YAMAHA VK540EZ PARTS CATALOGUE 10

VK540EZ (8ACR) CANADA
VK540EZ (8ACS) EUROPE,RUS,JAPAN

1J8AC-100E1

()

VK540EZ

PARTS CATALOGUE

©2009 by Yamaha Motor Co., Ltd.

1st edition, April 2009

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

FOREWORD

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

BWC1(*) BLUISH WHITE COCKTAIL 1 0390

SMX(*) BLACK METALLIC X 0903

10. Applicable Starting Serial No.

Frame Serial No.

Serial No. Name Of Q’ty Column Model Code

JYE8AC002AA073877 CAN 8ACR

JYE8AC002AA073877 EUR 8ACS

JYE8AC002AA073877 RUS 8ACS

JYE8AC002AA073877 JPN 8ACS

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 CAN CANADA

2 EUR EUROPE

3RUS RUS

4JPN JAPAN

ENGINE

CYLINDER HEAD .................................................................1

CRANKSHAFT & PISTON ....................................................2

AIR SHROUD & FAN ............................................................4

OIL PUMP .............................................................................6

PUMP DRIVE GEAR .............................................................7

INTAKE .................................................................................8

CARBURETOR .....................................................................10

EXHAUST .............................................................................12

CRANKCASE ........................................................................13

STARTER ..............................................................................14

DRIVE

PRIMARY SHEAVE ..............................................................15

SECONDARY SHEAVE ........................................................ 17

BODY

ENGINE BRACKET ...............................................................18

OIL TANK ..............................................................................19

FRAME ..................................................................................20

SKI .........................................................................................23

STEERING ............................................................................26

STEERING GATE ................................................................. 28

FUEL TANK 1 ........................................................................29

FUEL TANK 2 ........................................................................30

SEAT .....................................................................................32

BRAKE ..................................................................................33

CONTROL CABLE ................................................................34

TRACK SUSPENSION 1 ....................................................... 35

TRACK SUSPENSION 2 ....................................................... 37

TRACK SUSPENSION 3 ....................................................... 41

TRACK DRIVE 1 ...................................................................42

TRACK DRIVE 2 ...................................................................43

TRACK DRIVE 3 ...................................................................46

SHROUD ...............................................................................48

EMBLEM ...............................................................................51

WINDSHIELD ........................................................................52

GUARD & LUGGAGE BOX ................................................... 53

BUMPER ...............................................................................54

INSTRUMENT PANEL ..........................................................56

CONTENTS

ELECTRICAL

GENERATOR ....................................................................... 58

STARTING MOTOR ............................................................. 59

METER ................................................................................. 60

HEADLIGHT ......................................................................... 61

TAILLIGHT ............................................................................ 62

HANDLE SWITCH & LEVER ................................................ 63

ELECTRICAL 1 ..................................................................... 64

ELECTRICAL 2 ..................................................................... 66

ELECTRICAL 3 ..................................................................... 67

ALTERNATE REAR VIEW MIRROR .................................... 68

ALTERNATE REBUILD KIT .................................................. 69

ALTERNATE CLUTCH TUNE UP KIT .................................. 70

INDEX

NUMERICAL INDEX ............................................................. 71

FIG. 1 CYLINDER HEAD

REF.
NO.

1

2

PART NO. DESCRIPTION

8R6–11111–00

94702–00188

HEAD, CYLINDER 1 2 2 2 2

PLUG, SPARK (NGK BR9ES) 2 2 2

CAN

EUR

RUS

JPN

REMARKS

94709–00188

3

83R–11161–00

4

83R–11181–00

5

90116–08104

6

95707–08500

7

90179–08269

8

90201–08100

9

83R–11311–00

10

83R–11162–00

11

95612–08318

12

89N–11351–00

13

90116–08302

14

90179–08268

PLUG, SPARK (NGK BR9ES) 2

ABSORBER 1 12 12 12 12

GASKET, CYLINDER HEAD 1 2 2 2 2

BOLT, STUD 12 12 12 12

NUT, FLANGE 8888

NUT 4444

WASHER, PLATE 4 4 4 4

CYLINDER 1 2 2 2 2

ABSORBER 2 8 8 8 8

BOLT, STUD 4 4 4 4

GASKET, CYLINDER 1 1 1 1

BOLT, STUD 8 8 8 8

NUT 8888

1

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

1

PART NO. DESCRIPTION

8R6–11631–00–95

PISTON (STD) 2 2 2 2

CAN

EUR

RUS

JPN

REMARKS

8R6–11635–00

8R6–11636–00

2

8R6–11601–00

8R6–11601–10

8R6–11601–20

3

8H8–11633–00

4

93450–21053

5

93310–320G0

6

8AT–11400–01

7

83R–11412–01

8

8H8–11422–01

9

8H8–11432–01

10

8AT–11442–00

11

90209–24073

12

8R6–11651–00

13

93310–524K4

14

8H8–11515–00

PISTON (0.25MM O/S) 2 2 2 2 AP

PISTON (0.50MM O/S) 2 2 2 2 AP

PISTON RING SET (STD) 2 2 2 2

PISTON RING SET (0.25MM O/S) 2 2 2 2 AP

PISTON RING SET (0.50MM O/S) 2 2 2 2 AP

PIN, PISTON 2 2 2 2

CIRCLIP 4 4 4 4

BEARING 2 2 2 2

CRANKSHAFT ASSY 1 1 1 1

.CRANK 1 1 1 1 1

.CRANK 2 1 1 1 1

.CRANK 3 1 1 1 1

.CRANK 4 1 1 1 1

.WASHER 2 2 2 2

.ROD, CONNECTING 2 2 2 2

.BEARING 2222

.SEAL, LABYRINTH 1 1 1 1 1

15

91609–30010

16

93306–30627

17

93306–30628

18

90201–33299

19

93306–20617

20

93306–20620

21

93103–32095

22

8K2–13178–00

23

8A7–11685–00

.PIN, SPRING 1 1 1 1

.BEARING 1111

.BEARING 1111

.WASHER, PLATE 1 1 1 1

.BEARING 2222

.BEARING 1111

.OIL SEAL 1 1 1 1

.GEAR, PUMP DRIVE 1 1 1 1

.WASHER, CRANK PIN 2 2 2 2

2

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

24

25

26

27

28

29

PART NO. DESCRIPTION

90280–05014

93440–78069

93103–32156

90280–05014

90170–16425

92907–16100

.KEY, WOODRUFF 1 1 1 1

CIRCLIP 1 1 1 1

OIL SEAL 1 1 1 1

KEY, WOODRUFF 1111

NUT 1111

WASHER 1 1 1 1

CAN

EUR

RUS

JPN

REMARKS

3

FIG. 3 AIR SHROUD & FAN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

88F–12621–02

8Y0–12679–00

8Y0–12658–00

97027–08040

92907–08600

97027–08055

92907–08600

97027–08075

92907–08600

97027–08075

93306–20315

99009–40500

90201–17713

8H8–12611–01

90280–05014

CASE, FAN 1 1 1 1

DAMPER, SHROUD 6 1 1 1 1

DAMPER, AIR SHROUD 1 1 1 1 1

BOLT, HEXAGON 2 2 2 2

WASHER, PLATE 2 2 2 2

BOLT, HEXAGON 1 1 1 1

WASHER, PLATE 1 1 1 1

BOLT, HEXAGON 1 1 1 1

WASHER, PLATE 1 1 1 1

BOLT, HEXAGON 1 1 1 1

BEARING 2 2 2 2

CIRCLIP 1 1 1 1

WASHER, PLATE 1 1 1 1

FAN 1 1 1 1

KEY, WOODRUFF 1111

CAN

EUR

RUS

JPN

REMARKS

16

8H8–12619–01

17

90214–17017

90214–17018

18

92907–16100

19

90201–17713

20

90170–16425

21

8H8–12612–00

22

8H8–12618–01

23

8H8–12651–02

24

99246–00080

25

8H8–12658–00

26

8H8–12659–00

PULLEY 2 2 2 2 2

WASHER, CLAW (0.5T) 1 1 1 1 UR UN

WASHER, CLAW (1.0T) 1 1 1 1 UR UN

WASHER 1 1 1 1

WASHER, PLATE 1 1 1 1

NUT 1111

BELT 1111

PULLEY 1 1 1 1 1

AIR SHROUD, CYLINDER 1 1 1 1 1

EMBLEM, YAMAHA 1 1 1 1

DAMPER, AIR SHROUD 1 2 2 2 2

DAMPER, AIR SHROUD 2 1 1 1 1

4

FIG. 3 AIR SHROUD & FAN

REF.
NO.

27

28

29

30

31

32

33

34

35

36

37

38

39

40

PART NO. DESCRIPTION

8H8–12669–00

8V8–12678–00

91401–16025

8AT–12679–00

91401–16025

90119–06108

8H8–12652–00

8L0–12616–00

8Y0–12637–02

8Y0–12687–02

90269–05051

98907–06025

95807–06025

8AC–1262A–E0

DAMPER, AIR SHROUD 4 1 1 1 1

DAMPER, AIR SHROUD 5 1 1 1 1

PIN, COTTER 3 3 3 3

DAMPER, SHROUD 6 1 1 1 1

PIN, COTTER 3 3 3 3

BOLT, WITH WASHER 4 4 4 4

AIR SHROUD, CYLINDER 2 1 1 1 1

COVER, FAN CASE 1 1 1 1

STAY 1 1 1 1 1

DAMPER,DUCT 4 1 1 1 1

RIVET 5555

SCREW, BIND 2 2 2 2

BOLT, FLANGE 1 1 1 1

LABEL, WARNING 2 1 1 1

CAN

EUR

RUS

JPN

REMARKS

8AC–1262A–R1

LABEL, WARNING 2 1

5

FIG. 4 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8AT–13101–00

90338–21075

93505–32002

90501–02217

91A30–03042

353–13552–01

90468–02025

90430–04004

98902–04020

137–13138–01

137–13137–00

92901–05100

95301–05600

90201–08624

98507–05016

OIL PUMP ASSY 1 1 1 1

.PLUG 1 1 1 1

.BALL 2 2 2 2

.SPRING, COMPRESSION 2 2 2 2

.TUBE, FLEXIBLE VINYL 2 2 2 2

.NOZZLE 2 2 2 2

.CLIP 2 2 2 2

.GASKET 1 1 1 1

.SCREW, BIND 1111

.PLATE, ADJUSTING 1 1 1 1

.SHIM, PLUNGER 1 1 1 1

.WASHER, SPRING 1 1 1 1

.NUT 1111

WASHER, PLATE 1 1 1 1

SCREW, PAN HEAD 2 2 2 2

CAN

EUR

RUS

JPN

REMARKS

16

92907–05100

17

8Y0–13116–01

18

90468–02025

19

8A5–13146–01

20

98507–04018

21

8L8–26320–04

22

90464–16039

WASHER, SPRING 2 2 2 2

GASKET, PUMP CASE 1 1 1 1

CLIP 2222

COVER,ADJUST PULLEY 1 1 1 1

SCREW, PAN HEAD 3 3 3 3

PUMP CABLE ASSY 1 1 1 1

CLAMP 1 1 1 1

6

FIG. 5 PUMP DRIVE GEAR

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8AT–15416–00

93101–10001

821–13176–00

866–13175–00

821–13188–00

90206–11016

137–13148–00

99009–10400

93603–22028

8K4–15426–00

99530–08016

95027–06040

95027–06055

8H8–13179–00

93306–00002

COVER, OIL PUMP 1 1 1 1

OIL SEAL 1 1 1 1

METAL, WORM SHAFT OUTER 1 1 1 1

SHAFT, WORM 1111

GEAR, DRIVE (32T) 1 1 1 1

WASHER, WAVE 1 1 1 1

PLATE, CAM THRUST 1 1 1 1

CIRCLIP 1 1 1 1

PIN, DOWEL 1 1 1 1

COVER, OIL PUMP 2 1 1 1 1

PIN, DOWEL 2 2 2 2

BOLT, FLANGE 1 1 1 1

BOLT, FLANGE 1 1 1 1

GEAR, IDLE (34T) 1 1 1 1

BEARING 1 1 1 1

CAN

EUR

RUS

JPN

REMARKS

16

8G8–13342–00

17

90201–10119

18

8K4–13119–00

SHAFT, IDLE GEAR 1 1 1 1

WASHER, PLATE 2 2 2 2

SEAL, GREASE 1 1 1 1

7

FIG. 6 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8AT–13610–00

8AT–13613–00

8H8–13616–00

98502–03008

92902–03100

8Y7–13556–01

83R–13565–00

90465–08277

97027–06025

92907–06600

8G8–13555–01

97007–08025

92907–08600

90460–56073

83R–14453–00

REED VALVE ASSY 2 2 2 2

.REED, VALVE 2 2 2 2

.STOPPER, REED VALVE 2 2 2 2

.SCREW, PAN HEAD 8 8 8 8

.WASHER 8 8 8 8

GASKET, MANIFOLD 4444

JOINT, CARBURETOR 1 1 1 1

CLAMP 1 1 1 1

BOLT, HEXAGON 8 8 8 8

WASHER, PLATE 8 8 8 8

MANIFOLD, INTAKE 1111

BOLT 2222

WASHER, PLATE 2 2 2 2

CLAMP, HOSE 1 1 1 1

JOINT, AIR CLEANER 1 1 1 1 1

CAN

EUR

RUS

JPN

REMARKS

16

90460–68230

17

90450–99050

18

8H8–14431–00

19

8H8–14441–00

20

83R–14465–00

21

8H8–14466–00

22

8H8–14477–00

23

98507–05016

24

92907–05600

25

95307–05700

26

98507–06010

27

90109–065E6

CLAMP, HOSE 1 1 1 1

HOSE CLAMP ASSY 1 1 1 1

SILENCER, INTAKE 1 1 1 1 1

SILENCER, INTAKE 2 1 1 1 1

PIPE 1 1 1 1

PIPE 1 1 1 1

PLATE 2 2 2 2

SCREW, PAN HEAD 5 5 5 5

WASHER, PLATE 5 5 5 5

NUT 5555

SCREW, PAN HEAD 2 2 2 2

BOLT 2222

8

FIG. 6 INTAKE

REF.
NO.

28

29

30

31

32

33

PART NO. DESCRIPTION

83R–14425–00

8AT–24410–00

90387–063W4

90465–08316

95707–06500

90445–11073

DAMPER 1 2 2 2 2

FUEL PUMP ASSY 1 1 1 1

COLLAR 2222

CLAMP 1 1 1 1

NUT, FLANGE 2222

HOSE (L310) 1

CAN

EUR

RUS

JPN

REMARKS

90445–11735

34

90501–084G9

35

90467–11032

36

90445–09033

90445–092K1

37

90501–084J0

38

90467–09026

39

90445–11070

90445–114K5

40

84M–24327–00

41

90467–11032

42

90467–11009

HOSE (L320) 1 1 1

SPRING, COMPRESSION 1 1 1 1

CLIP 2222

HOSE (L420) 1

HOSE (L420) 1 1 1

SPRING, COMPRESSION 1 1 1 1

CLIP 2222

HOSE (L80) 1

HOSE (L80) 1 1 1

PROTECTOR, PIPE 1 1 1 1

CLIP 1111

CLIP 1111

9

FIG. 7 CARBURETOR

REF.
NO.

1

PART NO. DESCRIPTION

84R–14101–10

CARBURETOR ASSY 1 1

CAN

EUR

RUS

JPN

REMARKS

84R–14101–02

86R–14101–02

2

82A–14134–00

3

8AC–14211–00

620–14211–00

4

8M6–14126–00

5

8M6–14261–00

6

286–14198–00

7

214–14195–00

8

83R–14190–15

9

68V–14186–00

8M6–14186–00

10

8M6–14185–00

11

83R–14941–4E

12

3G2–1414E–56

3G2–14231–77

3G2–14231–27

CARBURETOR ASSY 1 1 1

CARBURETOR ASSY 1 1

.SPRING, AIR ADJUSTING 1 1 1 1

.SCREW, PILOT ADJUSTING 1

.SCREW, PILOT ADJUSTING 1 1 1

.GASKET 1 1 1 1

.HOLDER 1 1 1 1

.GASKET 1 1 1 1

.WASHER, NEEDLE VALVE 1 1 1 1

.NEEDLE VALVE ASSY 1 1 1 1

.PIN, FLOAT 1 1 1

.PIN, FLOAT 1

.FLOAT 1111

.NOZZLE, MAIN 1 1 1 1

.JET, MAIN (#141.3) 1 1 1 1 STD

.JET, MAIN (#132.5) 1 1 1 1 AP

.JET, MAIN (#135) 1 1 1 1 AP

3G2–14231–78

3G2–14231–28

3G2–14231–79

13

8U9–14174–00

8G8–14174–00

14

127–14135–00

15

8G8–14171–00

16

193–14142–90

193–1414F–00

.JET, MAIN (#137.5) 1 1 1 1 AP

.JET, MAIN (#140) 1 1 1 1 AP

.JET, MAIN (#142.5) 1 1 1 1 AP

.CAP, PLUNGER 1 1 1

.CAP, PLUNGER 1

.COIL, SPRING 1 1 1 1

.PLUNGER, STARTER 1 1 1 1

.JET, PILOT (# 90) 1 1 1 1 STD

.JET, PILOT (# 100) 1 1 1 1 AP

10

FIG. 7 CARBURETOR

REF.
NO.

17

18

PART NO. DESCRIPTION

8V0–14118–00

89A–14125–00

.CAP 2222

.SCREW 1 1 1

CAN

EUR

RUS

JPN

REMARKS

80L–14122–00

19

2J2–14133–00

8X0–14500–00

20

89A–14265–00

8X0–14184–00

21

22F–14117–00

22

1UF–14952–00

23

8X0–14358–00

24

8A7–14169–00

25

80L–14227–00

26

127–14124–20

27

802–14161–00

28

89A–24529–00

8X0–14133–00

29

87S–8259A–01

30

8AC–13947–00

.SCREW, THROTTLE 1

.SPRING, THROTTLE STOP 1 1 1

.SPRING 1

.COLLAR 1 1 1

.RING 1

.WASHER, PLUG SCREW 1 1 1 1

.WASHER 1 1 1 1

.NUT 1111

.CAP 1111

.WASHER 1 1 1 1

.SCREW, CABLE ADJUSTING 1 1 1 1

.NUT, CABLE ADJUSTING 1 1 1 1

.SPRING 1 1 1

.SPRING, THROTTLE STOP 1

.SWITCH, CARBURETOR 1 1 1 1

.CAP 1

11

FIG. 8 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

PART NO. DESCRIPTION

8K4–14610–00

82M–14613–01

95602–08200

90506–20272

83R–14710–04

83R–14728–01

90507–16045

90507–16046

EXHAUST PIPE ASSY 1 1 1 1 1

GASKET, EXHAUST PIPE 2 2 2 2

NUT, SELF-LOCKING 4 4 4 4

SPRING, TENSION 2 2 2 2

MUFFLER ASSY 1 1 1 1 1

PROTECTOR, MUFFLER 2 1 1 1 1

SPRING, TENSION 1 1 1 1

SPRING, TENSION 1 1 1 1

CAN

EUR

RUS

JPN

REMARKS

12

FIG. 9 CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

PART NO. DESCRIPTION

8H8–15100–02

91830–22016

93604–07141

95827–08075

95827–08085

95827–06030

J38–11116–00

95827–08016

CRANKCASE ASSY 1 1 1 1

.PIN, DOWEL 2 2 2 2

PIN, DOWEL 2 2 2 2

BOLT, FLANGE 8 8 8 8

BOLT, FLANGE 2 2 2 2

BOLT, FLANGE 1 1 1 1

JOINT, BREATHER 1 1 1 1

BOLT, FLANGE 6 6 6 6

CAN

EUR

RUS

JPN

REMARKS

13

FIG. 10 STARTER

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8H8–15710–00

8H8–15711–00

8F3–15714–01

8F3–15741–01

8F3–15713–01

8F3–15715–00

8F3–15739–01

8F3–15734–00

8F3–15716–03

92901–06100

95301–06700

8G5–15739–00

8F3–15751–00

8F3–15755–00

8G5–15716–00

STARTER ASSY 1 1 1 1

.CASE, STARTER 1 1 1 1

.DRUM, SHEAVE 1 1 1 1

.PAWL, DRIVE 1 1 1 1

.SPRING, STARTER 1 1 1 1

.SPRING, FRICTION 1 1 1 1

.WASHER, THRUST 1 1 1 1

.SPRING, RETURN 1 1 1 1

.PLATE, DRIVE 1111

.WASHER, SPRING 1 1 1 1

.NUT 1111

.WASHER, THRUST 1 1 1 1

.WIRE, STARTER 1 1 1 1

.HANDLE, STARTER 1 1 1 1

.COLLAR 1 1 1 1

CAN

EUR

RUS

JPN

REMARKS

16

97007–06014

17

92907–06600

18

8H8–15723–01

19

95827–08016

BOLT 4444

WASHER, PLATE 4 4 4 4

PULLEY, STARTER 1 1 1 1

BOLT, FLANGE 3 3 3 3

14

FIG. 11 PRIMARY SHEAVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

88R–17611–02

8V0–17639–00

89F–17621–00

90389–41031

90387–0501R

90105–05644

95607–05200

8BW–17640–11

8BW–17653–00

91609–50032

90387–0501R

90113–05053

90105–05644

95607–05200

88R–17631–01

SHEAVE, PRIMARY FIXED 1 1 1 1

STOPPER 2 2 2 2

SHEAVE, PRIMARY SLIDING 1 1 1 1

BUSH 1 1 1 1

COLLAR 3333

BOLT, FLANGE 3 3 3 3

NUT, U FLANGE 3 3 3 3

SPIDER COMPLETE 1 1 1 1

SLIDER 6 6 6 6

PIN, SPRING 3 3 3 3

COLLAR 3333

BOLT, SET 6 6 6 6

BOLT, FLANGE 3 3 3 3

NUT, U FLANGE 3 3 3 3

CAP 1 1 1 1

CAN

EUR

RUS

JPN

REMARKS

16

90389–28032

17

97017–06030

18

92907–06600

19

90109–066F4

20

90202–08204

21

88R–17624–01

22

90386–08183

23

93450–13133

24

90202–08204

25

8AT–17605–00

26

90386–08182

27

90261–06019

BUSH 1 1 1 1

BOLT 4444

WASHER, PLATE 4 4 4 4

BOLT 2222

WASHER, PLATE 6 6 6 6

ROLLER, COMP 3333

.BUSH 1 1 1 1

.CIRCLIP 1 1 1 1

WASHER, PLATE 6 6 6 6

WEIGHT COMP 3 3 3 3

.BUSH 1 1 1 1

RIVET, COUNTERSUNK (ST13.3MM) 3 3 3 3 STD

15

FIG. 11 PRIMARY SHEAVE

REF.
NO.

27

28

PART NO. DESCRIPTION

90261–06017

90501–481J1

RIVET, COUNTERSUNK (ST11.3MM) 3 3 3 3 AP

SPRING, COMPRESSION 1 1 1 1 STD (SL-BL-SL)

CAN

EUR

RUS

JPN

REMARKS

90501–581J7

90501–556G6

29

87X–17641–00

30

8V0–17647–00

31

92907–16100

SPRING, COMPRESSION 1 1 1 1 AP (YELLOW)

SPRING, COMPRESSION 1 1 1 1 AP (BLUE)

V-BELT 1 1 1 1

BOLT (L=156.5MM) 1 1 1 1

WASHER 1 1 1 1

16

FIG. 12 SECONDARY SHEAVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

88R–17660–03

8AT–17670–01

8X6–17688–00

90154–06062

90384–90081

90201–345G2

90214–29060

93440–34170

8AT–17684–01

90508–50746

88N–17680–02

88N–47631–00

93306–20582

99009–52500

97027–08020

SECONDARY FIXED SHEAVE COMP. 1 1 1 1

SECONDARY SLIDING SHEAVE 1 1 1 1

.SHOE, RAMP 3 3 3 3

.SCREW, BINDING 3 3 3 3

.BUSH, BIMETAL FORMED 1 1 1 1

WASHER, PLATE 2 2 2 2

WASHER, CLAW 1 1 1 1

CIRCLIP 1 1 1 1

SEAT, SECONDARY SPRING 1 1 1 1

SPRING, TORSION 1 1 1 1

SECONDARY SHAFT COMP. 1 1 1 1

HOUSING, BEARING 1 1 1 1

BEARING 1 1 1 1

CIRCLIP 1 1 1 1

BOLT, HEXAGON 4 4 4 4

CAN

EUR

RUS

JPN

REMARKS

16

92907–08600

17

90201–252F1

90201–25527

90201–25526

18

90201–257J2

19

93410–25017

20

90201–104A7

21

95817–10020

22

90465–08316

WASHER, PLATE 4 4 4 4

WASHER, PLATE (T0.5) 1 1 1 1 UR UN

WASHER, PLATE (T1.0) 2 2 2 2 UR UN

WASHER, PLATE (T2.0) 2 2 2 2 UR UN

WASHER, PLATE 2 2 2 2

CIRCLIP 1 1 1 1

WASHER, PLATE 1 1 1 1

BOLT, FLANGE 1 1 1 1

CLAMP 1 1 1 1

17

FIG. 13 ENGINE BRACKET

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8H8–21411–01

83R–21419–00

8H8–21429–01

8N7–21486–00

8V9–21485–00

8V9–21486–00

95817–10045

90380–10129

90201–257G7

90201–107G8

90201–10321

90201–12317

95707–10500

95707–12500

8AT–21417–00

BRACKET, ENGINE 1 1 1 1 1

BRACKET, ENGINE 2 1 1 1 1

BRACKET, ENGINE 3 1 1 1 1

DAMPER 2 3 3 3 3

DAMPER, RUBBER 1 1 1 1 1

DAMPER 2 1 1 1 1

BOLT, FLANGE 1 1 1 1

BUSH, SOLID 1 1 1 1

WASHER, PLATE 1 1 1 1

WASHER, PLATE 1 1 1 1

WASHER, PLATE 3 3 3 3

WASHER, PLATE 1 1 1 1

NUT, FLANGE 6666

NUT, FLANGE 1111

BRACKET, FRONT LOWER 1 1 1 1 1

CAN

EUR

RUS

JPN

REMARKS

16

8H8–21418–01

17

8H8–21427–00

BRACKET, FRONT LOWER 2 1 1 1 1

BRACKET, REAR LOWER 1 1 1 1 1

18

FIG. 14 OIL TANK

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

83R–21751–00

90462–10209

98907–06010

863–21771–00

90430–31003

801–24376–00

8G8–13410–00

90467–11032

90467–09026

91A30–05010

91A30–05120

91A30–05085

91A30–07016

84M–24327–00

91A30–05004

TA NK, OI L 1 1 1 1

CLAMP 1 1 1 1

SCREW, BIND 1 1 1 1

BODY, CAP 1 1 1 1

GASKET 1 1 1 1

PIPE, JOINT 1 2 2 2 2

STRAINER HOUSING ASSY 1 1 1 1

CLIP 2222

CLIP 4444

TUBE, FLEXIBLE VINYL 1 1 1 1

TUBE, FLEXIBLE VINYL 1 1 1 1

TUBE, FLEXIBLE VINYL 1 1 1 1

TUBE, FLEXIBLE VINYL 1 1 1 1

PROTECTOR, PIPE 1 1 1 1

TUBE, FLEXIBLE VINYL 1 1 1 1

CAN

EUR

RUS

JPN

REMARKS

16

95607–06100

17

90387–061U9

18

95807–06016

19

91A30–05052

20

91A30–05060

21

90464–16061

22

90467–08017

23

8AT–21747–00

NUT, U 1 1 1 1

COLLAR 2222

BOLT, FLANGE 1 1 1 1

TUBE, FLEXIBLE VINYL 1 1 1 1

TUBE, FLEXIBLE VINYL 1 1 1 1

CLAMP 1 1 1 1

CLIP 3333

DAMPER 1111

19