Yamaha VINO 125 User Manual

OWNER’S MANUAL

YJ125S

5YR-F8199-10LIT-11626-17-43

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INTRODUCTION

Congratulations on your purchase of the Yamaha VINO125. This model is the result of Yamaha’s vast experience in the

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production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter. If you have any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer.

The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

IMPORTANT MANUAL INFORMATION

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Particularly important information is distinguished in this manual by the following notations:

NOTE:

8 This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is

subsequently sold.

8 Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most

current product information available at the time of printing, there may be minor discrepancies between your scooter and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the scooter operator, a bystander, or a person inspecting or repairing the scooter.

A CAUTION indicates special precautions that must be taken to avoid damage to the scooter.

A NOTE provides key information to make procedures easier or clearer.

PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER.

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IMPORTANT MANUAL INFORMATION

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AFFIX DEALER

LABEL HERE

VINO125

OWNER’S MANUAL

1st edition, November 2003

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Taiwan Co., Ltd.

is expressly prohibited.

Printed in Taiwan.

P/N LIT-11626-17-43

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SAFETY INFORMATION ....... 1-1

Further safe-riding points ..... 1-5

Location of important labels .. 1-6

DESCRIPTION ....................... 2-1

Left view ............................... 2-1

Right view ............................. 2-2

Controls and instruments ..... 2-3

INSTRUMENT AND CONTROL

FUNCTIONS........................... 3-1

Main switch/steering lock ..... 3-1

Indicator lights ...................... 3-2

Handlebar switches .............. 3-2

Speedometer unit ................. 3-3

Fuel gauge ............................ 3-3

Front brake lever .................. 3-3

Rear brake lever ................... 3-4

Fuel tank cap ........................ 3-4

Fuel ...................................... 3-5

Catalytic converter ............... 3-5

Kickstarter ............................ 3-6

Seat ...................................... 3-6

Helmet holder ....................... 3-6

Storage compartment ........... 3-7

Luggage hook ....................... 3-8

Carrier .................................. 3-8

Sidestand ............................. 3-8

Ignition circuit cut-off system 3-9

PRE-OPERATION CHECKS . 4-1

Pre-operation check list........ 4-2

OPERATION AND IMPORTANT

RIDING POINTS .................... 5-1

Starting a cold engine ........... 5-1

Starting off ............................ 5-2

Acceleration and

deceleration ....................... 5-2

Braking ................................. 5-3

Engine break-in .................... 5-3

Parking ................................. 5-4

PERIODIC MAINTENANCE

AND MINOR REPAIR ............ 6-1

PERIODIC MAINTENANCE 6-1

Owner’s tool kit ..................... 6-1

Periodic maintenance chart for

the emission control

system ............................... 6-2

General maintenance and

lubrication chart ................. 6-3

Removing and installing

panels ................................ 6-6

Checking the spark plug....... 6-7

Air filter and V-belt case air filter

elements ............................ 6-8

Replacing the tail/brake light

bulb .................................. 6-11

Replacing a turn signal light

bulb .................................. 6-11

Checking the front brake pads

and rear brake shoes ...... 6-12

Checking the brake fluid

level ................................. 6-13

Changing the brake fluid ..... 6-13

Checking and lubricating the

cables .............................. 6-14

Checking and lubricating the

throttle grip and cable ...... 6-14

Lubricating the front and rear

brake levers ..................... 6-14

Checking and lubricating the

centerstand and

sidestand ......................... 6-15

Checking the front fork ....... 6-15

Checking the steering ........ 6-16

Replacing the headlight

bulb .................................. 6-16

Final transmission oil .......... 6-17

Adjusting the carburetor ..... 6-19

Adjusting the throttle cable free

play .................................. 6-19

Tires ................................... 6-19

Cast wheels ....................... 6-21

Adjusting the brake lever free

play .................................. 6-21

Adjusting the rear brake lever

free play ........................... 6-21

Battery ................................ 6-22

Replacing the fuse .............. 6-23

Engine oil and oil strainer.... 6-24

Troubleshooting .................. 6-26

Troubleshooting chart ......... 6-27

SCOOTER CARE AND STOR-

AGE ........................................ 7-1

Care...................................... 7-1

Storage ................................. 7-3

SPECIFICATIONS ................. 8-1

CONSUMER INFORMATION 9-1

Identification numbers .......... 9-1

Reporting safety defects ...... 9-3

Motorcycle noise regulation .. 9-4 YAMAHA MOTOR CORPORA-

TION, U.S.A STREET AND

ENDURO MOTORCYCLE

LIMITED WARRANTY....... 9-5

YAMAHA EXTENDED SER-

VICE (Y.E.S.) ..................... 9-7

TABLE OF CONTENTS

Q SAFETY INFORMATION

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SCOOTERS ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON

THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OP-

ERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE

RIDING THIS SCOOTER. HE OR SHE SHOULD:

8 OBTAIN THOROUGH INSTRUC-

TIONS FROM A COMPETENT

SOURCE ON ALL ASPECTS OF

SCOOTER OPERATION.

8 OBSERVE THE WARNINGS AND

MAINTENANCE REQUIRE-

MENTS IN THE OWNER’S

MANUAL.

8 OBTAIN QUALIFIED TRAINING IN

SAFE AND PROPER RIDING

TECHNIQUES.

8 OBTAIN PROFESSIONAL TECH-

NICAL SERVICE AS INDICATED

BY THE OWNER’S MANUAL AND/

OR WHEN MADE NECESSARY

BY MECHANICAL CONDITIONS.

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Safe riding

8 Always make pre-operation checks.

Careful checks may help prevent an accident.

8 This scooter is designed to carry

the operator and passenger.

8 The failure of motorists to detect

and recognize scooters in traffic is the predominating cause of automobile/scooter accidents. Many accidents have been caused by an automobile driver who did not see the scooter. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.

Therefore:

9 Wear a brightly colored jacket. 9 Use extra caution when

approaching and passing through intersections, since intersections are the most likely places for scooter accidents to occur.

9 Ride where other motorists can

see you. Avoid riding in another motorist’s blind spot.

1-1

8 Many accidents involve inexperi-

enced operators. In fact, many operators who have been involved in accidents do not even have a current driver’s license. 9 Make sure that you are quali-

fied and that you only lend your scooter to other qualified operators.

9 Know your skills and limits.

Staying within your limits may help you to avoid an accident.

9 We recommend that you

practice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all

of its controls. Many accidents have been caused by error of the scooter operator. A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). 9 Always obey the speed limit

and never travel faster than

warranted by road and traffic

conditions.

Q SAFETY INFORMATION

9 Always signal before turning or

changing lanes. Make sure that other motorists can see you.

8 The posture of the operator and

passenger is important for proper control. 9 The operator should keep both

hands on the handlebar and both feet on the footboard during operation to maintain control of the scooter.

9 The passenger should always

hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests.

9 Never carry a passenger unless

he or she can firmly place both feet on the passenger footrests.

8 Never ride under the influence of

alcohol or other drugs. This scooter is designed for on-road use only. It is not suitable for offroad use.

Protective apparel

The majority of fatalities from scooter accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries.

8 Always wear an approved helmet. 8 Wear a face shield or goggles. Wind

in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard.

8 The use of a jacket, substantial

shoes, trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.

8 Never wear loose-fitting clothes,

otherwise they could catch on the control levers or wheels and cause injury or an accident.

8 Never touch the engine or exhaust

system during or after operation. They become very hot and can cause burns. Always wear protective clothing that covers your legs, ankles, and feet.

8 Passengers should also observe

the above precautions.

Modifications

Modifications made to this scooter not approved by Yamaha, or the removal of original equipment, may render the scooter unsafe for use and may cause severe personal injury. Modifications may also make your scooter illegal to use.

Loading and accessories

Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your scooter. Use extra care when riding a scooter that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding accessories to your scooter:

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Q SAFETY INFORMATION

Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 144 kg

(317 lb). When loading within this weight limit, keep the following in mind:

8 Cargo and accessory weight should

be kept as low and close to the

scooter as possible. Make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability.

8 Shifting weights can create a sud-

den imbalance. Make sure that accessories and cargo are securely attached to the scooter before riding. Check accessory mounts and cargo restraints frequently.

8 Never attach any large or heavy

items to the handlebar, front fork, or front fender. Such items can create unstable handling or a slow steering response.

Accessories Genuine Yamaha accessories have been specifically designed for use on this scooter. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories. Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.

8 Never install accessories or carry

cargo that would impair the performance of your scooter. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation, or obscure lights or reflectors. 9 Accessories fitted to the

handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If

accessories are added to the

handlebar or front fork area,

they must be as lightweight as

possible and should be kept to

a minimum. 9 Bulky or large accessories may

seriously affect the stability of

the scooter due to aerodynamic

effects. Wind may attempt to

lift the scooter, or the scooter

may become unstable in cross

winds. These accessories may

also cause instability when

passing or being passed by

large vehicles. 9 Certain accessories can

displace the operator from his

or her normal riding position.

This improper position limits

the freedom of movement of

the operator and may limit

control ability, therefore, such

accessories are not recom-

mended.

8 Use caution when adding electrical

accessories. If electrical accessories exceed the capacity of the scooter’s electrical system an elec-

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Q SAFETY INFORMATION

tric failure could result, which could cause a dangerous loss of lights or engine power.

Gasoline and exhaust gas

8 GASOLINE IS HIGHLY FLAM-

MABLE: 9 Always turn the engine off

when refueling.

9 Take care not to spill any

gasoline on the engine or exhaust system when refueling.

9 Never refuel while smoking or

in the vicinity of an open flame.

8 Never start the engine or let it run

for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Always operate your scooter in an area that has adequate ventilation.

8 Always turn the engine off before

leaving the scooter unattended and remove the key from the main switch. When parking the scooter, note the following:

9 The engine and exhaust

system may be hot, therefore, park the scooter in a place where pedestrians or children are not likely to touch these hot areas.

9 Do not park the scooter on a

slope or soft ground, otherwise it may fall over.

9 Do not park the scooter near a

flammable source (e.g., a kerosene heater, or near an open flame), otherwise it could catch fire.

8 If you should swallow any gasoline,

inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clothes.

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Q SAFETY INFORMATION

Further safe-riding points

ZAUM00**

Turn left

ZAUM00**

Turn right

8 Make sure to signal clearly when

making turns.

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8 Braking can be extremely difficult

on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface.

8 Slow down as you approach a cor-

ner or turn. Once you have completed a turn, accelerate slowly.

8 Be careful when passing parked

cars. A driver might not see you and open a door in your path.

8 Railroad crossings, streetcar rails,

iron plates on road construction sites, and manhole covers become extremely slippery when wet. Slow down and cross them with caution. Keep the scooter upright, otherwise it could slide out from under you.

8 The brake lining could get wet when

you wash the scooter. After washing the scooter, check the brakes before riding.

8 Always wear a helmet, gloves, trou-

sers (tapered around the cuff and ankle so they do not flap), and a bright colored jacket.

8 Do not carry too much luggage on

the scooter. An overloaded scooter

is unstable. Use a strong cord to secure any luggage to the carriers. A loose load will affect the stability of the scooter and could divert your attention from the road. (See page 1-2.)

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Location of important labels

Please read the following important labels carefully before operating this vehicle.

Q SAFETY INFORMATION

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1-6

Q SAFETY INFORMATION

1-7

Left view

DESCRIPTION

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1. Front wheel (page 6-19)

2. Front turn signal light (page 3-2)

3. Luggage hook (page 3-8)

4. Helmet holder (page 3-6)

5. Storage compartment (page 3-7)

6. Rear turn signal light (page 3-2)

7. Rear wheel (page 6-19)

8. Rear brake lever free play adjusting nut (page 6-21)

9. Kickstarter (page 3-6)

10.Air filter element (page 6-8)

11.Battery (page 6-22)

2-1

4 5

6 7

DESCRIPTION

Right view

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12.Tail/brake light (page6-11)

13.Carrier (page3-8)

14.Fuel tank cap (page 3-4)

15.Seat (page 3-6)

16.Brake master cylinder (page 6-13)

17.Headlight (page 6-16)

18.Front brake caliper (page 6-12)

19.Spark plug (page 6-7)

20.Centerstand (page 6-15)

21.Muffler (page 3-5)

12 13

1920

2-2

Controls and instruments

DESCRIPTION

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22.Rear brake lever (page 3-4)

23.Left handlebar switches (page 3-2)

24.Speedometer unit (page 3-3)

25.Right handlebar switches (page 3-2)

26.Front brake lever (page 3-3)

27.Throttle grip (page 6-19)

28.Main switch / steering lock (page 3-1)

29.Fuel gauge (page 3-3)

2-3

INSTRUMENT AND CONTROL FUNCTIONS

Main switch/steering lock

ZAUM00**

The main switch/steering lock controls

the ignition and lighting systems, and is used to lock the steering. The various

positions are described below.

ZAUM00**

1. Push

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ZAUM00**

1. Turn

2. Release

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All electrical circuits are supplied with power, the taillight comes on, and the engine can be started. The key cannot be removed.

NOTE:

The headlight and meter lighting come on automatically when the engine is started.

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OFF

All electrical systems are off. The key can be removed.

LOCK

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The steering is locked, and all electrical systems are off. The key can be removed.

To lock the steering

1. Turn the handlebars all the way to the left.

2. Push the key in from the “OFF” position, and then turn it to “LOCK” while still pushing it.

3. Remove the key.

To unlock the steering Push the key in, and then turn it to “OFF” while still pushing it.

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Never turn the key to “OFF” or “LOCK” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the vehicle is stopped before turning the key to “OFF” or “LOCK”.

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INSTRUMENT AND CONTROL FUNCTIONS

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Indicator lights

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Turn signal indicator light “

This indicator light flashes when the turn signal switch is pushed to the left or right.

ZAUM00**

1. High beam indicator light ”&”

2. Turn indicator light “5”

MPH

High beam indicator light “

This indicator light comes on when the high beam of the headlight is switched on.

5”

100

120

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&”

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Handlebar switches

Dimmer switch “

&”

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Set this switch to “&” for the high beam and to “%” for the low beam.

ZAUM00**

1. Dimmer switch “%/&“

2. Turn signal switch “4/6”

3. Horn switch “*”

Turn signal switch “

6”

To signal a right-hand turn, push this switch to “4”. To signal a left-hand turn, push this switch to “6”. When released, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has returned to the center position.

Horn switch “

*”

Press this switch to sound the horn.

3-2

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Engine stop switch “

$”

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Set this switch to “#” before starting the engine. Set this switch to “$” to stop the engine in case of an emergency, such as when the motorcycle overturns or when the throttle cable is stuck.

ZAUM00**

1. Engine stop switch “#/$“

2. Start switch “,”

Start switch “

,”

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Push this switch while applying the front or rear brake to crank the engine with the starter.

ECA10050

See page 5-1 for starting instructions prior to starting the engine.

INSTRUMENT AND CONTROL FUNCTIONS

Speedometer unit

MPH

ZAUM00**

1. Speedometer

The speedometer unit is equipped with a speedometer and an odometer. The

speedometer shows riding speed. The odometer shows the total distance trav-

eled.

100

120

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Fuel gauge

ZAUM00**

1. Fuel gauge

The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches the red line, refuel as soon as possible.

NOTE:

Do not allow the fuel tank to empty itself completely.

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Front brake lever

ZAUM00**

1. Front brake lever

The front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handlebar grip.

3-3

INSTRUMENT AND CONTROL FUNCTIONS

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Rear brake lever

ZAUM00**

1. Rear brake lever

The rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the handlebar grip.

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Recommended fuel:

REGULAR UNLEADED GASOLINE ONLY

Fuel tank capacity:

4.5 L (1.18 US gal) (0.98 Imp.gal)

Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or a gasoline or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance cost.

Gasohol

There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if ethanol content does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems.

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Fuel tank cap

ZAUM00**

1. Fuel tank cap cover

2. Match mark

To remove the fuel tank cap

Slide the lock cover open, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed.

To install the fuel tank cap

1. Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the marks on the cap and tank aligned.

2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover.

3-4

INSTRUMENT AND CONTROL FUNCTIONS

NOTE:

The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the

cap is not properly installed and locked.

Make sure that the fuel tank cap is properly installed before riding.

Fuel

ZAUM00**

1. Fuel tank filler tube

Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.

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8 Do not overfill the fuel tank, oth-

erwise it may overflow when the fuel warms up and expands.

8 Avoid spilling fuel on the hot

engine.

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Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts.

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Catalytic converter

This vehicle is equipped with a catalytic converter in the muffler.

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The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work.

ECA10700

The following precautions must be observed to prevent a fire hazard or other damages.

8 Use only unleaded gasoline. The

use of leaded gasoline will cause unrepairable damage to the catalytic converter.

8 Never park the vehicle near pos-

sible fire hazards such as grass or other materials that easily burn.

8 Do not allow the engine to idle

too long.

3-5

INSTRUMENT AND CONTROL FUNCTIONS

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Kickstarter

ZAUM00**

1. Kickstarter

To start the engine, fold out the kickstarter lever, move it down lightly with your foot until the gears engage, and then push it down smoothly but forcefully.

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Seat

OPEN

ZAUM00**

To open the seat

1. Place the scooter on the centerstand.

2. Insert the key into the main switch, and then turn it counterclockwise.

NOTE:

Do not push inward when turning the key.

3. Fold the seat up.

To close the seat

1. Fold the seat down, and then push it down to lock it in place.

2. Remove the key from the main switch if the scooter will be left unattended.

3-6

NOTE:

Make sure that the seat is properly secured before riding.

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Helmet holder

ZAUM00**

1. Helmet holder (x2)

The helmet holder is located under the seat.

To secure a helmet to the helmet holder

1. Open the seat. (See page 3-6.)

2. Attach the helmet to the helmet holder, and then securely close the seat.

INSTRUMENT AND CONTROL FUNCTIONS

Never ride with a helmet attached to the helmet holder, since the helmet

may hit objects, causing loss of control and possibly an accident.

To release the helmet from the helmet holder

Open the seat, remove the helmet from

the helmet holder, and then close the seat.

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Storage compartment

ZAUM00**

1. Storage compartment

There is a storage compartment under the seat. (See page 3-6.)

EWA10960

8 Do not exceed the load limit of 5

kg (11 lb) for the storage compartment.

8 Do not exceed the maximum

load of 144 kg (317 lb) for the vehicle.

ECA10080

Keep the following points in mind when using the storage compartment.

8 Since the storage compartment

accumulates heat when exposed to the sun, do not store anything susceptible to heat inside it.

8 To avoid humidity from spread-

ing through the storage compartment, wrap wet articles in a plastic bag before storing them in the compartment.

8 Since the storage compartment

may get wet while the scooter is being washed, wrap any articles stored in the compartment in a plastic bag.

8 Do not keep anything valuable or

breakable in the storage compartment.

To store a helmet in the storage compartment, place the helmet upside-down with the front facing forward.

3-7

+ 56 hidden pages

Yamaha VINO 125 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

IMPORTANT MANUAL INFORMATION

TABLE OF CONTENTS

Q SAFETY INFORMATION

DESCRIPTION

INSTRUMENT AND CONTROL FUNCTIONS