Congratulations on your purchase of the Yamaha XV250/XV250C. This model is the
result of Yamaha’s vast exper ience in the production of fine sporting, touring, and
pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic
maintenance of this motorcycle. If you have any questions concerning the operation
or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met
these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your
Yamaha dealer pay close attention to the recommended maintenance schedules and
operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
EAU00003
WARNING
CAUTION:
NOTE:
Failure to follow WARNING instructions could result in severe injury or death to the
motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to the
motorcycle.
A NOTE provides key information to make procedures easier or clearer.
NOTE:
@
This manual should be considered a permanent part of this motorcycle and should remain
●
with it even if the motorcycle is subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while
●
this manual contains the most current product information available at the time of printing,
there may be minor discrepancies between your motorcycle and this manual. If you have
any questions concerning this manual, please consult your Yamaha dealer.
@
IMPORTANT MANUAL INFORMATION
EW000000
WARNING
@
PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING
TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES
AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING
SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
Yamaha extended service (Y.E.S.) ...................9-9
1-
SAFETY INFORMATION
EAU03633
MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL A S THE EXPERTI SE OF
THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BE-
1
FORE RIDING THIS MOTORCYCLE.
HE OR SHE SHOULD:
1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF
MOTORCYCLE OPERATION.
2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANUAL.
3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.
4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL
AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
Safe riding
1. Always make pre-operation checks. Careful checks may help prevent an accident.
2. This motorcycle is designed to carry the operator and a passenger.
3. The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of
automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who
did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the
chance of this type of accident.
Therefore:
a. Wear a brightly colored jacket.
b. Use extra caution when approaching and passing through intersections, since intersections are
the most likely places for motorcycle accidents to occur.
c. Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.
1-1
SAFETY INFORMATION
4. Many motorcycle accidents involve inexperienced operators. In fact, many operators who have been
involved in accidents do not even have a current motorcycle license.
a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera-
tors.
b. Know your skills and limits. Staying within your limits may help you to avoid an accident.
c. We recommend that you practice riding your motorcycle where there is no traffic until you have
become thoroughly familiar with the motorcycle and all of its controls.
5. Many motorcycle accidents have been caused by error of the motorcycle operator. A typical error
made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed).
a. Always obey the speed limit and never travel faster than warranted by road and traffic conditions.
b. Always signal before turning or changing lanes. Make sure that other motorists can see you.
6. The posture of the operator and passenger is important for proper control.
a. The operator should keep both hands on the handlebar and both feet on the operator footrests
during operation to maintain control of the motorcycle.
b. The passenger should always hold onto the operator, seat strap, or grab bar, if equipped, with
both hands and keep both feet on the passenger footrests.
c. Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.
7. Never ride under the influence of alcohol or other drugs.
8. This motorcycle is designed for on-road use only, therefore, it is not suit able for off-road use.
1
1-2
SAFETY INFORMATION
Protective apparel
The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety
1
helmet is the single most critical factor in the prevention or reduction of head injuries.
1. Always wear an approved helmet.
2. Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard.
3. The use of a jacket, heavy boots, trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.
4. Never wear loose-fitting clothes, otherwise they could catch on the control levers, footrests, or wheels
and cause injury or an accident.
5. Never touch the engine or exhaust system during or after operation. They become very hot and ca n
cause burns. Always wear protective clothing that covers your legs, ankles, and feet.
6. Passengers should also observe the precautions mentioned above.
Modifications
Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment,
may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also
make your motorcycle illegal to use.
Loading and accessories
Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight
distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution
when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has
added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle:
1-3
SAFETY INFORMATION
Loading
The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load
limit of XV250: 432 lb (196 kg) / XV250C: 430 lb (195 kg). When loading within this weight limit, keep the
following in mind:
1. Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make
sure to distribute the weight as evenly as possible on both sides of t he motorcycle to minimize imbalance or instability.
2. Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely
attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently.
3. Never attach any large or heavy items to the handlebar, front fork, or front fender. These items, including such cargo as sleeping bags, duffel bags, or tents, can create unstable handling or slow
steering response.
Accessories
Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since
Yamaha cannot test all other accessories that may be available, you must personally be responsible for
the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories.
Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.
1. Never install accessories or carry cargo that would impair the performance of your motorcycle. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground
clearance or cornering clearance, limit suspension travel, steering travel or control operation, or obscure lights or reflectors.
1
1-4
SAFETY INFORMATION
a. Accessories fitted to the handlebar or the front fork area can create instability due to improper
weight distribution or aerodynamic changes. If accessories are added to the handlebar or front
fork area, they must be as lightweight as possible and should be kept to a minimum.
1
b. Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic
effects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross
winds. These accessories may also cause instability when passing or being passed by large vehicles.
c. Certain accessories can displace the operator from his or her normal riding position. This improp-
er position limits the freedom of movement of the operator and may limit control ability, therefore,
such accessories are not recommended.
2. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the
motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of
lights or engine power.
Gasoline and exhaust gas
1. GASOLINE IS HIGHLY FLAMMABLE:
a. Always turn the engine off when refueling.
b. Take care not to spill any gasoline on the engine or exhaust system when refueling.
c. Never refuel while smoking or in the vicinity of an open flame.
2. Never start the engine or let it run for any length of time in a closed area. The exhaust f umes are poisonous and may cause loss of consciousness and death within a short time. Always operate your
motorcycle in an area that has adequate ventilation.
3. Always turn the engine off before leaving the motorcycle unattended and remove the key from the
main switch. When parking the motorcycle, note the following:
1-5
SAFETY INFORMATION
a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe-
destrians or children are not likely to touch these hot areas.
b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over.
c. Do not park the motorcycle near a flammable source (e.g. a kerosene heater, or near an open
flame), otherwise it could catch fire.
4. When transporting the motorcycle in another vehicle, make sure that it is kept upright and that the fue l
cock is turned to “ON” or “RES” (for vacuum type) / “OFF” (for manual type). If it should lean over,
gasoline may leak out of the carburetor or fuel tank.
5. If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get into your
eyes, see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash
the affected area with soap and water and change your clothes.
1
1-6
SAFETY INFORMATION
Location of important labels
Please read the following important labels carefully before operating this motorcycle.
1
EAU02977
1-7
SAFETY INFORMATION
1
24California only
3
1
1-8
2-
DESCRIPTION
Left view
2
EAU00026
1.Headlight(page 6-32)
2.Fuel tank(page 3-5)
3.Battery(page 6-30)
4.Fuses(page 6-32)
5.Helmet holder(page 3-9)
6.Shock absorber assembly spring
preload adjusting ring (page 3-10)
7.Main switch(page 3-1)
8.Fuel cock(page 3-6)
9.Shift pedal(page 3-3)
2-1
Right view
DESCRIPTION
2
10.Tail/brake light
11.Rear turn signal light
12.Rider seat(page 3-8)
13.Air filter element(page 6-11)
14.Front turn signal/position light
15.Brake pedal(page 3-4)
16.Footrest
17.Shock absorber assembly spring
preload adjusting ring(page 3-10)
2-2
DESCRIPTION
Controls and instruments
2
1.Clutch lever(page 3-3)
2.Left handlebar switches(page 3-2)
3.Speedometer unit(page 3-2)
4.Indicator lights(page 3-1)
5.Right handlebar switches(page 3-3)
6.Brake lever(page 3-4)
7.Throttle grip(page 6-13)
8.Fuel tank cap(page 3-4)
2-3
EAU00027
EAU00028
Main switch
The main switch controls the ignition
and lighting systems. The various main
switch positions are described below.
EAU00032
ON
All electrical systems are supplied with
power, the headlight, meter lighting,
taillight and front position lights come
on, and the engine can be started. The
key cannot be removed.
EAU00038
OFF
All electrical systems are off. The key
can be removed.
3-
INSTRUMENT AND CONTROL FUNCTIONS
EAU00050
P (Parking)
The taillight and position lights are on,
but all other electrical systems are off.
The key can be removed.
The key must be pushed in from the
“OFF” position to be turned to “P”.
ECA00043
CAUTION:
@
Do not use the parking position for
an extended length of time, otherwise the battery may discharge.
@
1. High beam indicator light “HIGH BEAM”
2. Neutral indicator light “NEUTRAL”
3. Turn signal indicator light “TURN”
Indicator lights
High beam indicator light
“HIGH BEAM”
This indicator light comes on when the
high beam of the headlight is switched
on.
Neutral indicator light “NEUTRAL”
This indicator light comes on when the
transmission is in the neutral position.
Turn signal indicator light “TURN”
This indicator light flashes when the
turn signal switch is pushed to the left
or right.
3-1
3
EAU00056
EAU00064
EAU00062
EAU00059
INSTRUMENT AND CONTROL FUNCTIONS
3
ter position. To cancel the turn signal
lights, push the switch in after it has returned to the center position.
EAU00130
Horn switch “HORN”
Press this switch to sound the horn.
1. Odometer
2. Tripmeter
3. Reset knob
4. Speedometer
EAU00095
Speedometer unit
The speedometer unit is equipped with
a speedometer, an odometer and a
tripmeter. The speedometer shows
riding speed. The odometer shows the
total distance traveled. The tripmeter
shows the distance traveled since it
was last set to zero with the reset knob.
The tripmeter can be used to estimate
the distance that can be traveled with a
full tank of fuel. This information will enable you to plan future fuel stops.
1. Dimmer switch “LIGHTS”
2. Turn signal switch “TURN”
3. Horn switch “HORN”
EAU00118
Handlebar switches
EAU00122
Dimmer switch “LIGHTS”
Set the switch to “HI” for the high beam
and to “LO” for the low beam.
EAU00125
Turn signal switch “TURN”
To signal a right-hand turn, push this
switch to the right. To signal a left-hand
turn, push this switch to the left. When
released, the switch returns to the cen-
3-2
INSTRUMENT AND CONTROL FUNCTIONS
3
1. Engine stop switch “ENGINE STOP”
2. Start switch “START”
EAU00137
Engine stop switch “ENGINE STOP”
Set this switch to “OFF” to stop th e engine in case of an emergency, such as
when the motorcycle overturns or
when the throttle cable is stuck.
EAU00141
Start switch “START”
Push this switch to crank the engine
with the starter.
EC000005
CAUTION:
@
See page 5-2 for starting instructions prior to starting the engine.
@
1. Clutch lever1. Shift pedal
EAU00152
Clutch lever
The clutch lever is located at the left
handlebar grip. To disengage the
clutch, pull the lever toward the handlebar grip. To engage the clutch, release
the lever. The lever should be pulled
rapidly and released slowly for smooth
Shift pedal
The shift pedal is located on the left
side of the engine and is used in combination with the clutch lever when
shifting the gears of the 5-speed constant-mesh transmission equipped on
this motorcycle.
clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the ignition circuit cut-off system. (See page
3-11 for an explanation of the ignition
circuit cut-off system.)
3-3
EAU00157
INSTRUMENT AND CONTROL FUNCTIONS
3
1. Brake lever1. Brake pedal1. Fuel tank cap
EAU00158
Brake lever
The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
Brake pedal
The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU00162
bar grip.
2. Unlock.
Fuel tank cap
To remove the fuel tank cap
Insert the key into the lock and turn it
1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed.
To install the fuel tank cap
1. Push the fuel tank cap into position with the key inserted in the
lock.
2. Turn the key counterclockwise to
the original position, and then remove it.
3-4
EAU03756
INSTRUMENT AND CONTROL FUNCTIONS
CAUTION:
CAUTION:
NOTE:
_
The fuel tank cap cannot be installed
unless the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly installed and locked.
_
_
Make sure that the fuel tank cap is
properly installed before riding.
_
WARNING
EWA00032
1. Fuel tank filler tube
2. Fuel level
EAU03753
Fuel
Make sure that there is sufficient fuel in
the tank. Fill the fuel tank to the bottom
of the filler tube as shown.
WARNING
_
Do not overfill the fuel tank, oth-
●
erwise it may overflow when the
fuel warms up and expands.
Avoid spilling fuel on the hot
●
engine.
_
3-5
EW000130
EAU00185
@
Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted surfaces or plastic parts.
@
EAU04194
Recommended fuel:
UNLEADED FUEL ONLY
Fuel tank capacity:
Total amount:
XV250
9.5 L
(2.1 Imp gal, 2.5 US gal)
XV250C
9.2 L
(2.0 lmp gal, 2.4 US gal)
Reserve amount:
2.6 L (0.6 Imp gal, 0.7 US gal)
ECA00102
_
Use only unleaded gasoline. The
use of leaded gasoline will cause severe damage to the engine internal
parts such as valves, piston rings,
exhaust system, etc.
_
3
INSTRUMENT AND CONTROL FUNCTIONS
RES: reserve position
Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number
[(R+M)/2] of 86 or higher, or a research
octane number of 91 or higher. If
knocking (or pinging) occurs, use a
gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel
3
will extend spark plug life and reduce
maintenance costs.
Gasohol
There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing
ethanol can be used if the ethanol content does not exceed 10%. Gasohol
containing methanol is not recommended by Yamaha because it can
cause damage to the fuel system or vehicle performance problems.
ON: normal position
1. Arrow mark positioned over “ON”
EAU03236
Fuel cock
This motorcycle is equipped with a
negative pressure fuel cock. The fuel
cock supplies fuel from the tank to the
carburetors while also filtering it.
The fuel cock lever positions are explained as follows and shown in the illustrations.
ON
With the fuel cock lever in this position,
fuel flows to the carburetor when the
engine is running. Turn the fuel cock lever to this position when starting the
engine and riding.
1. Arrow mark positioned over “RES”
RES
This indicates reserve. With the fuel
cock lever in this position, the fuel reserve is made available. Quickly turn
the fuel cock lever to this positi on if you
run out of fuel while riding, otherwise
the engine may stall and will have to be
primed (see “PRI”). After turning the
fuel cock lever to “RES”, refuel as soon
as possible and be sure to turn the fuel
cock lever back to “ON”!
3-6
PRI: priming position
INSTRUMENT AND CONTROL FUNCTIONS
3
1. Arrow mark positioned over “PRI”
PRI
This indicates prime. With the fuel cock
lever in this position, the engine can be
“primed”. Turn the fuel cock lever to
this position when the engine has been
allowed to run out of fuel. This sends
fuel directly to the carburetor, which will
make starting easier. After the engine
has started, be sure to turn the lever to
“ON” (or “RES” if you have not refueled
yet).
1. Starter (choke) lever
EAU00211
Starter (choke) lever
Starting a cold engine requires a richer
air-fuel mixture, which is supplied by
the starter (choke).
Move the lever in direction a to turn on
the starter (choke).
Move the lever in direction b to turn off
the starter (choke).
3-7
INSTRUMENT AND CONTROL FUNCTIONS
To unlock the steering
1. Open the steering lock cover, and
then insert the key.
2. Push the key in, turn it 1/8 turn
counterclockwise so that it moves
out, and then release it.
3. Remove the key, and then close
3
1. Steering lock1. Bolt (× 2)
EAU02934
Steering lock
the lock cover.
EAU01072
Rider seat
To lock the steering
1. Turn the handlebar all the way to
right.
2. Open the steering lock cover, and
then insert the key.
3. Turn the key 1/8 turn counterclockwise, push it in while turning
the handlebar slightly to the left,
and then turn the key 1/8 turn
clockwise.
4. Check that the steering is locked,
remove the key, and then close
the lock cover.
To remove the rider seat
Remove the bolts, and then pull the rider seat off.
3-8
INSTRUMENT AND CONTROL FUNCTIONS
3
1. Projection
2. Seat holder
To install the rider seat
1. Insert the projection on the front of
the rider seat into the seat holder
as shown.
2. Place the rider seat in the original
position, and then tighten the
bolts.
NOTE:
@
Make sure that the rider seat is properly secured before riding.
@
1. Helmet holder
2. Unlock.
EAU00260
Helmet holder
To open the helmet holder, insert the
key into the lock, and then turn the key
as shown.
To lock the helmet holder, place it in
the original position, and then remove
the key.
WARNING
@
Never ride with a helmet attached to
the helmet holder, since the helmet
may hit objects, causing loss of
control and possibly an accident.
@
3-9
EW000030
INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
3
1. Spring preload adjusting ring
2. Position indicator
Adjusting the shock absorber
assemblies
Each shock absorber assembly is
equipped with a spring preload adjusting ring.
CAUTION:
@
Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings.
@
EAU00300
EC000015
EW000040
WARNING
@
Always adjust both shock absorber
assemblies equally, otherwise poor
handling and loss of stability may
result.
@
Adjust the spring preload as follows.
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring on each shock absorber assembly in direction a. To decrease the spring preload and thereby
soften the suspension, turn the adjusting ring on each shock absorber assembly in direction b.
NOTE:
@
Align the appropriate notch in the adjusting ring with the position indicator
on the shock absorber.
@
CI-10E
Minimum (soft)1
Standard2
Maximum (hard)5
Setting
EAU00330
Sidestand
The sidestand is located on the left side
of the frame. Raise the sidestand or
lower it with your foot while holding the
motorcycle upright.
@
The built-in sidestand switch is part of
the ignition circuit cut-off system, which
cuts the ignition in certain situations.
(See further down for an explanation of
the ignition circuit cut-off system.)
@
3-10
INSTRUMENT AND CONTROL FUNCTIONS
EW000044
WARNING
@
The motorcycle must not be ridden
with the sidestand down, or if the
sidestand cannot be properly
moved up (or does not stay up), otherwise the sidestand could contact
the ground and distract the operator, resulting in a possible loss of
control. Yamaha’s ignition circuit
cut-off system has been designed to
assist the operator in fulfilling the
responsibility of raising the sidestand before starting off. Therefore,
check this system regularly as described below and have a Yamaha
dealer repair it if it does not function
properly.
@
EAU03720
Ignition circuit cut-off system
The ignition circuit cut-off system (comprising the sidestand switch, clutch
switch and neutral switch) has the following functions.
It prevents starting when the trans-
●
mission is in gear and the sidestand is up, but the clutch lever is
not pulled.
It prevents starting when the trans-
●
mission is in gear and the clutch
lever is pulled, but the sidestand is
still down.
It cuts the running engine when
●
the transmission is in gear and the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.
WARNING
_
If a malfunction is noted, have a
Yamaha dealer check the system
before riding.
_
EW000045
3
3-11
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