YAMAHA VK540EK PARTS CATALOGUE 05

VK540EK (8ACF) U.S.A.,CANADA,EUROPE,JAPAN

1D8AC-100E1

( 2D8AC-100E1 )

VK540EK

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in Japan.

VK540EK

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1.Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2.Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.The number of components for assembly

•Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

•The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO.	DESCRIPTION	Q’TY REMARKS
2F5–83310–60	FRONT FLASHER LIGHT ASSY	2
115–83311–60	.BULB (6V–18W)	1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO.	DESCRIPTION	Q’TY	REMARKS
2N4–24110–00–X5	FUEL TANK COMP.	2	MXR
3J1–24240–10	.GRAPHIC, FUEL TANK	1	FOR MXR

5.Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

FOREWORD

7. Applicable Serial No.			10. Applicable Starting Serial No.
	Engine Serial No.	Frame Serial No.		Frame Serial No.

				Serial No.	Name Of Q’ty Column	Model Code
				Serial No.	Name Of Q’ty Column	Model Code

				JYE8AC0015A042836	USA	8ACF

				JYE8AC0015A042836	CAN	8ACF

				JYE8AC0015A042836	EUR	8ACF

					JPN	8ACF

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation	Colour Name	Colour Code

YNM8(*)	YELLOWISH GRAY METALLIC 8	0790

9. Quantity Column Information

Column No.	Name Of Q’ty Column	Destination

1	USA	U.S.A

2	CAN	CANADA

3	EUR	EUROPE

4	JPN	JAPAN

	ENGINE
CYLINDER HEAD .................................................................	B2
CRANKSHAFT & PISTON	.................................................... B3
AIR SHROUD & FAN ............................................................	B5
OIL PUMP .............................................................................	B7
PUMP DRIVE GEAR .............................................................	B8
INTAKE .................................................................................	B9
CARBURETOR .....................................................................	B11
EXHAUST .............................................................................	B13
CRANKCASE ........................................................................	B14
STARTER ..............................................................................	B15
	DRIVE
PRIMARY SHEAVE ..............................................................	C2
SECONDARY SHEAVE ........................................................	C4
	BODY
ENGINE BRACKET ...............................................................	C5
OIL TANK ..............................................................................	C6
FRAME ..................................................................................	C7
SKI .........................................................................................	C10
STEERING ............................................................................	C13
STEERING GATE .................................................................	C15
FUEL TANK ...........................................................................	D2
SEAT .....................................................................................	D4
BRAKE ..................................................................................	D5
CONTROL CABLE ................................................................	D6
TRACK SUSPENSION 1 .......................................................	D7
TRACK SUSPENSION 2 .......................................................	D9
TRACK SUSPENSION 3 .......................................................	D13
TRACK DRIVE 1 ...................................................................	D14
TRACK DRIVE 2 ...................................................................	D15
TRACK DRIVE 3 ...................................................................	E4
SHROUD ...............................................................................	E6
EMBLEM ...............................................................................	E9
WINDSHIELD ........................................................................	E10
GUARD & LUGGAGE BOX	................................................... E11
BUMPER ...............................................................................	E12
INSTRUMENT PANEL ..........................................................	E14
	ELECTRICAL
GENERATOR ........................................................................	F2

CONTENTS

STARTING MOTOR .............................................................	F3
METER .................................................................................	F4
HEADLIGHT .........................................................................	F5
TAILLIGHT ............................................................................	F6
HANDLE SWITCH & LEVER ................................................	F7
ELECTRICAL 1 .....................................................................	F8
ELECTRICAL 2 .....................................................................	F10
ALTERNATE REAR VIEW MIRROR ....................................	F11
ALTERNATE REBUILD KIT ..................................................	F12
ALTERNATE CLUTCH TUNE UP KIT ..................................	F13
INDEX
NUMERICAL INDEX .............................................................	M1

FIG.		1 CYLINDER HEAD

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS

1	8R6–11111–00			HEAD, CYLINDER 1		2		2		2		2
2	94702–00188			PLUG, SPARK (NGK BR9ES)		2		2		2
	94709–00188			PLUG, SPARK (NGK BR9ES)								2
3	83R–11161–00			ABSORBER 1		12		12		12		12
4	83R–11181–00			GASKET, CYLINDER HEAD 1		2		2		2		2

5	90116–08104			BOLT, STUD		12		12		12		12
6	95707–08500			NUT, FLANGE		8		8		8		8
7	90179–08269			NUT		4		4		4		4
8	90201–08100			WASHER, PLATE		4		4		4		4
9	83R–11311–00			CYLINDER 1		2		2		2		2

10	83R–11162–00			ABSORBER 2		8		8		8		8
11	89N–11351–00			GASKET, CYLINDER		1		1		1		1
12	90116–08302			BOLT, STUD		8		8		8		8
13	90179–08268			NUT		8		8		8		8

FIG. 2 CRANKSHAFT & PISTON

REF.		PART NO.		DESCRIPTION		USA		CAN		EUR		JPN		REMARKS
NO.		PART NO.		DESCRIPTION		USA		CAN		EUR		JPN		REMARKS

1	8R6–11631–00–95		PISTON (STD)		2		2		2		2
	8R6–11635–00		PISTON (0.25MM O/S)		2		2		2		2		AP
	8R6–11636–00		PISTON (0.50MM O/S)		2		2		2		2		AP
2	8R6–11601–00		PISTON RING SET (STD)		2		2		2		2
	8R6–11601–10		PISTON RING SET (0.25MM O/S)		2		2		2		2		AP

	8R6–11601–20		PISTON RING SET (0.50MM O/S)		2		2		2		2		AP
3	8H8–11633–00		PIN, PISTON		2		2		2		2
4	93450–21053		CIRCLIP		4		4		4		4
5	93310–320G0		BEARING		2		2		2		2
6	8AT–11400–01		CRANKSHAFT ASSY		1		1		1		1

7	83R–11412–01		.CRANK 1		1		1		1		1
8	8H8–11422–01		.CRANK 2		1		1		1		1
9	8H8–11432–01		.CRANK 3		1		1		1		1
10	8AT–11442–00		.CRANK 4		1		1		1		1
11	90209–24073		.WASHER		2		2		2		2

12	8R6–11651–00		.ROD, CONNECTING		2		2		2		2
13	93310–524K4		.BEARING		2		2		2		2
14	8H8–11515–00		.SEAL, LABYRINTH 1		1		1		1		1
15	91609–30010		.PIN, SPRING		1		1		1		1
16	93306–30627		.BEARING		1		1		1		1

17	93306–30628		.BEARING		1		1		1		1
18	90201–33299		.WASHER, PLATE		1		1		1		1
19	93306–20617		.BEARING (B6206)		2		2		2		2
20	93306–20620		.BEARING (B6206)		1		1		1		1
21	93103–32095		.OIL SEAL		1		1		1		1

22	8K2–13178–00		.GEAR, PUMP DRIVE		1		1		1		1
23	8A7–11685–00		.WASHER, CRANK PIN		2		2		2		2

FIG. 2 CRANKSHAFT & PISTON

REF.		PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS
NO.		PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS

24	90280–05014		.KEY, WOODRUFF		1		1		1		1
25	93440–78069		CIRCLIP		1		1		1		1
26	93103–32156		OIL SEAL		1		1		1		1
27	90280–05014		KEY, WOODRUFF		1		1		1		1
28	90170–16425		NUT		1		1		1		1

29	92907–16100		WASHER		1		1		1		1

FIG. 3 AIR SHROUD & FAN

REF.		PART NO.		DESCRIPTION		USA		CAN		EUR		JPN		REMARKS
NO.		PART NO.		DESCRIPTION		USA		CAN		EUR		JPN		REMARKS

1	88F–12621–02		CASE, FAN		1		1		1		1
2	8Y0–12679–00		DAMPER, SHROUD 6		1		1		1		1
3	8Y0–12658–00		DAMPER, AIR SHROUD 1		1		1		1		1
4	97027–08040		BOLT		2		2		2		2
5	92907–08600		WASHER, PLATE		2		2		2		2

6	97027–08055		BOLT		1		1		1		1
7	92907–08600		WASHER, PLATE		1		1		1		1
8	97027–08075		BOLT		1		1		1		1
9	92907–08600		WASHER, PLATE		1		1		1		1
10	97027–08075		BOLT		1		1		1		1

11	93306–20315		BEARING (B6203)		2		2		2		2
12	99009–40500		CIRCLIP		1		1		1		1
13	90201–17713		WASHER, PLATE		1		1		1		1
14	8H8–12611–01		FAN		1		1		1		1
15	90280–05014		KEY, WOODRUFF		1		1		1		1

16	8H8–12619–01		PULLEY 2		2		2		2		2
17	90214–17017		WASHER, CLAW (0.5T)		1		1		1		1		UR UN
	90214–17018		WASHER, CLAW (1.0T)		1		1		1		1		UR UN
18	92907–16100		WASHER		1		1		1		1
19	90201–17713		WASHER, PLATE		1		1		1		1

20	90170–16425		NUT		1		1		1		1
21	8H8–12612–00		BELT		1		1		1		1
22	8H8–12618–01		PULLEY 1		1		1		1		1
23	8H8–12651–02		AIR SHROUD, CYLINDER 1		1		1		1		1
24	99236–00080		EMBLEM, YAMAHA		1		1		1		1

25	8H8–12658–00		DAMPER, AIR SHROUD 1		2		2		2		2
26	8H8–12659–00		DAMPER, AIR SHROUD 2		1		1		1		1

FIG. 3 AIR SHROUD & FAN

REF.		PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS
NO.		PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS

27	8H8–12669–00		DAMPER, AIR SHROUD 4		1		1		1		1
28	8V8–12678–00		DAMPER, AIR SHROUD 5		1		1		1		1
29	91401–16025		PIN, COTTER		3		3		3		3
30	8AT–12679–00		DAMPER, SHROUD 6		1		1		1		1
31	91401–16025		PIN, COTTER		3		3		3		3

32	90119–06108		BOLT, WITH WASHER		4		4		4		4
33	8H8–12652–00		AIR SHROUD, CYLINDER 2		1		1		1		1
34	8L0–12616–00		COVER, FAN CASE		1		1		1		1
35	8Y0–12637–02		STAY 1		1		1		1		1
36	8Y0–12687–02		DAMPER,DUCT 4		1		1		1		1

37	90269–05051		RIVET		5		5		5		5
38	98907–06025		SCREW, BIND		2		2		2		2
39	95807–06025		BOLT, FLANGE		1		1		1		1
40	8K4–12628–00		LABEL, CAUTION		1		1		1		1

FIG.		4 OIL PUMP

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS

1	8AT–13101–00			OIL PUMP ASSY		1		1		1		1
2	90338–21075			.PLUG		1		1		1		1
3	93505–32002			.BALL		2		2		2		2
4	90501–02217			.SPRING, COMPRESSION		2		2		2		2
5	91A30–03042			.TUBE, FLEXIBLE VINYL		2		2		2		2

6	353–13552–01			.NOZZLE		2		2		2		2
7	90468–02025			.CLIP		2		2		2		2
8	90430–04004			.GASKET		1		1		1		1
9	98902–04020			.SCREW, BIND		1		1		1		1
10	137–13138–01			.PLATE, ADJUSTING		1		1		1		1

11	137–13137–00			.SHIM, PLUNGER		1		1		1		1
12	92901–05100			.WASHER, SPRING		1		1		1		1
13	95301–05600			.NUT		1		1		1		1
14	90201–08624			WASHER, PLATE		1		1		1		1
15	98507–05016			SCREW, PAN HEAD		2		2		2		2

16	92907–05100			WASHER, SPRING		2		2		2		2
17	8Y0–13116–01			GASKET, PUMP CASE		1		1		1		1
18	90468–02025			CLIP		2		2		2		2
19	8A5–13146–01			COVER,ADJUST PULLEY		1		1		1		1
20	98507–04018			SCREW, PAN HEAD		3		3		3		3

21	8L8–26320–04			PUMP CABLE ASSY		1		1		1		1
22	90464–16039			CLAMP		1		1		1		1

FIG. 5 PUMP DRIVE GEAR

REF.		PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS
NO.		PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS

1	8AT–15416–00		COVER, OIL PUMP		1		1		1		1
2	93101–10001		OIL SEAL		1		1		1		1
3	821–13176–00		METAL, WORM SHAFT OUTER		1		1		1		1
4	866–13175–00		SHAFT, WORM		1		1		1		1
5	821–13188–00		GEAR, DRIVE (32T)		1		1		1		1

6	90206–11016		WASHER, WAVE		1		1		1		1
7	137–13148–00		PLATE, CAM THRUST		1		1		1		1
8	99009–10400		CIRCLIP		1		1		1		1
9	93603–22028		PIN, DOWEL		1		1		1		1
10	8K4–15426–00		COVER, OIL PUMP 2		1		1		1		1

11	99530–08016		PIN, DOWEL		2		2		2		2
12	95027–06040		BOLT, FLANGE		1		1		1		1
13	95027–06055		BOLT, FLANGE		1		1		1		1
14	8H8–13179–00		GEAR, IDLE (34T)		1		1		1		1
15	93306–00002		BEARING (B6000RS)		1		1		1		1

16	8G8–13342–00		SHAFT, IDLE GEAR		1		1		1		1
17	90201–10119		WASHER, PLATE		2		2		2		2
18	8K4–13119–00		SEAL, GREASE		1		1		1		1

FIG.		6 INTAKE

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS

1	8AT–13610–00			REED VALVE ASSY		2		2		2		2
2	8AT–13613–00			.REED, VALVE		2		2		2		2
3	8H8–13616–00			.STOPPER, REED VALVE		2		2		2		2
4	98507–03008			.SCREW, PAN HEAD		8		8		8		8
5	92907–03100			.WASHER, SPRING		8		8		8		8

6	8Y7–13556–01			GASKET, MANIFOLD		4		4		4		4
7	83R–13565–00			JOINT, CARBURETOR		1		1		1		1
8	90465–08277			CLAMP		1		1		1		1
9	97027–06025			BOLT		8		8		8		8
10	92907–06600			WASHER, PLATE		8		8		8		8

11	8G8–13555–01			MANIFOLD, INTAKE		1		1		1		1
12	97007–08025			BOLT		2		2		2		2
13	92907–08600			WASHER, PLATE		2		2		2		2
14	90460–56073			CLAMP, HOSE		1		1		1		1
15	83R–14453–00			JOINT, AIR CLEANER 1		1		1		1		1

16	90460–68230			CLAMP, HOSE		1		1		1		1
17	90450–99050			HOSE CLAMP ASSY		1		1		1		1
18	8H8–14431–00			SILENCER, INTAKE 1		1		1		1		1
19	8H8–14441–00			SILENCER, INTAKE 2		1		1		1		1
20	83R–14465–00			PIPE		1		1		1		1

21	8H8–14466–00			PIPE		1		1		1		1
22	8H8–14477–00			PLATE		2		2		2		2
23	98507–05016			SCREW, PAN HEAD		5		5		5		5
24	92907–05600			WASHER, PLATE		5		5		5		5
25	95307–05700			NUT		5		5		5		5

26	98507–06010			SCREW, PAN HEAD		2		2		2		2
27	90109–065E6			BOLT		2		2		2		2

FIG.		6 INTAKE

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS

28	83R–14425–00			DAMPER 1		2		2		2		2
29	8AT–24410–00			FUEL PUMP ASSY		1		1		1		1
30	90387–063W4			COLLAR		2		2		2		2
31	90465–08316			CLAMP		1		1		1		1
32	95707–06500			NUT, FLANGE		2		2		2		2

33	90445–11735			HOSE (L320)		1		1		1		1
34	90501–084G9			SPRING, COMPRESSION		1		1		1		1
35	90467–11032			CLIP		2		2		2		2
36	90445–092K1			HOSE (L420)		1		1		1		1
37	90501–084J0			SPRING, COMPRESSION		1		1		1		1

38	90467–09026			CLIP		2		2		2		2
39	90445–114K5			HOSE (L80)		1		1		1		1
40	84M–24327–00			PROTECTOR, PIPE		1		1		1		1
41	90467–11032			CLIP		1		1		1		1
42	90467–11009			CLIP		1		1		1		1

B10

FIG.		7 CARBURETOR

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN		REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN		REMARKS

1	84R–14101–01			CARBURETOR ASSY 1		1		1		1
	86R–14101–01			CARBURETOR ASSY 1								1
2	82A–14134–00			.SPRING, AIR ADJUSTING		1		1		1		1
3	620–14211–00			.SCREW, PILOT ADJUSTING		1		1		1		1
4	8M6–14126–00			.GASKET		1		1		1		1

5	8M6–14261–00			.HOLDER		1		1		1		1
6	286–14198–00			.GASKET		1		1		1		1
7	214–14195–00			.WASHER, NEEDLE VALVE		1		1		1		1
8	83R–14190–15			.NEEDLE VALVE ASSY		1		1		1		1
9	8M6–14186–00			.PIN, FLOAT		1		1		1		1

10	8M6–14185–00			.FLOAT		1		1		1		1
11	83R–14941–4E			.NOZZLE, MAIN		1		1		1		1
12	3G2–1414E–56			.JET, MAIN (#141.3)		1		1		1		1		STD
	3G2–14231–77			.JET, MAIN (#132.5)		1		1		1		1		AP
	3G2–14231–27			.JET, MAIN (#135)		1		1		1		1		AP

	3G2–14231–78			.JET, MAIN (#137.5)		1		1		1		1		AP
	3G2–14231–28			.JET, MAIN (#140)		1		1		1		1		AP
	3G2–14231–79			.JET, MAIN (#142.5)		1		1		1		1		AP
13	8G8–14174–00			.CAP, PLUNGER		1		1		1		1
14	127–14135–00			.SPRING, PLUNGER		1		1		1		1

15	8G8–14171–00			.PLUNGER, STARTER		1		1		1		1
16	193–14142–90			.JET, PILOT (# 90)		1		1		1		1		STD
	193–1414F–00			.JET, PILOT (# 100)		1		1		1		1		AP
17	8V0–14118–00			.CAP		2		2		2		2
18	8V0–14122–00			.SCREW, THROTTLE		1		1		1

	80L–14122–00			.SCREW, THROTTLE								1
19	8X0–14500–00			.SPRING		1		1		1		1

B11

FIG.		7 CARBURETOR

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS

20	8X0–14184–00			.RING		1		1		1		1
21	8V0–14358–00			.NUT		1		1		1
	8X0–14358–00			.NUT								1
22	8A7–14169–00			.CAP		1		1		1		1
23	80L–14227–00			.WASHER		1		1		1		1

24	127–14124–20			.SCREW, CABLE ADJUSTING		1		1		1		1
25	802–14161–00			.NUT, CABLE ADJUSTING		1		1		1		1
26	8X0–14133–00			.SPRING, THROTTLE STOP		1		1		1		1
27	87S–8259A–00			.SWITCH, CARBURETOR		1		1		1		1

B12

FIG.		8 EXHAUST

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS

1	8K4–14610–00			EXHAUST PIPE ASSY 1		1		1		1		1
2	82M–14613–01			GASKET, EXHAUST PIPE		2		2		2		2
3	97017–08020			BOLT		4		4		4		4
4	92907–08600			WASHER, PLATE		4		4		4		4
5	90506–20272			SPRING, TENSION		2		2		2		2

6	83R–14710–04			MUFFLER ASSY 1		1		1		1		1
7	83R–14728–01			PROTECTOR, MUFFLER 2		1		1		1		1
8	90507–16045			SPRING, TENSION		1		1		1		1
9	90507–16046			SPRING, TENSION		1		1		1		1

B13

FIG.		9 CRANKCASE

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS

1	8H8–15100–02			CRANKCASE ASSY		1		1		1		1
2	91830–22016			.PIN, DOWEL		2		2		2		2
3	93604–07141			PIN, DOWEL		2		2		2		2
4	95827–08075			BOLT, FLANGE		8		8		8		8
5	95827–08085			BOLT, FLANGE		2		2		2		2

6	95827–06030			BOLT, FLANGE		1		1		1		1
7	J38–11116–00			JOINT, BREATHER		1		1		1		1
8	95827–08016			BOLT, FLANGE		6		6		6		6

B14

FIG.		10 STARTER

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS

1	8H8–15710–00			STARTER ASSY		1		1		1		1
2	8H8–15711–00			.CASE, STARTER		1		1		1		1
3	8F3–15714–01			.DRUM, SHEAVE		1		1		1		1
4	8F3–15741–01			.PAWL, DRIVE		1		1		1		1
5	8F3–15713–01			.SPRING, STARTER		1		1		1		1

6	8F3–15715–00			.SPRING, FRICTION		1		1		1		1
7	8F3–15739–01			.WASHER, THRUST		1		1		1		1
8	8F3–15734–00			.SPRING, RETURN		1		1		1		1
9	8F3–15716–03			.PLATE, DRIVE		1		1		1		1
10	92901–06100			.WASHER, SPRING		1		1		1		1

11	95301–06700			.NUT		1		1		1		1
12	8G5–15739–00			.WASHER, THRUST		1		1		1		1
13	8F3–15751–00			.WIRE, STARTER		1		1		1		1
14	8F3–15755–00			.HANDLE, STARTER		1		1		1		1
15	8G5–15716–00			.COLLAR		1		1		1		1

16	97007–06014			BOLT		4		4		4		4
17	92907–06600			WASHER, PLATE		4		4		4		4
18	8H8–15723–01			PULLEY, STARTER		1		1		1		1
19	95827–08016			BOLT, FLANGE		3		3		3		3

B15

FIG.		11 PRIMARY SHEAVE

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN		REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN		REMARKS

1	88R–17611–02			SHEAVE, PRIMARY FIXED		1		1		1		1
2	8V0–17639–00			STOPPER		2		2		2		2
3	89F–17621–00			SHEAVE, PRIMARY SLIDING		1		1		1		1
4	90389–41031			BUSH		1		1		1		1
5	90387–0501R			COLLAR		3		3		3		3

6	90105–05644			BOLT, FLANGE		3		3		3		3
7	95607–05200			NUT, U FLANGE		3		3		3		3
8	8BW–17640–11			SPIDER COMPLETE		1		1		1		1
9	8BW–17653–00			SLIDER		6		6		6		6
10	91609–50032			PIN, SPRING		3		3		3		3

11	90387–0501R			COLLAR		3		3		3		3
12	90113–05053			BOLT, SET		6		6		6		6
13	90105–05644			BOLT, FLANGE		3		3		3		3
14	95607–05200			NUT, U FLANGE		3		3		3		3
15	88R–17631–01			CAP		1		1		1		1

16	90389–28032			BUSH		1		1		1		1
17	97017–06030			BOLT		4		4		4		4
18	92907–06600			WASHER, PLATE		4		4		4		4
19	90109–066F4			BOLT		2		2		2		2
20	90202–08204			WASHER, PLATE		6		6		6		6

21	88R–17624–01			ROLLER, COMP		3		3		3		3
22	90386–08183			.BUSH		1		1		1		1
23	93450–13133			.CIRCLIP		1		1		1		1
24	90202–08204			WASHER, PLATE		6		6		6		6
25	8AT–17605–00			WEIGHT COMP		3		3		3		3

26	90386–08182			.BUSH		1		1		1		1
27	90261–06019			RIVET, COUNTERSUNK (ST13.3MM)		3		3		3		3		STD

FIG.		11 PRIMARY SHEAVE

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN		REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN		REMARKS

27	90261–06017			RIVET, COUNTERSUNK (ST11.3MM)		3		3		3		3		AP
28	90501–481J1			SPRING, COMPRESSION		1		1		1		1		STD (SL-BL-SL)
	90501–581J7			SPRING, COMPRESSION		1		1		1		1		AP (YELLOW)
	90501–556G6			SPRING, COMPRESSION		1		1		1		1		AP (BLUE)
29	87X–17641–00			V-BELT		1		1		1		1

30	8V0–17647–00			BOLT (L=156.5MM)		1		1		1		1
31	92907–16100			WASHER		1		1		1		1

FIG.		12 SECONDARY SHEAVE

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN		REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN		REMARKS

1	88R–17660–02			SECONDARY FIXED SHEAVE COMP.		1		1		1		1
2	8AT–17670–01			SECONDARY SLIDING SHEAVE		1		1		1		1
3	8X6–17688–00			.SHOE, RAMP		3		3		3		3
4	90154–06062			.SCREW, BINDING		3		3		3		3
5	90384–90081			.BUSH, BIMETAL FORMED		1		1		1		1

6	90201–345G2			WASHER, PLATE		2		2		2		2
7	90214–29060			WASHER, CLAW		1		1		1		1
8	93440–34170			CIRCLIP		1		1		1		1
9	8AT–17684–00			SEAT, SECONDARY SPRING		1		1		1		1
10	90508–50746			SPRING, TORSION		1		1		1		1

11	88N–17680–02			SECONDARY SHAFT COMP.		1		1		1		1
12	88N–47631–00			HOUSING, BEARING		1		1		1		1
13	93306–20582			BEARING (62052RSC3)		1		1		1		1
14	99009–52500			CIRCLIP		1		1		1		1
15	97027–08020			BOLT		4		4		4		4

16	92907–08600			WASHER, PLATE		4		4		4		4
17	90201–252F1			WASHER, PLATE (T0.5)		1		1		1		1		UR UN
	90201–25527			WASHER, PLATE (T1.0)		2		2		2		2		UR UN
	90201–25526			WASHER, PLATE (T2.0)		2		2		2		2		UR UN
18	90201–257J2			WASHER, PLATE		2		2		2		2

19	93410–25017			CIRCLIP		1		1		1		1
20	90201–104A7			WASHER, PLATE		1		1		1		1
21	95817–10020			BOLT, FLANGE		1		1		1		1
22	90465–08316			CLAMP		1		1		1		1

FIG.		13 ENGINE BRACKET

REF.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS
NO.			PART NO.		DESCRIPTION		USA		CAN		EUR		JPN	REMARKS

1	8H8–21411–01			BRACKET, ENGINE 1		1		1		1		1
2	83R–21419–00			BRACKET, ENGINE 2		1		1		1		1
3	8H8–21429–01			BRACKET, ENGINE 3		1		1		1		1
4	8N7–21486–00			DAMPER 2		3		3		3		3
5	8V9–21485–00			DAMPER, RUBBER 1		1		1		1		1

6	8V9–21486–00			DAMPER 2		1		1		1		1
7	95817–10045			BOLT, FLANGE		1		1		1		1
8	90380–10129			BUSH, SOLID		1		1		1		1
9	90201–257G7			WASHER, PLATE		1		1		1		1
10	90201–107G8			WASHER, PLATE		1		1		1		1

11	90201–10321			WASHER, PLATE		3		3		3		3
12	90201–12317			WASHER, PLATE		1		1		1		1
13	95707–10500			NUT, FLANGE		6		6		6		6
14	95707–12500			NUT, FLANGE		1		1		1		1
15	8AT–21417–00			BRACKET, FRONT LOWER 1		1		1		1		1

16	8H8–21418–01			BRACKET, FRONT LOWER 2		1		1		1		1
17	8H8–21427–00			BRACKET, REAR LOWER 1		1		1		1		1

+ 54 hidden pages

YAMAHA VK540EK PARTS CATALOGUE 05

FOREWORD

ENGINE

DRIVE

BODY

ELECTRICAL

1 CYLINDER HEAD

4 OIL PUMP

6 INTAKE

7 CARBURETOR

8 EXHAUST

9 CRANKCASE

10 STARTER

11 PRIMARY SHEAVE

12 SECONDARY SHEAVE

13 ENGINE BRACKET