Option Clip can be easily removed by squeezing the protruding portions of the clip and then pulling it out. Then, mount the Option Board(s).

The A Option Board uses a mounting spacer to secure the board to the control board. Insert the mounting spacer as shown in Fig 2.16.

After installing an Option Board into slot C or D, insert the Optio n Clip to prevent the side with the connector from rising. Refer to documentation provided with the Option Board for detailed mounting instructions for option slots A, C, and D.

2CN (C Option Board connector)

A Option Board

mounting spacer (Provided with A Option Board)

Option Clip (To prevent raising of C or D Option Board)

4CN (A Option Board connector)

A Option Board mounting spacer hole

Mounting spacer

C Option Board

D Option Board

Mounting spacer

A Option Board Mounting spacer

3CN (D Option Board connector)

A Option Board

(Note: C or D Option Board

must be mounted before mounting A Option Board)

Fig 2.16 Mounting Option Boards

Electrical Installation 2 - 31

 PG (Encoder) Feedback Board Terminal Specifications and Wiring Examples

 PG-A2

The terminal specifications for the PG-A2 are given in Table 2.18.

Table 2.18 PG-A2 Terminal Specifications

Te rm in a l No. Contents Specifications

Power supply for pulse generator

2 0Vdc (GND for power supply)

12Vdc (±5%), 200mA max.

+12V/open collector switching terminals

Terminals for switching between12Vdc voltage input and open collector input. For open collector input, short across 3 and 4.

TA1

H: +4 to 12V; L: +1V max. (Maximum response frequency: 30kHz)

A-phase pulse input terminals

6 Pulse input common 7

12Vdc (±10%), 20mA max.

A-phase pulse monitor output terminals

8 Pulse monitor output common

TA2 (E) Shield connection terminal -

 Wiring the PG-A2

Wiring examples are provided in the following figures for the PG-A2 .

Drive

U/T1

Branch Circuit

Protection

R/L1

V/L2

W/L3

V/T2

W/T3

4CN

PG-A2

TA2 ( E)

TA1

+12Vdc power supply

0Vdc power supply

12Vdc voltage input (A phase)

Pulse 0Vdc

Pulse monitor output

•Shielded twisted -p air wires must be used for signal lines.

•Do not use the PG-A2's power supply for anything other than the pulse generator (encoder).

Using it for another purpose ca n ca use malfunctions due to noise.

•The length of the pulse gen erator's wiring must not be more than 100 meters.

Fig 2.17 PG-A2 Open-Collector Input Wiring - Sourcing PG

Electrical Installation 2 - 32

Branch

Circuit

Protection

Drive

U/T1

R/L1

V/L2

V/T2

W/L3

W/T3

4CN

PG-A2

TA2 ( E)

TA1

+12Vdc power supply

0Vdc power supply

Open collector input (A phase)

Pulse 0Vdc

Pulse monitor output

•Shielded twisted-pair wires must be used for signal lines.

•Do not use the PG-A2's power supply for anything other than the pulse generator (encoder).

Using it for another purpose can cause malfunctions due to noise.

•The length of the pulse gene ra to r's wiri ng must not be more than 100 meters.

Fig 2.18 PG-A2 Open-Collector Input Wiring - Sinking PG

Electrical Installation 2 - 33

 PG-B2

The terminal specifications for the PG-B2 are given in Table 2.19.

Table 2.19 PG-B2 Terminal Specifications

Te rm in a l No. Contents Specifications

TA1

1 2 0Vdc (GND for power supply)

4 Pulse input common

Power supply for pulse generator

A-phase pulse input terminals

B-phase pulse input terminals

6 Pulse input common

TA2

1 2 A-phase monitor output common 3 4 B-phase mon itor ou tp ut co m mo n

A-phase monitor output terminals

B-phase monitor output terminals

TA3 (E) Shield connection terminal -

12Vdc (±5%), 200mA max.

H: +8 to 12Vdc L: +1Vdc max. (Maximum response frequency: 30 kHz)

Open collector output, 24Vdc, 30mA max.

 Wiring the PG-B2

Wiring examples are provided in Fig 2.19 and Fig. 2.20 for the PG-B2.

Drive

R/L1

S/L2

T/L3

Branch

Circuit

Protection

4CN

•Shielded twisted-pair wires must be used for signal lines.

•Do not use the PG-B2's power supply for anything oth er t han the pulse generator (encode r).

Using it for another purpose can cause malfunctions due to noise.

•The length of the pulse generator's wiring must not be more than 100 meters.

•The direction of rotation of the PG can be set in pa r ame ter F1-05 (PG Rotation).

The factory preset is for forward rotation, A-phase advancem ent .

Power supply +12Vdc

Power supply 0Vdc

A-phase pulse input (+)

A-phase pulse input (–)

B-phase pulse input (+)

B-phase pulse input (–)

A-phase pulse monitor output

B-phase pulse monitor output

Fig 2.19 PG-B2 Open-Collector Input Wiring - Sourcing PG

Electrical Installation 2 - 34

Branch

Circuit

Protection

Drive

Power supply +12 V

Power supply 0 V

A-phase pulse open-collector input

B-phase pulse open-collector input

A-phase pulse monitor output

B-phase pulse monitor output

•Shielded twisted-pair wires must be used for sig n al li ne s.

•Do not use the PG-B 2's pow e r supply for anything other than the pul se generator (encoder).

Using it for another purpose can cause malfunctions due to noise.

•The length of the pulse generator's wiring must not be more than 100 meters.

•The direction of rotation of the PG can be set in parameter F1-05 (P G Rot at io n).

The factory preset is for forward rotation, A-phase advancem ent .

Fig 2.20 PG-B2 Open-Collector Input Wiring - Sinking PG

Electrical Installation 2 - 35

 PG-D2

The terminal specifications for the PG-D2 are given in Table 2.20.

Table 2.20 PG-D2 Terminal Specifications

Te rm in a l No. Contents Specifications

12Vdc (±5%), 200mA max.*

2 0Vdc (GND for power supply)

Power supply for pulse generator

3 5Vdc (±5%), 200mA max.*

TA1

Pulse input terminals

Line driver input (RS-422 level) Maximum response frequency: 300kHz

6 Common terminal 7

Pulse monitor output terminals Line driver output (RS-422 level)

TA2 (E) Shield connection terminal -

* 5Vdc and 12Vdc cannot be use d at the sam e tim e.

 Wiring the PG-D2

Wiring examples are provided in Fig 2.21 for the PG-D2.

Drive

Branch

R/L1

Circuit

S/L2

Protection

T/L3

Power supply +12Vdc

4CN

Power supply 0Vdc

Power supply +5Vdc

Pulse input + (A phase)

Pulse input - (A phase)

Pulse monitor output

•Shielded twisted-pair wires must be used for signal lines.

•Do not use the PG-D2's power supply for anything other than the pulse generator (encoder).

Using it for another purpose can cau s e m al functions due to noise.

•The length of the pulse gene rator's wiring must not be more than 100 met e rs.

Fig 2.21 PG-D2 Wiring

Electrical Installation 2 - 36

 PG-X2

The terminal specifications for the PG-X2 are given in Table 2.21.

Table 2.21 PG-X2 Terminal Specifications

Te rm in a l No. Contents Specifications

1 2 0Vdc (GND for power supply)

Power supply for pulse generator

3 5Vdc (±5%), 200mA max.*

TA1

4 5 6 7 8 9

A-phase input terminals

B-phase input terminals

Z-phase input terminals

10 Common terminal 0Vdc (GND for power supply)

TA2

1 2 3 4 5 6

A-phase outp ut terminals

B-phase outp ut terminals

Z-phase output terminals

7 Control circuit common Isolated control circuit GND

TA3 (E) Shield connection terminal -

* 5Vdc and 12Vdc cannot be use d at the sam e tim e.

12Vdc (±5%), 200mA max.*

Line driver input (RS-422 level) Maximum response frequency: 300kHz

Line driver ou tput (RS-422 level)

 Wiring the PG-X2

Wiring examples are provided in Fig 2.22 for the PG-X2.

Drive

R/L1

S/L2

T/L3

Branch Circuit

Protection

•Shielded twisted-pair wires must be used for signal lines.

•Do not use th e PG-X 2's power supply for anything other tha n t he pulse generator (encoder).

Using it for another purpo se can cause malfunctions due to noi se.

•The length of the pulse gen era t or's wiri ng must not be more tha n 10 0 me ters.

•The direction of rotation of the PG can be set in parameter F1-05 (PG Rotation).

The factory preset is for motor forward rotation, A-phase adva ncement.

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

4CN

Power supply +12Vdc Power supply 0Vdc

Power supply +5Vdc

A-phase pulse input (+)

A-phase pulse input (-) B-phase pulse input (+)

B-phase pulse input (-) Z-phase pulse input (+)

Z-phase pulse input (-)

A-phase pulse monitor output

B-phase pulse monitor output

Z-phase pulse monitor output

Fig 2.22 PG-X2 Wiring

Electrical Installation 2 - 37

 PG-W2

The terminal specifications for the PG-W2 are given in Table 2.22.

Table 2.22 PG-W2 Terminal Specifications

Terminal No. Contents Specifications

Power supply for Pulse Generator

2 0Vdc (GND for power supply)

12Vdc (±5%), 200mA max.

3 4 5 6

7 8

9Shield 10 11 12 13 14 15 16 Shield connect ion termin al 17 18

19 20 21 22

A1-phase input terminals

B1-phase input terminals

Z1-phase input terminals

A2-phase input terminals

B2-phase input terminals

Z2-phase input terminals

A-phase output terminals

B-phase output term inals

Z-phase output t erm in a ls

Pulse generator 1 input

Line driver input

(RS-422 level input)

Pulse generator 2 input

Line driver input

(RS-422 level input)

Pulse monitor output.

Source depends on software parameter

Line driver output

(RS-422 level outpu t )

23 Shield connect ion termin al 24 0Vdc For pulse monitor terminals 17-22

Electrical Installation 2 - 38

 Wiring the PG-W2

Wiring examples are provided in Fig 2.23 for the PG-W2.

Branch

Circuit

Protection

R/L1

S/L2

T/L3

Drive

U/T1 V/T2

W/T3

Pulse A1

Pulse B1

Pulse Z1

Pulse A2

Pulse B2

Pulse Z2

4CN4CN

Pulse Out 1

TP1

(E)

TP2

Pulse Out 2

PG-W2

TP3

TP4

TP5

TP6

TP7

TP8

IP12 IG12

IG5

(E)

(0V)

(+12V)

(0V)

(E)

13 14 15 16 17 18

PG-1

1 2 3 4 5 6

Pulse A

Pulse B

12V

Pulse

Monitor

PG-2

12V

Pulse A Pulse B

12V

Outputs

Pulse Z

Notes:

* Power supply for PG-1 (from PG-W2). ** PG-2 requires external power supply.

Ground wire

•Shielded twisted-pair wires must be used for signal lines.

•Do not use the PG-W2's power supply for anything other than the pulse generator (encoder).

Using it for another purpose c an cau s e m al functions due to noise.

•The length of the pul se ge nerator's wiring must not be more than 100 meters.

•Do not use PG-W2 to supply both PG units.

Fig 2.23 PG-W2 Wiring

Electrical Installation 2 - 39

 Wiring Terminal Blocks

 Wire Sizes (Same for All Models)

Terminal wire sizes are shown in Table 2.23.

Table 2.23 Wire Sizes

Terminal

Pulse generator power supply Pulse input terminal Pulse monitor output terminal

Shield connection terminal M3.5 20 to 16 (0.5 to 1.3)

Terminal

Screws

 Wiring Method and Precautions

Observe the following precautions when wiring.

• Separate the control signal lines for the PG (Encoder) Feedback Board from main circuit lines and power lines.

• Connect the shield when connecting a PG (Encoder). The shield must be connected to prevent operational errors

caused by noise. Also, do not use any lines that are more than 100m long. Refer to Fig 2.12 for details on connecting the shield.

• Do not solder the ends of wires. Doing so may cause contact faults.

• When straight solderless terminals are not used, strip the wires to a length of approximately 5.5mm.

• Use shielded, twisted-pair wires for pulse inputs and pulse output monitor wires, and connect the shield to the shield

connection terminal.

Wire Thickness

AWG (mm

Stranded wi re:

24 to 17 (0.2 to 1.0)

Single wire:

24 to 17 (0.2 to 1.0)

)

Wire Type

• Shi elded, twisted-pair wire

• Shi elded, polyethylene-covered, vinyl sheath cable

• Belden 9504, Hitachi KPEV-S, or equivalent

Electrical Installation 2 - 40

 Selecting the Number of PG (Encoder) Pulses

Motor spee d at maximum frequency output (RPM)

The setting for the number of PG pulses depends on the model of PG Speed Control Board being used. Set the correct number for your model.

 PG-A2/PG-B2

The maximum response frequency is 32,767Hz. Use a PG that outputs a maximum frequency of approximately 20kHz for the rotational speed of the motor.

(Hz) =

Some examples of PG output frequency (number of pulses) for the maximum frequency output are shown in Table 2.24.

Table 2.24 PG Pulse Selection Examples

Motor's Maximum Speed (RPM) PG Rating (PPR) PG Output Frequency (Hz)

1800 600 18,000 1500 800 20,000 1200 1000 20,000

900 1200 18,000

A separate power su pply i s required if t he PG p ower supply capacit y is grea ter t han 200 mA. (If mo mentary power loss must be handled, use a backup capacitor or other method). See Fig 2.24.

× PG rating (PPR)

PG power supply

0Vdc

+12Vdc

TA1

TA3

Fig 2.24 PG-B2 Connection Example For External +12Vdc PG Power Supply

Capacitor for momentary power loss

0Vdc

+12Vdc

0Vdc

Signals

Electrical Installation 2 - 41

 PG-D2/PG-X2/PG-W2

Motor spee d at maximum frequency output (RPM)

The maximum response frequency is 300kHz. Use the following equation to computer the output frequency of the PG (f

(Hz) =

A separate power su pply i s required if t he PG p ower supply capacit y is grea ter t han 200 mA. (If mo mentary power loss must be handled, use a backup capacitor or other method). See Fig 2.25.

× PG rating (PPR)

PG power supply

PG-X2

TA1

IP5

A(+)

A(-)

B(+)

B(-)

Z(+)

Capacitor for

1IP12

momentary power loss

0Vdc +12Vdc

+12Vdc

0Vdc

Z(-)

TA3

Fig 2.25 PG-X2 Connection Example For External +12V PG Power Supply

Electrical Installation 2 - 42

Chapter 3

Digital Operator

This chapter describes the displays and functions of the Digital Operator.

Digital Operator Display.......................................................3-2

Digital Operator Keys ..........................................................3-3

Drive Mode Indicators..........................................................3-4

Drive Main Menus................................................................3-6

Quick Setting Menu (-QUICK-) ..........................................3-11

Programming Menu (-ADV-) ..............................................3-12

Example of Changing a Parameter ...................................3-15

Digital Operator 3 - 1

Digital Operator Display

The Digital Operator is used for prog ramming, operat ing, monitoring , and copying the Dr ive’ s par ameters. To copy par a m e t e r s , F7 Drives must have the same software version, model, and control method. The various items included on the Digital Operator are described below.

Drive Mode Indicators

See Table 3.2

Menu Display

-DRIVE- Rdy

Frequency Ref

U1-01= 60.00Hz

- - - - - - - - - - - - - - - - - - - - - - - - - - - - -

U1-02= 60.00Hz U1-03= 10.05A

Drive can operate when a Drive command is input

Displays monitor data, parameter data and settings

Ready Display

Data Display

1 line x 13 characters

3 lines x 16 characters

Key Descriptions

See Table 3.1

Factory Default Setting

DATA DISPLAY EXAMPLE

-QUICK-

Co n t r ol Me t ho d

---------------------------------

A1-02= 3 *3* Flux Vector

“2”

RUN & STOP Indicators

See Tables 3.5 and 3.6

Currently Programmed Value

Present Selection (User adjusts)

Fig 3.1 Digital Operator Component Names and Functions

Digital Operator 3 - 2

Digital Operator Keys

The names and functions of the Digital Operator Keys are described in Table 3.1.

Table 3.1 Digital Operator Keys

Key Name Function

• Switches between operation via the Digital Operator (LOCAL) and the settings in parameter b1-01 (Frequency Reference Selection) and b1-02 (Run Command

LOCAL / REMOTE

ESCAPE

JOG

Selection) (REMOTE).

• This key can be enabled or disabled by the setting in parameter o2-01.

• The Drive must b e in a stop ped cond ition before i t can b e transferred to “LOCAL”

or “REMOTE” mode.

•

Scrolls through the five main menus:

• Operation (-DRIVE-), Quick Setting (-QUICK-), Programming (-ADV-),

Modified Constants (-VERIF Y-), and Auto-Tuning (-A.TUNE -) .

•

Returns to the previous display, before the DATA/ENTER key was pressed.

Enables jog operation when the Drive is being operated from the Digital

•

Operator (LOCAL).

FWD / REV

INCREASE

DECREASE

SHIFT/RESET

DATA/ENTER

RUN

•

Selects the rotation direction of the motor when the Drive is being operated from the Digital Operator (LOCAL).

• Increases parameter numbers and set values.

• Used to move to the next item or data value.

•

Decreases parameter numbers and set values.

• Used to move to the previous item or data value.

• Selects the d igit to be changed. The sel ected dig it will b link.

• Also resets the Drive when a fault has occurred. The run command must be

removed before the reset command will be accepted.

•

Enter menus and parameters as well as to set values.

• Starts Drive operation when the Drive is being controlled by the Digital Operator

(LOCAL).

STOP Key

Stops Drive operation.

•

• This key can be enabled or disabled when operating from the external

terminal or communications by setting user parameter o2-02.

Digital Operator 3 - 3

Drive Mode Indicators

The definition of the Drive mode indicators are shown in Table 3.2.

Table 3.2 Drive Mode Indicators

Indicator Definition

FWD Lit when a forward run command is input.

REV Lit when a reverse run command is input. REMOTE SEQ See Table 3.3. REMOTE REF See Table 3.4.

ALARM Lit when a fault has occurred. Flashes when an Alarm has occurred.

 REMOTE Sequence (SEQ) Indicator

The status of the “REMOTE” Sequence (SEQ) indicator is shown in Table 3.3. This indicator is always “Off” when the Drive is in the “LOCAL” mode. When the Drive is in the “REMOTE” mode, the SEQ indicator status is dependent on the setting of parameter b1-02 (Run Command Selection). See Table 3.3.

Table 3.3 REMOTE Sequence (SEQ) Indicator

Indicator Status Condition

Parameter b1-02 (Run Command Selection) is set to terminal strip, communications, or an option board as indicated below:

Off

b1-02=1 (Terminals) =2 (Communications) =3 (Option PCB)

Parameter b1-02 (Run Command Selection) is set to Digital Operator as indicated below: b1-02=0 (Operator)

Digital Operator 3 - 4

 REMOTE Reference (REF) Indicator

The status of the “REMOTE” Reference (REF) indicator is shown in Table 3.4. This indicator is always “Off” when the Drive is in the “LOCAL” mode. When the Drive is in the “REMOTE” mode, the REF indicat or s tatus is depen dent on t he sett ing of parameter b1-01 (Frequency Reference Selection). See Table 3.4.

Table 3.4 REMOTE Reference (REF) Indicator

Indicator Status Condition

Parameter b1-01 (Frequency Reference Selection) is set to terminal strip, commu nica tio ns, o pt ion board, or pulse tra in as indicated below:

Off

b1-01 =1 (Terminals) =2 (Communications) =3 (Option PCB) =4 (Pulse Train)

Parameter b1-01 (Frequency Reference Selection) is set to digital operator as indicated below: b1-01=0 (Operator)

 Run Indicator

The status of the “RUN” indicator is shown in Table 3.5 when the Drive is in either the “LOCAL” or “REMOTE” mode.

Table 3.5 RUN Indicator

Indicator Status Condition

On Drive is running.

Blinking Drive is decelerating to a stop.

Off Drive is stopped.

 Stop Indicator

The status of the “STOP” indicator is shown in Table 3.6 when the Drive is in either the “LOCAL” or “REMOTE” mode.

Table 3.6 STOP Indicator

Indicator Status Condition

On Drive is decelerating to a stop or sto pped.

Drive is in a run condition but the frequency reference is less than the

Blinking

minimum output frequency E1-09, or the Drive is running in “REMOTE ” mode and the “STOP” key on has been pressed.

Off Drive is running.

Digital Operator 3 - 5

Drive Main Menus

The Drive’s parameters and monitoring functions are organized into groups called menus that make it easier to read and set parameters. The Drive is equipped with five menus. The five menus and their primary functions are shown in Table 3.7.

Table 3.7 Drive Main Menus

Main Menu Primary Functions

Operation

- DRIVE -

Quick Setting

- QUICK -

Programming

- ADV -

Modified Constants

- VERIFY -

Auto-Tuning

- A.TUNE -

The Drive can run in this menu. Use this menu for monitoring values such as frequency reference or output current, displaying fault history or displaying the fau lt tra ces .

The Drive can be programmed in this menu. Use this menu to set/read the most commonly used parameters.

The Drive can be programmed in this menu or parameters can be copied into the Digital Operator. Use this menu to set/read every paramet er.

The Drive can be programmed in this menu. Use this menu to set/read the param eters that have been modified from their fact ory default settings.

The Drive can be programmed in this menu. Use this m enu to Auto-Tune the Drive in or der to optimize motor control. The motor parameters are calcu lated and set automatically after successfully completing Auto-Tuning.

Digital Operator 3 - 6

 Main Menu Structure

The menu selection display will appear when the MENU key is pressed from a monitor or sett ing display. While viewing the menu selection display, press the MENU key repeatedly to scroll between the menu selections. Press the DA TA/ENTER key to enter the desired menu selection.

-DRIVE-

** Main Menu **

- - - - - - - - - - - - - -

Oper ation

-DRIVE-

-QUICK-

** Main Menu **

- - - - - - - - - - - - - -

Quick Setting

-DRIVE-

-ADV-

** Main Menu **

- - - - - - - - - - - - - Progra mming

-DRIVE-

-VER IFY-

** Main Menu **

- - - - - - - - - - - - - -

Modified Consts

-DRIVE-

-A.TUNE-

** Main Menu **

- - - - - - - - - - - - - -

Auto-Tuning

Fig 3.2 Main Menu Structure

Digital Operator 3 - 7

 Operation Menu (-DRIVE-)

This menu is used for setting the frequency reference (Local Mode) or monitoring values such as output frequency and output current. It is also used for displaying the fault history and the fault traces. The Drive must be in this menu in order to run. See parameter b1-08 (Run Command Selection During Program).

U1 Monitor List

Follow the key operations below (Fig 3.3) to access the Operation Menu:

-DRIVE-

** Main Menu **

- - - - - - - - - - - - - -

Operati on

-DRIVE- Rdy Frequency Ref

U1-01= 0.00Hz

- - - - - - - - - - - - - - - - - - - -

U1-02= 0.00Hz

03= 0.00A

Fig 3.3 U1 Monitor List Access Procedure

Use and keys to scroll through the U1 “Monitor” parameter list. See Appendix A for functional description.

Table 3.8 U1 Monitor List

Monitors

U1-01 Frequency Reference U1-21 ASR Input U1-02 Output Frequency U1-22 ASR Output U1-03 Output Current U1-24 PI Feedback Value U1-04 Control Method U1-25 DI-16 H2 Input Status U1-05 Motor Speed U1-26 Output Voltage Reference (Vq) U1-06 Output Voltage U1-27 Output Voltage Reference (Vd) U1-07 DC Bus Voltage U1-28 CPU Number U1-08 Output Power U1-29 kWh (Lower 4 digits) U1-09 Torque Reference U1-30 MWh (Upper 5 digits) U1-10 Input Terminal Status U1-32 ACR(q) Output U1-11 Output Terminal Status U1-33 ACR(d) Output U1-12 Drive Operation Status U1-34 OPE Detected U1-13 Cumulative Operation Time U1-35 Zero Servo Pulse Count U1-14 Software Number U1-36 PID Input U1-15 Terminal A1 Input Voltage U1-37 PID Output U1-16 Terminal A2 Input Voltage U1-38 PID Setpoint U1-17 Terminal A3 Input Voltage U1-39 Modbus Error Code U1-18 Motor Secondary Current (Iq) U1-40 Cooling Fan Elapsed Time U1-19 Motor Excitation Current (Id) U1-44 ASR Output with or without Filter U1-20 Output Frequency after Soft-start U1-45 Feed Forward Control Output

Note: Some monitors are n ot available f or all Control M odes (A1-02).

Digital Operator 3 - 8

U2 Fault Trace List

After viewing the “Monitor” parameter list, follow the key operations below (Fig 3.4) to access the “Fault Trace” parameter list.

-DRIVE- Rdy Monitor

U1-01= 0.00Hz

- - - - - - - - - - - - - - - - - - - -

U1-02= 0.00Hz U1-03= 0.00A

-DRIVE- Rdy Fault Trace

U2-01= None

- - - - - - - - - - - - - - - - - - - -

U2-02= None

U2-03= 0.00Hz

Fig 3.4 U2 Fault Trace List Access Procedure

Use and keys to scroll through the U2 “Fault Trace” parameter list.

Table 3.9 U2 Fault Trace List

Fault Trace Parameters

U2-01 Current Fault U2-02 Previous Fault U2-03 Frequency Reference at Fault* U2-04 Output Frequency at Fault* U2-05 Output Current at Fault* U2-06 Motor Speed at Fault* U2-07 Output Voltage at Fault* U2-08 DC Bus Voltage at Fault* U2-09 Output Power at Fault* U2-10 Torque Reference at Fault U2-11 Input Terminal Status at Fault* U2-12 Output Terminal Status at Fault* U2-13 Drive Operation Status at Fault* U2-14 Cumulative Operation Time at Fault*

* Represents fault condition prior to current fault state. Note: Fault trace is not execut ed at CPF00, CPF01 ,

CPF03, UV1, and UV2.

-DRIVE- Rdy Current Fault

U2-01 = None

- - - - - - - - - - - - - - - - - - - -

U2-02= None U2-03= 0.00Hz

Digital Operator 3 - 9

U3 Fault History List

After viewing the “Fault Trace” parameter list, follow the key operations below (Fig 3.5) to access the “Fault History” parameter list.

-DRIVE- Rdy Fault Trace

U2-01= None

- - - - - - - - - - - - - - - - - - - -

U2-02= None U2-03= 0.00A

Fig 3.5 U3 Fault History Access Procedure

Use and keys to scroll through the U3 “Fault History” parameter list.

Table 3.10 Fault History List

Fault History Parameters

U3-01 Last Fault U3-02 Fault Message 2 U3-03 Fault Message 3 U3-04 Fault Message 4 U3-05 Elapsed Time 1 U3-06 Elapsed Time 2 U3-07 Elapsed Time 3 U3-08 Elapsed Time 4 U3-09 Fault Message 5 U3-10 Fault Message 6 U3-11 Fault Message 7 U3-12 Fault Message 8 U3-13 Fault Message 9 U3-14 Fault Message 10 U3-15 Elapsed Time 5 U3-16 Elapsed Time 6 U3-17 Elapsed Time 7 U3-18 Elapsed Time 8 U3-19 Elapsed Time 9 U3-20 Elapsed Time 10

Note: Fault trace is not executed at CPF00,

CPF01, CPF03, UV1, and UV2.

-DRIVE- Rdy Fault History

U3-01= None

- - - - - - - - - - - - - - - - - - - -

U3-02= None

U3-03= None

-DRIVE- Rdy Last Fault

U3-01 = None

- - - - - - - - - - - - - - - - - - - -

U3-02= None U3-03= None

Digital Operator 3 - 10

Quick Setting Menu (-QUICK-)

This menu is used to set/read the most commonly us ed par ameters in the Driv e. Follow the key op eration s in Fig 3 .6 to access the Quick Setting Menu:

-QUICK-

** Main Menu **

- - - - - - - - - - - - - -

Quick Setting

Fig 3.6 Quick Setting Parameter Access Procedure

Use and keys to scroll through the “Quick Setting” parameter list.

Table 3.11 Quick Setting Parameter List

Parameter

Number

A1-02 Control Method Selection

b1-01 Fre que ncy Reference Sele ct io n b1-02 Run Command Selection

b1-03 Stopping Method Selection C1-01 Acceleration Time 1 C1-02 Deceleration Time 1 C6-02 Carrier Frequency Selec tion

d1-01 Freque ncy Reference 1

d1-02 Freque ncy Reference 2

d1-03 Freque ncy Reference 3

d1-04 Freque ncy Reference 4

d1-17 Jog Reference E1-01 Input Voltage Setting E1-03 V/F Pattern Selection E1-04 Maximum Output Frequency E1-05 Maximum Output Voltage E1-06 Base Frequency E1-09 Minimum Output Frequency E1-13 Base Voltage E2-01 Motor Rated Current E2-04 Number of Mot or Poles E2-11 Motor Rated Output F1-01 PG Pulses / Revolution

H4-02 Terminal FM Gain Setting H4-05 Terminal AM Gain Setting

L1-01 Motor Overload Protection Selection L3-04 Stall Prevention Selection During Decel

Note: Refer to Appendix A for cont rol me t hod dependent parameters.

Parameter Name

-QUICKReference Source

- - - - - - - - - - - - - - - - - - - -

B1-01= 1 *1*

Terminals

“1”

Digital Operator 3 - 11

Programming Menu (-ADV-)

This menu is used to set/read every parameter in the Drive. Follow the key operations below (Fig 3.7) to access the Programming Menu.

-ADV-

** Main Menu **

- - - - - - - - - - - - - -

Programming

-ADVInitialization

- - - - - - - - - - - - - - - - - - - -

A1-00= 0

Select Language

Fig 3.7 Programming Menu Access Procedure

Use , , and keys to scroll through the “Programming” parameter group list. For complete parameter listing see appendix A.

Table 3.12 Programming Parameter Group List

Parameter Group Functions

A1 Initialization F2 AI-14 Setup A2 User Parameters F3 DI-08, 16 Setup b1 Sequence F4 AO-08, 12 Setup b2 DC Injection Braking F5 DO-02, 08 Setup b3 Speed Search F6 Communications Option Setup b4 Delay Timers H1 Digital Inputs b5 PID Control H2 Digital Outputs b6 Reference Hold H3 Analog Inputs b7 Droop control H4 Analog Outputs b8 Energy Saving H5 Serial Communications Setup b9 Zero Servo H6 Pulse I/O Setup C1 Accel/Decel L1 Motor Overload C2 S-Curve Accel/Decel L2 Power Loss Ridethru C3 Motor-Slip Compensation L3 Stall Prevention C4 Torque Compensation L4 Reference Detection C5 ASR Tuning L5 Fault Restart C6 Carrier Frequency L6 Torque Detection d1 Preset Reference L7 Torque Limit d2 Reference Limits L8 Hardware Protection d3 Jump Frequencies n1 Hunting Prevention d4 Sequence (MOP & Trim Control) n2 AFR Tuning d5 Torque Control n3 High Slip Braking d6 Field-Weakening n5 Feed Forward E1 V/F Pattern o1 Monitor Select E2 Motor Setup o2 Key Selections E3 V/F Pattern 2 o3 COPY Function E4 Motor Setup 2 T1 Auto-Tuning F1 PG Option Setup -

Note: Refer to Appendix A for control method dependent progra mming parameter groups.

Digital Operator 3 - 12

 Modified Constants Menu (-VERIFY-)

“

This menu is used to set/read the parameters that have been modified from their original factory default settings. Follow the key operations below (Fig 3.8) to access the Modified Constants Parameter Menu.

-VERIFY-

** Main Menu **

- - - - - - - - - - - - - -

Modified Consts

See Note 1

Fig 3.8 Modified Constants Menu Access Procedure

Note 1: If there are no parameters that have been modified from their original factory default settings, then the display will

state “None Modified”. Otherwise, use and keys to scroll through the “Modified Constants” list.

 Auto-Tuning Menu (-A.TUNE-)

This menu is used to Auto-Tune the Drive in order to calculate the required motor parameters to optimize motor performance. Ideally, perform Auto-Tuning with the motor uncoupled from the load. When the motor cannot be disconnected from the load, perform static or terminal resistance Auto-Tuning. To set motor parameters by hand calculation, contact your Yaskawa representative. Follow the key operations below (Fig 3.9) to access the Auto-Tuning Menu.

-A.TUNE-

Tuning Mode Sel

Mtr Rated Power

- - - - - - - - - - - - - - - - - - - - - - - - - - - - -

- - - - - - - - - - - - - - - - - - - -

T1-01= 2

1-02 = 0.40kW

Term Resistance

(0.00~650.00)

“2”

0.40kW”

*2*

-A.TUNE-

** Main Menu **

- - - - - - - - - - - - - -

Auto-Tuning

Fig 3.9 Auto-Tuning Menu Access Procedure

Digital Operator 3 - 13

Use and keys to scroll through the “Auto-Tuning” parameter list. Depending on the Control Method (A1-02) setting, only certain Auto-Tuning parameters will be accessible. See table below.

Table 3.13 Auto-Tuning Parameter List

Auto-Tuning Parameters Control Method

V/F V/F w/PG OLV Flux Vector

T1-01 Tuning Mode Selection OOOO T1-02 Motor Rated Power OOOO T1-03 Rated Voltage XXOO T1-04 Rated Current OOOO T1-05 Rated Frequency XXOO T1-06 Number of Poles XXOO T1-07 Rated Speed XXOO T1-08 PG Pulses/Rev XXXO O = Accessible

After setting Auto-Tuning parameters according to motor nameplate specifications, press so that the following screen appears on the Digital Operator.

-A.TUNE- Rdy

Auto-Tuning

- - - - - - - - - - - - - - - - - - - - - - - - - - - - -

0Hz/ 0.00A

Tuning Ready ?

Press RUN key

Press the RUN key on the Digital Operator to start Auto-Tuning. The motor will automatically run. During this process the motor parameters will be automatically set in the Drive according to the measured values.

Digital Operator 3 - 14

Example of Changing a Parameter

“

Table 3.14 provides an example of how to change parameter “C1-02” (Deceleration Time 1) from 30 seconds to 40 seconds.

Table 3.14 Changing a Parameter in the Programming Menu

Step Num-

ber

1 The Drive is first powered up.

2 Press the MENU key to scroll to “Operation” menu.

3 Press the MENU key to scroll to “Quick Setting” menu.

4 Press the MENU key to scroll to “Programming” menu.

Digital Operator Display Description

-DRIVE- Rdy Frequency Ref

U1-01 = 0.00Hz

- - - - - - - - - - - - - - - - - - - -

U1-02= 0.00Hz U1-03= 0.00A

-DRIVE-

** Main Menu **

- - - - - - - - - - - - - -

Operation

-QUICK-

** Main Menu **

- - - - - - - - - - - - - Quick Setting

-ADV-

** Main Menu **

- - - - - - - - - - - - - Programming

-ADVInitialization

5 Press the DATA/ENTER key to enter “Programming” menu.

6 Press the INCRE ASE key until C1-01 (Accel/Decel) is displayed.

7 Press the SHIFT/RESET key to move flashing digit to the right.

- - - - - - - - - - - - - - - - - - - -

A1-01= 0

Select Language

-ADV-

Accel/Decel

- - - - - - - - - - - - - - - - - - - -

C1-01= 1.0sec

Accel Time 1

-ADVAccel Time 1

- - - - - - - - - - - - - - - - - - - -

C1-01 = 30.0sec

(0.0~6000.0)

30.0sec”

Digital Operator 3 - 15

Table 3.14 Changing a Parameter in the Programming Menu (continued)

“

Step Num-

ber

8 Press the INCREASE key to display C1-02 (Decel Time 1).

9 Press the DATA/ENTER key to access setting display.

10 Press the SHIFT/RESET key to move the flashing digit to the right.

11 Press the SHIFT/RESET key to move the flashing digit to the right.

12 Press the INCREASE key to increase the set data.

Digital Operator Display

-ADVDecel Time 1

- - - - - - - - - - - - - - - - - - - -

C1-02 = 30.0sec

(0.0~6000.0)

30.0sec”

-ADVDecel Time 1

- - - - - - - - - - - - - - - - - - - -

C1-02= 0030.0sec

(0.0~6000.0)

30.0sec”

-ADVDecel Time 1

- - - - - - - - - - - - - - - - - - - -

C1-02= 0030.0sec

(0.0~6000.0)

30.0sec”

-ADVDecel Time 1

- - - - - - - - - - - - - - - - - - - -

C1-02= 0030.0sec

(0.0~6000.0)

30.0sec”

-ADVDecel Time 1

- - - - - - - - - - - - - - - - - - - -

C1-02= 0040.0sec

(0.0~6000.0)

30.0sec”

Description

-ADV-

14 The screen returns to the C1-02 display.

16 Press the DATA/ENTER key to enter “Operation” menu.

Entry Accepted

-ADVDecel Time 1

- - - - - - - - - - - - - - - - - - - -

C1-02 = 30.0sec

(0.0~6000.0)

-DRIVE-

** Main Menu **

- - - - - - - - - - - - - Operation

-DRIVE- Rdy Frequency Ref

U1-01 = 0.00Hz

- - - - - - - - - - - - - - - - - - - -

U1-02= 0.00Hz U1-03= 0.00A

30.0sec”

Press the DATA/ENTER key to enter the se t data . “ Entry Acce pted ” is disp la ye d f or

1.0 sec after the data setting has been con firmed.

Press the MENU key to scroll to “Operation” menu.

Digital Operator 3 - 16

Chapter 4

Start-Up

This chapter describes the procedures to prepare the Drive for start-up and the procedures to conduct a Drive start-up.

Drive Start-Up Preparation ................................................ 4-2

Drive Start-Up Procedures ................................................. 4-5

Start-Up 4 - 1

Drive Start-Up Preparation

In order to provide the most reliable Drive available and to avoid any extra costs related to loss or reduction of warranty coverage, an authorized Yaskawa service representative should complete this start-up procedure. Please complete the following checklist and maintain it in a secure location as technical service personnel m ay request information from this checklist.

 Drive Start-Up Preparation

Date:

Start-Up Person:

Company Name: _________________________________ Start-Up Location: _________________________________

Sales Order #: ___________________________________ Serial #: ________________________________________ Printed Name: ___________________________________ Drive Location: ___________________________________ Phone #: _______________________________________ Signature: ________________________________________

Owners Representative:

Printed Name: ___________________________________ Phone #: _________________________________________ Company: ______________________________________ Signature: ________________________________________

Step

 1. The Drive is thoroughly tested at the factory . The start-up person shou ld verify that the Drive is free of shipping and

installation damage. Shipping damage is not covered by the Yaskawa warranty. Claims must be filed with the shipping company as soon as possible for any potential recovery via insurance.

 2. Review the F7 User Manual (TM.F7.01) shipped with the Drive.

 3. Verify that the model number and voltage ratings in the purchase order match the nameplate data for each unit.

 4. Location of the Drive is important to achieve proper performance and normal operating life. The unit should be

installed in an area where it is protected from:

Direct sunlight, rain or moisture

Corrosive gases or liquids Vibration, airborne dust or metallic particles

 5. Ensure the Drive is on a vertical surface with adequate space for air cir culation (4.75” above and belo w, 1.2” on each

side). Refer to Fig 1-8.

 6. Verify that the proper branch circuit protection is installed in front of the Drive. Refer to Appendix E - Peripheral

Devices for proper input fuse or circuit breaker sizing.

Start-Up 4 - 2

 7. Avoid running input and output wiring in the same conduit.

 8. Avoid routing power wiring near equipment sensitive to electrical noise.

 9. Never allow wire leads to touch metal surfaces. Short-circuit may result.

 10. Never connect AC main power to output terminals U/T1, V/T2 and W/T3.

 11. Never connect power factor correction capacitors or noise filters to the Drive output.

 12. Use 600Vac vinyl-sheathed wire or equivalent. Wire size should be determined considering voltage drop of leads.

Line voltage drop (V) =

x wire resistance (Ω/km) x wire length (m) x current (A) x 10

-3

 13. It is recommended that the motor lead length not exceed 164 feet (50 meters) and motor wiring be run in a separate

conduit from the power wiring . If lead length must ex ceed this distance, reduce the car rier frequ ency (See Table 2.6) and consult Yaskawa toll free at 1-800-YASKAWA (927-5292) for other motor protection measures.

 14. Signal and control leads must be separated from main circuit leads (R/L1, S/L2, T/L3, U/T1, V/T2, W/T3).

 15. Determine proper wire size for power and motor leads. Refer to Tables 2.1 and 2.2 for details.

 16. Review proper ground connections for the Drive. Refer to Chapter 2 – Electrical Installation for details. The Drive

must be solidly grounded using the main circuit ground terminal. Ground resistance should be less than 100Ω for a 208-240Vac Drive. Ground resistance should be less than 10Ω for a 480Vac Drive. Select wire size suitable for the size of terminal screw. Make the length as short as possible. Never ground the Drive in common with welding

machines, other motors, or other large-current electrical equipment. Where several Drives are used, ground each Drive directly or daisy-chain to the ground pole(s). DO NOT FORM A LOOP WITH THE GROUND LEADS. See Fig 2.4.

 17. Review terminal functions of signal and control circuits. Refer to Table 2.11.

 18. Verify if any customer safety devices are required (e.g. firestat, freezestat, high static pressure).

 19. Record the following motor nameplate information:

Motor Rated Power (KW): _________Voltage: _______________Full Load Amps: ________________

Rated Frequency:________________ Number of Poles: ________Rated Speed (RPM): _____________

 20. Verify that the commercial power supply is within the rated Drive input voltage:

Power Supply: ____________________VAC Drive Input Voltage: ____________________VAC

 21. Verify that the leads in the 3-Phase electric motor conduit box are confi gu red for the proper voltag e .

 22. Ensure Motor Rated Current is less than or equal to Drive Output Amps. If multiple motors are being used, make

sure that the Motor Rated Current sum is less than or equal to Drive Output Amp rating. Please note that if multiple motors are being operated from one Drive, each motor must have its own overload and short circuit protection.

Start-Up 4 - 3

 23. Wire all necessary input power leads to the Drive. DO NOT CONNECT MOTOR TO DRIVE YET.

 24. Wire all necessary ground wires to the Drive.

 25. Wire all necessary control wires to the Drive.

 26. Ensure that the power leads are connected to the R/L1, S/L2 and T/L3 terminals in the Drive.

 27. Tighten all of the three-phase p ower and g round co nnectio ns. Please check that all contro l and sign al terminations ar e

tight.

 28. For Drive models F7U4075 thru F7U4300, set the power supply voltage jumper. Insert the jumper into the voltage

connector nearest to the actual power supply voltage. The jumper is factory-set to 460V ac when shipped . Be sure the power is off and the CHARGE indicator is gone out before changing the jumper setting.

Power tab

200V class power supply

400V class power supply

Power supply input terminals

Figure 4.1 Power Supply Voltage Jumper

Jumper (factory-set position)

CHARGE indicator

 29. Inspect the control circuit connections (including the shield) and determine if a motor “safety circuit” is connected.

If normally closed, these contacts may be wired in series wi th the RUN command contacts, which are between terminals S1 and SN of the Drive. No special programming is required. Refer to Chapter 2 – Electrical Installation (Fig 2.10). Alternately, these contacts could be wired between terminals S3 and SN as External Fault Inputs, and may be either normally closed or normally open contacts.

 30. Inspect any option cards for proper installation and wiring. Refer to Chapter 2 - Option Cards.

 31. If Braking Resistors and/or Braking Transistor Units are used, check the terminal connections. Refer to Chapter 2 -

Braking Resistors.

 32. If a contactor is used between the Drive and motor, wire the contactor so that the Drive controls the pull-in and drop-

out of the contactor. Use the “Run” multi-function output and necessary auxiliary circuitry to energize the contactor coil. Consult the factory for wiring details.

 33. Record any other connections to the Drive using the blank terminal connection drawing in Chapter 2 – Electrical

Installation (Fig 2.13) to determine if special programming is required for the following: (refer to Appendix A)

•Multi-function Inputs, Outputs, Digital Inputs, and Analog Outputs

•Serial Communications

THIS COMPLETES THE DRIVE START-UP PREPARATION.

Start-Up 4 - 4

Drive Start-Up Procedures

 1. Confirm that all three phases are present and that the input voltage is correct for the Drive being set up.

Measure the voltage on the line side of the Drive’s Molded Case Circuit Breaker/disco nnect and recor d b elow.

Table 4.1 Input Voltage Check

Measurement Location Voltage (Vac)

L1 – L2 L2 – L3 L1 – L3

 2. If the voltage level is within the Drive’s specification, APPLY POWER to energize the Drive. The STOP, AUTO

SEQ and AUTO REF indicators should be lit on the keypad.

 3. REMOVE POWER from the Drive. Wait for the Red CHARGE LED (near the power terminals)

to go out.

 4. Connect the motor leads to the Drive at terminals U/T1, V/T2 and W/T3.

 5. APPLY POWER to the Drive.

 6. Determine the proper control method for the application: V/F Control, V/F with PG Control, Open Loop Vector, or

Flux Vector Control.

 7. If the selected control method requires a PG encoder on the motor (V/F with PG Control and Flux Vector Control),

verify that the proper PG card is installed in the Drive and that all encoder wiring is correct. Check the line driver type (8830, 88C30), output levels, quadrature (A+, A-, B+, B-, etc.), and encoder PPR (pulses per revolution). Refer to Chapter 2 - Electrical Installation for details.

 8. Proceed to the correct Control Method Start-up Procedure:

Table 4.2 Control Method Start-up Procedure

Control Method Section

V/F

V/F w/ PG Feedback

Open Loop Vector

Flux Vector

V/F Start-up

V/F w/ PG Start-up

Open Loop Vector Start-up

Flux Vector Start-up

Start-Up 4 - 5

 V/F Start-up

 9. Apply input power to the Drive.

 10. Set the control method of the Drive to V/F Control by pressing the MENU key twice for the Quick Setting menu.

Press the ENTER key to display A1-02 “Control Method”. Use the UP and DOWN keys and the DATA/ENTER key to set this parameter to “0: V/F Control”. Ensure the DATA/ENTER key is pressed to enter the selection in the Drive. “Entry Accepted” will briefly appear.

 11. Set the Drive input voltage measured in Step 1. In the Quick Setting menu, go to parameter E1-01 “Inpu t Voltage”.

This parameter sets the nominal input voltage the Drive will receive.

Table 4.3 Input Voltage Setting

Parameter

No.

E1-01

 12. Select an appropriate V/F pattern per the application. Go to parameter E1-03 “V/F Selection” and set this parameter

per the application. A standard V/F pattern for a 60Hz motor is “1: 60Hz Saturation “.

 13. Set the Drive to Local control. Press the MENU key once to display the Operation menu. Then, press DATA/

ENTER to display “Frequency Reference”. Press the LOCAL/REMOTE key once. This puts the Drive in the Local

Mode, allowing run/stop and speed commands by th e Digi tal Operator. The AUTO SEQ and AUTO REF indicators turn off, and the FWD light turns on.

Parameter Name

Digital Operator Display

Input Voltage Setting

Input Voltage

Setting Range Factory Setting Menu Location

155.0 to 255.0 (208-240Vac)

310.0 to 510.0

(480Vac)

240.0

(208-240Vac)

480.0

(480Vac)

Quick Setting

Programming

WARNING

THE NEXT KEY-PRESS WILL CAUSE THE MOTOR TO ROTATE.

TAKE APPROPRIATE PRECAUTIONS.

 14. Check the motor rotation. Press and hold the JOG key to check motor rotation. The RUN light turns on and the

STOP light is off. “Frequency Ref” (U1-01) now displays 6.00Hz on the Digital Operator. The frequency reference

for this operation comes from parameter d1-17 “Jog Reference” with factory default setting of 6.00Hz. The motor should ramp up to speed. If the motor rotation is incorrect, swap any two motor leads (U/T1, V/T2, W/T3) on the Drive terminal, and repeat the motor rotation check.

 15. Proceed to the Auto-Tuning section.

Start-Up 4 - 6

 V/F w/ PG Start-up

 1-8. See Drive Start-Up Procedures on Page 4-5.

 9. Apply inpu t power to the Driv e.

 10 . Set the control method of the Drive to V/F w/ PG Feedback Control by pressing the MENU key twice for the Quick

Setting menu. Press the ENTER key to display A1-02 “Control Method”. Use the UP and DOWN keys and the DATA/ENTER key to set this parameter to “1: V/F w/PG Fdbk”. Ensure the DATA/ENTER key is pressed to enter

the selection in the Drive. “Entry Accepted” will briefly appear.

 11. Set the Drive input voltage measured in Step 1. In the Quick Setting menu, g o to param e ter E1-01“Input Voltage”.

This parameter sets the nominal input voltage the Drive will receive.

Table 4.4 Input Voltage Setting

Parameter

No.

E1-01

Parameter Name

Digital Operator Display

Input Voltage Setting

Input Voltage

Setting Range Factory Setting Menu Location

155.0 to 255.0 (208-240Vac)

310.0 to 510.0

(480Vac)

240.0

(208-240Vac)

480.0

(480Vac)

Quick Setting

Programming

 12. Select an appropriate V/F pattern per the application. Press the UP key once to display parameter E1-03

“V/F Selection”. To set this parameter press the DATA/ENTER key once. Use the UP and DOWN keys and the DATA/ENTER key to set this parameter per the application. A standard V/F pattern for a 60Hz motor is “1: 60Hz Saturation “.

 13. Set the PG Pulses/Rev of the PG (Encoder) to the correct value. In the Quick Setting menu, go to parameter F1-01

“PG Pulses/Rev”. Use the UP, DOWN, and RESET keys and the DATA/ENTER key to set the encoder PPR .

 14 . Display motor speed monito r U1-05 “Motor Speed” in the Operation menu.

 15 . Rotate the motor shaft by hand in the forward direction for the machine. A low positive speed should be displayed

(PG-B2, PG-X2, PG-W2). As the shaft is turned in reverse, a low negative speed should be displayed. If the speed doesn’t change when the motor shaft is rotated, check the encoder wiring and connections. If the polarity is wrong, swap A+ and A- wires (terminals 4 and 5 on the PG-X2).

 16 . Set the Drive to Local control. Press the MENU key onc e to display th e Operation menu. Then, press DATA/

ENTER to display “Frequency Reference”. Press the LOCAL/REMOTE key once. Th is puts the Drive in the Local

Mode, allowing run/stop and speed comman ds b y th e Digital Oper ator. The AUTO SEQ and AUTO REF indicators turn off, and the FWD light turns on.

 17. Display monitor U1-01 “Frequency Ref” in the Operation menu.

Start-Up 4 - 7

WARNING

THE NEXT KEY-PRESS WILL CAUSE THE MOTOR TO ROTATE.

TAKE APPROPRIATE PRECAUTIONS.

 18 . Check the motor rotation . Pres s and hold the JOG key to check motor rotation. The RUN light turns on and the

STOP light is off. U1-01 “Frequency Ref” now displays 6.00Hz on the Digital Operator. The frequency reference

 19. Proceed to the Auto-Tuning section.

 Open Loop Vector Start-up

 1-8. See Drive Start-Up Procedures on Page 4-5.

 9. Apply input power to the Driv e.

 10. Set the control method of the Drive to Open Loop Vector Control by pressing the MENU key twice for the Quick

Setting menu. Press the ENTER key to display A1-02 “Control Method”. Use the UP and DOWN keys and the DATA/ENTER key to set this parameter to “2: Open Loop Vector”. Ensure the DATA/ENTER key is pressed to

enter the selection in the Drive. “Entry Accepted” will briefly appear.

 11. Set the Drive to Local control. Press the MENU key once to display the Operation menu. Then, press DATA/

ENTER to display “Frequency Reference”. Press the LOCAL/REMOTE key once. Th is puts the Drive in the Local

Mode, allowing run/stop and speed comman ds b y th e Digital Oper ator. The AUTO SEQ and AUTO REF indicators turn off. The FWD light turns on.

WARNING

THE NEXT KEY-PRESS WILL CAUSE THE MOTOR TO ROTATE.

TAKE APPROPRIATE PRECAUTIONS.

 12 . Check the motor rotation . Pres s and hold the JOG key to check motor rotation. The RUN light turns on and the

STOP light is off. “Frequency Ref” (U1-01) now displays 6.00Hz on the Digital Operator. The frequency reference

for this operation comes from parameter d1-17 “Jog Reference” with a factory default setting of 6.00Hz. The motor should ramp up to speed. If the motor rotation is incorrect, swap any two motor leads (U/T1, V/T2, W/T3) on the Drive terminal, and repeat the motor rotation check.

 13. Proceed to the Auto-Tuning section.

Start-Up 4 - 8

 Flux Vector Start-up

 1-8. See Drive Start-Up Procedures on Page 4-5.

 9. Apply inpu t power to the Driv e.

 10 . Set the control method of the Drive to Flux Vector Control by pressing the MENU key twice for the Quick Setting

menu. Press the ENTER key to display A1-02 “Control Method”. Use the UP and DOWN keys and the DATA/ ENTER key to set this parameter to “3: Flux Vector”. Ensure the DATA/ENTER key is pressed to enter the sel ection

in the Drive. “Entry Accepted” will briefly appear.

 11. Set the PG Pulses/Rev of the PG (Encoder) to the correct value. In the Quick Setting menu, go to parameter F1-01

“PG Pulses/Rev”. Use the UP, DOWN, and RESET keys and the DATA/ENTER key to set the encoder PPR .

 12 . Display motor speed monito r U1-05 “Motor Speed” in the Operation menu.

 13 . Rotate the motor shaft by hand in the forward direction of the machine. A low positive speed sh ould be disp lay e d

 14 . Set the Drive to Local control. Press the MENU key onc e to display th e Operation menu. Then, press DATA/

ENTER to display “Frequency Reference”. Press the LOCAL/REMOTE key once. Th is puts the Drive in the Local

Mode, allowing run/stop and speed comman ds b y th e Digital Oper ator. The AUTO SEQ and AUTO REF indicators turn off, and the FWD light turns on.

 15. Display monitor U1-01 “Frequency Ref” in the Operation menu.

WARNING

THE NEXT KEY-PRESS WILL CAUSE THE MOTOR TO ROTATE.

TAKE APPROPRIATE PRECAUTIONS.

 16 . Check the motor rotation. Press and hold the JOG key to check motor rotation. The RUN light turns on and the

STOP light is off. U1- 01 “Frequen cy Ref” displays 6.00Hz on the Digital Operator. The frequency reference for this

operation comes from parameter d1-17 “Jog Reference” with a factory default setting of 6.00Hz. The motor should ramp up to speed. If the motor rotation is incorrect, swap any two motor leads (U/T1, V/T2, W/T3) on the Drive terminal, and repeat the motor rotation check. The encoder polarity may need to be reversed.

 17. Proceed to the Auto-Tuning section.

Start-Up 4 - 9

 Auto-Tuning

Auto-Tuning the motor is required for smooth operation. Use the following flow chart to determine which one of the three Auto-Tuning Mode Selections to use.

START

Open-loop Vector

NO YES

Use "Tune - No

Rotate"

(T1-01 = 1)

Flux Vector

Motor is uncoupled

from the load?

NO YES

Figure 4.2 Auto-Tuning Selection Flow chart

V/F Control Method

(A1-02 = 0 or 1)?

Use "Standard

Tuning"

(T1-01 = 0)

V/F Control

V/F w/PG Fdbk

Use "Term

Resistance"

(T1-01 = 2)

Standard Tuning

Always use Standard Tuning when operatin g i n O pen Loop Vector or Flux Vector (A1-02 = 2 or 3) and it is pos s ibl e t o ru n th e motor uncoupled from the load.

 1. Select the Auto-Tuning Menu. Then, select “Standard Tuning” in the “Tuning Mode Sel” parameter (T1-01 = 0).  2. Set the motor output power (T1-02), motor rated vol ta ge (T1- 03) , motor rated current (T1-04), motor base fr equen cy

(T1-05), number of motor poles (T1 -06 ), mo tor rat ed s peed (T1- 07) obtained from the motor nameplate information. If the Control Method is Flux Vector (A1-02 = 3), be sure to set the encoder pulses per revolution (PPR) (T1-08). After entering all of the motor parameters press the UP key to display “0Hz/ 0.00A Tuning Ready?”.

WARNING

THE NEXT KEY-PRESS WILL CAUSE THE MOTOR TO ROTATE.

TAKE APPROPRIATE PRECAUTIONS.

 3. Confirm that the motor is uncoupled from the load and make sure it is safe to rotate the motor. Press the RUN key to

start Auto-Tuning. The Drive will energize the motor without rotating it for approximately 1 minute. Then, the Drive will set the required motor parameters automatically while rotating the motor for approximately 1 minute. If the Auto-Tuning was successful, the operator keypad will display “Tune Successful”.

 4. Proceed to the Quick Setting Parameters section.

Start-Up 4 - 10

No Rotate Tuning

Use No Rotate Tunin g when operat ing in Open Loop Vector or Flux Vector co ntrol (A1-02 = 2 or 3) and it is impossible t o uncouple the load from the motor.

 1. Select the Auto-Tuning Menu. Then, select “Tune-No Rotate” in the “Tuning Mode Sel” parameter (T1-01 = 1).

 2. Set the motor output power (T1-02), motor rated voltage (T1-03), motor rated current (T1-04), motor base fr equen cy

(T1-05), number of motor poles (T1-06), and motor rated speed (T1-07) obtained from the motor nameplate information. After entering all of the motor parameters press the UP key to display “0Hz/0.00A Tuning Ready?”.

 3. Press the RUN key to start Auto-Tuning. The Drive will set the required motor parameters automatically while

energizing the motor (without rotation) for approximately 1 minute. If the Auto-Tuning is successful, the operator keypad will display “Tune Successful”.

 4. Proceed to the Quick Setting Parameters section.

Terminal Resistance Tuning

Terminal Resistance Tuning is the only Auto-Tuning method available when using V/F or V/F w/ Feedback control (A1-02 = 0 or 1).

 1. Select the Auto-Tuning Menu. Then, select “Term Resistance” in the “Tuning Mode Sel” parameter (T1-01 = 2).

 2. Set the mot or output power (T1- 02) and mo tor rated cu rrent (T 1-04) ob tained fr om the motor namep late in formation.

After entering all of the motor parameters press the UP key to display “0Hz/ 0.00A Tuning Ready?”.

 3. Press the RUN key to start Auto-Tuning. The Drive will set the required motor parameter automatically while

energizing the motor (without rotation) for approximately 30 seconds. If the Auto-Tuning is successful, the Digital Operator keypad will display “Tune Successful”.

 4. Proceed to the Quick Setting Parameters section.

Start-Up 4 - 11

 Quick Setting Parameters

The following Drive parameters located in the Quick Setting menu need to be set according to the application. Refer to Chapter 5 Basic Programming section for more details on each parameter. Note: Not all parameters are available for all Control Methods. See Control Method column.

Control Method

Parameter

No.

Parameter Name

Digital Operator Display

Description

Setting Range

Factory Setting

V/F

w/PGOLV FV

A1-02

b1-01

b1-02

b1-03

C1-01



C1-02



C6-02

d1-01



d1-02



d1-03



d1-04



d1-17



Denotes that parameter can be changed when the Drive is running.

Control Method Selection

Control Method

Frequency Reference Selection

Reference Source

Run Command Selection

Run Source

Stopping Method Selection

Stopping Method

Acceleration Time 1

Accel Time 1

Deceleration Time 1

Decel Time 1

Carrier Frequency Selection

CarrierFreq Sel

Frequency Reference 1

Referenc e 1

Frequency Reference 2

Referenc e 2

Frequency Reference 3

Referenc e 3

Frequency Reference 4

Referenc e 4

Jog Frequency Reference

Jog Reference

Selects the Control Method of the Drive. 0: V/F control without PG 1: V/F control with PG 2: Open Loop Vector 3: Flux Vector (Closed Loop Vector)

Selects the frequency reference input source. 0: Operator - Digital preset speed U1-01 or d1-01 to d1-17. 1: Terminals - Analog Input Terminal A1 (Terminal A2 sums

together with terminal A1 when H3-09=0) 2: Serial Com - Modbus RS-422/485 terminals R+, R-, S+ and S3: Option PCB - Option board connected on 2CN 4: Pulse Input

Selects the run command input source. 0: Operator - RUN and STOP keys on Digital Operator 1: Terminals - Contact closure on terminals S1 or S2 2: Serial Com - Modbus RS-422/485 terminals R+, R-, S+ and S3: Option PCB - Option board connected on 2CN

Selects the stopping method when the run command is removed. 0: Ramp to Stop 1: Coast to Stop 2: DC Injection to Stop 3: Coast with Timer (A new run command is ignored if input

before the timer expires.)

Sets the time to accelerate from zero to maximum frequency (E1-04).

Sets the time to decelerate from maximum frequency to zero (E1-04).

Selects the number of pulses per second of the output voltage waveform. Setting range determined by C6-01 setting. 0: Low noise 1: Fc = 2.0 kHz 2: Fc = 5.0 kHz 3: Fc = 8.0 kHz 4: Fc = 10.0 kHz 5: Fc = 12.5 kHz 6: Fc = 15.0 kHz F: Program (Determined by the settings of C6-03 thru C6 -05)

Setting units are affected by o1-03.

Frequency reference when multi-function input “Multi-step speed reference 1” is ON. Setting units are affected by o1-03.

Frequency reference when multi-function input “Multi-step speed reference 2” is ON. Setting units are affected by o1-03.

Frequency reference when multi-function input “Multi-step speed reference 1,2” is ON. Setting units are affected by o1-03.

Frequency reference when: “Jog Frequency Reference”, “Forward Jog”, or “Reverse Jog” is selected via multi-function input terminals or JOG key is pressed on the operator keypad. Jog reference has priority over frequency reference 1 to 4. Setting units are affected by o1-03.

0 to 3 0 QQQQ

0 to 4 1 QQQQ

0 to 3 1 QQQQ

0 to 3 0 Q Q Q Q

0.0 to

6000.0

1 to F

0.00 to

E1-04

Value

10.0sec

Varie s

kVA

0.00Hz Q Q Q Q

6.00Hz Q Q Q Q

QQQQ

Start-Up 4 - 12

Parameter

No.

E1-01

E1-03

E1-04

E1-05

E1-06

E1-09

E1-13

E2-01

Parameter Name

Digital Operator Display

Input Voltage Setting

Input Voltage

V/F Patter n Selection

V/F Selection

Maximum Output Frequency

Max Frequency

Maximum O u tput Voltage

Max Voltage

Base Frequency

Minimum Output Frequency

Min Frequency

Base Voltage

Base V ol t age

Motor Rated Current

Motor Rated FLA

Description

Set to the nominal voltage of the incoming line, sets maximum/ base voltage used by preset V/F patterns (E1-03 = 0 to E), adjusts the levels of Drive protective features (i.e. Overvoltage, braking resistor turn-on, stall prevention, etc.).

Set to the type of motor being used and the type of application. The Drive operates utilizing a set V/F pattern to determine the

appropriate output voltage level for each commanded speed. There are 15 different preset V/F patterns to select from (E1-03 = 0 to E) with varying voltage profiles, base levels (base level = frequency at which maximum voltage is reached), and maximum frequencies. There are also settings for Custom V/F patterns that will use the settings of parameters E1-04 through E1-13. E1-03 = F selec ts a custom V/F pattern with an upper voltage limit and E1-03 = FF selects

a custom V/F pattern without an upper voltage limit. 0: 50Hz 1: 60Hz 2: 60Hz (50Hz Base) 3: 72Hz (60Hz Base) 4: 50Hz VT1 5: 50Hz VT2 6: 60Hz VT1 7: 60Hz VT2 8: 50Hz HST1 9: 50Hz HST2 A: 60Hz HST1 B: 60Hz HST2 C: 90Hz (60Hz Base) D: 120Hz (60Hz Base) E: 180Hz (60Hz Base) F: Custom V/F FF:Custom w/o limit

These parameters are only applicable when V/F Pattern Selection is set to Custom (E1-03 = F or FF). To set V/F characteristics in a straight line, set the same values for E1-07 and E1-09. In this case, the setting for E1-08 will be disregarded. Always ensure that the four frequencies are set in the following manner: E1-04 ≥ E1-12 ≥ E1-06 > E1-07 ≥ E1-09 E2-04 is automatically set during Auto-Tuning.

Output voltage (V)

E1-05 E1-12

E1-13

E1-08

E1-10

Control Method

Setting

Range

155 to

255.0

(240V)

310 to

510.0

(480V)

0 to FF F Q Q - -

HD: 40.0

to 300.0

ND2: 40.0

to 400.0

0 to 255.0

(240V)

0 to 510.0

(480V)

0.0 to

200.0

0.0 to

200.0

0 to 255.0

(240V)

0 to 510.0

(480V)

Varies by

kVA

Factory

Setting

240V

480V

60.0Hz Q Q Q Q

240V

480V

60.0Hz Q Q Q Q

1.5Hz Q Q Q A

0.0VAC A A Q Q

Varies by

kVA

V/F

QQQQ

V/F

w/PGOL V FV

E2-04

E2-11

F1-01

Denotes that parameter can be changed when the Drive is running.

Number of Motor Poles

Number of Poles

Motor Rated Output

Motor Rated Power

PG Parameter

PG Pulse/Rev

Set to the motor rated power in KW. This value is automatically set during Auto-Tuning.

Sets the number of pulses per revolution of the encoder (pulse generator). This value is automatically set during Auto-Tuning.

E1-09 E1-07 E1-06 E1-11 E1-04

Freque ncy (Hz)

Start-Up 4 - 13

2 to 48 4 - Q - Q

0.00 to

650.00

0 to 60000 1024 - Q - Q

Varies by

kVA

QQQQ

Parameter

No.

Parameter Name

Digital Operator Display

Description

Setting Range

Factory Setting

Control Method

V/F

w/PGOLV FV

H4-02



H4-05



L1-01

L3-04

Denotes that parameter can be changed when the Drive is running.

Terminal FM Gain Setting

Terminal FM Gain

Terminal AM Gain Setting

Terminal AM Gain

Motor Overload Protection Selection

MOL Fault Select

Stall Prevention Selection During Decel

StallP Decel Sel

Sets terminal FM output voltage (in percent of 10Vdc) when

selected monitor is at 100% output.

Sets terminal AM output voltage (in percent of 10Vdc) when

selected monitor is at 100% output.

Sets the motor thermal overload protection (OL1) based on the

cooling capacity of the motor.

0: Disabled

1: Standard Fan Cooled (<10:1 motor)

2: Standard Blower Cooled (10:1 motor)

3: V ector Motor (1000:1 motor)

When using a braking resistor, use setting “0”. Setting “3” is used

in very specific applications.

0: Disabled - The Drive decelerates at the active deceleration rate.

If the load is too large or the deceleration time is too short, an OV fault may occur.

1: General Purpose - The Drive decelerates at the active

deceleration rate, but if the main circuit DC bus voltage reaches the stall prevention level (380/760 Vdc), deceleration will stop. Deceleration will continue once the DC bus level drops below the stall prevention level.

2: Intelligent - The active deceleration rate is ignored and the Drive

decelerates as fast as possible w/o hitting OV fault level. Range: C1-02/10.

3: Stall Prevention w/ Braking Resistor

0.0 to

1000.0

0.0 to

1000.0

0 to 1 1 QQQQ

0 to 3 1 QQQQ

100.0% Q Q Q Q

50.0% Q Q Q Q

Start-Up 4 - 14

Yaskawa F7 Drive Users Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Warnings and Cautions

Introduction

Table of Contents

F7 Model Number, Enclosure, Heat Loss, and Weight

Confirmations upon Delivery

Component Names

Exterior and Mounting Dimensions

Installation Orientation and Clearances

Removing and Attaching the Terminal Cover

Removing/Attaching the Digital Operator and Front Cover

Terminal Block Configuration

Wiring Main Circuit Terminals

Control Wiring

Electromagnetic Compatibility (EMC)

Installing and Wiring Option Boards

Digital Operator Display

Digital Operator Keys

Drive Mode Indicators

Drive Main Menus

Quick Setting Menu (-QUICK-)

Programming Menu (-ADV-)

Example of Changing a Parameter

Drive Start-Up Preparation

Drive Start-Up Procedures