YAMAHA PZ50MTZ PARTS CATALOGUE 10
PZ50MTZ (8GP7) CANADA
PZ50MTZ (8GP8) EUROPE,RUS,JAPAN
1J8GP-100E1
()
PZ50MTZ
PARTS CATALOGUE
©2009 by Yamaha Motor Co., Ltd.
1st edition, April 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
VYRS4(*) VIVID YELLOWISH RED SOLID 4 1074
YB(*) YAMAHA BLACK 0033
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8GP004AA011581 8GP7 8GP7
JYE8GP004AA011581 8GP8 8GP8
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8GP7 CANADA
2 8GP8 EUROPE,RUS,JAPAN
ENGINE
CYLINDER HEAD .................................................................1
CRANKSHAFT & PISTON ....................................................2
VALVE ...................................................................................4
CAMSHAFT & CHAIN ...........................................................6
WATER PUMP ......................................................................7
RADIATOR & HOSE .............................................................8
OIL PUMP .............................................................................10
OIL CLEANER .......................................................................11
INTAKE .................................................................................12
INTAKE 2 ..............................................................................14
EXHAUST .............................................................................15
CRANKCASE ........................................................................16
CRANKCASE COVER 1 .......................................................17
STARTER ..............................................................................18
DRIVE
PRIMARY SHEAVE ..............................................................19
SECONDARY SHEAVE ........................................................ 21
BODY
ENGINE BRACKET ...............................................................22
OIL TANK ..............................................................................23
FRAME ..................................................................................24
SKI .........................................................................................28
STEERING ............................................................................32
STEERING GATE ................................................................. 35
FUEL TANK ...........................................................................36
SEAT .....................................................................................38
BRAKE ..................................................................................39
CONTROL CABLE ................................................................41
TRACK SUSPENSION 1 ....................................................... 42
TRACK SUSPENSION 2 ....................................................... 45
TRACK DRIVE 1 ...................................................................48
TRACK DRIVE 2 ...................................................................49
SHROUD ...............................................................................52
EMBLEM ...............................................................................54
WINDSHIELD ........................................................................55
GUARD & LUGGAGE BOX ................................................... 56
BUMPER ...............................................................................57
INSTRUMENT PANEL ..........................................................59
CONTENTS
ELECTRICAL
GENERATOR ....................................................................... 60
STARTING MOTOR ............................................................. 61
METER ................................................................................. 62
HEADLIGHT ......................................................................... 63
TAILLIGHT ............................................................................ 64
HANDLE SWITCH & LEVER ................................................ 65
ELECTRICAL 1 ..................................................................... 66
ELECTRICAL 2 ..................................................................... 68
ELECTRICAL 3 ..................................................................... 69
ELECTRICAL 4 ..................................................................... 70
ALTERNATE REAR VIEW MIRROR .................................... 71
ALTERNATE DRIVE SETTING 1 ......................................... 72
ALTERNATE DRIVE SETTING 2 ......................................... 75
ALTERNATE REBUILD KIT .................................................. 76
ALTERNATE CLUTCH TUNE UP KIT .................................. 77
INDEX
NUMERICAL INDEX ............................................................. 78
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
8GC–11101–03
5NL–11133–10
90340–20004
91808–16023
91808–16023
90105–06027
95022–06012
90430–06014
90119–10004
91312–06060
94702–00403
CYLINDER HEAD ASSY 1 1
.GUIDE, VALVE 1 10 10
.PLUG, STRAIGHT SCREW 1 1
.PIN, DOWEL 2 2
.PIN, DOWEL 2 2
.BOLT, FLANGE 16 16
.BOLT, FLANGE 1 1
.GASKET 1 1
BOLT, WITH WASHER 6 6
BOLT 2 2
PLUG, SPARK (NGK CR9EKB) 2 2
8GP7
8GP8
REMARKS
94709–00403
12
8GC–11181–00
13
8GC–11191–00
14
5BE–12241–00
15
8GC–11193–00
16
3Y1–15363–10
17
93210–19123
18
8GC–11166–00
19
90467–100A1
20
90109–066F0
21
5VY–1111G–00
PLUG, SPARK (NGK CR9EKB) 2 FOR JPN
GASKET, CYLINDER HEAD 1 1 1
COVER, CYLINDER HEAD 1 1 1
.GUIDE, STOPPER 2 1 1
GASKET, HEAD COVER 1 1 1
PLUG, OIL 1 1
O-RING 1 1
PIPE, BREATHER 1 1 1
CLIP 2 2
BOLT 4 4
RUBBER, MOUNT 1 4 4
1
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
8GC–11411–00
8GC–11650–01
93603–07073
5VY–11654–01
4C8–11656–00
CRANKSHAFT 1 1
CONNECTING ROD ASSY 2 2
.PIN, DOWEL 2 2
.BOLT, CONNECTING ROD 2 2
PLANE BEARING, CONNECTING ROD 4 4 UR RED-BLUE
8GP7
8GP8
REMARKS
4C8–11656–10
4C8–11656–20
4C8–11656–A0
6
5VY–11416–A0
5VY–11416–00
5VY–11416–10
5VY–11416–20
5VY–11416–30
7
8GC–11631–00
8
4C8–11603–00
9
5VY–11633–00
10
90468–12069
11
90105–12032
12
90201–121H0
13
90280–03045
14
59J–11455–00
15
90101–10009
PLANE BEARING, CONNECTING ROD 4 4 UR RED-BLACK
PLANE BEARING, CONNECTING ROD 4 4 UR RED-BROWN
PLANE BEARING, CONNECTING ROD 4 4 UR RED-WHITE
PLANE BEARING, CRANKSHAFT 1 6 6 UR WHITE
PLANE BEARING, CRANKSHAFT 1 6 6 UR BLUE
PLANE BEARING, CRANKSHAFT 1 6 6 UR BLACK
PLANE BEARING, CRANKSHAFT 1 6 6 UR BROWN
PLANE BEARING, CRANKSHAFT 1 6 6 UR GREEN
PISTON (STD) 2 2
PISTON RING SET (STD) 2 2
PIN, PISTON 2 2
CLIP 4 4
BOLT, FLANGE 1 1
WASHER, PLATE 1 1
KEY, WOODRUFF 1 1
SHAFT 1 1 1
BOLT 1 1
16
90215–10007
17
93311–33588
18
93450–46113
19
8GC–W114B–00
20
93210–53679
WASHER, LOCK 1 1
BEARING 1 1
CIRCLIP 1 1
DRIVE GEAR SET 1 1
O-RING 1 1
2
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART NO. DESCRIPTION
93306–27209
95812–06025
90430–06166
8GC–11583–10
8GC–11531–10
93306–30324
8GC–11454–10
4JT–15383–00
90151–06024
93311–62574
99009–37500
93306–20119
99009–32500
90282–04055
90170–14003
BEARING 1 1
BOLT, FLANGE 4 4
GASKET 4 4
SHAFT, BALANCER 1 1 1
GEAR, BALANCE WEIGHT 1 1
BEARING 1 1
WEIGHT 1 1 1
PLATE, BEARING COVER 1 1
SCREW, COUNTERSUNK 2 2
BEARING 1 1
CIRCLIP 1 1
BEARING 1 1
CIRCLIP 1 1
KEY, STRAIGHT 1 1
NUT 1 1
8GP7
8GP8
REMARKS
36
90215–14001
WASHER, LOCK 1 1
3
FIG. 3 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
8GC–12111–00
8GC–12112–00
8GC–12121–00
5NL–12116–00
8GC–12126–00
8GC–12113–00
8GC–12114–00
1HX–12117–00
3TJ–12117–00
1HX–12118–00
4TV–12119–00
1HX–12168–00
VALVE, INTAKE 2 2
VALVE, INTAKE 2 4 4
VALVE, EXHAUST 4 4
SEAT, VALVE SPRING 6 6
SEAT, VALVE SPRING 2 4 4
SPRING, VALVE INNER 6 6
SPRING, VALVE OUTER 4 4
RETAINER, VALVE SPRING 6 6
RETAINER, VALVE SPRING 4 4
COTTER, VALVE 20 20
SEAL, VALVE STEM 10 10
PAD, ADJUSTING 2 (1.20) 10 10 UR
8GP7
8GP8
REMARKS
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
1HX–12169–11
1HX–12169–31
PAD, ADJUSTING 2 (1.25) 10 10 UR
PAD, ADJUSTING 2 (1.30) 10 10 UR
PAD, ADJUSTING 2 (1.35) 10 10 UR
PAD, ADJUSTING 2 (1.40) 10 10 UR
PAD, ADJUSTING 2 (1.45) 10 10 UR
PAD, ADJUSTING 2 (1.50) 10 10 UR
PAD, ADJUSTING 2 (1.55) 10 10 UR
PAD, ADJUSTING 2 (1.60) 10 10 UR
PAD, ADJUSTING 2 (1.65) 10 10 UR
PAD, ADJUSTING 2 (1.70) 10 10 UR
PAD, ADJUSTING 2 (1.75) 10 10 UR
PAD, ADJUSTING 2 (1.80) 10 10 UR
PAD, ADJUSTING 2 (1.85) 10 10 UR
PAD, ADJUSTING 2 (1.90) 10 10 UR
PAD, ADJUSTING 2 (1.95) 10 10 UR
4
FIG. 3 VALVE
REF.
NO.
12
PART NO. DESCRIPTION
1HX–12169–50
PAD, ADJUSTING 2 (2.00) 10 10 UR
8GP7
8GP8
REMARKS
1HX–12169–70
1HX–12169–90
1HX–12169–E0
1HX–12169–G0
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
13
3LN–12153–10
3LN–12153–09
14
3FV–12153–10
3FV–12153–09
PAD, ADJUSTING 2 (2.05) 10 10 UR
PAD, ADJUSTING 2 (2.10) 10 10 UR
PAD, ADJUSTING 2 (2.15) 10 10 UR
PAD, ADJUSTING 2 (2.20) 10 10 UR
PAD, ADJUSTING 2 (2.25) 10 10 UR
PAD, ADJUSTING 2 (2.30) 10 10 UR
PAD, ADJUSTING 2 (2.35) 10 10 UR
PAD, ADJUSTING 2 (2.40) 10 10 UR
LIFTER, VALVE 6 6 UR YELLOW
LIFTER, VALVE (O/S) 6 6 UR GREEN
LIFTER, VALVE 4 4 UR YELLOW
LIFTER, VALVE (O/S) 4 4 UR GREEN
5
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
8GC–12170–00
8GC–12180–02
8GC–12176–00
90105–07004
94591–61118
8GC–12210–01
2C0–12213–00
90110–06253
5EB–12251–00
8GC–12252–00
8GC–12233–00
90110–06168
CAMSHAFT ASSY 1 1 1
CAMSHAFT ASSY 2 1 1
SPROCKET, CAM CHAIN 1 1
BOLT, FLANGE 2 2
CHAIN 1 1
TENSIONER ASSY, CAM CHAIN 1 1
GASKET, TENSIONER CASE 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
DAMPER, CHAIN 1 1 1
DAMPER, CHAIN 2 1 1
PLATE, GUIDE STOPPER 1 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
8GP7
8GP8
REMARKS
6
FIG. 5 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–12420–00
8GC–12422–00
8GC–12421–00
8GC–12427–00
8ES–12438–00
93306–00006
93102–10207
8GC–12450–00
98502–06016
99009–10400
93210–30640
91312–06035
8GC–12552–00
90450–38040
8GC–12469–00
WATER PUMP ASSY 1 1
.COVER, HOUSING 1 1
.HOUSING, WATER PUMP 1 1
.GASKET, HOUSING COVER 1 1 1
.SEAL, MECHANICAL 1 1
.BEARING 1 1
.OIL SEAL (SD 10-21-5 HS) 1 1
.IMPELLER SHAFT ASSY 1 1
.SCREW, PAN HEAD 2 2
.CIRCLIP 1 1
O-RING 1 1
BOLT 3 3
HOSE 8 1 1
HOSE CLAMP ASSY 2 2
JOINT 1 1 1
8GP7
8GP8
REMARKS
16
93210–56589
17
90110–06164
18
8GC–12588–00
19
90450–19001
20
8GC–12589–00
21
90450–19001
22
90450–19001
O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 3 3
HOSE 5 1 1
HOSE CLAMP ASSY 2 2
HOSE 6 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 1 1
7
FIG. 6 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–1243E–00
90450–35001
8GC–1244G–00
90450–38040
8GC–12580–00
5VX–12413–00
8FN–12410–00
8EK–12412–00
95822–06020
8CC–85790–01
90201–12790
8GC–1243F–00
90450–38040
90450–35001
8GC–1249B–00
HOSE 2 1 1
HOSE CLAMP ASSY 2 2
HOSE, 4 1 1
HOSE CLAMP ASSY 2 2
JOINT ASSY 1 1
.COVER, THERMOSTAT 1 1
.THERMOSTAT ASSY 1 1
..SEAL, THERMOSTAT 1 1
.BOLT, FLANGE 2 2
.THERMOSENSOR ASSY 1 1
.WASHER, PLATE 1 1
HOSE,3 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 1 1
TANK, RESERVE 1 1
8GP7
8GP8
REMARKS
16
90445–08022
17
22W–12462–00
18
90387–06024
19
95822–06020
20
8GC–12476–00
21
8GC–12477–00
22
90450–35001
23
8GC–12564–00
24
8GC–12481–00
25
8GC–12465–00
26
16G–13569–00
27
90467–11028
HOSE 1 1
CAP, RADIATOR 1 1
COLLAR 1 1
BOLT, FLANGE 1 1
PIPE 6 2 2
PIPE 7 2 2
HOSE CLAMP ASSY 8 8
PIPE, WATER 1 1
PIPE 1 1 1
DAMPER, RADIATOR 1 1
PLUG, BLIND 1 1
CLIP 1 1
8
FIG. 6 RADIATOR & HOSE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
PART NO. DESCRIPTION
8GC–12461–00
8GJ–12405–00
5SL–12671–00
5GJ–12675–00
90480–15528
90387–06065
95022–06030
90201–06380
8GC–1248A–00
90450–35001
RADIATOR ASSY 1 1
BLOWER ASSY 1 1
NUT 1 1 1
BOLT, BLOWER HOLDING 3 3
GROMMET 3 3
COLLAR 3 3
BOLT, FLANGE 3 3
WASHER, PLATE 3 3
PIPE 8 1 1
HOSE CLAMP ASSY 2 2
8GP7
8GP8
REMARKS
9
FIG. 7 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–13300–00
5GJ–13475–00
95812–06040
99530–08012
8GC–13355–10
8GC–13344–10
94581–94068
8GC–13898–10
90105–06063
90387–13005
93210–15566
8GC–13464–00
90467–22097
8GC–13465–00
90467–22097
OIL PUMP ASSY 1 1
GASKET 1 1
BOLT, FLANGE 3 3
PIN, DOWEL 2 2
SPROCKET, DRIVEN 1 1
SHAFT, DRIVEN GEAR 1 1
CHAIN 1 1
HOLDER 1 1
BOLT, FLANGE 2 2
COLLAR 2 2
O-RING 2 2
HOSE, OIL 1 1 1
CLIP 2 2
HOSE, OIL 2 1 1
CLIP 2 2
8GP7
8GP8
REMARKS
16
5DM–13440–00
ELEMENT ASSY, OIL CLEANER 1 1
10
FIG. 8 OIL CLEANER
REF.
NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
8GC–13417–00
99530–08012
8GC–13414–00
91312–06025
92012–10016
90430–10188
8GC–13470–00
5JW–13473–00
90110–06164
COVER, STRAINER 1 1
PIN, DOWEL 2 2
GASKET, STRAINER COVER 1 1
BOLT 13 13
BOLT, BUTTON HEAD 1 1
GASKET 1 1
OIL COOLER ASSY 1 1
.O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 4 4
8GP7
8GP8
REMARKS
11
FIG. 9 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–13595–10
90450–60004
8GC–1243A–00
90467–110A2
8GC–12578–00
90467–110A2
8GC–14431–00
4XV–2177L–01
8GC–14485–00
8GC–14457–00
8FP–85886–00
97702–50520
8GC–W1444–10
8GC–14406–00
90267–32013
JOINT 2 2
HOSE CLAMP ASSY 4 4
HOSE 1 1 1
CLIP 2 2
HOSE 3 1 1
CLIP 2 2
SILENCER, INTAKE 1 1 1
PLATE, SPRING 2 2
PIPE, JOINT 1 1
SEAL 1 1
SENSOR, AIR TEMPERATURE 1 1
SCREW, TAPPING 1 1
SILENCER, INTAKE 2 1 1
.HINGE 2 2
.RIVET, BLIND (3.2X13.5 BLACK) 2 2
8GP7
8GP8
REMARKS
16
90201–03008
17
8GC–14452–00
18
8GC–14462–00
19
8GC–14435–00
20
8GC–14472–10
21
8GC–14419–00
22
8GC–14451–00
23
8GC–14425–00
24
97702–50025
25
97702–50020
26
8GC–14453–00
27
90109–05005
.WASHER, PLATE 2 2
SEAL 1 1
SEAL 1 1
GROMMET 2 2
PLATE, ELEMENT 1 1
PIPE 1 1
ELEMENT, AIR CLEANER 1 1
DAMPER 1 2 2
SCREW, TAPPING 7 7
SCREW, TAPPING 4 4
JOINT, AIR CLEANER 1 1 1
BOLT 3 3
12
FIG. 9 INTAKE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
PART NO. DESCRIPTION
8GC–14469–00
97702–50020
8GC–21745–00
90467–22097
8GC–14417–00
3FV–28386–00
2TK–21757–00
8GC–14445–00
8GC–78251–00
8GC–78252–00
FUNNEL, AIR 2 2
SCREW, TAPPING 1 1
PIPE, OIL TANK BREATHER 1 1
CLIP 1 1
COVER 1 1 1
HEAD 2 2
WASHER, SPECIAL 1 2 2
GROMMET 3 3
PAD, SILENCER 1 1 1
PAD, SILENCER 2 1 1
8GP7
8GP8
REMARKS
13
FIG. 10 INTAKE 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–13750–10
8GC–13761–00
8GC–13769–00
90430–09002
8GC–82386–10
8GC–13938–00
3TJ–14569–40
8GC–13769–00
8GC–13661–00
8GC–13906–00
8GC–1416A–00
8GC–14325–00
8GC–14486–00
8GC–14104–00
5BE–85885–10
THROTTLE BODY ASSY 1 1
.INJECTOR 2 2
..O-RING 1 1
.GASKET 2 2
.EXTENSION, WIRE HARNESS 1 1
.PIPE 1 1
.STRAINER 1 1
.O-RING 1 1
.SEAT, INTAKE VALVE 1 1 1
.REGULATOR, PRESSURE 1 1
.O-RING 1 1
.SCREW, PAN HEAD 2 2
.SCREW, ROD 2 2
.AIR SCREW SET 2 2
.THROTTLE SENSOR ASSY 1 1
8GP7
8GP8
REMARKS
16
4TV–14562–00
17
4YR–14216–00
18
8GC–14503–00
19
8GC–14349–00
20
8GC–14169–00
21
8GC–14987–00
22
8GC–13577–00
23
8GC–14348–00
24
8GC–13575–00
25
4TV–14534–00
26
4YR–14557–00
.O-RING 1 1
.SCREW 2 2
.ADJUST SCREW SET 1 1
.PIPE 2 2
.CAP 2 2
.HOSE 1 1
.CLIP 2 2
.PIPE 1 1 1
.BAND 1 1
.COLLAR 1 1
.WASHER 2 2
14
FIG. 11 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–14615–01
8GC–14625–01
8GC–14613–10
8GC–14715–01
8GC–14623–00
90109–06031
95022–08020
8GC–14627–01
8GC–14637–00
95022–06010
95822–06010
90183–060A2
8GC–14750–02
97012–08016
90201–08048
JOINT, EXHAUST 1 1 1
JOINT, EXHAUST 2 1 1
GASKET, EXHAUST PIPE 1 1
BAND, MUFFLER 2 2
GASKET, EXHAUST PIPE 2 2
BOLT 2 2
BOLT, FLANGE 4 4
COVER, EXHAUST 1 1
EXHAUST COVER ASS'Y 1 1
BOLT, FLANGE 3 3
BOLT, FLANGE 4 4
NUT, SPRING 3 3
SILENCER ASSY 1 1
BOLT 1 1
WASHER, PLATE 1 1
8GP7
8GP8
REMARKS
16
8GC–14799–00
17
90159–06036
18
90201–05037
19
90201–05015
CAP 1 1
SCREW, WITH WASHER 4 4
WASHER, PLATE 4 4
WASHER, PLATE 4 4
15
FIG. 12 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
8GC–W1510–01
8GC–2139X–00
8GC–21459–00
90119–09004
99530–10014
99530–10114
90109–06100
95812–06070
95812–06050
90105–06095
95812–06035
CRANKCASE ASSY 1 1
.DAMPER 4 4
.SPACER 1 1
.BOLT, WITH WASHER 6 6
PIN, DOWEL 2 2
PIN, DOWEL 2 2
BOLT 2 2
BOLT, FLANGE 3 3
BOLT, FLANGE 2 2
BOLT, FLANGE 1 1
BOLT, FLANGE 5 5
8GP7
8GP8
REMARKS
16
FIG. 13 CRANKCASE COVER 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GC–15411–00
8GC–15451–00
90250–08017
91312–06025
90110–06231
8GC–15421–01
90340–32080
93210–32172
90340–14117
93210–14369
8GC–15461–00
99530–08012
91312–06025
90110–06231
90465–10048
COVER, CRANKCASE 1 1 1
GASKET, CRANKCASE COVER 1 1 1
PIN, STRAIGHT 2 2
BOLT 10 10
BOLT, HEXAGON SOCKET HEAD 2 2
COVER, CRANKCASE 2 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
GASKET, CRANKCASE COVER 2 1 1
PIN, DOWEL 2 2
BOLT 7 7
BOLT, HEXAGON SOCKET HEAD 6 6
CLAMP 1 1
8GP7
8GP8
REMARKS
17
FIG. 14 STARTER
REF.
NO.
1
2
3
4
5
6
PART NO. DESCRIPTION
8GC–15515–00
8GC–15512–00
36Y–15521–01
8GC–15590–10
90110–06168
90201–30013
GEAR 3 1 1
GEAR, IDLER 1 1 1
SHAFT 1 1 1
STARTER ONE-WAY ASSY 1 1
BOLT, HEXAGON SOCKET HEAD 3 3
WASHER, PLATE 1 1
8GP7
8GP8
REMARKS
18
FIG. 15 PRIMARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–17611–01
8V0–17639–00
8BV–17620–03
90384–41242
90387–0514T
90105–05644
95607–05200
8ES–17640–01
8BW–17653–00
91609–50032
90387–0514U
90105–05644
95607–05200
8BV–17630–11
90380–28237
SHEAVE, PRIMARY FIXED 1 1
STOPPER 2 2
PRIMARY SLIDING SHEAVE COMP. 1 1
.BUSH, BIMETAL FORMED 1 1
COLLAR 3 3
BOLT, FLANGE 3 3
NUT, U FLANGE 3 3
SPIDER COMPLETE 1 1
SLIDER 6 6
PIN, SPRING 3 3
COLLAR 3 3
BOLT, FLANGE 3 3
NUT, U FLANGE 3 3
PRIMARY SHEAVE CAP COMP. 1 1
.BUSH, SOLID 1 1
8GP7
8GP8
REMARKS
16
97017–06030
17
92907–06600
18
90202–09227
19
8FG–17624–10
20
90386–09001
21
90202–08204
22
8DN–17605–30
23
90386–08002
24
90261–06034
25
90261–06015
90261–06034
26
90501–605G7
BOLT 6 6
WASHER, PLATE 6 6
WASHER, PLATE 6 6
ROLLER, COMP 3 3
.BUSH 1 1
WASHER, PLATE 6 6
WEIGHT COMP 3 3
.BUSH 1 1
RIVET, COUNTERSUNK (ST13.9MM) 3 INNER
RIVET, COUNTERSUNK (ST10.3MM) 3 OUTER
RIVET, COUNTERSUNK (ST13.9MM) 3 OUTER
SPRING, COMPRESSION 1 1 (GR-Y-GR)
19
FIG. 15 PRIMARY SHEAVE
REF.
NO.
27
28
29
PART NO. DESCRIPTION
8GK–17641–10
8V0–17647–00
92907–16100
V-BELT 1 1
BOLT (L=156.5MM) 1 1
WASHER 1 1
8GP7
8GP8
REMARKS
20
FIG. 16 SECONDARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
88R–17660–03
8GC–17670–00
8GC–17688–00
90154–06062
90384–90081
90201–345G2
90214–29060
93440–34170
8AT–17684–01
90508–55007
8CR–47631–01
93399–99943
90113–06064
95022–08025
95602–08200
SECONDARY FIXED SHEAVE COMP. 1 1
SECONDARY SLIDING SHEAVE 1 1
.SHOE, RAMP 3 3
.SCREW, BINDING 3 3
.BUSH, BIMETAL FORMED 1 1
WASHER, PLATE 2 2
WASHER, CLAW 1 1
CIRCLIP 1 1
SEAT, SECONDARY SPRING 1 1
SPRING, TORSION 1 1
HOUSING, BEARING 1 1
BEARING 1 1
BOLT, SET 2 2
BOLT, FLANGE 2 2
NUT, SELF-LOCKING 2 2
8GP7
8GP8
REMARKS
16
90201–25526
17
90201–25527
90201–252F1
18
90201–141A3
19
90105–14002
WASHER, PLATE (T2.0) 1 1
WASHER, PLATE (T1.0) 2 2 UR UN
WASHER, PLATE (T0.5) 2 2 UR UN
WASHER, PLATE 1 1
BOLT, FLANGE 1 1
21
FIG. 17 ENGINE BRACKET
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
8GC–21481–00
8GC–2149C–00
95817–10100
90201–100L3
95817–10170
8GK–2141A–00
8GK–21495–00
95822–08045
8GC–21495–00
90179–10247
90201–10144
BOLT, ENGINE MOUNTING 1 1 1
BOLT 1 1
BOLT, FLANGE 1 1
WASHER, PLATE 1 1
BOLT, FLANGE 1 1
BRACKET 1 1 1
BOLT, ENGINE ADJUSTING 1 1
BOLT, FLANGE 1 1
BOLT, ENGINE ADJUSTING 1 1
NUT 3 3
WASHER, PLATE 2 2
8GP7
8GP8
REMARKS
22
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