Yamaha EG 011511 User Manual

Page 1
SGV800/SGV700/SGV300
SERVICE MANUAL
SGV800 SGV700
This document is printed on chlorine free (ECF) paper with soy ink.
EG
011511
SGV300 200004**-45000 SGV700 200004**-65000 SGV800 200004**-80000
SGV300
* Japan Domestic Only
CONTENTS
OVERALL ASSEMBLY ............................................... 2
BRIDGE ASSEMBLY ...................................... 8
CIRCUIT DIAGRAM .................................................... 9
WIRING ..................................................................... 10
SPECIFICATIONS .................................................. 11
HAMAMATSU, JAPAN
1.13K-132 Printed in Japan ’00.04
Page 2
SGV800/SGV700/SGV300

OVERALL ASSEMBLY

SGV800

F11
Jack Assembly
F11aa F11ab
F11ac
F11a
E01
E10
E03
E11 E12
E43
A01a
A seal is attached on the rear of the neck.
SGV 800
E20 E21
E34 E35
E37E36 E33
G11 G14
G13
E28
E27
E40 E41 E42
D01
G03 G06
G05
E29
A01
G01d
G01e
G02
G01a
G01
G01ba
G01c
E30a
F18
G01b
G01f
FRONT P.U. VOLUME: 15A 250k
G01bd
G01fa G01bb
G01f G01fa G01bb
REAR P.U. VOLUME: 15A 250k
G01f G01fa G01bc
E39E38
E30
MASTER TONE: 05A 250k
E30c
F11
E31
2
E40 E41 E42
E30b
Page 3
SGV800/SGV700/SGV300
SGV800
REF NO.
PART NO. DESCRIPTION REMARKS
A01 Neck Assembly BUS
* * * *
AAX13910
A01 Neck Assembly RDS
AAX13920
A01 Neck Assembly BKS
AAX13930
A01 Neck Assembly PSW
AAX13940
A01a Seal (QC55400)
OVERALL ASSEMBLY SGV800
--
QTY RANK
D01 Body E01 Tuning Machine Assembly SPERZEL TUNER 0.87 6 10
E03 Mark yamaha logo (QC32010) E10 Rod Cover BL 04 E11 Oval Head Wood Screw 2.4X10 FCM3BL (BL)
*
E12 Nut 41mm R250 (IV)
*
E20 Neck Plate CR 04 E21 Oval Head Tapping Screw 4.0X45 FNM33G (NI) 4 01 E27 Bridge Assembly ROLLER TYPE (CR)
*
E28 Bridge H. Adjustment Screw M6.0 (CR) 2
*
E29 Ant: Slip Nut CR 2
*
E30 Vibrato Assembly CR
*
E30a Arm Assembly FCRM33G (CR)
*
E30b Arm Shaft Holder BL
*
E30c Tension Adjustment Screw M3.0X4 (BL)
E31 Oval Head Wood Screw 3.5X25 FCM33G (CR) 4 02 E33 Vibrato Spring 2 E34 Spring Stopper E35 Spring Screw 4.0X45 FNM33G (NI) 2 01 E36 Back Cover WH
*
E37 Oval Head Wood Screw 2.4X13 FCM33G (CR) 4
*
E38 Back Cover Electrical (WH)
*
E39 Oval Head Wood Screw 2.4X13 FCM33G (CR) 2
*
E40 Strap Button CR 204 E41 Oval Head Tapping Screw 3.0X25 FCM33G (CR) 2 04 E42 Spacer BL 201 E43 Strings XL-120 1 set (QC16510)
F11 Electrical Unit(Jack Assy)
*
F11a Jack GOLD (QA20990) F11aa Hexagonal Nut F11ab Flat Washer F11ac Rubber Ring
F18 Oval Head Wood Screw 2.7X13 FCM33G (CR) 03
--
QC200100
-­VK553900 21062000 QC537500 QC015100 EN240060 QC537600 QC539200 QC539600 QC539000 QC541100 QC541000 AAX07860 EB630100
--
-­EN240060 QC556600 TY006000 QC556800 TY006000 BB801510 EN230140 VB793700
-­QC546500
--
--
--
-­EA620060
G01 Pick Guard Assembly (QC54570)
G01a Pick Guard WH(SHELL)
*
G01b Electrical Unit (QC54630)
G01ba 3-P P.U. Selector SW. 3-P
*
G01bb Rotary Variable Resistor 15A 250K ohm F/R P.U. VOLUME 2 03 G01bc Rotary Variable Resistor 05A 250K ohm MASTER TONE 03 G01bd Mylar Capacitor 0.022uF 01
G01c Knob, Pickup Switch CR
*
G01d Washer BL 02 G01e Toothed Lock Washer 12S (A) 01
G01f Knob Assembly CR 3
*
G01fa Screw M3.0X3 ZMC-BL (BL) 3
G02 Oval Head Wood Screw 2.4X13 FCM33G (CR) 14
*
G03 Pickup Assembly FRONT
*
G05 Oval Head Wood Screw 2.6X35 FCM33G (CR) 4
*
G06 Pickup Cushion
*
G11 Pickup Assembly REAR
*
G13 Oval Head Wood Screw 2.6X35 FCM33G (CR) 4
*
G14 Pickup Cushion
*
*
: New Parts RANK: Japan only
-­QC545800
-­QC546700 HS120090 HS120100 UA114220 QC545000 VA295700 QC496000 QC541700 QC532900 TY006000 QC542800 QC556200 QC556400 QC542900 QC556200 QC556400
QC557900 QA262600 AA804050 AA815290 AA809490
-­AA024560
Accessory Unit G-8 1 set Cord D 05 Hexagonal Wrench #1.5 01 Hexagonal Wrench #2.0 Hexagonal Wrench #2.5 02 Hexagonal Wrench #4.0 (AA82101) Box Wrench 04
3
Page 4
SGV800/SGV700/SGV300
OVERALL ASSEMBLY

SGV700: Japan Domestic Only

F11
Jack Assembly
F11aa F11ab
F11ac
F11a
E01
E10
E03
E11 E12
E43
A01a
A seal is attached on the rear of the neck.
SGV 700
E20 E21
E34 E35
E37E36 E33
E28
E27
E40 E41 E42
D01
G06G03 G05
G08
G14G07
G13
G14G11
G13
E29
A01
G01d
G01e
G02
G01a
G01
G01ba
G01c
E30a
F18
G01b
G01f
MASTER VOLUME: 15A 500k
G01be
G01fa G01bb
G01f G01fa G01bc
MASTER TONE: 05A 250k
G01f G01fa G01bd
E39E38
E30
PICKUP FADER CONTROL: A+C 250k
E30c
E30b
F11
E31
4
E40 E41 E42
Page 5
SGV800/SGV700/SGV300
SGV700: Japan Domestic Only
REF NO.
PART NO. DESCRIPTION REMARKS
A01 Neck Assembly RM
* * *
AAX13880
A01 Neck Assembly PG
AAX13890
A01 Neck Assembly SLB
AAX13900
A01a Seal (QC55410)
OVERALL ASSEMBLY SGV700
--
QTY RANK
D01 Body E01 Tuning Machine Assembly RM1273 (GOLD) 1set
*
E03 Mark yamaha logo (QC32010) E10 Rod Cover BL 04 E11 Oval Head Wood Screw 2.4X10 FCM3BL (BL)
*
E12 Nut 41mm R250 (IV)
*
E20 Neck Plate GOLD 07 E21 Oval Head Tapping Screw 4.0X45 GOLD 4 E27 Bridge Assembly ROLLER TYPE (GOLD)
*
E28 Bridge H. Adjustment Screw M6.0 (GOLD) 2
*
E29 Ant: Slip Nut GOLD 2
*
E30 Vibrato Assembly GOLD
*
E30a Arm Assembly GOLD
*
E30b Arm Shaft Holder BL
*
E30c Tension Adjustment Screw M3.0X4 (BL)
E31 Oval Head Wood Screw 3.5X25 GOLD 4 02 E33 Vibrato Spring 2 E34 Spring Stopper E35 Spring Screw 4.0X45 FNM33G (NI) 2 01 E36 Back Cover WH
*
E37 Oval Head Wood Screw 2.4X13 GOLD 4
*
E38 Back Cover Electrical (WH)
*
E39 Oval Head Wood Screw 2.4X13 GOLD 2
*
E40 Strap Button GOLD 202 E41 Oval Head Tapping Screw 3.0X25 GOLD 2 E42 Spacer BL 201 E43 Strings XL-120 1 set (QC16510)
F11 Electrical Unit(Jack Assy)
*
F11a Jack GOLD (QA20990) F11aa Hexagonal Nut F11ab Flat Washer F11ac Rubber Ring
F18 Oval Head Wood Screw 2.7X13 FCM33G (CR) 03
--
QC555600
-­VK553900 21062000 QC537500 QC262600 EN240050 QC537700 QC539100 QC529800 QC539700 QC541200 QC541000 AAX07860 03706630
--
-­EN240060 QC556600 TY005200 QC556700 TY005200 BB802460 EN230130 VB793700
-­QC546500
--
--
--
-­EA620060
G01 Pick Guard Assembly (QC54590)
G01a Pick Guard WH/BL/WH
*
G01b Electrical Unit (QC54640)
G01ba 3-P P.U. Selector SW. 3-P
*
G01bb Rotary Variable Resistor 15A 500K ohm MASTER VOLUME 03 G01bc Rotary Variable Resistor 05A 250K ohm MASTER TONE 03 G01bd Rotary Variable Resistor A+C 250K ohm CC PICKUP FADER CONTROL
*
G01be Mylar Capacitor 0.022uF 01
G01c Knob, Pickup Switch GOLD
*
G01d Washer BL 02 G01e Toothed Lock Washer 12S (A) 01
G01f Knob Assembly GOLD 3
*
G01fa Screw M3.0X3 ZMC-BL (BL) 3
G02 Oval Head Wood Screw 2.4X13 GOLD 14
*
G03 Pickup Assembly A FRONT
*
G05 Round Head Wood Screw 3.5X32 GOLD 2
*
G06 Pickup Cushion
*
G07 Pickup Assembly B GOLD CENTER
*
G08 Pickup Cover LARGE CENTER+REAR
*
G11 Pickup Assembly C GOLD REAR
*
G13 Round Head Wood Screw 3.5X32 GOLD 4
*
G14 Pickup Cushion 2
*
*
: New Parts RANK: Japan only
-­QC546000
-­QC546700 HS120070 HS120100 QC549300 UA114220 QC545100 VA295700 QC496000 QC541800 QC532900 TY005200 QC557200 QC558900 QC556500 QC543500 QC544100 QC543600 QC558900 QC556500
QC557900 QA262600 AA804050 AA815290 AA809490
-­AA024560
Accessory Unit G-8 1 set Cord D 05 Hexagonal Wrench #1.5 01 Hexagonal Wrench #2.0 Hexagonal Wrench #2.5 02 Hexagonal Wrench #4.0 (AA82101) Box Wrench 04
5
Page 6
SGV800/SGV700/SGV300
OVERALL ASSEMBLY

SGV300

F11
Jack Assembly
F11aa F11ab
F11ac
F11a
E01
E10
E03
E06 E08
E11 E12
E43
E07
A01a
A seal is attached on the rear of the neck.
SGV 300
E20 E21
E34 E35
E37E36 E33
G03
E28
E27
E40 E41 E42
G06 G05
G14
G07
G14G11
G13
E29
D01
G08
A01
G01d
G01e
G02
G01a
G01
G01ba
G01c
E30a
G01b
G01f
MASTER VOLUME: 15A 500k
G01be
G01fa G01bb
G01f G01fa G01bc
MASTER TONE: 05A 250k
G01f G01fa G01bd
E39E38
E30
PICKUP FADER CONTROL: A+C 250k
E30c
E30b
F11
E31
6
E40 E41 E42
Page 7
SGV800/SGV700/SGV300
SGV300
REF NO.
PART NO. DESCRIPTION REMARKS
A01 Neck Assembly RM
* * * * *
AAX13830
A01 Neck Assembly PG
AAX13840
A01 Neck Assembly VY
AAX13850
A01 Neck Assembly BL
AAX13860
A01 Neck Assembly SOB
AAX13870
A01a Seal (QC55420)
OVERALL ASSEMBLY SGV300
--
QTY RANK
D01 Body E01 Tuning Machine Assembly RM1273 (CR) 1set
*
E06 String Guide CR 202 E07 Spacer BL 402 E08 Round Head Wood Screw 2.1X13 FNM33G (NI) 2
*
E10 Rod Cover BL 01 E11 Oval Head Wood Screw 2.4X10 FCM3BL (BL) 01 E12 Nut 41mm R250 (IV)
*
E20 Neck Plate CR 04 E21 Oval Head Tapping Screw 4.0X45 FNM33G (NI) 4 01 E27 Bridge Assembly ROLLER TYPE (CR)
*
E28 Bridge H. Adjustment Screw M6.0 (CR) 2
*
E29 Ant: Slip Nut CR 2
*
E30 Vibrato Assembly CR
*
E30a Arm Assembly FCRM33G (CR)
*
E30b Arm Shaft Holder BL
*
E30c Tension Adjustment Screw M3.0X4 (BL)
E31 Oval Head Wood Screw 3.5X25 FCM33G (CR) 4 02 E33 Vibrato Spring 2 E34 Spring Stopper E35 Spring Screw 4.0X45 FNM33G (NI) 2 01 E36 Back Cover WH
*
E37 Oval Head Wood Screw 2.4X13 FCM33G (CR) 4
*
E38 Back Cover Electrical (WH)
*
E39 Oval Head Wood Screw 2.4X13 FCM33G (CR) 2
*
E40 Strap Button CR 204 E41 Oval Head Tapping Screw 3.0X25 FCM33G (CR) 2 04 E42 Spacer BL 201 E43 Strings XL-120 1 set (QC16510)
F11 Electrical Unit(Jack Assy)
*
F11a Jack GOLD (QA20990) F11aa Hexagonal Nut F11ab Flat Washer F11ac Rubber Ring
--
QC556100 AA819700 QC370200 03704080 VD955900 03706220 QC537500 QC015100 EN240060 QC537600 QC539000 QC539200 QC539600 QC541100 QC541000 AAX07860 EB630100
--
-­EN240060 QC556600 TY006000 QC556800 TY006000 BB801510 EN230140 VB793700
-­QC546500
--
--
--
--
G01 Pick Guard Assembly (QC54610)
G01a Pick Guard WH
*
G01b Electrical Unit (QC55010)
G01ba 3-P P.U. Selector SW. 3-P
*
G01bb Rotary Variable Resistor 15A 500K ohm MASTER VOLUME 03 G01bc Rotary Variable Resistor 05A 250K ohm MASTER TONE 03 G01bd Rotary Variable Resistor A+C 250K ohm CC PICKUP FADER CONTROL
*
G01be Mylar Capacitor 0.022uF 01
G01c Knob, Pickup Switch CR
*
G01d Washer BL 02 G01e Toothed Lock Washer 12S (A) 01
G01f Knob Assembly CR 3
*
G01fa Screw M3.0X3 ZMC-BL (BL) 3
G02 Oval Head Wood Screw 2.4X13 FCM33G (CR) 14
*
G03 Pickup Assembly A FRONT
*
G05 Round Head Wood Screw 3.5X32 FNM33G (NI) 2
*
G06 Pickup Cushion
*
G07 Pickup Assembly B CR CENTER
*
G08 Pickup Cover LARGE CENTER+REAR
*
G11 Pickup Assembly C CR REAR
*
G13 Round Head Wood Screw 3.5X32 FNM33G (NI) 4
*
G14 Pickup Cushion 2
*
: New Parts RANK: Japan only
-­QC546200
-­QC546700 HS120070 HS120100 QC549300 UA114220 QC545000 VA295700 QC496000 QC541700 QC532900 TY006000 QC557400 EA630210 QC556500 QC543800 QC544100 QC543900 EA630210 QC556500
QC558000 QA262600
Accessory Unit G-9 1 set Cord D 05
7
Page 8
SGV800/SGV700/SGV300
REF NO.
PAR T NO. DESCRIPTION REMARKS AA804050 AA815290 AA809490 AA805430 AA024560
: New Parts RANK: Japan only
Hexagonal Wrench #1.5 01 Hexagonal Wrench #2.0 Hexagonal Wrench #2.5 02 Hexagonal Wrench #5.0 04 Box Wrench 04

BRIDGE ASSEMBLY

B04
B01
B02
B03
QTY RANK
B07
B09
B06
B05
B09
B08
SGV800/SGV300
REF NO.
PAR T NO. DESCRIPTION REMARKS
* * * * * *
QC537600
B01 Saddle Assembly 1 ZNDC+SUS303 1 string
AAX14540
B02 Saddle Assembly 2 ZNDC+SUS303 2 string
AAX14550
B03 Saddle Assembly 3 ZNDC+SUS303 3 string
AAX14560
B04 Saddle Assembly 4 ZNDC+SUS303 4 string
AAX14570
B05 Saddle Assembly 5 ZNDC+SUS303 5 string
AAX14580
B06 Saddle Assembly 6 ZNDC+SUS303 6 string
AAX14590
B07 Octave Adjusting Screw M3.0X25 (CR) 6
QC539400
B08 Cap Screw M3.0 (CR) 6
QC539500
B09 Flat Washer 5.5X3.1X0.3 POMW 12
QC502900
: New Parts RANK: Japan only
BRIDGE ASSEMBLY ROLLER TYPE (CR) SGV800
QTY RANK
8
Page 9
SGV800/SGV700/SGV300
SGV700
REF NO.
PART NO. DESCRIPTION REMARKS
* * * * * *
QC537700
B01 Saddle Assembly 1 ZNDC+SUS303 1 string
AAX14600
B02 Saddle Assembly 2 ZNDC+SUS303 2 string
AAX14610
B03 Saddle Assembly 3 ZNDC+SUS303 3 string
AAX14620
B04 Saddle Assembly 4 ZNDC+SUS303 4 string
AAX14630
B05 Saddle Assembly 5 ZNDC+SUS303 5 string
AAX14640
B06 Saddle Assembly 6 ZNDC+SUS303 6 string
AAX14650
B07 Octave Adjusting Screw M3.0X25 GOLD 6
QC529700
B08 Cap Screw M3.0 GOLD 6
QC530000
B09 Flat Washer 5.5X3.1X0.3 POMW 12
QC502900
: New Parts RANK: Japan only
BRIDGE ASSEMBLY ROLLER TYPE (GOLD) SGV700
WARNING : CHEMICAL CONTENT NOTICE!
The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic (Where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly other entities) to cause cancer and/or birth defects or other reproductive harm.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHAT SO EVER!
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose eyes to solder/flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling food.
QTY RANK

CIRCUIT DIAGRAM

SGV800
FRONT PICKUP
REAR PICKUP
FRONT P.U. VOLUME
3 2
15A250K
1
REAR P.U. VOLUME
3 2
15A250K
1
3-P P.U. SELECTOR SWITCH
MASTER TONE OUTPUT
1
2
05A250K
3
0.022uF
STE-GP02-04
SGV700/SGV300
FRONT PICKUP
CENTER PICKUP
REAR PICKUP
6
5
4
1
2
3
3-P P.U. SELECTOR SWITCH
MASTER TONE MASTER VOLUME
1
C250K
PICKUP FADER CONTROL (BALANCE)
A250K
05A250K
3
3
2
0.022uF
OUTPUT2
1
15A500K
STE-GP03-03
9
Page 10
SGV800/SGV700/SGV300

WIRING

SGV800
Start(WH)
Signal (WH)
FRONT PICKUP
BL
3-P P.U. Selector SW.
(BL)
End
Ground
FRONT.VOLUME
15A 250K
REAR PICKUP
WH
Start(WH)
End
(BL)
to spring plate
REAR.VOLUME
15A 250K
RE
WH
MASTER TONE
05A 250K
Ground
Signal (RE)
OUT PUT
AWG-SGV800
1
SGV700/SGV300
Start(WH)
End
(BL)
Signal (WH)
Ground
FRONT PICKUP
WH BL
3-P P.U. Selector SW.
(RE)
Start(BL)
End
CENTER PICKUP
BL BLRE WH
Ground
Signal (RE)
REAR PICKUP
MASTER VOLUME
15A 500K
to spring plate
SGV700 ONLY
MASTER TONE
05A 250K
PICKUP FADER CONTROL
(BALANCE) A+C 250K
(BL)
Start(WH)
End
Signal (WH)
Ground
OUT PUT
10
AWG-SGV700/SGV300
1
Page 11

SPECIFICATIONS

STANDARD SPECIFICATIONS
Scale Length Body-Neck Construction Length Width Net Weight
COLOR
Body/Neck
BODY
Material Body Depth
FINGERBOARD
Material Fingerboard Width No. of Frets
NECK
Material Neck Thickness
PARTS
Hardware Nut Bridge Stringts
CONTROLS
Volume Tone Balance
PICKUPS
Front Center Rear Magnet: Front/Center/Rear
SGV 800 SGV 700 SGV 300
BUS (BLUE SPARKLE)
RDS (RED SPARKLE)
BKS (BLACK SPARKLE)
PSW (PEARL SNOW WHITE)
Chrome
Urea
ROLLER TYPE (CR)
XL-120
15A 250k x 2
05A 250kx 1
-
Single Coil
-
Single Coil
Alnico V
628.6mm Bolt on
1017.7mm
354.5mm
3.9kg RM (RED METALIC)
PG (PEARL GREEN)
SLB (SHELBY BLUE)
Alder+Agatize
42mm
Rose
0-F 41.0mm, 12-F 50.7mm
22
Maple
1-F 21.0mm, 12-F 24.0mm
GOLD
Urea
ROLLER TYPE (GOLD)
XL-120
SGV800/SGV700/SGV300
628.6mm Bolt on
1022.0mm
354.5mm
3.9kg
RM (RED METALIC) PG (PEARL GREEN)
VY (VINTAGE YELLOW)
BL (BLACK)
SOB (SONIC BLUE)
Chrome
Urea
ROLLER TYPE (CR)
XL-120
15A 500k x 1
05A 250kx 1 A+C 250kx 1
Single Coil Single Coil Single Coil
Ferrite
11
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