Yaskawa F7 User Manual

YASKAWA AC Drive
F7 to A1000
Product Transition Guide
Type: CIMR-F7U Models:
1/2 to 175 HP Normal Duty
Type: CIMR-AU
Models: 3/4 to 175 HP Normal Duty
240 V Class, Three-Phase Input: 1/2 to 150 HP Heavy Duty*
TM
* Note: This guide lists only comparable models. Refer to the product catalog for a list of all available models. The Heavy Duty drive ratings (HD) are primarily used in this guide to facilitate data comparison.
DOCUMENT NO. PL.A1000.02
2 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide
Replacing F7 with A1000
1 FEATURE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 F7 TO A1000 FEATURE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 DIGITAL OPERATOR COMPARISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4 FRONT COVER & COOLING FAN COMPARISON. . . . . . . . . . . . . . . . . . . . . . . 7
5 NAMEPLATE/LABELING DIFFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 MAIN CONTROL PCB COMPARISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 A1000 DRIVE OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8 DETAILS ON NEW A1000 FEATURES AND FUNCTIONS . . . . . . . . . . . . . . . 16
9 APPENDIX 1 RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10 APPENDIX 2 PARAMETER CROSS REFERENCE . . . . . . . . . . . . . . . . . . . . . 30
11 APPENDIX 3 TERMINAL SIZE AND WIRE GAUGE . . . . . . . . . . . . . . . . . . . . . 56
YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide 3

1 Feature Overview

1 Feature Overview
This document details differences between the F7 and A1000 product to assist in product transistion and new product introductions.
F7 Drive A1000 Drive
The F7 drive is primarily used for general purpose industrial applications.
The A1000 drive is primarily used for general purpose and high performance industrial applications, including those that require precise torque and speed control as well as control of both induction and permanent magnet motors.
Table 1 Key A1000 Features and Functions
Key A1000 Features and Functions Key A1000 Features and Functions
• Closed or open loop vector control for outstanding regulation, torque production, and position control capability
• Continuous Auto-tuning optimizes performance by compensating for changes in motor temperature
• High Frequency Injection enables high precision open loop control of Interior Permanent Magnet Motors
• Fast acting current and voltage limiters help achieve continuous drive operation during periods of excessive demand
• High Slip Braking reduces installation cost and the need for dynamic braking resistors
• Communication options for all major industrial networks provides high speed control and monitoring, reducing installation cost
• DriveWizard computer software and Application Sets for easy configuration • Integrated DC Reactor (standard on 30 HP and larger) for input harmonic reduction
• Auxiliary Control Power Unit maximizes production time and efficiency by maintaining network communication while main power is removed
• Embedded Safe Torque Off minimizes downtime for applications requiring occasional intervention (SIL CL2, PLd, Category 3)
• Embedded function blocks, programmable with DriveWorksEZ, provide additional application flexibility and the opportunity to eliminate separate controllers
• USB Copy Unit and Keypad configuration storage provide speed and convenience for duplicate configuration of multiple drives
• Removable terminal board with configuration storage provides convenience of configuration backup
• Made with RoHS compliant materials
4 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

2 F7 to A1000 Feature Specifications

2 F7 to A1000 Feature Specifications
Table 2 Feature Specifications
Feature Item Yaskawa F7 Yaskawa A1000
200 V 240V 0.5 to 150 HP (HD) 0.5 to 175 HP (ND) <1>
HP Range
Input Voltage Rated Voltage
Motor types Induction Induction, Permanent Magnet
PWM Carrier Frequency Range See Appendix 1 See Appendix 1
Maximum Output Frequency Hz
Keypad Design
Digital Input Terminal NPN/PNP Switchable NPN/PNP Switchable NPN/PNP
Digital output Terminal
Analog Output Output Level
Pulse Input
Pulse Output
Quick Disconnect Terminals Type Yes Yes
Auto Tuning Methods Rotating, Stationary Rotating, Stationary, Continuous, Inertia /ASR
Preset Speeds Qty. 17 17
Speed Search
Auto Restart Time Between Attemps 0.0 – 5.0 sec (selectable) 0.0 – 5.0 sec (selectable)
Energy Savings Mode Man/Auto Man/Auto Man/Auto
DC Injection Function At Start/At Stop At Start/At Stop +HSB during stop At Start/At Stop +HSB during stop
Braking Function
Cooling Fan On/Off Control Power/Run Run Based Selectable Always Active/During Run
Timer Function On/Off Delay On/Off Delay (0-3000 s) On/Off Delay (0-3000 s)
Fault Code Additions 10 additional 10 with elapsed time stamp
Torque Limit/Current Limit/ Stall Prevention
Harmonic Counter Measures
Ambient Temperature ºC
Storage Temperature ºC -20ºC ~ +60ºC -20ºC ~ +60ºC
Network Communications
Unique Feature/Function HSB – High Slip Braking Over-excitation Braking
400 V 480V 0.5 to 500 HP (HD) 0.5 to 600 HP (ND) 480 V 0.75 to 900 HP (HD) 0.75 to 1000 HP (ND)
600 V 600 V 2 to 250 HP (ND)
3-phase, 200-240 Vac 3-phase, 380-480 Vac
300 Hz (HD) 400 Hz (ND) 1000 Hz optional
Display 5 Line X 16 Character LCD 5 Line X 16 Character LCD
Copy Function Yes Yes
Open Collector 0 0
Relay Output 3 x Form A, 1 x Form C 3 x Form A, 1 x Form C
2 channels with independent level selections 0-10 V (10 bit plus sign) or –10-+10 V or 10 bit plus sign or 4-20 ma 10 bit
Qty: 1 1
Input Frequency 1-32 kHz 1-32 kHz
Qty: 1 1
Output Frequency 1-32 kHz 1-32 kHz
Bi/Uni-Directional Bi-Directional Bi-Directional
Method Current/Speed Current/Speed Estimation
DB Transistor Built-in to 25 HP Built-in to 40 HP (HD)
Special High Slip Braking High Slip/Over-excitation Braking
Stall Prevention
Built-In DC Bus Reactor
Standard Modbus RTU via terminal I/O RS485/422
Optional DeviceNet, Profibus-DP, ControlNet, Ethernet
During Accel/Run/Decel (V/F) Torque Limit in 4 Quadrants (Vector) Software Current Limit (HD=150 %, ND=120 %)
12 Pulse: 30 HP and Above Filters/Reactors (Options)
240 Vac:30-150 HP (HD) 480 Vac: 30-500 HP (HD)
-10ºC ~ +40ºC (IP21)
-10ºC ~ +45ºC (IP00)
<1> HD = Heavy Duty, ND = Normal Duty
240 V 0.75 to 150 HP (HD) 0.75 to 175 HP (ND)
3-phase, 200-240 Vac 3-phase, 380-480 Vac 3-phase, 500-600 Vac
400 Hz (1000 Hz optional)
2 channels with independent level selections 0-10 V (10 bit plus sign) or –10-+10 V or 10 bit plus sign or 4-20 ma 10 bit
Stall Prevention During Accel/Run/Decel (V/F) Torque Limit in 4 Quadrants (Vector) Software Current Limit (HD=150 %, ND=120 %)
Filters/Reactors (Options)
240 Vac: 30-175 HP (ND) 480 Vac: 30-1000 HP (ND) 600 Vac: 30-250 HP (ND)
-10 to +50°C (Open Chassis Installation)
-10 to +40°C (Chassis with zero side clearance, or Type 1)
Modbus RTU via terminal I/O RS485/422
DeviceNet, Profibus-DP, ProfiNet, Ethernet, Modbus TCP/IP, Mechatrolink
YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 5

3 Digital Operator Comparison

3 Digital Operator Comparison
• Enhanced LCD operator with built-in copy function and parameter verify for A1000
• Soft Keys simplify operation and programming
• Optional LED operator available for A1000
• LCD contrast adjustment
• Simplified parameter grouping for easier navigation and set-up
• The A1000 has a new layout for faster parameter selection
Table 3 Digital Operator
F7 Operator New A1000 Operator
LCD Backlit Display
5 Line x 16 Characters
LCD Backlit Display
5 Line x 16 Characters
New Button Layout
Soft Keys (F1/F2)
Smaller
• A1000 copy keypad is capable of uploading all of the parameter settings from the A1000 drive memory.
• Upload of F7 parameters to the A1000 is not available.
• A1000 drives must have the same software version, model, and control mode to copy parameters between A1000 drives.
• A Quick Start menu is added to aid in simple start up.
• The Quick Start menu consists of 26 parameters. The advanced menu offers full parameter access.
• There is a new button layout for quicker drive navigation.
Table 4 Menu Structure Comparison
F7 A1000
Operation “DRIVE” Operation
Quick Setting “QUICK” Auto-Tuning
Programming “ADV” Programming
Modified Constants “VERIFY” Quick Settings
Auto-Tuning “A.TUNE” Modified Constants
Monitor Menu
6 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

4 Front Cover & Cooling Fan Comparison

4 Front Cover & Cooling Fan Comparison
F7 - Split Front Cover A1000 - Split Front Cover
The A1000 is provided with a split cover to allow terminal only access. The split cover limits exposure to the control PCB and power structure during wiring.
F7 Modular Cooling
• The A1000 features an easy to remove top mounted heat sink fan.
• Fan operation is parameter controlled.
• Fan operation time can be monitored for preventative maintenance.
A1000 - New Modular Top-Mounted Cooling Fan
YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 7

5 Nameplate/Labeling Differences

5 Nameplate/Labeling Differences
Table 5 Nameplates and Front Labels
F7 Side Nameplate A1000 Side Nameplate
F7 Front Label A1000 Front Label
8 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide
6 Main Control PCB Comparison
F7 Control PCB New A1000 Control PCB

6 Main Control PCB Comparison

A1000 Removable Terminal Board
YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 9
6 Main Control PCB Comparison

Terminal Board Set-Up Comparison

Figure 1
Figure 1 F7 Terminal Board Configuration
Figure 2
Figure 2 A1000 Terminal Board Configuration
10 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

F7 to A1000 Terminal Comparison

Table 6 Factory Default Terminal Functions 2-Wire Control
F7 Terminal A1000 Terminal (Designations similar to F7)
Typ e F7 Terminal Default Function A1000 Terminal Default Function A1000 Description
S1 Forward run/stop command S1 Forward run/stop
S2 Reverse run/stop command S2 Reverse run/stop
S3 External fault input S3 External fault, N.O.
S4 Fault reset S4 Fault reset
Multi-step speed reference 1 (Master/auxiliary switch)
Analog input or speed command
Shield wire, optional ground line connection point
During run (N.O. contact)
Zero speed (N.O. contact)
Frequency agree (N.O. contact)
Digital Input Signals
Safe Disable Inputs
Analog Input Signals
Digital Output Signals
S5
S6 Multi-step speed reference 2 S6 Multi-step speed reference 2
S7 Jog frequency reference S7 Jog reference
S8 External baseblock N.O. S8 External baseblock
SC Factory connected to SP SC
SN Digital input common SN
SP Factory connected to SC SP
——
RP Pulse input RP
+V +15 Vdc power output +V
-V -15 Vdc power output -V
A1
A2 Add to terminal A1 A2
A3 Aux. frequency reference 1 A3
AC Analog common AC
E(G)
M1
M2 M2
M3
M4 M4
M5
M6 M6
6 Main Control PCB Comparison
Multi-function inputs 1-8
Photocoupler
S5 Multi-step speed reference 1
Multi-function input common
Digital input power supply 0 V
Digital input power supply +24 Vdc
H1 Safe Disable input 1 • 24 Vdc, 8mA
H2 Safe Disable input 2
HC
A1
E(G)
M1
M3
M5
Safe Disable function common
Multi-function pulse train input (frequency reference)
Power supply for analog inputs
Power supply for analog inputs
Multi-function analog input 1 (Frequency reference bias)
Multi-function analog input 2 (Frequency reference bias)
Multi-function analog input 3 (Auxiliary frequency reference)/PTC input
Analog frequency reference common
Ground for shielded lines and option cards
During run (closed at run)
Zero speed (closed at zero speed)
Speed Agree 1 (closed at speed agree)
24 Vdc, 8 mA Set the S3 jumper to select between sinking, sourcing mode, and the power supply.
24 Vdc power supply for digital inputs, 150 mA max (only when not using digital input option DI-A3)
• One or both open: Output disabled
• Both closed: Normal operation
• Internal impedance: 3.3 k
• Of time of at least 1 ms
Disconnect the wire jumpers shorting terminals H1, H2, and HC to use the Safe Disable inputs. Set the S5 jumper to select between sinking, sourcing mode, and the power supply.
Input frequency range: 0 to 32 kHz Signal Duty Cycle: 30 to 70 % High level: 3.5 to 13.2 Vdc, low level: 0.0 to 0.8 Vdc Input impedance: 3 k
10.5 Vdc (max allowable current 20 mA)
-10.5 Vdc (max allowable current 20 mA)
-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 k)
-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 k) 4 to 20 mA, 0 to 20 mA (input impedance: 250 kΩ) Voltage or current input must be selected by DIP switch S1 and H3-09.
-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 k Use DIP switch S4 on the terminal board to select between analog and PTC input
• Multi-function digital outputs,
• N.O. contacts, 30 Vdc, 10 mA to 1 A
• 250 Vac, 10 mA to 1 A
• Minimum load: 5 Vdc, 10 mA
)
0 V
YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 11
6 Main Control PCB Comparison
F7 Terminal A1000 Terminal (Designations similar to F7)
Typ e F7 Terminal Default Function A1000 Terminal Default Function A1000 Description
MA
Fault Relay
Analog Output Signals
RS-485/422
Safety Monitor Output
MB MB N.C. output
MC MC Fault output common
FM Output frequency FM
AM Output current AM
AC Analog common AC Monitor common 0 V
MP Pulse monitor MP
R+ Modbus communication
R- R- Communications input (-)
S+ Modbus communication
S- S- Communications output (-)
IG Signal common IG Shield ground
DM+ Safety monitor output Output status of Safe Disable
——DM-
Fault output signal (SPDT)
Differential input, PHC isolation
Differential output, PHC isolation
MA N.O.
Analog monitor output 1 (Output frequency)
Analog monitor output 2 (Output current)
Pulse train output (Output frequency)
R+ Communications input (+)
S+ Communications output (+)
Safety monitor output common
30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
-10 to +10 Vdc, or 0 to +10 Vdc
32 kHz (max)
MEMOBUS/Modbus communication: Use an RS­485 or RS-422 cable to connect the drive. RS-485/422 MEMOBUS/ Modbus comm. protocol:
115.2 kbps (max.)
function Closed when both Safe Disable channels are closed. Open Collector: +48 Vdc 50 mA maximum
12 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide
Figure 3
External Fault
Fault Reset
Multi-Step Ref 1
Multi-Step Ref 2
Jog Reference
Baseblock
2-Wire
Control
Run command (run on momentary close)
Stop command (stop on momentary open)
Forward/reverse command (multi-function input)
Sequence input common
Fwd/Rev
S1
S2
S5
Stop switch (NC contact)
Operation switch (NO contact)
)
S
n
S1
2
5
p
s
ch
C
)
h
(NO
)
3-Wire Control
SN
Digital Inputs 1-2
24Vdc, 8mA
Multi-function
Digital Inputs 3-8
24Vdc, 8mA
6 Main Control PCB Comparison
Sto
wit (N contact
Fwd/Rev
Operation switc
contact
Run command (run on momentary close
S
Stop command (stop on momentary open)
S
Forward/reverse command (multi-function input)
equence input commo
Figure 3 F7 Connection Diagram
YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 13
6 Main Control PCB Comparison
Figure 4
Terminals -, +1, +2, B1, B2 are for connection options. Never connect power supply lines to these terminals
Wiring sequence should shut off
power to the drive when a fault
output is triggered.
Main
Three-Phase Power Supply 200 to 600 V
50/60 Hz (Depending on model capacity)
Models CIMR-A 4A930 and 4A1200 are compatible with 12-Phase Rectification.
R S
T
(default setting)
Multi-function analog/pulse
train inputs
Safety switch
Open
Safety relay /
Multi-function
digtial inputs
controller
Fuse
Switch
Forward Run / Stop
Reverse Run / Stop
External fault
Fault reset
Multi-speed step 1
Multi-speed step 2
Jog speed
External Baseblock
Sink / Source mode selection wire link (default: Sink)
k
2
MEMOBUS/Modbus
comm. RS485/422
max. 115.2 kBps
S2
S
1
Ω
Safe Disable inputs
EMC Filter
<5>
Wire
jumper
<12>
<7>
<7>
DC link choke
(option)
UX
UX
Jumper
Main Circuit
R/L1
S/L2
T/L3
S
Control Circuit
1
S2
S3
S4
S5
S6
<1>
Thermal relay
++
++
B112
Drive
<4>
Option board connectors
CN5-C
CN5-B
CN5-A
Terminal board jumpers and switches
V
Off
S7
S
8
SN
SC
PTC
AI
SP
<6>
+
24 V
Shield ground terminal
RP
Pulse Train Input (max 32 kHz)
Power supply +10.5 Vdc, max. 20 mA
+
V
Analog Input 1 (Frequency Reference Bias)
A
1
-10 to +10 Vdc (20 k )
Analog Input 2 (Frequency Reference Bias)
A2
-10 to +10 Vdc (20 k ) 0 or 4 to 20 mA (250 )
Analog Input 3 / PTC Input (Aux. frequency
A3
reference)
-10 to +10 Vdc (20 k )
AC
0
V
Power supply, -10.5 Vdc, max. 20 mA
V
Termination resistor
(120 , 1/2 W)
Ω
DIP
+
+
R
R
+
+
S
S
Switch S2
Ω
Ω Ω
Ω
<10>
AMFM
<8>
<9>
IG
1
H
<11>
H2
HC
(option)
<2>
B2
DIP Switch S1
I
A2 Volt/Curr. Sel
DIP Switch S2
On
Term. Res. On/Off
Jumper S3 H1, H2 Sink/Source Sel.
DIP Switch S4 A3 Analog/PTC Input Sel
Jumper S5
V
AM/FM Volt./Curr.
I
Selection
Braking resistor (option)
<3>
PGX3 (option)
<14>
<6>
<15>
FU
FV
FW
U/T
V/T2
W/T
1
3
Ground
U
V
W
TB1
A+ A B+ B Z+ Z
SD
FE
TB2
IP IG
a+ a­b+ b-
A track monitor
B track monitor
z+ z-
MA
Fault relay output 250 Vac, max. 1 A
MB
30 Vdc, max 1 A
MC
(min. 5 Vdc, 10 mA)
Multi-function relay output (During Run)
M
1
250 Vac, max. 1 A
M2
30 Vdc, max 1 A (min. 5 Vdc, 10 mA)
Multi-function relay output (Zero Speed)
M3
250 Vac, max. 1 A
M4
30 Vdc, max 1 A (min. 5 Vdc, 10 mA)
Multi-function relay output (Speed Agree 1)
M5
250 Vac, max. 1 A
M6
30 Vdc, max 1 A (min. 5 Vdc, 10 mA)
MP
Multi-function pulse train output (Output frequency)
AC
0 to 32 kHz (2.2 k )
0 V
FM
AM
AC
0 V
E (G)
EDM (Safety Electronic Device Monitor)
+
+
DM
DM
M
Cooling fan
M
PG
Ω
Multi-function analog output 1 (Output frequency)
+
FM
-10 to +10 Vdc (2mA) or 4 to 20 mA
Multi-function analog output 2
+
(Output current)
AM
-10 to +10 Vdc (2mA) or 4 to 20 mA
<13>
<13>
shielded line
twisted-pair shielded line
control circuit terminal
main circuit terminal
Figure 4 A1000 Connection Diagram
14 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide
7 A1000 Drive Options
Category Option Name Model Number
Network Communication Profibus-DP SI-P3
DeviceNet SI-N3
Mechatrolink SI-T3
EtherNet/IP SI-EN3
Modbus TCP/IP SI-EM3
ProfiNET SI-EP3
Line Driver PG PG-X3
Motor Feedback
Input/Output
Keypad
Control Power Unit 24 V Control Power Unit
Parameter Management
DriveWorksEZ
Open Collector PG PG-B3
Serial Absolute FB FG-F3
Resolver Feedback PG-RT3
Analog Input AI-A3
Analog Output AO-A3
Digital Input DI-A3
Digital Output DO-A3
120 Vac Interface Board (Contact factory)
LCD Keypad JVOP-180
LED Keypad JVOP-182
Remote Mount Keypad Kit - Blank UUX000526
Remote Mount Keypad Kit - YEA UUX000527
LCD Operator Extension Cable, 1 m UWR0051
LCD Operator Extension Cable, 3 m UWR0052
Y-Stick USB Copy Unit JVOP-181
Drive Wizard Pro PC Support Tool DriveWizard Industrial
PC Support Tool Cable UWR0638 USB Cable, 10 ft, male A-type to male B-type
DriveWorksEZ Std (Contact factory)
DriveWorksEZ Pro (Contact factory)

7 A1000 Drive Options

PS-A10H for 480 V and 600 V class
PS-A10L for 240 V class
YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 15

8 Details on New A1000 Features and Functions

Motor Speed
DC Bus V
Output Current
Output Frequency
8 Details on New A1000 Features and Functions
Note: This section details significant A1000 features.

Over-Excitation Braking

This braking method allows for faster stops without the addition of a dynamic braking resistor. While still not as fast or powerful as DB, it offers a very necessary middle ground for those applications that may not require the full power of dynamic braking, saving money in hardware.
Figure 5
Figure 5 Over-Excitation Braking
16 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide
8 Details on New A1000 Features and Functions
Motor Speed
DC Bus V
Output Current
Output Frequency

Self-Activated KEB

Internally activated Kinetic Energy Braking eliminates the need for external voltage sensing relays. Load inertia is used to decelerate the system in a controlled manner in the event of power loss. Extremely fast scan rates accommodate loads near 100 %.
Figure 6
Figure 6 Self-Activated KEB
YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 17
8 Details on New A1000 Features and Functions

Bidirectional Speed Search

Multiple speed search methods to accommodate nearly any application. Bumpless synchronization with reverse motor rotation is easily accomplished with Speed Estimation Speed Search.
Figure 7
DC Bus V
Motor Speed
Output Frequency
DC Bus V
Motor Speed
Output Current
Output Frequency
Output Current
SPEED SEARCH 45 Hz
SPEED SEARCH 60 Hz
Figure 7 Bi-Directional Speed Search

Top Mounted Easily Removable Cooling Fan

The heatsink fan is located on the top of the drive which improves the ease of replacement. With a tooless removal process, faulty fans are easily replaced.
18 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide
8 Details on New A1000 Features and Functions

New “Heavy Duty” and “Normal Duty” Ratings for the A1000

The drive’s capacity is rated for two types of load characteristics, Heavy Duty (HD) and Normal Duty (ND). The table below explains the drive characteristics for HD and ND ratings. Parameter C6-01 affects the drives carrier frequency setting, and in certain models, the value of 100 % output current rating is also affected.
Table 7 Drive Selections
C6-01 Setting Carrier Frequency Output Current Ratings Overload Capacity Maximum Output Frequency
0: Heavy Duty
1: Normal Duty (A1000 default)
Product C6-01 Heavy/Normal Duty Setting
New A1000
F7
2 kHz (default) Can be increased w/o derate (Refer to Appendix 1)
2 kHz (default) Can be increased with derate (Refer to Appendix 1)
HD nameplate rating 150 % 400 Hz
ND nameplate rating
ND rating > HD rating (On certain models, see ratings table)
120 % 400 Hz
Table 8 C6-01 Heavy/Normal Duty Setting
C6-01 Drive Duty Selection Setting 0: Heavy Duty
• Rated output current is the HD (Heavy Duty) rating on drive nameplate.
• Overload capacity is 150 % for 1 minute.
• Carrier frequency is defaulted to 2 kHz but can be increased to 8 kHz or 5 kHz w/o derating on certain models (Refer to Appendix 1)
• Carrier frequency is automatically reduced when:
• output frequency is < 6.0 Hz and current is >100 %
• output frequency is > 6.0 Hz and current is > 112 %
• Maximum output frequency is 400 Hz (except on larger models)
• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.
1: Normal Duty (default)
• Output current is ND (Normal Duty) rating on drive nameplate.
• Overload capacity is 120 % for 1 minute
• Carrier frequency is defaulted to Swing PWM (2kHz) but can be increased with derating on most models (Refer to Appendix 1)
• Carrier is automatically reduced when:
• output frequency is < 6.0 Hz and current is >100 %
• output frequency is > 6.0 Hz and current is > 112 %
• Maximum output frequency is 400 Hz (except on certain larger models)
• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.
0: Heavy Duty (default)
• Rated output current is HD (Heavy Duty) rating on drive nameplate.
• Overload Capacity is 150 % for 1 min.
• Carrier frequency is fixed at 2 kHz
• Maximum output frequency is 300 Hz.
• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.
2: Normal Duty 2
• Output current is ND (Normal Duty) rating on drive nameplate.
• Overload capacity varies by model. (See Appendix 1)
• Setting C6-02 Carrier Frequency greater than default is prohibited. (Default is highest possible setting)
• Maximum output frequency is 400 Hz.
• Fixed low speed protection method: Carrier is automatically lowered when output frequency is < 6.0 Hz and current is >100 %.
• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.
YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 19

9 Appendix 1 Ratings

9 Appendix 1 Ratings

Output Amps, Carrier and Overload

Table 9 240 V Heavy Duty Ratings
240 V Heavy Duty
A1000 (C6-01 = 0) F7 Model (C6-01 = 0)
NEC HP 230 V NEC Amps
0.5 2.2
0.75 3.2
1 4.2 0006 5 2 (8) 150 20P71 4.2 2 150
1.5 6
2 6.8
3 9.6
5 15.2 0021 17.5 2 (8) 150 23P71 15.2 2 150
7.5 22 0030 25 2 (8) 150 25P51 23 2 150
10 28 0040 33 2 (8) 150 27P51 31 2 150
15 42 0056 47 2 (8) 150 20111 45 2 150
20 54 0069 60 2 (8) 150 20151 58 2 150
25 68 0081 75 2 (8) 150 20181 71 2 150
30 80 0110 85 2 (8) 150 20221 85 2 150
40 104 0138 115 2 (8) 150 20301 115 2 150
50 130 0169 145 2 (5) 150 20371 145 2 150
60 154 0211 180 2 (5) 150 20451 180 2 150
75 192 0250 215 2 (5) 150 20551 215 2 150
100 248 0312 283 2 (5) 150 20751 283 2 150
125 312 0360 346 2 (5) 150 20900 346 2 150
150 360 0415 415 2 (5) 150 21100 360 2 138
A1000
Model
CIMR-AU2A
0004 3.2 2 (8) 150 20P41 3.2 2 150
0008 0010
0012 11 2 (8) 150
0018 14 2 (8) 150
Output Amps
Heavy Duty
6.9 8
<1> Carrier setting in parenthesis indicates maximum value without derating (applies to HD rating only).
Fc
kHz
Heavy
Duty <1>
2 (8) 150 21P51 7.0 2 150
Overload % Heavy Duty
F7
Model
CIMR-F7U
22P21 9.6 2 150
Output Amps
Heavy Duty
F c
kHz
Heavy Duty
OL %
Heavy Duty
Table 10 240 V Normal Duty Ratings
240 V Normal Duty
A1000 (C6-01 = 1) F7 (C6-01 = 2)
NEC HP 230 V NEC Amps
0.5 2.2
0.75 3.2
1 4.2
1.5 6
2 6.8 0008 8.0 2 (SPWM) 120 21P51 7.8 10 108
3 9.6
5 15.2 0018 17.5 2 (SPWM) 120 23P71 16.8 10 107
7.5 22 0021 21 2 (SPWM) 120 25P51 23 15 120
10 28 0030 30 2 (SPWM) 120 27P51 31 15 102
15 42 0040 40 2 (SPWM) 120 20111 46.2 8 117
20 54 0056 56 2 (SPWM) 120 20151 59.4 10 117
A1000
Model
CIMR-AU2A
0004 3.5 2 (SPWM) 120 20P41 3.6 10 107
0006 6.0 2 (SPWM) 120 20P71 4.6 10 107
0010 0012
Output Amps
Normal Duty
9.6 12
Fc kHz
NormalDuty
2 (SPWM) 120 22P21 10.8 8 107
Overload %
Normal Duty
20 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide
F7
Model
CIMR-F7U
Output Amps
Normal Duty
Fc kHz
Normal Duty
Overload %
Normal Duty
9 Appendix 1 Ratings
240 V Normal Duty
A1000 (C6-01 = 1) F7 (C6-01 = 2)
NEC HP 230 V NEC Amps
25 68 0069 69 2 (SPWM) 120 20181 74.8 10 114
30 80 0081 81 2 (SPWM) 120 20221 88 10 116
40 104 0110 110 2 (SPWM) 120 20301 115 10 120
50 130 0138 138 2 (SPWM) 120
60 154 0169 169 2 (SPWM) 120
75 192 0211 211 2 (SPWM) 120
100 248 0250 250 2 (SPWM) 120
125 312 0312 312 2 (SPWM) 120
150 360 0360 360 2 (SPWM) 120
175 360 0415 415 2 (SPWM) 120
A1000 Model
CIMR-AU2A
Output Amps
Normal Duty
Fc kHz
NormalDuty
Overload %
Normal Duty
F7
Model
CIMR-F7U
20370 162 5 107
20450 20550
20750 312 2 109
20900 21100
Output Amps
Normal Duty
192 215
360 415
Fc kHz
Normal Duty
5 8
2 2
Table 11 480 V Heavy Duty Ratings
480 V He avy Duty
A1000 (C6-01 = 0) F7 (C6-01 = 0)
NEC HP 460 V NEC Amps
0.5 1.1
0.75 1.6
12.1
1.5 3
23.4
34.8
5.0 7.6
7.5 11 0018 14.8 2 (8) 150 45P51 12.5 2 150
10 14 0023 18 2 (8) 150 47P51 17 2 150
15 21 0031 24 2 (8) 150 40111 24 2 150
20 27 0038 31 2 (8) 150 40151 31 2 150
25 34 0044 39 2 (8) 150 40181 39 2 150
30 40 0058 45 2 (8) 150 40221 45 2 150
40 52 0072 60 2 (8) 150 40301 60 2 150
50 65 0088 75
60 77 0103 91 40451 91
75 96 0139 112 2 (5) 150 40551 112 2 150
100 124 0165 150 2 (5) 150 40750 150 2 150
125 156
150 180
200 240 0296 260 2 (5) 150 41320 260 2 150
250 302 0362 304 2 (5) 150 41600 304 2 150
300 361 0414 370 2 (5) 150 41850 370 2 150
350 414 0515 450 2 (2) 150 42200 414 2 150 <2>
400 477
500 590
A1000 Model
CIMR-AU4A
0002 1.8 2 (8) 150 40P41 1.8 2 150
0004 3.4 2 (8) 150
0005 0007
0009 7.2 2 (8) 150 43P71 7.6 2 150
0011 9.2 2 (8) 150 44P01 8.7 2 150
0208 0250
0675 605 2 (2) 150 43000 590 2 150 <2>
Output Amps
Heavy Duty
4.8
5.5
180 216
Fc kHz Heavy
Duty <1>
2 (8) 150 42P21 5.3 2 150
2 (8) 150
2 (5) 150
Overload % Heavy Duty
F7
Model
CIMR-F7U
40P71 2.1 2 150
41P51 3.7 2 150
40371 75
40900 41100
Output Amps
Heavy Duty
180 216
Fc kHz
Heavy Duty
2 150
2 150
Overload %
Normal Duty
113 120
115 120
Overload % Heavy Duty
YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 21
Loading...
+ 47 hidden pages