• When accepting a repair order from the user, it is recommended to receive the R-840 and BD-940/DVD-840/CD640 as a set for the repair work.
• The MCR-940 consists of the R-840, BD-940 and NS-BP300.
The MCR-840 consists of the R-840, DVD-840 and NS-BP300.
The MCR-640 consists of the R-840, CD-640 and NS-BP300.
This service manual is for the R-840/NS-BP300. For service manual of the BD-940/DVD-840/CD-640, please refer
to the following publication numbers:
BD-940: 101154/ DVD-840: 101155/ CD-640: 101156
IMPORTANT NOTICE
This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel.
It has been assumed that basic service procedures inherent to the industry, and more specifi cally YAMAHA Products, are already known
and understood by the users, and have therefore not been restated.
WARNING:
IMPORTANT:
The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research, engineering, and service
departments of YAMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable and
specifi cations are subject to change without notice or obligation to retrofi t. Should any discrepancy appear to exist, please contact the
distributor's Service Division.
WARNING:
IMPORTANT:
Failure to follow appropriate service and safety procedures when servicing this product may result in personal injury,
destruction of expensive components, and failure of the product to perform as specifi ed. For these reasons, we advise
all YAMAHA product owners that any service required should be performed by an authorized YAMAHA Retailer or
the appointed service representative.
The presentation or sale of this manual to any individual or fi rm does not constitute authorization, certifi cation or
recognition of any applicable technical capabilities, or establish a principle-agent relationship of any form.
Static discharges can destroy expensive components. Discharge any static electricity your body may have
accumulated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss).
Turn the unit OFF during disassembly and part replacement. Recheck all work before you apply power to the unit.
R-840/NS-BP300
■ CONTENTS
TO SERVICE PERSONNEL ............................................2
SYSTEM COMPOSITION ................................................3
FRONT PANELS ......................................................... 4–6
REPLACEMENT PARTS LIST ................................ 71–79
REMOTE CONTROL .....................................................80
SYSTEM CONNECTOR .......................................... 81–82
P.O.Box 1, Hamamatsu, Japan
....38–39
'09.11
R-840/NS-BP300
■ TO SERVICE PERSONNEL
1. Critical Components Information
Components having special characteristics are marked ⚠ and
must be replaced with parts having specifications equal to those
originally installed.
2. Leakage Current Measurement (For 120V Models Only)
When service has been completed, it is imperative to verify
that all exposed conductive surfaces are properly insulated
from supply circuits.
• Meter impedance should be equivalent to 1500 ohms shunted
by 0.15 μF.
For U model
R-840/NS-BP300
“CAUTION”
“F1: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE 3.5A, 125V
FUSE.”
For C model
CAUTION
F1: REPLACE WITH SAME TYPE 3.5A, 125V FUSE.
ATTENTION
F1: UTILISER UN FUSIBLE DE RECHANGE DE MÉME TYPE DE 3.5A, 125V.
WALL
OUTLET
• Leakage current must not exceed 0.5mA.
• Be sure to test for leakage with the AC plug in both polarities.
EQUIPMENT
UNDER TEST
INSULATING
TABLE
AC LEAKAGE
TESTER OR
EQUIVALENT
WARNING: CHEMICAL CONTENT NOTICE!
This product contains chemicals known to the State of California to cause cancer, or birth defects or other reproductive
harm.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON
WHATSOEVER!
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or
expose eyes to solder/flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands before
handling food.
About lead free solder
All of the P.C.B.s installed in this unit and solder joints are soldered using the lead free solder.
Among some types of lead free solder currently available, it is recommended to use one of the following types for the
repair work.
• Sn + Ag + Cu (tin + silver + copper)
• Sn + Cu (tin + copper)
• Sn + Zn + Bi (tin + zinc + bismuth)
Caution:
As the melting point temperature of the lead free solder is about 30°C to 40°C (50°F to 70°F) higher than that of the lead
solder, be sure to use a soldering iron suitable to each solder.
2
R-840/NS-BP300
■ SYSTEM COMPOSITION
When accepting a repair order from the user, it is recommended to receive the R-840 and BD-940/DVD-840/CD-640 as a
set for the repair work.
The MCR-940 consists of the R-840, BD-940 and NS-BP300.
The MCR-840 consists of the R-840, DVD-840 and NS-BP300.
The MCR-640 consists of the R-840, CD-640 and NS-BP300.
This service manual is for the R-840/NS-BP300. For service manual of the BD-940/DVD-840/CD-640, please refer to the
following publication numbers:
BD-940: 101154/DVD-840: 101155/CD-640: 101156
MCR-940
▼ NS-BP300▼ NS-BP300
▼ BD-940▼ R-840
R-840/NS-BP300
MCR-840
▼ NS-BP300▼ NS-BP300
▼ R-840
▼ DVD-840
MCR-640
▼ NS-BP300▼ NS-BP300
▼ R-840
▼ CD-640
3
R-840/NS-BP300
■ FRONT PANELS
Top view
C, T, K, A, B, G, L, V models
R-840/NS-BP300
R-840
Front view
C, T, K, A, L, V models
A, B models
4
B, G models
R-840/NS-BP300
R-840/NS-BP300
5
R-840/NS-BP300
C, T, K, A, B, G, L, V models
R-840/NS-BP300
NS-BP300
6
■ REAR PANELS
C model
R-840/NS-BP300
R-840
R-840/NS-BP300
T model
7
R-840/NS-BP300
K model
R-840/NS-BP300
A model
8
B model
R-840/NS-BP300
R-840/NS-BP300
G model
9
R-840/NS-BP300
L model
R-840/NS-BP300
V model
10
C, T, K, A, B, G, L, V models
R-840/NS-BP300
NS-BP300
R-840/NS-BP300
C, K, A, B, G, L, V models
T model
11
R-840/NS-BP300
■ REMOTE CONTROL PANELS
MCR-940MCR-840MCR-640
B, G, F modelsC, T, K, A, L, V modelsG, F modelsC, L, V modelsB, G models
R-840/NS-BP300
12
Key colors
A. Red
B. Green
C. Yellow
D. Blue
■ SPECIFICATIONS
R-840/NS-BP300
R-840
■ Audio Section
Minimum RMS Output Power (Power Amp. Section)
(L/R drive, 1 kHz, 10 % THD, 6 ohms)
C, T, K, A, B, G, V models .............................................65 W + 65 W
L model .........................................................................60 W + 60 W
Dynamic Power Per Channel (IHF) (6 / 4 / 2 ohms)
C, T, K, A, B, G, V models ......................................... 60 / 75 / 100 W
L model ....................................................................... 55 / 70 / 92 W
MAX. Power Per Channel (1 kHz, 0.7 % THD, 4 ohms) [B, G models]
......................................................................................64 W + 64 W
IEC Power (1 kHz, 0.1 % THD, 6 ohms) [B, G models]
......................................................................................52 W + 52 W
Maximum Power (JEITA) (1 kHz, 10 % THD, 6 ohms) [L, V models]
V model ..................................................................................... 65 W
L model ..................................................................................... 60 W
Power Band Width (MAIN L/R drive, 0.1 % THD, 30 W, 6 ohms)
.................................................................................10 Hz to 50 kHz
Damping Factor (20 Hz to 20 kHz, 6 ohms)
......................................................................................... 60 or more
Input Sensitivity/Input Impedance
Player etc. ......................................................... 200 mV / 47 k-ohms
Maximum Input Voltage (1 kHz, 0.5 % THD)
DVD etc. ...................................................................................2.8 V
Rated Output Voltage/Output Impedance
SUBWOOFER ...........................................................................1.2 V
Headphone Jack Rated Output/Output Impedance
(1 kHz, 200 mV, 8 ohms)
Player etc. .............................................................. 130 mV / 8 ohms
Frequency Response (20 Hz to 20 kHz)
Player etc. ......................................................................... 0 ±0.5 dB
Total Harmonic Distortion (20 Hz to 20 kHz, 30 W, 6 ohms)
Player etc. to SP OUT .................................................0.04 % or less
Signal to Noise Ratio (IHF-A network)
Player (Input shorted 200 mV) ................................. 100 dB or more
Residual Noise (IHF-A network)
PURE DIRECT ON .................................................................110 μV
Crossover Frequency ................................................... 3 kHz
Input Terminal ......................................... Screw/Banana type
Dimensions (W x H x D)
.............................. 176 x 318 x 305 mm (6-7/8" x 12-1/2" x 12")
Weight ................................................................. 4.3 kg (9.5 lbs.)
Finish
Black piano color (PN) ..................C, T, K, A, B, G, L, V models
White piano color (WH) .................C, T, K, A, B, G, L, V models
Accessories
Speaker cable (2.0 m) ..................................................................x 2
is a trademark.
“BD-LIVE” logo is a trademark of Blu-ray Disc Association.
“BONUSVIEW” is a trademark of Blu-ray Disc Association.
is a trademark of DVD Format/Logo Licensing Corporation.
“HDMI”, the “HDMI” logo, and “High-Definition Multimedia Interface” are
trademarks or registered trademarks of HDMI Licensing LLC.
MPEG Layer-3 audio decoding technology licensed from Fraunhofer IIS
and Thomson multimedia.
Windows Media is either a registered trademark or trademark of Microsoft
Corporation in the United States and/or other countries.
“x.v.Color” and “x.v.Color” logo are trademarks.
“AVCHD” and the “AVCHD” logo are trademarks of Panasonic Corporation
and Sony Corporation.
* Specifications are subject to change without notice due to
product improvements.
C .................Canadian model
T .................... Chinese model
K .....................Korean model
A ................Australian model
“iPod” is a trademark of Apple Inc., registered in the U.S. and other
countries.
“Made for iPod” means that an electronic accessory has been designed
to connect specifically to iPod and has been certified by the developer to
meet Apple performance standards.
Apple is not responsible for the operation of this device or its compliance
with safety and regulatory standards.
Audio-visual material may consist of copyrighted works which must not
be recorded without the authority of the owner of the copyright. Refer to
relevant laws in your country.
This product incorporates copyright protection technology that is
protected by U.S. patents and other intellectual property rights.
Use of this copyright protection technology must be authorized by
Macrovision, and is intended for home and other limited viewing uses only
unless otherwise authorized by Macrovision.
Reverse engineering or disassembly is prohibited.
B ......................British model
G .................European model
L .................Singapore model
V ..................... Taiwan model
Java and all Java-based trademarks and logos are trademarks or
registered trademarks of Sun Microsystems, Inc. in the United States and/
or other countries.
This product is licensed under the AVC patent portfolio license and
VC-1 patent portfolio license for the personal and noncommercial
use of a consumer to (i) encode video in compliance with the AVC
Standard and VC-1 Standard (“AVC/VC-1 Video”) and/or (ii) decode
AVC/VC-1 Video that was encoded by a consumer engaged in a
personal and non-commercial activity and/or was obtained from a
video provider licensed to provide AVC/VC-1 Video. No license is
granted or shall be implied for any other use. Additional information
may be obtained from MPEG LA, LLC.
MPEG Layer-3 audio decoding technology licensed from Fraunhofer
IIS and Thomson Multimedia.
Manufactured under license from Dolby Laboratories. “Dolby” and the
double-D symbol are trademarks of Dolby Laboratories.
(Remove parts in disassembly order as numbered.)
Disconnect the power cable from the AC outlet.
R-840/NS-BP300
1. Removal of Top Cover Unit
a. Remove 4 screws (①) and 4 screws (②). (Fig. 1)
b. Lift the top cover unit. (Fig. 1)
c. Remove CB108 and CB301. (Fig. 1)
d. Remove the top cover unit. (Fig. 1)
1
Top cover unit
2. Removal of Front Panel Unit
a. Remove 2 screws (③) and 2 screws (④). (Fig. 1)
b. Remove 2 screws (⑤) and remove W804-805. (Fig. 1)
c. Remove CB53, CB101 and CB109. (Fig. 1)
d. Release 2 hooks and remove the front panel unit.
(Fig. 1)
2
2
2
R-840/NS-BP300
Front panel unit
3
5
CB108
5
Hook
W804
W805
4
CB53
3
MAIN (5) P.C.B.
CB109
Hook
FUNCTION (1) P.C.B.
CB101
CB301
1
Fig. 1
17
R-840/NS-BP300
3. Removal of Amp Unit
a. Remove 2 screws (⑥), 2 screws (⑦), 3 screws (⑧), 3 screws (⑨) and screw (⑩). (Fig. 2)
b. Remove CB103, CB403 and CB505. (Fig. 2)
c. Remove the amp unit together with the MAIN (1) P.C.B., the FUNCTION (1) P.C.B. and the rear panel. (Fig. 2)
8
7
R-840/NS-BP300
Amp unit
CB403
8
9
CB103
CB505
MAIN (2) P.C.B.
Rear panel
6
FUNCTION (1) P.C.B.
MAIN (1) P.C.B.
18
10
Fig. 2
When checking the P.C.B.s:
• Spread the rubber sheet and the cloth. Then place the amp unit on the cloth and check it. (Fig. 3)
• Connect the ground point of the rear panel to the chassis with a ground lead or the like. (Fig. 3)
• Reconnect all cables (connectors) that have been disconnected.
• When connecting the flexible flat cable, be careful with polarity.
R-840/NS-BP300
R-840/NS-BP300
Ground lead
Top cover unit
Rear panel
Amp unit
Chassis
Front panel unit
Rubber sheet and the cloth
Rubber sheet and the cloth
Fig. 3
19
R-840/NS-BP300
■ UPDATING FIRMWARE
When the following parts are replaced, the firmware must be updated to the latest version.
MAIN P.C.B.
Microprocessor (IC101) of FUNCTION P.C.B.
(Part No.: WR492800), which is used
for updating BD-940/DVD-840/CD-640,
otherwise the update will not proceed.
● Preparation and precautions
• Download the firmware downloader program and
the latest firmware from the specified source to
the same folder of the PC.
• Prepare the above specified RS232C cross cable.
• While writing the firmware, keep the other application
software on the PC closed.
It is also recommended to keep the software on
the task tray closed as well.
● Confirmation of firmware version
Before and after updating the firmware, check the firmware version and checksum by using the self-diagnostic
function menu.
Start up the self-diagnostic function.
Using the “1-1. Firmware version” / “1-2. Checksum” menu, have the firmware version and checksum displayed, and
note down them. (See “SELF-DIAGNOSTIC FUNCTION”)
1-1. Firmware version
1.VER:100/G
1-2. Checksum
1.SUM:D87E
The firmware version of microprocessor (IC101 of the MAIN P.C.B.) is displayed.
The checksum value of microprocessor (IC101 of the MAIN P.C.B.) is displayed.
20
R-840/NS-BP300
● Connection
* Disconnect the power cable of this unit from the AC outlet.
1. Set the switch (SW301) of RS232C conversion adaptor to the “FLASH UCOM” position. (Fig. 1)
2. Connect the writing port (CB104 of FUNCTION P.C.B.) located on the rear panel of this unit to the serial port (RS232C)
of the PC with RS232C cross cable, RS232C conversion adaptor and flexible flat cable as shown below. (Fig. 3)
Note: Do not use the RS232C conversion adaptor (Part No.: WR492800), which is used for updating BD-940/
DVD-840/CD-640, otherwise the update will not proceed.
This unit
PC
Serial port (RS232C)
RS232C cross cable
RS232C conversion adaptor
SW301
FLASH
UCOM
OTHER
Flexible flat cable (9P)
Writing port
(FUNCTION P.C.B. CB104)
R-840/NS-BP300
Fig. 1
21
R-840/NS-BP300
● Operation procedure
1. Connect the power cable of this unit to the AC outlet.
The power to this unit is supplied and the microprocessor is in the writing mode.
2. Start up FlashSta.exe.
The screen appears as shown below. (Fig. 2)
3. Select the data to be transmitted and port. (Fig. 2)
• Select Program
Select Internal flash memory
• RS232C
Select the port of RS-232C
* For selection of the port, COM1 to 4 can be used.
R-840/NS-BP300
As COM5 or higher port cannot be used, select from COM 1 to 4 of the setting on the PC side.
Select Internal flash memory
Select the port of RS-232C
Fig. 2
4. Click [Refer...] and select the firmware name. (Fig. 3)
* The ID and MCU Type are loaded automatically when the file is selected. (Fig. 3)
Click [OK]. (Fig. 3)
When [Refer...] is clicked, the “Open” screen appears.
22
Fig. 3
5. Click [Setting], and set the baud rate. (Fig. 4)
R-840/NS-BP300
Fig. 4
6. Click [E.P.R.], then the “Erase” screen appears. (Fig. 5)
7. Click [OK] to start writing. (Fig. 5)
Select 115200 bps for the baud rate and 40 ms for
the program intervals.
* Reduce the baud rate if a transmission error
occurs frequently.
R-840/NS-BP300
Fig. 5
Writing being executed.
23
R-840/NS-BP300
R-840/NS-BP300
8. When writing of the firmware is completed, the screen appears as shown below. (Fig. 6)
Click [OK]. (Fig. 6)
9. Click [Exit] to end FlashSta.exe. (Fig. 6)
Fig. 6
10. Disconnect the power cable of this unit from the AC outlet.
11. Remove the RS232C conversion adaptor and flexible flat cable from the writing port (CB104 of FUNCTION P.C.B.)
of this unit.
12. Start up the self-diagnostic function.
Using the “1-1. Firmware version” / “1-2. Checksum” menu, have the firmware version and checksum displayed,
and note down them. (See “SELF-DIAGNOSTIC FUNCTION”)
* When the firmware version and checksum are different from written ones, perform the “UPDATING FIRMWARE”
again from the beginning.
13. Disconnect the power cable of this unit from the AC outlet.
24
■ SELF-DIAGNOSTIC FUNCTION
There are 10 main menu items, each of which has sub-menu items.
Listed in the table below are main menu items and sub-menu items.
MAIN MENUSUB-MENU
1 VER/DEST/SUM1 FIRMWARE VERSION / DESTINATION
2 CHECKSUM
3 DAB MODULE VERSION (A, B models)
2 DISPLAY CHECK1 MENU DISPLAY
2 VFD DISPLAY OFF
3 VFD DISPLAY ALL
4 VFD DIMMER 1 (100 %) / 2 (50 %) / 3 (25 %)
3 FACTORY PRESET0 PRESET INH / RSRV
4 AD DATA CHECK1 PS1 PROTECTION
2 PS2 PROTECTION
3 DC PROTECTION
4 THM PROTECTION
5 VOL (VOLUME)
6 BAS (TONE CONTROL: BASS)
7 TBL (TONE CONTROL: TREBLE)
8 BAL (BALANCE L/R)
9 CNT (CENTER)
A KEY
B DST (DESTINATION)
5 PROTECTION HISTORY0 DISPLAY / RESET
1 HISTORY 1
2 HISTORY 2
3 HISTORY 3
4 HISTORY 4
6 EEPROM CHECK1 EEPROM CHECK
7 iPod CHECK1 iPod CONNECTOR CHECK
2 iPod ACCESSORY POWER (DET_IPAP)
3 iPod DETECTION (N_DET_IP)
4 iPod PLAY/PAUSE KEY CHECK
8 AUDIO CHECK1 AUDIO MUTE ON
2 SP RELAY OFF
3 HP MUTE ON
4 BASS MAX (100Hz +10dB)
5 BASS MIN (100Hz -10dB)
6 TRE MAX (10kHz +10dB)
7 TRE MIN (10kHz -10dB)
9 POWER OFF FACTOR HISTORY1 LAST
2 HISTORY 1
3 HISTORY 2
4 HISTORY 3
5 HISTORY 4
A SYSTEM CONNECTOR CHECK1 SYSTEM CONNECTOR LOOP BACK CHECK
2 SYSTEM CONNECTOR POWER LOW / HIGH (for CD-640)
R-840/NS-BP300
R-840/NS-BP300
25
R-840/NS-BP300
● Starting Self-Diagnostic Function
Turn the “BALANCE” knob counterclockwise fully and then while pressing the “PURE DIRECT” key of this unit as shown in
the figure below, press the “
The self-diagnostic function mode is activated.
R-840/NS-BP300
“ ” (On/Standby) key“PURE DIRECT” key
” (On/Standby) key to turn on the power.
Keys of this unit
“BALANCE” knob
Display
NOPRT1.VER:xxx/G
Destination
Firmware version
● Starting Self-diagnostic function in the protection cancel mode
If the protection function works and causes hindrance to trouble shoot, cancel the protection function as described below, and it
will be possible to enter the self-diagnostic function mode.
(The protection functions other than the PRI function will be disabled.)
Turn the “BALANCE” knob counterclockwise fully and then while pressing the “PURE DIRECT” key of this unit as shown in the
figure above, press the “
longer.
The self-diagnostic function mode is activated with the protection functions disabled.
In this mode, the “SLEEP” segment of the FL display of this unit flashes to indicate that the mode is self-diagnostic function mode
with the protection functions disabled.
CAUTION!
Using this product with the protection function disabled may cause further damage to itself. Use special care when using
this mode.
” (On/Standby) key to turn on the power and keep pressing the “PURE DIRECT” key for 4 seconds or
● Canceling Self-diagnostic function
Before canceling self-diagnostic function, execute setting for FACTORY PRESET of main menu No. 3 (Memory
①
initialization inhibited or Memory initialized).
* In order to keep the user memory preserved, be sure to select PRESET INH (Memory initialization inhibited).
②
26
Press the “
” (On/Standby) key of this unit to turn off the power.
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