Yamaha VIKING – 2017 User manual

Page 1
READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER’S MANUAL
YXM70VPXH
YXM70VPHH
YXM70VPSH
B42-F8199-7B
Page 2
ANSI ROHVA 1 - 2011
General Manager Engineering Division Recreational Vehicle Business Unit Vehicle & Solution Business Operations YAMAHA MOTOR CO., LTD.
24 December, 2015
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
(Make, model)
2014/30/EU
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
YAMAHA MOTOR EUROPE N.V. Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Akihiro Tsuzuki
Date of Issue
(If applicable)
and to the other relevant Directives of EEC
to which this declaration applies, conforms to the essential health and safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements stated in the Directives of EEC, the following-standards and/or technical specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
EC Declaration of Conformity
conforming to Directive 2006/42/EC
Manufacturer
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA 1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
YXM700E (YXM70VPX) (5Y4AMA6W0G0500161–)
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
Page 3
EBU31040
WARNING

INTRODUCTION

EBU32920
Congratulations on your purchase of the Yamaha YXM70VPXH / YXM70VPHH / YXM70VPSH. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. With the purchase of this Yamaha, you can now ap­preciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation of this vehicle. It also includes basic maintenance and inspection procedures. If you have any ques­tions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer.
EWB03490
Please read this manual carefully before operating this vehicle. Do not attempt to operate this vehicle until you have attained adequate knowledge of its controls and operating fea­tures. Regular inspections and careful maintenance, along with good operating techni­ques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle.
Page 4
WARNING
NOTICE
TIP

IMPORTANT MANUAL INFORMATION

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERI­OUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to poten­tial personal injury hazards. Obey all safety messages that fol­low this symbol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clear­er.
* Product and specifications are subject to change without notice.
Page 5
EBU31090

IMPORTANT NOTE ABOUT USE

EBU33170
This vehicle is designed and manufactured for use on UNPAVED surfaces only. It is un-
safe to operate this vehicle on any paved surface, paved street, paved road or motorway.
Check the laws and regulations in force before choosing where to operate this vehicle.
It is illegal to operate this vehicle on public lands where vehicles its size are prohibited.
YXM70VPXH / YXM70VPHH / YXM70VPSH
OWNER’S MANUAL
©2016 by Yamaha Motor Co., Ltd.
1st edition, January 2016
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in U.S.A.
Page 6

CONTENTS

LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION......................................... 3-1
Left view ............................................... 3-1
Right view............................................. 3-2
Controls and instruments ..................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS............................................4-1
Main switch .......................................... 4-1
Indicator lights and warning lights ....... 4-2
Multi-function meter unit ...................... 4-6
Light switch ........................................ 4-10
On-Command drive knob
“2WD/4WD/DIFF LOCK” .................. 4-11
Horn switch ....................................... 4-12
Accelerator pedal ............................... 4-12
Brake pedal ........................................ 4-12
Parking brake lever ............................ 4-13
Drive select lever ................................ 4-14
Fuel tank cap...................................... 4-14
Doors.................................................. 4-15
Seats .................................................. 4-15
Adjusting the driver seat position....... 4-16
Seat belts ........................................... 4-17
Glove compartment ........................... 4-18
Storage compartments ...................... 4-18
Cup holders........................................ 4-20
Cargo bed .......................................... 4-21
The front and rear shock absorber
assemblies ....................................... 4-23
Trailer hitch bracket and receiver....... 4-23
Auxiliary DC jack ................................ 4-24
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.................... 5-1
Front and rear brakes........................... 5-3
Fuel....................................................... 5-3
Engine oil.............................................. 5-5
Coolant................................................. 5-6
Final gear.............................................. 5-6
Page 7
Differential gear ....................................5-6
Accelerator pedal ................................. 5-6
Seat belts ............................................. 5-6
Passenger handhold ............................ 5-7
Steering ................................................ 5-7
Fittings and fasteners ........................... 5-7
Instruments, lights and switches..........5-7
Control cables ......................................5-8
Tires...................................................... 5-8
OPERATION ............................................ 6-1
Engine break-in ....................................6-1
Starting the engine ............................... 6-2
Drive select lever operation and
reverse driving .................................... 6-3
On-Command drive knob..................... 6-5
Parking ................................................. 6-7
Loading................................................. 6-7
BASIC GUIDE FOR SAFE USE .............. 7-1
KNOW YOUR VEHICLE........................7-1
LEARNING TO OPERATE YOUR
VEHICLE ........................................... 7-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-2
Periodic maintenance chart for the
emission control system.....................8-4
General maintenance and lubrication
chart....................................................8-6
Hood ...................................................8-10
Engine oil and oil filter cartridge .........8-11
Final gear oil .......................................8-16
Differential gear oil..............................8-19
Coolant ...............................................8-21
Axle boots...........................................8-22
Spark plug inspection.........................8-23
Cleaning the air filter element .............8-25
Cleaning the air filter case/duct
check hose........................................8-30
V-belt case drain plug.........................8-31
Cleaning the spark arrester ................8-31
Valve clearance...................................8-33
Brakes.................................................8-33
Checking the front and rear brake
pads ..................................................8-33
Page 8
Checking the parking brake pads ...... 8-34
Checking the brake fluid level ............ 8-34
Brake fluid replacement ..................... 8-36
Checking the brake pedal .................. 8-36
Parking brake lever free play
adjustment........................................ 8-36
Brake light switch adjustment ............ 8-38
Cable inspection and lubrication........ 8-38
Brake pedal and accelerator pedal
lubrication ......................................... 8-38
Checking the stabilizer bushes .......... 8-39
Rear knuckle upper and lower pivot
lubrication (left and right) .................. 8-39
Steering shaft lubrication ................... 8-40
Wheel removal.................................... 8-40
Tire replacement ................................ 8-41
Wheel installation ............................... 8-42
Battery ................................................ 8-42
Jump-starting ..................................... 8-46
Fuse replacement............................... 8-47
Replacing a headlight bulb................. 8-50
Headlight beam adjustment ............... 8-52
Tail/brake light bulb replacement....... 8-53
Troubleshooting..................................8-54
Troubleshooting charts.......................8-56
CLEANING AND STORAGE ....................9-1
Cleaning................................................9-1
Storage .................................................9-2
SPECIFICATIONS..................................10-1
CONSUMER INFORMATION ................11-1
Identification number records.............11-1
INDEX ....................................................12-1
Page 9
EBU33410

LOCATION OF THE WARNING AND SPECIFICATION LABELS

EBU33422
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
1
1-1
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For Europe
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109
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2016
YAMAHA MOTOR CO.,LTD. 2500 SHINGAI,IWATA,JAPAN
YXM700E
35.0 kW 649 kg
B42-F155A-20
WARNING
WARNING
AVERTISSEMENT
1
Any part of your body (arms, legs, or head) outside of the vehicle can be crushed by the cage/frame.
If you think or feel that the vehicle may tip or roll, brace your feet on the floor or footrests, and keep your hands on the steering wheel or handhold. Never hold cage.
Do not try to stop a vehicle tipover using your arm or leg.
YAMAHA 1XD-K7762-00
1-3
Any part of your body (arms, legs, or head) outside of the vehicle can be crushed by the cage/frame.
If you think or feel that the vehicle may tip or roll, brace your feet on the floor or footrests, and keep your hands on the steering wheel or handhold. Never hold cage.
Do not try to stop a vehicle tipover using your arm or leg.
YAM AH A 1XD-K7761-00
Toute partie du corps (bras, jambes, tête) se trouvant hors de l’habitacle risque d’être é crasée par l’arceau de protection.
Si une roulade ou un capotage semble imminent, caler les pieds sur le plancher ou sur les repose-pieds et agripper le volant ou la poignée de maintien. Ne jamais agripper l’arceau de protection.
Ne jamais tenter d’empê cher un capotage à l’aide du bras ou de la jambe.
YAM AH A 1XD-K7761-10
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1
YAMAHA 1XD-K8483-00
WARNING
Do not rest hands or arms on door or shoulder bolster. To avoid Injury, keep hands and arms completely Inside the vehicle by holding the steering wheel or handhold.
YAMAHA 1XD-K8483-10
AVERTISSEMENT
Ne pas appuyer les mains ni les bras sur la portiè re ou sur le coussin de l’épaule. Afin de prévenir les blessures, garder mains et bras dans l’habitacle et agripper le volant ou la poignée de maintien.
Keep hands, body, and other people away from pinch points when lowering bed. Do not hold the cage/frame while closing bed.
YAMAHA 5B4-K7764-00
WARNING
!
56
78
1-4
Page 13
910
WARNING
Improper tire pressure or overloading this vehicle may cause severe injury or death from loss of control or rollover.
Never set or allow tire pressure to be below the minimum. Tire may dislodge from rim.
OPERATING TIRE PRESSURE: With tires cold, set as follows.
• VEHICLE LOAD of 0 kg (0 lb) ~ 300 kg (661 lbs) Recommended: FRONT:
Minimum: FRONT:
VEHICLE LOAD of 300 kg (661 lbs) ~ 411 kg (906 lbs) Recommended: FRONT:
Minimum: FRONT:
*
Vehicle load is weight of operator, passengers, accessories, cargo, and (if applicable) trailer tongue weight. Do not exceed maximum vehicle load.
Gross Vehicle Weight Rating: 1080 kg (2381 lbs) maximum including vehicle, weight of operator, passengers, accessories, cargo, and (if applicable) trailer tongue weight.
YAMAHA B42-F1696-10
REAR:
REAR:
REAR:
REAR:
75 kPa 100 kPa 70 kPa 95 kPa
75 kPa 125 kPa 70 kPa 120 kPa
(11 psi) (15 psi) (10 psi) (14 psi)
(11 psi) (18 psi) (10 psi) (17 psi)
YAMAHA B42-F1696-20
AVERTISSEMENT
Une pression de gonflage incorrecte des pneus ou la surcharge du véhicule risquent de provoquer une perte de contrôle ou un capotage, entraînant des blessures, voire la mort.
• Ne jamais régler la pression de gonflage ni la laisser baisser sous le seuil minimal; le pneu risque de se déjanter.
PRESSION DE SERVICE DES PNEUS : Régler les pneus à froid.
CHARGE DU VÉHICULE : de 0 kg (0 lbs) à 300 kg (661 lbs) Recommandation:
Minimum:
CHARGE DU VÉHICULE : de 300 kg (661 lbs) à 411 kg (906 lbs) Recommandation:
Minimum:
*
La charge du véhicule comprend le poids du conducteur, du passager, des accessoires, de l’équipement et (le cas échéant) du timon. Ne pas dépasser la charge maximale du véhicule.
Poids nominal brut du véhicule (PNBV) : 1080 kg (2381 lbs) maximum, y compris le poids du véhicule, du conducteur, du passager, des accessoires, de l’équipement, et (le cas échéant) du timon.
AVAN T: ARRIÈRE: AVAN T: ARRIÈRE:
AVAN T: ARRIÈRE: AVAN T: ARRIÈRE:
75 kPa 100 kPa 70 kPa 95 kPa
75 kPa 125 kPa 70 kPa 120 kPa
(11 psi) (15 psi) (10 psi) (14 psi)
(11 psi) (18 psi) (10 psi) (17 psi)
1
1-5
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1
YAMAHA B42-F4897-00
WARNING
• Load or trailer may affect handling and stability.
• Do not exceed the maximum load ratings for the cargo bed , trailer tongue, or vehicle.
• When loaded with cargo or towing a trailer:
• Reduce speed and allow more room to stop.
• Turn gradually and slowly.
• Avoid hills and rough terrain.
• Secure cargo so that it will not shift - a loose load could change handling unexpectedly or be thrown forward and strike occupants.
• Keep weight in the cargo bed centered side to side and as low as possible. Top-heavy loads increase the risk of a rollover.
• Do not tow or pull objects from any point other than the trailer hitch bracket or winch (if installed).
• Read Owner’s Manual before loading, towing, or pulling objects.
Improper use of cargo bed or cage/frame can result in severe injury or death from loss of control, overturn or other accidents.
Maximum Load in Cargo Bed: 600 lbs (272 kg) Maximum Vehicle Load: 906 lbs (411 kg)
Never carry passengers in cargo bed.
YAMAHA B42-F4897-10
AVERTISSEMENT
Charge maximale dans la caisse : 272 kg (600 lbs) Charge maximale du véhicule : 411 kg (906 lbs)
Une charge ou une remorque peut nuire à la maniabilité et à l’équilibre du véhicule.
Lors du transport d’une charge ou lors du remorquage :
Lire le Manuel du propriétaire avant de charger le véhicule, de tirer ou de remorquer une charge.
– Ne pas dépasser la limite de charge nominale pour la caisse de chargement, le timon et le véhicule.
– Réduire la vitesse et prévoir une distance de freinage accrue. – Négocier les virages progressivement et lentement. – Éviter les pentes et les terrains accidentés.
– Arrimer solidement toute charge – un article mal arrimé pourrait nuire soudainement à la maniabilité ou être projeté vers l’avant et heurter un occupant. – Répartir le poids de la charge de façon équilibrée et le plus bas possible dans la caisse; une charge mal équilibrée augmente le risque de capotage. – Ne tirer ni ne remorquer aucun objet d’un point autre que la fixation du timon ou le treuil (le cas échéant).
Le mauvais usage de la caisse de chargement ou de l’arceau de protection peut provoquer de graves blessures ou la mort par suite d’une perte de contrôle, d’un capotage ou d’un accident quelconque.
Aucun passager dans la caisse de chargement
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1HP-F2259-21
15 16
AVERTISSEMENT
Toute partie du corps (bras, jambes, tête) se trouvant hors de l’habitacle risque d’être é crasée par l’arceau de protection.
Si une roulade ou un capotage semble imminent, caler les pieds sur le plancher ou sur les repose-pieds et agripper le volant ou la poignée de maintien. Ne jamais agripper l’arceau de protection.
Ne jamais tenter d’empê cher un capotage à l’aide du bras ou de la jambe.
YAMAHA 1XD-K7762-10
WARNING
Improperly loading a trailer or pulling an object can affect handling, stability, and risk of overturn or other accidents.
• Secure load to prevent it from shifting.
• Never load more than 490 N (50 kgf)/110 lbf tongue weight on towing bracket.
• Do not tow more than 6664 N(680 kgf)/1500 lbf rolling weight (trailer plus cargo).
• Tow or pull only from hitch bracket.
• Read Owner’s Manual before loading, towing, or pulling objects.
1
1-7
YAMAHA
1XD-F151K-00
Page 16
1
YAMAHA
1XD-F151K-10
AVERTISSEMENT
Le chargement ou le tirage incorrects d’une remorque ou d’un objet peut modifier la maniabilité et l’équilibre, et risque de provoquer un capotage ou autre accident.
Attacher solidement le chargement afin de l’immobiliser.
Ne jamais dépasser le poids en flèche de 490 N(50 kgf)/110 lbf du dispositif d’attelage.
Ne pas remorquer une charge totale de plus de 6664 N(680 kgf)/1500 lbf (remorque plus chargement).
N’attacher charge ou remorque qu’au support de fixation d’attelage.
Lire le manuel du propriétaire avant de charger le véhicule et de remorquer ou tirer une charge.
YAMAHA 5UG-F151J-00
MAX 7.3 INCH
(185MM)
17 18
1-8
Page 17
DRIVER UNDER
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19 20
Liste de vérification
de sécurité intégrale
Casque et protection des yeux
Tête
Ceinture de sécurité et vêtements de protection
Corps
À l’intérieur du véhicule, tenantla
Mains
poignée de maintien ou le volant. Sur le plancher ou les repose-pieds, prêts à
Pieds
encaisser le choc; portière fermée.
YAMAHA 1XD-F1558-10
21
Head to Toe
Safety Checklist
Head Body Hands
Feet
YAMAHA 1XD-F1558-00
Helmet and eye protection. Seatbelt and protective clothing. Inside vehicle and holding the handhold or steering wheel. On floor or footrests, ready to brace, and door closed.
1
Be Prepared
Fasten seat belts.• Wear an approved helmet, eye protection and protective gear.• Driver must be able to comfortably reach all controls
• while sitting upright with back against seat. Passengers must be able to reach the center handhold
• while keeping feet flat on floor and sitting upright with back against seat. Stay completely inside the vehicle.
Drive Responsibly Avoid loss of control and rollovers:
Avoid abrupt maneuvers, sideways sliding, skidding,
• or fishtailing, and never do donuts. Slow down before entering a turn.• Avoid hard acceleration when turning, even from a stop.• Plan for hills, rough terrain, ruts, and other changes
• in traction and terrain. Avoid paved surfaces. Avoid side hilling (riding across slopes).• Do not allow anyone to ride in the cargo bed.
YAMAHA 1XD-F1568-00
Improper Use of Off-Highway Vehicle Can Cause Severe Injury or Death
Read Tips Guide for the Recreational Off-Highway Vehicle Driver
WARNING
Rollovers have caused severe injuries and death, even on flat, open areas.
Read Owner’s Manual
Follow All Instruction and Warnings
Pay Attention and Plan Ahead If you think or feel the vehicle may tip or roll, reduce your risk to injury:
Keep a firm grip on the steering wheel
• or handhold and brace yourself. Do not put any part of your body outside of
• the vehicle for any reason.
Require Proper Use of Your Vehicle Do your part to prevent injuries:
Do not allow careless or reckless driving.
• Make sure operators are 16 or older
• with valid driver’s license. Do not let people drive or ride
• after using alcohol or drugs. Do not allow operation on public roads
• (unless designated for off-highway vehicle access) — collisions with cars and trucks can occur. Do not exceed seating capacity: 2 passengers.
1-9
DRIVER
DRIVER UNDER
UNDER
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Page 18
1
1XD-F8446-00
Be Prepared Adjust, lock and never remove handhold. Always use handhold, Never hold cage. Always wear seatbelt and helmet.
1XD-F8446-10
Toujours prévoir l’imprévu. Régler et verrouiller la poignée de maintien; ne jamais la retirer. Toujours agripper la poignée de maintien, non l’arceau de protection. Toujours porter la ceinture de sécurité et un casque approprié.
YAMAHA
1XD-F1568-10
AVERTISSEMENT
PILOTE DEPILOTE DE
MOINS DEMOINS DE
1616
PILOTE DE
MOINS DE
16
Lire le Manuel du propriétaire.
Lire le Guide de conseils à l’intention du conducteur du véhicule récréatif hors route.
Suivre toutes les directives et tous les avertissements.
L’utilisation négligente d’un véhicule hors route peut causer de graves blessures, voire la mort.
Les roulades ont déjà causé des blessures graves et la mort, même sur terrain plat et sans obstacles.
Utilisation vigilante du véhicule Faire sa part pour prévenir les blessures :
Ne pas permettre la conduite acrobatique ou imprudente.• S’assurer que le conducteur est âgé d’au moins 16 ans et qu’il est titulaire d’un permis de conduire valide.
Ne permettre à personne de conduire le véhicule ou d’y prendre place après avoir consommé alcool ou drogues.
Ne pas permettre la conduite du véhicule sur les chemins publics (à moins que les véhicules hors route y soient autorisés) – les collisions avec voitures et camions arrivent en un clin d’œil.
Ne jamais permettre à plus de deux occupants à prendre place dans le véhicule.
Être préparé
Attacher la ceinture de sécurité.
• Porter un casque homologué, une protection pour les yeux et une tenue de protection.
• Le conducteur doit pouvoir rejoindre aisément toutes les commandes alors qu’il est en position assise, son dos contre le dossier du siège.
Les occupants doivent pouvoir rejoindre la poignée de maintien centrale alors que leurs pieds reposent à plat sur le plancher et qu’ils sont assis le dos contre le dossier du siège.
Demeurer entièrement dans l’habitacle du véhicule.
Conduire de façon responsable Prévenir la perte de contrôle ou les roulades :
Éviter les manœuvres subites, glissements latéraux, dérapages, queues de poisson et zigzags; ne jamais tenter d’acrobaties.
Ralentir avant d’entamer un virage.• Éviter d’accélérer brusquement dans les virages, même à partir de l’arrêt.
Être prêt pour pentes, terrains inhospitaliers, ornières, aspérités du terrain et autres facteurs réduisant la traction. Éviter les surfaces asphaltées.
Ne pas conduire sur le flanc des pentes.• Ne permettre à personne de prendre place dans la caisse de chargement.
Être prévoyant, être prêt Si une roulade ou un capotage semble imminent, réduire le risque de blessures :
Agripper fermement le volant ou la poignée de maintien et se préparer à encaisser le choc.
• Ne mettre aucune partie du corps hors du véhicule, pour quelque raison que ce soit.
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For Oceania
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YAMAHA 1XD-K7761-00
WARNING
Any part of your body (arms, legs, or head) outside of the vehicle can be crushed by the cage/frame.
If you think or feel that the vehicle may tip or roll, brace your feet on the floor or footrests, and keep your hands on the steering wheel or handhold. Never hold cage.
Do not try to stop a vehicle tipover using your arm or leg.
YAMAHA 1XD-K7762-00
WARNING
Any part of your body (arms, legs, or head) outside of the vehicle can be crushed by the cage/frame.
If you think or feel that the vehicle may tip or roll, brace your feet on the floor or footrests, and keep your hands on the steering wheel or handhold. Never hold cage.
Do not try to stop a vehicle tipover using your arm or leg.
YAMAHA 1XD-K8483-00
WARNING
Do not rest hands or arms on door or shoulder bolster. To avoid Injury, keep hands and arms completely Inside the vehicle by holding the steering wheel or handhold.
Keep hands, body, and other people away from pinch points when lowering bed. Do not hold the cage/frame while closing bed.
YAMAHA 5B4-K7764-00
WARNING
!
12 3
4
1-12
Page 21
5 6 YXM70VPSH
WARNING
Improper tire pressure or overloading this vehicle may cause severe injury or death from loss of control or rollover.
Never set or allow tire pressure to be below the minimum. Tire may dislodge from rim.
OPERATING TIRE PRESSURE: With tires cold, set as follows.
• VEHICLE LOAD of 0 kg (0 lb) ~ 300 kg (661 lbs) Recommended: FRONT:
Minimum: FRONT:
VEHICLE LOAD of 300 kg (661 lbs) ~ 411 kg (906 lbs) Recommended: FRONT:
Minimum: FRONT:
*
Vehicle load is weight of operator, passengers, accessories, cargo, and (if applicable) trailer tongue weight. Do not exceed maximum vehicle load.
Gross Vehicle Weight Rating: 1080 kg (2381 lbs) maximum including vehicle, weight of operator, passengers, accessories, cargo, and (if applicable) trailer tongue weight.
YAMAHA B42-F1696-10
REAR:
REAR:
REAR:
REAR:
75 kPa 100 kPa 70 kPa 95 kPa
75 kPa 125 kPa 70 kPa 120 kPa
(11 psi) (15 psi) (10 psi) (14 psi)
(11 psi) (18 psi) (10 psi) (17 psi)
Fuel vapors can be a fire or explosion hazard. To avoid injury or death, never store fuel or flammable liquids in this storage compartment.
Storage should not exceed 10 lbs (4.5 kg)
7
1HP-F2259-21
WARNING
1
1XP-F151F-00
1-13
Page 22
1
YAMAHA B42-F4897-00
WARNING
• Load or trailer may affect handling and stability.
• Do not exceed the maximum load ratings for the cargo bed , trailer tongue, or vehicle.
• When loaded with cargo or towing a trailer:
• Reduce speed and allow more room to stop.
• Turn gradually and slowly.
• Avoid hills and rough terrain.
• Secure cargo so that it will not shift - a loose load could change handling unexpectedly or be thrown forward and strike occupants.
• Keep weight in the cargo bed centered side to side and as low as possible. Top-heavy loads increase the risk of a rollover.
• Do not tow or pull objects from any point other than the trailer hitch bracket or winch (if installed).
• Read Owner’s Manual before loading, towing, or pulling objects.
Improper use of cargo bed or cage/frame can result in severe injury or death from loss of control, overturn or other accidents.
Maximum Load in Cargo Bed: 600 lbs (272 kg) Maximum Vehicle Load: 906 lbs (411 kg)
Never carry passengers in cargo bed.
YAMAHA
1XD-F151K-00
WARNING
Improperly loading a trailer or pulling an object can affect handling, stability, and risk of overturn or other accidents.
• Secure load to prevent it from shifting.
• Never load more than 490 N (50 kgf)/110 lbf tongue weight on towing bracket.
• Do not tow more than 6664 N(680 kgf)/1500 lbf rolling weight (trailer plus cargo).
• Tow or pull only from hitch bracket.
• Read Owner’s Manual before loading, towing, or pulling objects.
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DRIVER UNDER
16
10 11
MAX 7.3 INCH
(185MM)
YAMAHA 5UG-F151J-00
12
Head to Toe
Safety Checklist
Head Body Hands
Feet
YAMAHA 1XD-F1558-00
Helmet and eye protection. Seatbelt and protective clothing. Inside vehicle and holding the handhold or steering wheel. On floor or footrests, ready to brace, and door closed.
1
Be Prepared
Fasten seat belts.• Wear an approved helmet, eye protection and protective gear.• Driver must be able to comfortably reach all controls
• while sitting upright with back against seat. Passengers must be able to reach the center handhold
• while keeping feet flat on floor and sitting upright with back against seat. Stay completely inside the vehicle.
Drive Responsibly Avoid loss of control and rollovers:
Avoid abrupt maneuvers, sideways sliding, skidding,
• or fishtailing, and never do donuts. Slow down before entering a turn.• Avoid hard acceleration when turning, even from a stop.• Plan for hills, rough terrain, ruts, and other changes
• in traction and terrain. Avoid paved surfaces. Avoid side hilling (riding across slopes).• Do not allow anyone to ride in the cargo bed.
YAMAHA 1XD-F1568-00
Improper Use of Off-Highway Vehicle Can Cause Severe Injury or Death
Read Tips Guide for the Recreational Off-Highway Vehicle Driver
WARNING
Rollovers have caused severe injuries and death, even on flat, open areas.
Read Owner’s Manual
Follow All Instruction and Warnings
Pay Attention and Plan Ahead If you think or feel the vehicle may tip or roll, reduce your risk to injury:
Keep a firm grip on the steering wheel
• or handhold and brace yourself. Do not put any part of your body outside of
• the vehicle for any reason.
Require Proper Use of Your Vehicle Do your part to prevent injuries:
Do not allow careless or reckless driving.
• Make sure operators are 16 or older
• with valid driver’s license. Do not let people drive or ride
• after using alcohol or drugs. Do not allow operation on public roads
• (unless designated for off-highway vehicle access) — collisions with cars and trucks can occur. Do not exceed seating capacity: 2 passengers.
1-15
DRIVER
DRIVER UNDER
UNDER
16
16
Page 24
1
1XD-F8446-00
Be Prepared Adjust, lock and never remove handhold. Always use handhold, Never hold cage. Always wear seatbelt and helmet.
13
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EBU31150

SAFETY INFORMATION

SAFETY INFORMATION
EBU33300
Be a responsible owner
As the vehicle’s owner, you are responsible for the safe and proper operation of your Yamaha Viking. While understanding all parts of this manual are important for vehicle ownership, be sure to read this chapter and the instructions in Chapter 7 before operating your Yamaha Viking. Also use these two chapters and the labels on the vehicle to instruct new operators and passengers. Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he/she is willing and able to follow these instructions.
Get to know your vehicle
This off-road vehicle will handle and maneuver differently from cars, ATVs, go-carts, golf-cars and grounds-keeping vehicles. Follow these instructions to reduce your risk of an accident and to reduce the risk of serious injury or death in the event of an accident.
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Before you operate your Yamaha Viking
DRIVER UNDER
16
Prepare yourself and your passengers:
• This vehicle is intended for use only by an operator 16 or older with a valid motor vehicle li-
2
cense. Check country laws for minimum age requirements.
• This vehicle is designed to carry the driver and two passengers. Never carry passengers in the cargo bed.
• The driver and passengers should wear seat belts properly.
• The driver and passengers must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests. The passengers must be able to reach and hold the passenger handhold within the cage/frame.
• The driver and passengers should wear an approved motorcycle helmet that fits properly. The driver and passengers should also wear eye protection (goggles or a face shield), gloves, over-the-ankle boots, long-sleeved shirt or jacket, and long pants.
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• Do not drive or ride as a passenger after using drugs or alcohol.
Prepare your vehicle
Perform the pre-operation checks each time you use the vehicle to make sure it is in safe oper­ating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See page 5-1 for a list of pre-operation checks.
Prepare your load or trailer
Carrying loads, towing a trailer, or pulling objects can affect handling, stability, and cause the risk of overturns or other accidents.
Read Chapter 6 before loading, towing, or pulling objects.Do not overload the vehicle or trailer. Refer to label in cargo bed for cargo bed load limit. Refer
to label next to hitch for tongue weight and trailer load limits.
Keep weight in the cargo bed centered side to side, and as low and as far forward as possible.Secure cargo so that it will not shift – a loose load could change handling unexpectedly or be
thrown forward and strike occupants.
While using your Yamaha Viking
Keep your body completely inside the vehicle at all times. Keep both hands on the steering
wheel. Be sure the passengers are seated, belted, and holding onto the passenger handhold. Close doors before driving. Any part of your body (arms, legs, and head) outside the vehicle can be struck by objects your vehicle is passing or crushed by the vehicle cage/frame in a roll­over accident.
Watch for branches, brush, or other hazards that could enter the vehicle.
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Page 28
Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control,
including rollovers. The Viking has higher ground clearance and other features to handle rug­ged terrain, and, as a result, can overturn in situations where some other vehicles may not.
Avoid rollovers:
2
• Use care when turning:
• Turning the steering wheel too far or too fast can result in a rollover.
• Avoid sideways sliding, skidding, or back-wheel sliding, and never do donuts.
• Slow down before entering a turn and avoid hard braking in a turn.
• When making tight turns from a stop or at slow speeds, avoid sudden or hard acceleration.
• Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive
slowly and turn downhill immediately if you feel the vehicle may tip.
• Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement. This
vehicle is designed for off-road use only.
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If you think or feel that the vehicle may tip or roll, keep your body completely inside the protec-
tive structure of the vehicle:
• Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold.
• Do not put your hands or feet outside of the vehicle for any reason. Your arm or leg could be crushed.
• Do not try to stop a vehicle tipover using your arm or leg.
Do not operate this vehicle on any public street, road, or highway, even if dirt or gravel.Do not operate the vehicle in fast-flowing water or water deeper than 37 cm (15 in). If you must
cross shallow, slow-moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces. Operating this vehicle through deep or fast-flowing water can lead to loss of control or overturn. To reduce your risk of drowning or other injuries, use care when crossing through water.
When loaded with cargo or towing a trailer:
• Reduce speed, operate in low gear only, and allow more room to stop.
• Avoid hills and rough terrain. Use extreme caution when towing or carrying a load on inclines.
• Load trailer properly and use extra care when towing or pulling.
Do not tow or pull objects from any part of the vehicle other than the trailer hitch bracket or
winch (if installed).
Avoid carbon monoxide poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death.
2
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Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly-ventilated areas. If you experience any symp-
2
toms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MED­ICAL TREATMENT. Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open win-
dows and doors, carbon monoxide can rapidly reach dangerous levels.
Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or
carports.
Do not run engine outdoors where engine exhaust can be drawn into a building through open-
ings such as windows and doors.
Genuine Yamaha Accessories
Choosing accessories for your Viking is an important decision. Genuine Yamaha Accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your Viking. Many companies with no connection to Yamaha manufacture parts and accessories or offer oth­er modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
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Aftermarket parts, accessories, and modifications
While you may find aftermarket products similar in design and quality to genuine Yamaha Acces­sories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket products or having other mod­ifications performed to your Viking that change any of the vehicle’s design or operation charac­teristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle.
Aftermarket tires and rims
The tires and rims that came with your Viking were designed to match the performance capabil­ities and to provide the best combination of handling, braking, and comfort. Other tires, rims, siz­es, and combinations may not be appropriate. Refer to page 8-41 for tire specifications and more information on replacing your tires.
2
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13 87
910111214
13
64
2 5

Left view

3
1. Front shock absorber assembly
2. Radiator cap
3. Brake fluid reservoir
4. Driver seat
5. Shoulder bolster
6. Driver seat belt
7. Cargo bed
8. Tail/brake light
9. Spark arrester
10.Rear shock absorber assembly

DESCRIPTION

11.Spark plug
12.Cargo bed release lever
13.Storage compartment (for YXM70VPSH)
14.Door
3-1
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EBU31190

Right view

1. Engine oil dipstick
2. Passenger seat belt
3. Passenger seat
4. Air filter
5. Battery
6. Fuses
7. Headlight
8. Coolant reservoir
9. Storage compartment
10.Fuel tank cap
11.Oil filter cartridge
564321
7
11 10 98
3
3-2
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11 10
2
3 4 5 6,7
89
1
16 14
12 13
15

Controls and instruments

3
1. Light switch
2. On-Command drive knob
3. Steering wheel
4. Main switch
5. Parking brake lever
6. Helmet indicator light
7. Seat belt indicator light
8. Drive select lever
9. Horn switch
10.Accelerator pedal
11.Brake pedal
12.Multi-function meter unit
13.Passenger handhold
14.Glove compartment
15.Auxiliary DC jack
16.Storage compartment
The vehicle you have purchased may differ slightly from those shown in the figures of this man­ual.
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EBU31213
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1
2
3
4
INSTRUMENT AND CONTROL
FUNCTIONS
EBU31220

Main switch

1. Main switch
2. “ ” (off)
3. “ ” (on)
4. “ ” (start)
Functions of the respective switch positions are as follows:
EBU31230
“” (on):
All electrical circuits are supplied with power. The key cannot be removed.
The helmet indicator light comes on and stays on while the key is turned to “ ” (on).
EBU31240
” (off):
All electrical circuits are switched off. The key can be removed.
EBU31250
“” (start):
The electric starter is engaged by turning and holding the key in this position. Release the key when the engine starts.
4
4-1
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3
5
6
4
2
1
7
8
10
9
2
1

Indicator lights and warning lights

4
1. On-Command differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Parking brake indicator light “
7. On-Command four-wheel-drive/differential gear lock indicator “ ”/“
8. Engine trouble warning light “
9. Coolant temperature warning light “
10.Electric Power Steering warning light “EPS”
1. Helmet indicator light “
2. Seat belt indicator light “
EBU31270
Low-range indicator light “L”
This indicator light comes on when the drive select lever is in the “L” position.
EBU31280
High-range indicator light “H”
This indicator light comes on when the drive select lever is in the “H” position.
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EBU31290
TIP
Neutral indicator light “N”
This indicator light comes on when the drive select lever is in the “N” position.
EBU31300
Reverse indicator light “R”
This indicator light comes on when the drive select lever is in the “R” position.
EBU31310
Parking brake indicator light “
This indicator light comes on when the park­ing brake is applied.
EBU31320
On-Command four-wheel-drive indicator “ ”, On-Command differential gear lock indicator “ ” and indicator light “DIFF. LOCK”
The On-Command four-wheel-drive indicator “ ” comes on when the On-Com­mand drive knob “2WD/4WD/DIFF LOCK” is set to the “4WD” position.
The On-Command differential gear lock indicator “ ” and the On-Command differen­tial gear lock indicator light “DIFF. LOCK” come on when the On-Command drive knob “2WD/4WD/DIFF LOCK” is set to the “DIFF LOCK” position.
4
Due to the synchronizing mechanism in the
differential gear case, the four-wheel-drive indicator may not come on until the vehicle starts moving.
When the On-Command drive knob
“2WD/4WD/DIFF LOCK” is set to “DIFF LOCK” or “4WD”, the indicator “ ” and the indicator light “DIFF. LOCK” will flash until the differential gear is completely locked or unlocked. If the indicator and the indicator light continue to flash, the differential is not completely locked or unlocked. In this case, start moving to allow time for the dif­ferential to lock or unlock.
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NOTICE
Coolant temperature warning light “
If the coolant temperature reaches a specific level, this light comes on to warn that the coolant temperature is too hot. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the en-
4
gine to cool down for about 10 minutes. (See page 8-57.) The electrical circuit of the warning light can be checked by turning the key to “ ” (on). If the warning light does not come on initially when the key is turned to “ ” (on), or if the warning light remains on, have a Yamaha dealer check the electrical circuit.
The engine may overheat if the vehicle is
overloaded. If this happens, reduce the load to specification.
After restarting, make sure that the
warning light is out. Continuous use while this warning light is on may cause damage to the engine.
EBU31340
Engine trouble warning light “
This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. When this occurs, have a Yamaha dealer check the self-diagno­sis system. (See page 4-10 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ ” (on). If the warning light does not come on initially when the key is turned to “ ” (on), or if the warning light remains on, have a Yamaha dealer check the electrical circuit.
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EBU33041
TIP
Electric Power Steering warning light “EPS”
This warning light comes on when the key is turned to “ ” (on), and then goes off once the engine is started. If the warning light re­mains on or comes on after the engine is started, the EPS system may not be working correctly. When this occurs, have a Yamaha dealer check the EPS system. The electrical circuit of the warning light can be checked by turning the key to “ ” (on). If the warning light does not come on, have a Yamaha dealer check the electrical circuit.
If the steering load is too heavy (e.g., exces­sive steering use at slow speed or when op­erating in deep mud, sand, or snow), the power assist is reduced to protect the EPS motor from overheating.
EBU31360
Helmet indicator light “
The indicator light comes on and stays on while the key is turned to “ ” (on) to remind the occupants to always wear a helmet. If the indicator light does not come on when the key is turned to “ ” (on), have a Yamaha dealer check the electrical circuit.
EBU31370
Seat belt indicator light “
The indicator light comes on when the key is turned to “ ” (on) to remind the occupants to fasten their seat belt. The indicator light stays on until the driver seat belt is properly latched. If the indicator light does not come on when the key is turned to “ ” (on), or if the indicator light remains on after the driver seat belt is properly latched, have a Yamaha dealer check the electrical circuit.
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3 2 1
4 5
67
1 2
3

Multi-function meter unit

4
1. “CLOCK” button
2. “RESET” button
3. “SELECT” button
4. Speedometer
5. Fuel meter
6. Clock/Hour meter/Voltage display
7. Odometer/Tripmeter A/Tripmeter B
The multi-function meter unit is equipped with the following:
speedometerodometertwo tripmetersclock
hour metervoltage displayfuel meterself-diagnosis device
Speedometer
The speedometer shows the vehicle’s travel­ing speed.
Odometer and tripmeter modes
1. “SELECT” button
2. “RESET” button
3. Odometer/Tripmeter A/Tripmeter B
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The odometer shows the total distance trav-
TIP
TIP
4
1 2 3
eled by the vehicle. The tripmeters show the distance traveled since they were last reset.
The odometer will lock at 99999.The tripmeters will reset and continue
counting after 9999.9 is reached.
Pushing the “SELECT” button switches the display between the odometer mode “ODO” and the tripmeter modes “TRIP A” and “TRIP B” in the following order: ODO TRIP A TRIP B ODO To reset a tripmeter, select it by pushing the “SELECT” button, and then push the “RE­SET” button for at least three seconds. The tripmeters can be used to estimate the dis­tance that can be traveled with a full tank of fuel. This information enables you to plan fu­ture fuel stops.
To switch the display between “mph” and “km/h”, turn the key to “ ” (off), then push and hold the “SELECT” button while turning the key to “ ” (on).
Clock, hour meter and voltage display modes
1. “SELECT” button
2. “RESET” button
3. “CLOCK” button
4. Clock/Hour meter/Voltage display
The clock displays time in 12-hour format.
4
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The hour meter shows the total time the en­gine has been running. The voltage display shows the battery volt­age. Pushing the “CLOCK” button switches the display between the clock mode “CLOCK”, the hour meter mode “HOUR”, and the volt-
4
age display mode “ ” in the following or­der: CLOCK HOUR → CLOCK
To set the clock
1. Set the display to the clock mode.
2. Push the “SELECT” button and “RESET” button together for at least three sec­onds.
3. When the hour digits start flashing, push the “RESET” button to set the hours.
4. Push the “SELECT” button, and the mi­nute digits will start flashing.
5. Push the “RESET” button to set the minu­tes.
6. Push the “SELECT” button, and then re­lease it to start the clock.
Voltage display mode
This display shows the battery voltage. “ ” appears for 1 second when the volt­age display mode is first selected, and then “ ” appears and the battery voltage is displayed. If the battery voltage is less than 10 volts, “LO” is displayed, and if the voltage is above 16 volts, “HI” is displayed.
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NOTICE
ECB02050
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1
2
3
If the voltage display indicates “LO” or “HI”, there may be trouble with the battery charging circuit or the battery may be faulty. If this occurs, have a Yamaha dealer check or repair the vehicle.
Fuel meter
1. Fuel level warning indicator
2. Fuel meter
3. “E” segment
The fuel meter indicates the amount of fuel in the fuel tank. The display segments of the fuel meter disappear from “F” (full) towards “E” (empty) as the fuel level decreases. When the “E” segment disappears and the fuel level warning indicator flashes, refuel as soon as possible.
This fuel meter is equipped with a self-diag­nosis system. If a problem is detected in an electrical circuit, all the display segments and fuel level warning indicator start flashing. If this occurs, have a Yamaha dealer check the electrical circuit.
4
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Self-diagnosis device
NOTICE
21
L
H
1
H
L
4
1. Error code display
2. Engine trouble warning light “
This model is equipped with a self-diagnosis device for various electrical circuits. If a problem is detected in any of those cir­cuits, the engine trouble warning light comes on or flashes, and the multi-function display indicates an error code. If the multi-function display indicates an error code, note the code number, and then have a Yamaha dealer check the vehicle.
ECB00812
If the multi-function display indicates an error code, the vehicle should be checked as soon as possible in order to avoid en­gine damage.
EBU31390
Light switch “ / /
1. Light switch “ / /
Set the switch to “ ” to turn on the low beam and the taillights. Set the switch to “ ” to turn on the high beam and the taillights.
4-10
L
H
Page 45
Set the switch to “ ” to turn off the head-
NOTICE
1
lights and taillights.
ECB02060
Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it.
EBU31400

On-Command drive knob “2WD/4WD/DIFF LOCK”

4
1. On-Command drive knob “2WD/4WD/DIFF LOCK”
This vehicle is equipped with an On-Com­mand drive knob to select the drive mode. The knob has three positions: “2WD”, “4WD”, and “DIFF LOCK”. Select the appropriate drive according to terrain and conditions. “2WD” (two-wheel drive): Power is supplied
to the rear wheels only.
“4WD” (four-wheel drive): Power is sup-
plied to the rear and front wheels.
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“DIFF LOCK” (four-wheel drive with the dif-
1
1
ferential gear locked): Power is supplied to the rear and front wheels with the differen­tial gear locked. Unlike the “4WD” mode, all wheels turn at the same speed regardless of traction.
4
Horn switch “
Press the switch to sound the horn.
1. Horn switch “
EBU31411

Accelerator pedal

Press the accelerator pedal to increase en­gine speed. Spring tension returns the pedal to the rest position when released. Always check that the accelerator pedal returns nor­mally before starting the engine.
1. Accelerator pedal
EBU31420

Brake pedal

Press the brake pedal to slow or stop the ve­hicle.
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4
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1
2
1. Brake pedal
EBU34750

Parking brake lever

The parking brake lever is located at the right side of the steering wheel. Setting the parking brake lever will help keep the vehicle from moving while parked. To set the parking brake, pull the lever rear­ward completely. To release the parking brake, pull rearward on the lever, press the release button, and then push the lever all the way forward.
1. Parking brake lever
2. Release button
Spring tension helps return the lever to the
released position.
If you drive the vehicle with the parking
brake engaged, a buzzer will sound.
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1
1

Drive select lever

The drive select lever is used to shift the vehi­cle into the low, high, neutral, and reverse po­sitions. (Refer to page 6-3 for the drive select lever operation.)
4
1. Drive select lever
EBU31450

Fuel tank cap

1. Fuel tank cap
To open Remove the fuel tank cap by turning it coun­terclockwise.
To close Install the fuel tank cap by turning it clock­wise.
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Page 49
EBU31460
1
2
1
2

Doors

To open a door, pull the latch outward. To close a door, push or pull the door inward un­til it is securely latched. Be sure the door is SECURELY LATCHED AFTER CLOSING IT.
1. Latch
2. Door
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Seats

To remove a seat cushion, lift the front of the cushion, and then pull the cushion off.
1. Driver seat cushion
2. Passenger seat cushion
To install a seat cushion, insert the projec­tions on the rear of the seat cushion under the seat frame, and then insert the projection on the front of the cushion into the grommet while pushing the cushion downward. Make sure the seats are properly secured before riding. WARNING! A loose seat could cause
the operator to lose control, or cause the operator or passengers to fall.
[EWB03220]
4
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4
1
1

Adjusting the driver seat position

The driver seat can be adjusted to one of three positions to suit the driver’s preference.
Adjust the driver seat position as follows.
1. Remove the driver seat cushion. (See the previous section “Seats”.)
2. Remove the bolts.
1. Bolt
3. Move the seat frame to the desired posi­tion and align the bolt holes in the seat frame with the bolt holes in the vehicle frame.
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4. Install the bolts, and then tighten the bolts
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1
to the specified torque.
Tightening torque:
Driver seat bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
5. Install the cushion.
EBU36180

Seat belts

This vehicle is equipped with three-point seat belts for the driver and passengers. Always wear the seat belts properly while riding in the vehicle. See page 7-5 for more information.
4
1. Seat belt
If you shift the transmission into gear without wearing your seatbelt, a buzzer will sound.
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NOTICE
1
2

Glove compartment

This vehicle is equipped with a glove com­partment. When storing any documents in the glove compartment, be sure to wrap them in a plas­tic bag so that they will not get wet. When
4
washing the vehicle, be careful not to let any water enter the glove compartment.
To protect from damage, do not put metal items, like tools, or sharply edged items di­rectly in the glove compartment. If they must be stored, wrap them in appropriate cushioning material.
1. Unlock.
2. Open.
EBU34760

Storage compartments

The storage compartments are located under the multi-function meter, under the right pas­senger seat, and under the driver seat (for YXM70VPSH). To access an under-seat stor­age compartment, remove the seat cushion (see page 4-15 for more information).
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When storing any documents in the storage
NOTICE
1
compartments, be sure to wrap them in a plastic bag so that they will not get wet. When washing the vehicle, be careful not to let any water enter the storage compartments.
ECB02241
To protect from damage, do not put metal items, like tools, or sharply edged items di­rectly in the storage compartment. If these items must be stored, wrap them in appro­priate cushioning material.
1
1. Storage compartment
1. Storage compartment
For YXM70VPSH
To access the storage compartment under the driver seat, remove the storage compart­ment cover by turning it counterclockwise.
WARNING! Fuel vapors can be a fire or ex­plosion hazard. To avoid injury or death, never store fuel or flammable liquids in this storage compartment.
[EWB03230] NOTICE: Do
not exceed the specified maximum load limit for this storage compartment.
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4
[ECB02090]
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4
WARNING
1
1
1. Storage compartment cover
Maximum load limit:
Storage compartment under the driver seat:
4.5 kg (10 lb)
A drain plug is fitted at the bottom of this stor­age compartment. If any water collects in the storage compartment, remove the drain plug, drain the water, and then install the drain plug from inside the storage compartment.
1. Drain plug
EBU31520

Cup holders

Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder. Some plastic bottles may not fit into the cup holders depending on their size and shape.
EWB03240
Never ride with any open or glass con-
tainers in the cup holders; otherwise, the contents may spill and the glass contain-
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ers may be thrown about and break, and
WARNING
11
1
3
2
2
possibly injure people in the vehicle dur­ing sudden braking or an accident.
Do not place any other items than seal-
able plastic containers in the cup hold­ers; otherwise, they may be thrown about and possibly injure people in the vehicle during sudden braking or an ac­cident.
EBU31530

Cargo bed

EWB03250
Never carry passengers in the cargo
bed.
Do not exceed the specified maximum
load limits. Heavier cargo could cause loss of control because of improper weight balance.
There are four cargo hooks in the cargo bed.
4
1. Cup holder
1. Tailgate
2. Cargo hook
3. Cargo bed
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NOTICE
Maximum load limit: 272.0 kg (600 lb)
2
1
1
For additional loading information, see page 6-7.
Opening and closing the tailgate
4
1. Tailgate
2. Latch
The tailgate is not designed to hold heavy loads when open. The tailgate could col­lapse if you put heavy cargo or sit on it.
To open Unhook the latches, and then lower the tail­gate.
To close Lift the tailgate to the original position, and then hook the latches.
Lifting and lowering the cargo bed
1. Cargo bed release lever
To lift Pull up the cargo bed release lever on the left or right side of the vehicle, and then slowly lift up the cargo bed until it stops.
4-22
Page 57
To lower
WARNING
With hands and fingers clear of pinch points, lower the cargo bed slowly to its original po­sition and be sure it is locked into place.
WARNING! Keep hands, body, and other people away from pinch points when low­ering bed. Do not hold onto the cage/frame while closing the bed.
EBU31540
[EWB03260]
The front and rear shock absorber as­semblies
EWB00411
These shock absorber assemblies contain highly pressurized nitrogen gas. Read and understand the following information be­fore handling the shock absorber assem­blies. Do not tamper with or attempt to open
the cylinder assemblies.
Do not subject the shock absorber as-
semblies to an open flame or other high heat source. This may cause the unit to explode due to excessive gas pressure.
Do not deform or damage the cylinders
in any way. Cylinder damage will result in poor damping performance.
Do not dispose of a damaged or worn
out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.
EBU31550

Trailer hitch bracket and receiver

This vehicle is equipped with a trailer hitch bracket and a 5 cm (2 in) receiver for a stan­dard trailer hitch. Trailer towing equipment can be obtained at a Yamaha dealer. (See page 6-7 for precaution information.)
4
4-23
Page 58
4
NOTICE
2
1
1. Trailer hitch bracket
2. Receiver

Auxiliary DC jack

The auxiliary DC jack is located at the right side of the storage compartment under the multi-function meter. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running and the headlights are turned off.
ECB02250
Do not use accessories requiring more
than the stated maximum capacity. Do­ing so may overload the circuit and cau­se the fuse to blow.
If accessories are used without the en-
gine running, the battery may discharge.
Do not use an automotive cigarette light-
er or other accessories with a plug that gets hot, because the jack can be dam­aged.
1. Set the light switch to “ ”.
2. Turn the accessory off.
3. Start the engine. (See page 6-2.)
4. Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack.
4-24
Page 59
1. Auxiliary DC jack cap
2
1
2. Auxiliary DC jack
Maximum rated capacity for the auxiliary DC jack:
DC 12 V, 10 A (120 W)
5. Turn the accessory on.
6. When the auxiliary DC jack is not being used, cover it with the cap.
4
4-25
Page 60
WARNING

FOR YOUR SAFETY – PRE-OPERATION CHECKS

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Own­er’s Manual.
EWB00482
5
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem can­not be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
Brakes
Parking brake • Check for proper operation, condition, and free play. 8-36
Fuel
Engine oil
• Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary.
• Check fuel level.
• Fill with the recommended fuel if necessary.
• Check oil level.
• Fill with oil to proper level if necessary.
5-1
5-3, 8-33, 8-38
5-3
5-5, 8-11
Page 61
ITEM ROUTINE PAGE
Coolant
Final gear oil/Differen­tial gear oil
• Check coolant level in reservoir.
• Fill with coolant if necessary.
5-6, 8-21
• Check for leakage. 5-6, 5-6, 8-16, 8-19
Accelerator pedal • Check free play and for proper operation. 5-6
Seat belts • Check for proper operation and belt wear. 5-6
Passenger handhold • Check for stability and proper fastening. 5-7, 7-8
Steering • Check for proper operation. 5-7
Fittings and fasteners • Check all fittings and fasteners. 5-7
Instruments, lights and switches
• Check operation, and correct if necessary. 5-7, 8-50, 8-52, 8-53
Wheels and tires • Check tire pressure and for wear and damage. 5-8, 8-40, 8-42
Axle boots • Check for damage. 8-22
5
5-2
Page 62

Front and rear brakes

Brake pedal
Check that there is no free play in the brake
pedal. If there is free play, have a Yamaha dealer check the brake system. (See page 8-36.)
Check the operation of the brake pedal. It
5
should move smoothly and there should be a firm feeling when the brakes are applied. If not, have the vehicle inspected by a Yamaha dealer.
Brake fluid level
Check the brake fluid level. Add fluid if neces­sary. (See page 8-34.)
Specified brake fluid: DOT 4
Brake fluid leakage
Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir. Apply the brakes firmly for one minute. If there is any leakage, have the vehicle inspected by a Yamaha dealer.
Brake operation
Check the operation of the brakes at the start of every ride. Test the brakes at slow speed after starting out to make sure they are work­ing properly. If the brakes do not provide proper braking performance, inspect the brake system. (See page 8-33.)
EBU33200

Fuel

Make sure there is sufficient fuel in the tank.
5-3
Page 63
WARNING
EWB02522
WARNING
EWB02532
Gasoline and gasoline vapors are ex­tremely flammable. To avoid fires and ex­plosions and to reduce the risk of injury when refueling, follow these instructions.
1. Before refueling, turn off the engine and be sure that no one is sitting in the vehi­cle. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dry­ers.
2. Do not overfill the fuel tank. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.
3. Wipe up any spilled fuel immediately.
4. Be sure the fuel tank cap is closed se­curely.
Gasoline is poisonous and can cause inju­ry or death. Handle gasoline with care. Never siphon gasoline by mouth. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes.
Your Yamaha engine has been designed to use regular unleaded gasoline with a research octane number of 91 or higher (95 or higher for Europe). If knocking or pinging occurs, use a different brand of gasoline or premium unleaded gasoline. Unleaded fuel will give you longer spark plug life and reduced main­tenance cost.
5
5-4
Page 64
NOTICE
Recommended fuel:
Regular unleaded gasoline only For Europe: Regular unleaded gasoline only with a research octane number of 95 or higher
Fuel tank capacity:
36.7 L (9.69 US gal, 8.07 Imp.gal)
Portable fuel containers
5
If you carry a portable fuel container in the bed of your Yamaha Viking, be sure to secure it with the cap tightened before driving the ve­hicle. Always place a portable fuel container on the ground before filling it. Before removing the container cap, touch the container with the fuel dispenser nozzle. Keep fuel dispenser nozzle in contact with container inlet when fill­ing. WARNING! Never refill a fuel container
in the bed of any vehicle. Fire may result from a build-up of static electricity. The
discharge of this build-up while refueling can cause a spark and ignite the gasoline.
[EWB03270]
EBU31750

Engine oil

Make sure the engine oil is at the specified level. Add oil as necessary. (See page 8-11.)
ECB00301
In order to prevent clutch slippage (since
the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “CD” or oils of a higher quality than specified. In addition, do not use oils la­beled “ENERGY CONSERVING II” or higher.
Make sure that no foreign material en-
ters the crankcase.
Recommended engine oil type and quantity:
See page 10-1.
5-5
Page 65
EBU31760
NOTICE

Coolant

Check the coolant level in the coolant reser­voir when the engine is cold (the coolant level will vary with engine temperature). The coolant level is satisfactory if it is be­tween the minimum and maximum level marks on the coolant reservoir. If the coolant level is at or below the minimum level mark, add additional coolant to bring the level up to maximum level mark. If coolant is not avail­able, add distilled water. Change the coolant every two years. (See page 8-21.)
ECB02120
Hard water or salt water is harmful to the engine. You may use soft water if you can­not get distilled water.
Coolant reservoir capacity (up to the maxi­mum level mark):
0.28 L (0.30 US qt, 0.25 Imp.qt)
EBU36020

Final gear

Make sure there is no oil leaking from the final gear case.
EBU36030

Differential gear

Make sure there is no oil leaking from the dif­ferential gear case.
EBU31790

Accelerator pedal

Check to see that the accelerator pedal oper­ates correctly. It must operate smoothly and spring back to the idle position fully when re­leased. Have a Yamaha dealer repair as nec­essary for proper operation.
EBU31800

Seat belts

Make sure that the seat belts are not frayed, torn, stretched, or damaged. The seat belts must move smoothly when pulled out and re­tract on its own when released. The seat belts must also lock up when quickly pulled out.
5
5-6
Page 66
The latch plate should click securely into the buckle and release when the release button is pushed firmly. Wash off any dirt or mud that could affect operation. Have a Yamaha dealer repair as necessary for proper operation. A crash can damage the restraint systems in your vehicle. A damaged restraint system may not properly protect the person using it, resulting in serious injury or death in a crash.
5
To help make sure your restraint systems are working properly after a crash, have them in­spected and any necessary replacements made as soon as possible.
EBU31820

Steering

Park on level ground. Turn the steering wheel right and left. Check for excessive free play, abnormal noises, or a rough feeling. Have a Yamaha dealer repair as necessary for proper operation.
EBU31830

Fittings and fasteners

Always check the tightness of chassis fittings and fasteners before a ride. Take the vehicle to a Yamaha dealer or refer to the Service Manual for correct tightening torque.

Passenger handhold

Check that the handhold bar and its supports are in good condition. Confirm that the lock­ing pins are securely fastened, and then push and pull on the handhold to make sure that it is not loose.
EBU31840

Instruments, lights and switches

Check that all instruments, lights and switch­es are working properly. Correct if necessary.
5-7
Page 67
EBU31851

Control cables

When driving in cold weather, always make sure all control cables work smoothly before starting off. WARNING! Control cables can
freeze in cold weather and you could be unable to control the vehicle.
EBU33050
[EWB03280]

Tires

Check tire pressure regularly to make sure it is at the recommended specifications. Also check for wear and damage.
Tire pressure
Use the tire pressure gauge to check and ad­just tire pressures when the tires are cold. Tire pressures must be equal on both sides.
WARNING! Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control or roll­over. Tire pressure below the minimum
specified could also cause the tire to dis­lodge from the rim under severe riding conditions.
[EWB02542]
Set tire pressures to the following specifica­tions:
5
5-8
Page 68
Recommended tire pressure:
1
Vehicle load:
0 - 300 kg (0 - 661 lb)
Front:
75.0 kPa (0.750 kgf/cm², 11 psi)
Rear:
100.0 kPa (1.000 kgf/cm², 15 psi)
Vehicle load:
300 kg - maximum (661 lb - maximum)
5
Front:
75.0 kPa (0.750 kgf/cm², 11 psi)
Rear:
125.0 kPa (1.250 kgf/cm², 18 psi)
Minimum tire pressure:
Vehicle load:
0 - 300 kg (0 - 661 lb)
Front:
70.0 kPa (0.700 kgf/cm², 10 psi)
Rear:
95.0 kPa (0.950 kgf/cm², 14 psi)
Vehicle load:
300 kg - maximum (661 lb - maximum)
Front:
70.0 kPa (0.700 kgf/cm², 10 psi)
Rear:
120.0 kPa (1.200 kgf/cm², 17 psi)
Maximum vehicle load*:
411.0 kg (906 lb)
* Total weight of operator, passengers, ac-
cessories, cargo, and (if applicable) trailer tongue weight
The tire pressure gauge is included as stan­dard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect.
1. Tire pressure gauge
5-9
Page 69
Tire wear limit
1
When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire.
1. Tire wear limit
5
5-10
Page 70
WARNING

OPERATION

Read the Owner’s Manual carefully to be­come familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer.
EWB03290
Failure to familiarize yourself with the con-
6
trols can lead to loss of control, which could cause an accident or injury.

Engine break-in

There is never a more important period in the life of your vehicle than the period between 0 and 20 hours. For this reason, we ask that you read the fol­lowing material carefully. Because the engine is brand new, you must not put an excessive load on it for the first several hours of opera­tion. During the first 20 hours, the various
parts in the engine wear and polish them­selves to achieve the correct operating clear­ances. During this period, prolonged full-throttle op­eration or any condition that might result in excessive engine heating must be avoided. However, momentary (2–3 seconds maxi­mum) full-throttle operation under load does not harm the engine. Each full-throttle acceleration sequence should be followed with a substantial rest pe­riod for the engine, by cruising at lower r/min so the engine can rid itself of the temporary build-up of heat. If any abnormality is noticed during this period, consult a Yamaha dealer.
0–10 hours:
Avoid continuous operation above 1/2-throt­tle. Allow a cooling-off period of 5 to 10 minu­tes after every hour of operation. Vary the speed of the vehicle from time to time. Do not operate it at one set throttle position.
6-1
Page 71
10–20 hours:
NOTICE
Avoid prolonged operation above three-quar­ter throttle.
After break-in:
The vehicle may now be operated normally.
EBU33081

Starting the engine

1. Turn the key to “ ” (on).
ECB02291
The coolant temperature warning light and engine trouble warning light should come on, then go off. The EPS warning light should come on, then go off when the engine is started. To avoid possible damage, do not operate the vehicle if a warning light does not work as described above.
2. Apply the brake pedal.
3. Shift the drive select lever into the neutral position.
When the drive select lever is in the
neutral position, the neutral indicator light should come on. If the neutral indi­cator light does not come on, ask a Yamaha dealer to inspect the electric circuit.
The engine can be started in any gear if
the brake pedal is applied. However, it is recommended to shift into neutral before starting the engine.
4. With your foot off the accelerator pedal, start the engine by turning the key to “ ” (start).
If the engine fails to start, release the key, and then try starting it again. Wait a few seconds before the next attempt. Each attempt should be as short as possible, to preserve battery energy. NOTICE: Do not crank the engine
more than 5 seconds on each attempt, or starter damage could occur. Wait at least 5 seconds between each operation of the electric starter to let it cool.
[ECB02140]
6
6-2
Page 72
Do not turn the key to the “ ” (start) position
TIP
NOTICE
1
2
5
4
3
with the engine running; otherwise, damage to the electric starter may result.
For maximum engine life, never accelerate hard when the engine is cold!
Drive select lever operation and re­verse driving
6
Do not shift without coming to a complete stop and waiting for the engine to return to normal idle speed. Damage to the engine or drive train may occur.
Shifting: neutral to high and high to low
1. Stop the vehicle, and take your foot off the accelerator pedal.
2. Apply the brake pedal, then shift by mov­ing the drive select lever along the shift guide. Make sure that the drive select le­ver is completely shifted into position.
1. Drive select lever
2. L (Low-range)
3. H (High-range)
4. N (Neutral)
5. R (Reverse)
3. Release the parking brake, if applied.
4. Release the brake pedal and press the accelerator pedal gradually.
6-3
Page 73
Shifting: neutral to reverse
WARNING
1
2
5
4
3
EWB03300
Before you shift into reverse, make sure there are no obstacles or people behind you. When it is safe to proceed, go slowly. Hitting an obstacle or person could result in serious injury or death.
1. Stop the vehicle, take your foot off the ac­celerator pedal, and check behind you.
2. Apply the brake pedal.
3. Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide. When in reverse, the reverse indicator
light should be on. If the light does not come on, ask a Yamaha dealer to in­spect the reverse indicator light electri­cal circuit.
Due to the synchronizing mechanism in
the engine, the light may not come on until the vehicle starts moving.
1. Drive select lever
2. L (Low-range)
3. H (High-range)
4. N (Neutral)
5. R (Reverse)
4. Release the parking brake, if applied.
5. Check behind the vehicle for people or obstacles, and then release the brake pedal.
6. Press the accelerator pedal gradually and continue to watch to the rear while back­ing.
6-4
6
Page 74

On-Command drive knob

The vehicle handles differently in each of the drive modes (“2WD”, “4WD” and “DIFF LOCK”). For example, the vehicle requires more effort to turn in “DIFF LOCK” than in “2WD”. Always stop the vehicle before changing the position of the On-Command drive knob. The meter display changes according to the selected drive mode. The different drive indicators, and the differential gear lock indicator light “DIFF. LOCK” come on as follows:
Knob position Indication Drive mode
No indicator light.
6
“2WD” (two-wheel drive): Power is supplied to the rear wheels.
“4WD” (four-wheel drive): Power is supplied to the rear and front wheels.
“DIFF LOCK” (four-wheel drive with the differential gear locked): Power is supplied to the rear and front wheels and the differential gear is locked. Unlike in four-wheel drive, all wheels turn at the same speed.
6-5
Page 75
TIP
When the knob is set to “DIFF LOCK” or “4WD”, the differential gear lock indicator and indica-
tor light will flash until the differential gear is completely locked or unlocked.
When the indicator and indicator light are flashing, turning the steering wheel back and forth
will help the differential gear lock to engage or disengage.
Riding before the differential gear is properly engaged or disengaged (e.g., when the indicator
and indicator light are flashing) will cause the vehicle speed to be limited until the differential gear is completely engaged or disengaged.
6
6-6
Page 76
WARNING

Parking

When parking, stop the engine and shift the drive select lever into the neutral position. Ap­ply the parking brake to help prevent the ve­hicle from rolling. See page 7-16 for more information on parking and parking on a slope.

Loading

6
Take extra precautions when driving with a load or trailer. Follow these instructions and always use common sense and good judg­ment when carrying cargo or towing a trailer.
Prepare your load or trailer
EWB03310
Improper loading or towing can increase the risk of loss of control, an overturn, or other accident:
Do not exceed the Maximum Loading
Limits for the vehicle (see “MAXIMUM LOADING LIMIT” in this section and ve­hicle labeling).
Keep weight in the cargo bed centered
side to side, and as low and as far for­ward as possible. Top-heavy loads in­crease the risk of overturn. Be sure cargo is secured – a loose load could change handling unexpectedly or strike occupants.
Do not exceed the maximum tongue
weight.
Make sure the load does not interfere
with your control or ability to see where you are going.
Tie down cargo in the trailer securely.
Make sure cargo in the trailer cannot move around. A shifting load can cause an accident.
Use the hooks equipped on the cargo bed to tie down loads.
6-7
Page 77
Choose a trailer hitch drawbar designed for
WARNING
use with a 5 cm (2 in) receiver. (See page 4-23 for more information.)
You can measure tongue weight with a bath­room scale. Put the tongue of the loaded trail­er on the scale with the tongue at hitch height. Adjust the load in the trailer, if necessary, to reduce the weight on hitch. If you are carrying cargo and towing a trailer, include the tongue weight in the maximum vehicle load limit.
MAXIMUM LOADING LIMIT
Vehicle loading limit (total weight of cargo, operator, passengers and accessories and tongue weight): 411.0 kg (906 lb) Cargo bed: 272.0 kg (600 lb) Tra i ler h itc h :
Pulling load (total weight of trailer and cargo): 6664 N (680 kgf, 1500 lbf) Tongue weight (vertical weight on trailer hitch point): 490 N (50 kgf, 110 lbf)
Operating when loaded with cargo or tow­ing a trailer
Drive more slowly than you would without a load. The more weight you carry, the slower you should go. Although conditions vary, it is good practice to keep the vehicle in low gear whenever you are carrying heavier loads or when towing a trailer.
EWB03320
Carrying loads or towing a trailer can in­crease the risk of loss of control, an over­turn, or other accident. To reduce the risk of an accident: Reduce speed, operate in low gear only,
and allow more room to stop. A heavier vehicle takes longer to stop.
Avoid hills and rough terrain. Choose
terrain carefully. Use extreme caution when towing or carrying a load on in­clines.
Turn gradually and go slowly.
6
6-8
Page 78
Pulling something other than a trailer
Yamaha recommends that loads be trans­ported in the bed or in a trailer. If you need to move an object a short distance use a winch and follow the winch manufacturer’s instruc­tions. If you choose to use something other than a winch use extreme caution, follow the manu­facturer’s instructions for that product, and only attach to the hitch or hitch bracket of the
6
Viking. WARNING! Improperly pulling can cause serious injury or death. Never ex­ceed the pulling load limit of the Viking. Avoid pulling on inclines.
[EWB03330]
Pulling objects on the ground can be more hazardous than pulling a trailer. It may be dif­ficult to predict how the load will affect vehicle operation. That effect could also change de­pending upon terrain or what obstacles might be in the object’s path.
6-9
Page 79
EBU31950
WARNING

BASIC GUIDE FOR SAFE USE

EBU31961
As a Viking owner you are responsible for the safe and proper operation of this vehicle. Read this chapter and review the safety in­structions in Chapter 2 before operating the vehicle. Use these chapters and the labels on the vehicle to instruct new operators and pas­sengers. Do not allow anyone else to operate the vehicle or ride as a passenger if you are unsure that he/she is willing and able to follow these instructions.
EWB03340
Follow these instructions to reduce your risk of an accident and to reduce the risk of serious injury or death in the event of an accident.
EBU33311

KNOW YOUR VEHICLE

This off-road vehicle will handle and maneuver differently from cars, ATVs, go-carts, golf-cars and grounds-keeping vehicles. The Viking has higher ground clearance and other features to handle rugged terrain, and, as a result, can overturn in situations where some vehicles may not. This would include vehicles made primarily for pavement, roads, improved paths, or grounds-keeping. If you do not use care in maneuvering the Viking, you can cause it to roll over even on flat, open areas. Doing things with a Viking that some people do for thrills in other vehicles (such as side­ways sliding, skidding, back-wheel sliding, or donuts) have led to side rollovers. These roll­overs can result in crushed limbs and other serious injuries or death to drivers or passen­gers. As the owner/operator, it is your responsibility to protect yourself and your passengers from accidents, including rollovers. The Viking has
7
7-1
Page 80
many features, including a protective struc-
DRIVER UNDER
16
ture and seat belts, to help protect occu­pants, but the best way to avoid injuries is to avoid accidents. There is a risk of injury or death in any accident, even with these safety features.
Driver requirements
This vehicle is intended for use only by an
operator 16 or older with a valid motor ve­hicle license. Check country laws for mini­mum age requirements.
7
The driver must be able to place both feet
flat on the floorboard while seated upright with his/her back against the backrest.
Do not drive after using drugs or alcohol.Remove the ignition key when the vehicle is
not in use to prevent unauthorized use of
the machine. Parents: Many countries have implemented new mo­tor vehicle licensing requirements for young drivers. These requirements are in response to the disproportionately high rate of crashes involving youthful drivers. As with automo­biles, to promote safe driving behaviors, you should supervise younger drivers and consid­er setting rules and putting limits on how, when, and where the Viking can be used.
7-2
Page 81
Passenger requirements
WARNING
2
3
1
1
This vehicle is designed for the operator and two passengers. Allowing passengers to ride improperly can lead to serious injury or death. As the operator, you are responsible for your passengers. Your passengers must be able to place
both feet on the floorboard while seated upright with their backs against the back­rests.
Your passengers must be able to reach and
hold the passenger handhold.
Allow only two passengers in the vehicle
and only in the designated passenger seats. Do not carry any other passengers. Do not carry passengers in the cargo bed.
Do not allow someone to ride as a passen-
ger who has been using drugs or alcohol.
Do not allow children who need child safety
seats or booster seats in the Viking. The seat belt is not designed to restrain auto­motive child safety seats.
Occupant protection system
EWB03350
Do not make changes to the occupant pro­tection system. If you install aftermarket products or have your vehicle modified, you may put yourself and others at greater risk of serious injury or death. You are re­sponsible for any such changes to the ve­hicle.
7
1. Seat belt
2. Shoulder bolster
3. Door
7-3
Page 82
1. Door
2
1
3
2. Shoulder bolster
3. Passenger handhold
7
The Viking comes with a variety of features to help reduce the risk of driver and passenger injury. These features work together, and when properly used, these features will help protect the occupants in the event of an acci­dent. If these features are not used properly, they can cause injury.
Protective structure
The vehicle cage/frame provides a protective structure that helps limit intrusions by branch­es or other objects and may reduce your risk of injury in accidents. The protective structure will not protect occupants in all rollovers or accidents. Body parts outside of vehicle can be struck by passing objects or crushed during vehicle rollover. Do not put your hands or feet outside of the vehicle for any reason. Do not hold onto the door, cage/frame or shoulder bolster. Wear your seat belt and helmet. If you think or feel that the vehicle may tip or roll, do not put your hands or feet outside the vehicle for any reason. You will not be able to stop the vehicle from tipping over using your body. Any part of your body (arms, legs, or head) outside of the vehicle can be crushed by the vehicle cage/frame.
7-4
Page 83
Seat belts
Seat belts should be worn by the driver and passengers. The driver must be sure that the passengers are belted before driving. Be sure that each occupant’s seat belt
latch plate is inserted into the appropriate buckle.
Be sure the seat belt is not twisted, is close-
fitting across the hips and chest, and is latched securely.
Do not wear the seat belt across the abdo-
men or stomach. Do not put the seat belt behind the back. Failure to use seat belts properly may lead to an increased likelihood and severity of injury. An unbelted occupant may strike the interior of the vehicle, the protective structure, or oth­er objects in an accident or during operation. You may also fall completely out or be partial­ly ejected from the vehicle, which may lead to being crushed between the ground and the vehicle. Wearing the seat belt helps you re-
main in the vehicle – the doors and passenger handhold are not a substitute for using a seat belt. A crash can damage the restraint systems in your vehicle. A damaged restraint system may not properly protect the person using it, resulting in serious injury or death in a crash. To help make sure your restraint systems are working properly after a crash, have them in­spected and any necessary replacements made as soon as possible.
1
2
1
3
1. Seat belt
2. Latch plate
3. Buckle
7-5
7
2
Page 84
To wear the seat belt properly, do the follow-
1
3
2
ing:
1. Hold the latch plate as you pull the belt across your lap and chest. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying.
2. If the latch plate is not positioned in the correct location along the seat belt, squeeze the latch plate ends together along its long edges in order to more eas-
7
ily adjust its location up or down along the length of the belt.
3. Push the latch plate into the buckle until it clicks. Pull up on the latch plate to make sure it is secure.
1. Buckle
2. Latch plate
3. Release button
4. Put the lap portion of the belt low on your hips. Pull up on the shoulder part so the belt is snug across your hips. Be sure the seat belt is not caught on the shoulder bolster or other object.
7-6
Page 85
5. Position the shoulder belt over your
1
2
3
shoulder and across your chest. The shoulder belt should fit against your chest. If it is loose, pull the belt out all the way and then let it retract.
6. Check if the seat belt shoulder position suits the size of the driver and passen­gers. To lower the belt, insert the belt into the seat belt height adjuster slot as shown. To raise the belt, remove the belt from the height adjuster slot.
1. Seat belt height adjuster
2. Seat belt
3. Slot
7. To release the buckle, firmly press the re­lease button.
Doors
The doors are designed to reduce the likeli­hood that you will stick your leg out to stop the vehicle from tipping over or for any other reason in a rollover. The doors may also re­duce intrusion of objects into the occupant area. Make sure the door is securely latched before operation. Do not place your arm or
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hand on the door during operation. Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover.
7
Passenger handhold
The passenger handhold is provided to grip during operation to maintain proper position and balance. Holding onto the handhold helps to reduce the likelihood that the pas­sengers put a hand outside the vehicle if the vehicle begins to tip.
The driver should make sure the passengers are holding onto the handhold with both hands before operating the vehicle.
Adjusting the handhold position The handhold can be adjusted to one of three positions to suit the passengers’ preference.
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Adjust the handhold position as follows.
1
2
2
1
1. Remove the locking pins.
2. Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the handhold supports.
7
1. Handhold bar
2. Handhold support
3. Insert the pins into the holes and secure them with the wire loops. Make sure that the handhold is properly secured before riding.
1. Passenger handhold
2. Locking pin
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1. Wire loop
1
Seat and shoulder bolsters
7
The seats and shoulder bolsters are designed to help keep you in the vehicle. Do not put your hand or arm on or outside of the shoul­der bolster during operation. Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover.
Floorboard
The floorboard allows you to brace your feet, which helps you keep your body in the vehicle in the event of an accident or rollover. Keep your feet on the floorboard during operation.
Steering wheel
Keep both hands on the steering wheel. Do not hold the steering wheel with your thumbs inside the rim. Keep your palms on the out­side of the steering wheel. Similar to other off­road vehicles, if the Viking hits a deep rut or large obstacle, the steering wheel could brief-
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ly jerk in one direction or back and forth as the
CORRECT GRIP EXAMPLE
INCORRECT GRIP EXAMPLE
tires and vehicle respond to the obstacle. This quick motion could injure your thumbs or wrist if your thumbs or hand(s) are inside the steering wheel. Grip the steering wheel so that your thumbs will not be hit by the spokes. As an example, see the illustration.
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1
2
3
4
5
6
LEARNING TO OPERATE YOUR VEHI­CLE
Personal protective equipment
7
1. Approved motorcycle helmet
2. Eye protection
3. Long-sleeved shirt or jacket
4. Gloves
5. Long pants
6. Over-the-ankle boots
The driver and passengers should wear the following to reduce risk of injury in an acci­dent:
Approved motorcycle helmet that fits prop-
erly
Eye protection (goggles, helmet face shield,
or protective eyewear)
Over-the-ankle boots, gloves, long-sleeved
shirt or jacket, and long pants An approved helmet and other personal pro­tective equipment can help in a variety of ways, including: Reduce the severity of injuries if any part of
you is outside the vehicle cage/frame pro-
tective structure during a rollover. Help protect you if outside objects intrude
inside the vehicle during operation. Help protect you in the event of vehicle im-
pact with an obstacle. Wear eye protection when operating or riding the vehicle to reduce the risk of a serious ac­cident or injury. Eye protection, such as a face shield or goggles, may reduce the risk of for­eign material getting in your eyes and help prevent loss of vision.
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Practice for new Yamaha Viking users
You should become familiar with the perfor­mance characteristics of the vehicle in a lar­ge, flat area that is free of obstacles and other vehicles. Practice controlling the accelerator pedal, brakes, steering, and drive select lever. Drive at slow speeds with gradual accelera­tion and turning. Practice smooth throttle ap­plication. Practice slowing down before turning. Practice maintaining a steady throttle through the turn. Avoid higher speeds until you are thoroughly familiar with the operation of your vehicle. Remember, driving aggres­sively or making abrupt maneuvers even on flat, open areas can cause side rollovers.
Become familiar with the way the vehicle feels in low and high ranges, first in two-wheel drive “2WD” and then in four-wheel drive “4WD” and four-wheel drive with the differen­tial locked “DIFF LOCK”. Steering may take more effort in four-wheel drive with the differ­ential locked “DIFF LOCK”. Also practice driving in reverse.
Take the time to learn basic operation of the vehicle before attempting more difficult ma­neuvers.
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Getting ready to ride
Perform the Pre-Operation Checks on page 5-1. Follow the instructions starting on page 6-2 to start the engine.
Turning
Use care in turns – turning the steering wheel too far or too fast can result in loss of control or a rollover. Slow down before entering turns. When making tight turns from a stand­still or at slow speeds, avoid sudden or hard acceleration. Driving aggressively or making
7
abrupt maneuvers even on flat, open areas can cause side rollovers. Avoid sideways slid­ing, skidding, or back-wheel sliding, and nev­er do donuts. If you feel the Viking begin to slide sideways or the back wheels slide dur­ing a turn, steer into the direction of the slide, if possible, and gradually let off the accelera­tor pedal to regain directional control and avoid rollover. For example, if you feel the back of the vehicle start to slide to your right, steer to the right.
If you think or feel that the vehicle may tip or roll, keep your body completely inside the protective structure of the vehicle: Brace yourself by pressing your feet firmly
on the floorboard and keep a firm grip on
the steering wheel or passenger handhold. Do not put your hands or feet outside of the
vehicle for any reason. Do not try to stop a
tipover using your arm or leg.
Accelerating
With the engine idling in neutral and your foot on the brake, shift the drive select lever into low or high. NOTICE: Do not shift from low
to high or vice versa without coming to a complete stop and waiting for the engine to return to normal idle speed – damage to the engine or drive train may occur. Then release the parking brake.
[ECB02160] Press the
accelerator pedal slowly and smoothly. The centrifugal clutch will engage and the vehicle will begin to accelerate.
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Avoid higher speeds and sudden or hard ac­celeration until you are thoroughly familiar with the operation of your vehicle. Avoid sud­den or hard acceleration in any turn.
Braking
When slowing down or stopping, take your foot off the accelerator pedal and press the brake pedal smoothly. Improper use of the brakes can cause the tires to lose traction, re­ducing control of the vehicle and increasing the possibility of an accident. Braking ability is affected by type of terrain. In most cases, gradual application of the brakes is more effective than abrupt braking, partic­ularly on loose surfaces, such as gravel. Al­ways allow for greater braking distance on rough, loose, or slippery surfaces.
Engine braking
Engine compression braking is designed to assist you when operating your Viking off­road. With this feature, the engine helps slow
the vehicle down after you take your foot off the accelerator. Engine braking is more no­ticeable in four-wheel drive. Application of ve­hicle brakes provides additional stopping power.
Leaving the vehicle
Do not get out of the vehicle while the engine is running and the drive select lever is in any gear. There is a risk of injury because: Children or others may accidentally press
the accelerator pedal.
Objects tossed into the vehicle may strike
the accelerator pedal.
The parking brake may not keep the vehicle
from accelerating. Unwanted vehicle movement can cause seri­ous injury or death, and it may be dangerous to try to stop the vehicle.
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Parking on a flat area
When parking on a flat area, stop the engine and shift the drive select lever into the neutral position. Apply the parking brake to help pre­vent the vehicle from rolling.
Parking on a slope
The parking brake acts only on the rear wheels when in “2WD”. For the parking brake to take effect on all four wheels, shift to “DIFF LOCK” before stopping the engine. If you park on a hill that is too steep the vehi-
7
cle may roll out of control. Never park on hills that are so steep you cannot walk up them easily. If you must park on an incline follow these instructions:
1. Bring the vehicle to a stop by applying the brake pedal.
2. Put the vehicle in “DIFF LOCK”.
3. Turn the key to “ ” (off).
4. With the brake pedal applied, set the parking brake.
5. Block the front and rear wheels with rocks or other objects.
Loading
The total weight of operator, passengers, ac­cessories, cargo, trailer tongue weight, and the vehicle itself must not exceed 1080 kg (2381 lb). Vehicle loading can affect handling. See “Loading” on page 6-7.
EBU33360
Operation on different surfaces and terrains
Go slowly and proceed with caution when op­erating on an unfamiliar surface or terrain. This vehicle may handle differently in certain types of terrains or on certain surfaces. You may come upon hidden rocks, bumps, or holes without enough time to react. To avoid loss of control or rollover, always be alert to changing surfaces or terrain when operating the vehicle.
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Your Yamaha Viking has higher ground clear­ance and other features to handle rugged ter­rain, and as a result, can overturn in situations where some vehicles may not. Abrupt ma­neuvers or aggressive driving can cause loss of control, including rollovers – even on flat, open areas. These rollovers can result in crushed limbs and other serious injuries or death to drivers or passengers.
to see far enough ahead of you. Use common sense and remember that some hills are too steep for you to climb or descend. Use proper driving techniques to avoid rearward, for­ward, or sideways rollovers on hills and slopes. Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, drive slowly. Turn downhill immediately if you feel the vehicle may tip.
Hills
Choose carefully which hills you attempt to climb or descend. Avoid hills with slippery surfaces or those where you will not be able
If you think or feel the vehicle may tip or roll:
Brace yourself by pressing your feet firmly
on the floorboard and keep a firm grip on the steering wheel or passenger handhold.
Do not put your hands or feet outside of the
vehicle for any reason.
Uphill
Do not attempt to climb hills until you have mastered basic maneuvers on flat ground. Drive straight up hills, and avoid crossing the
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side of a hill, which increases your risk of roll­over. Practice first on gentle slopes before at­tempting steeper hills. Always check the terrain carefully before attempting any hill. To climb a hill, you need traction, momentum, and steady throttle. For more traction and control for climbing steeper and/or rougher slopes, shift into low gear and select “4WD” or “DIFF LOCK”. Travel fast enough to main­tain momentum, but not so fast that you can­not react to changes in the terrain as you climb.
7
Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side – there could be another person, an obstacle, or a sharp drop-off. If you start to lose traction or momentum when climbing, and decide you will be unable to continue, use the brakes to stop. Do not at­tempt to turn the vehicle around. With your foot on the brake pedal, look behind you and plan your descent. Shift the drive select lever into reverse so you can use engine braking to
slow your descent. Release the brake and be­gin to coast down the hill. Use engine braking as much as possible, gently applying the brakes when necessary.
Downhill
Check the terrain carefully before going downhill. When possible, choose a path that lets you drive your vehicle straight downhill. Choose your path carefully and drive slowly enough to be able to react to obstacles that you encounter. For more traction and control, before going down steeper and/or rougher slopes, shift into low gear and select “4WD” or “DIFF LOCK”. Engine braking will help you go downhill slowly. Go as slowly as possible. If you begin to go too fast, apply the brakes gently. Avoid hard application of the brakes, which could cause the vehicle to slide.
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If you are sliding or skidding, try to steer in the direction the vehicle is sliding, to regain con­trol. For example, if you feel the back of the vehicle start to slide to your right, steer to the right. If you must turn on the hill to avoid an obsta­cle, do so slowly and carefully. If the vehicle starts to tip, immediately steer in the downhill direction if there are no obstacles in your path. As you regain proper balance, gradually steer again in the direction you want to go.
Rough terrain
Operation over rough terrain should be done with caution. Look for and avoid obstacles that could
cause damage to the vehicle or could lead to a rollover or accident.
Do not drive in a way that will get the vehicle
airborne, as injury, loss of control, and damage to the vehicle could occur.
Pavement
This vehicle is designed for off-road use only. Avoid paved surfaces. Turn gradually and go slowly if you must drive on pavement.
Water
If you must cross shallow, slow-moving water up to the depth of the vehicle’s floorboard, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. Nev­er operate through water deeper than 37 cm (15 in) or fast-flowing water. Choose a path where both your entrance into and exit point from the water is a gradual incline. Determine the water depth and currents before crossing. Operating this vehicle through deep or fast­flowing water can lead to loss of control or overturn. To reduce your risk of drowning or other injuries, use care when crossing through water.
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Wet brakes may have reduced effectiveness.
NOTICE
After leaving the water, test your brakes. If necessary, apply the brakes several times to let friction dry out the linings.
After driving your vehicle in water, be sure to drain the trapped water by removing the check hoses at the bottom of the air filter case and air duct and the V-belt case drain plug. Wash the vehicle in fresh water if it has been operated in salt water or muddy
7
conditions.
Loose terrain/slippery terrain
When driving on slippery terrain, including wet, muddy, or icy conditions, as well as loose gravel, be aware that you could begin skidding or sliding. To avoid loss of control, slow down and put the vehicle in four-wheel drive before driving on a slippery surface and plan your path to avoid making abrupt ma­neuvers.
If you feel the vehicle begin to slide sideways or the back wheels slide during a turn, steer into the direction of the slide if possible, to re­gain directional control. For example, if you feel the back of the vehicle start to slide to your right, steer to the right.
Brush or wooded areas
When operating in areas with brush or trees, watch carefully on both sides and above the vehicle for obstacles such as branches that the vehicle might hit, causing an accident. Watch for brush that might enter the vehicle as you pass and strike you or the passengers. Never hold onto the cage/frame. The passen­gers should always hold onto the passenger handhold with both hands. The muffler and other engine parts become extremely hot during operation and remain hot after the engine has stopped. To reduce the risk of fire during operation or after leaving the vehicle, do not let brush, grass and other materials collect under the vehicle, near the
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muffler or exhaust pipe, or next to other hot parts. Check under the vehicle after operating in areas where combustible materials may have collected. Do not idle or park the vehicle in long dry grass or other dry ground cover.
Encountering obstacles
If you cannot go around an obstacle, such as a fallen tree or a ditch, stop the vehicle where it is safe to do so. Set the parking brake and get out to inspect the area thoroughly. Look from both your approach side and exit side. If you believe you can continue safely, choose the path that will allow you to get over the ob­stacle and at as close to a right angle as pos­sible to minimize vehicle tipping. Go only fast enough to maintain your momentum but still give yourself plenty of time to react to chang­es in conditions.
If there is any question about your ability to maneuver safely over the obstacle, you should turn around if the ground is flat and you have the room or back up until you find a less difficult path.
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WARNING
WARNING
WARNING
PERIODIC MAINTENANCE AND
ADJUSTMENT
Periodic inspection, adjustment, and lubrica­tion will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
EWB01842
8
Failure to properly maintain the vehicle or performing maintenance activities incor­rectly may increase your risk of injury or death during service or while using the ve­hicle. If you are not familiar with vehicle service, have a Yamaha dealer perform the service.
EWB02563
Turn off the engine when performing main­tenance unless otherwise specified. A running engine has moving parts that
can catch on body parts or clothing and electrical parts that can cause shocks or fires.
Running the engine while servicing can
lead to eye injury, burns, fire, or carbon monoxide poisoning - possibly leading to death. See page 2-5 for more informa­tion about carbon monoxide.
EWB02691
Brake discs, calipers, drums, and linings can become very hot during use. To avoid possible burns, let brake components cool before touching them.
8-1
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