Xylem HYDROVAR User Manual [en, de, fr]
Operating Instructions
Bedienungsanleitung
Manuel Opérateur
V 201308A
771079701 MANUAL HVSMART-EN-DE-FR
ENGLISH
Index
1 Important safety instructions ..........................................................................6
2 Technical Data..................................................................................................8
3 Included components and mounting instructions ..........................................9
3.1 Wall mounting unit..................................................................................9
3.1.1 Layout and Ground connection ............................................................................... 9
3.2 Panel mounting unit ..............................................................................10
3.2.1 Layout and Ground connection ............................................................................. 10
3.2.2 Included Component ............................................................................................. 11
3.3 Explosion drawing .................................................................................11
3.4 Pressure transducer ...............................................................................12
4 Control Terminals and Display unit ...............................................................12
Terminals of the HYDROVAR-Smart .............................................................14
4.2 Display unit ............................................................................................15
5 Language Selection........................................................................................15
6 Parameters of the main menu .......................................................................16
7 Settings in the Secondary Menu ...................................................................20
7.1 JOG-MODE..............................................................................................20
7.2 Window - %............................................................................................20
7.3 Ramp Hysteresis .....................................................................................21
7.4 Ramp 1: Fast running up time: ..............................................................21
7.5 Ramp 2: Fast running down time: .........................................................21
7.6 Ramp 3: Slow running up time:.............................................................21
7.7 Ramp 4: Slow running down time:........................................................22
7.8 Maximum Frequency..............................................................................22
7.9 Minimum Frequency ..............................................................................22
7.10 Operation at the minimum frequency.................................................23
7.11 Delay time for shut off at minimum frequency ..................................23
7.12 Sensor – Adjust ....................................................................................23
7.13 Sensor - Curve ......................................................................................23
7.14 Setting of the sensor range .................................................................24
7.15 Operation Mode...................................................................................24
7.16 Control Response .................................................................................25
7.17 Start Value ...........................................................................................25
3
7.18 2nd Required Value ...............................................................................26
7.19 Configuration of 1st relay.....................................................................27
7.20 Submenu Offset ...................................................................................27
7.20.1 Source of the Offset input ................................................................................... 27
7.20.2 1
7.20.3 2
7.20.4 INTENSITY 1......................................................................................................... 28
7.20.5 INTENSITY 2......................................................................................................... 28
7.20.6 Example for the Offset:
st
Offset level...................................................................................................... 28
nd
Offset level..................................................................................................... 28
........................................................................................ 29
7.21 Submenu Sequence control.................................................................30
7.21.1 Lift Value ............................................................................................................. 30
7.21.2 Fall Value............................................................................................................. 31
7.21.3 Release frequency of the following controller...................................................... 31
7.21.4 Switch Interval..................................................................................................... 32
7.21.5 Source of required value...................................................................................... 32
7.21.6 Synchronous Control ........................................................................................... 32
7.21.7 Pump status indication ........................................................................................ 33
7.21.8 Error Signals for Data Bus Interruptions............................................................... 34
7.22 Submenu - RS 485 Interface ................................................................34
7.22.1 Pump Address...................................................................................................... 34
7.22.2 ADC Reference..................................................................................................... 34
7.23 Compensation Frequency ....................................................................35
7.24 Lift-Intensity.........................................................................................35
7.25 Analogue output 1...............................................................................36
7.26 Unit.......................................................................................................36
7.27 Automatic test run...............................................................................36
7.28 Submenu for manual test run .............................................................37
7.28.1 Activate manual test run...................................................................................... 37
7.28.2 Test Frequency..................................................................................................... 37
7.29 Submenu - Error...................................................................................37
7.29.1 Conveyor Limit..................................................................................................... 37
7.29.2 Delay Time........................................................................................................... 38
7.29.3 Automatic Error reset .......................................................................................... 38
7.29.4 Erase Error memory ............................................................................................. 38
7.30 Operating Hours...................................................................................38
7.31 Display - Contrast.................................................................................39
7.32 Set Password........................................................................................39
7.33 Operating Lock.....................................................................................39
7.34 Setting Default Values .........................................................................39
7.34.1 Default Values Europe ......................................................................................... 39
7.34.2 Default Values USA.............................................................................................. 39
7.35 Saving...................................................................................................40
8 Error Signals...................................................................................................41
8.1 Low Water ..............................................................................................41
4
8.2 Conveyor Control ...................................................................................41
8.3 Overheating – Motor..............................................................................41
8.4 Pressure Sensor Error .............................................................................41
8.5 Pressure Sensor Error I < 4 mA............................................................41
8.6 Additional Error signals: ........................................................................42
9 RS 485 - Interface...........................................................................................42
10 Auxiliary Texts...............................................................................................43
11 Maintenance .................................................................................................43
12 Diagram of all Software parameters............................................................44
Follow the Pump Operating and Maintenance Instructions
We reserve the right to alter specifications
5
1 Important safety instructions
Read and follow the operating instructions
and safety instructions carefully before
starting operations! All modifications must be
done by qualified technicians!
In addition to the instructions contained in these operating instructions please pay
attention to universal safety and accident prevention regulations.
Warns that disregarding of the regulations may cause electric shock.
Warns that disregarding of the regulations may cause personal injury or
damage to property.
The HYDROVAR-Smart control unit must be disconnected from the power supply before
any work can be carried out in the electrical or mechanical part of the system.
Installation, maintenance and repair work may only be carried out by trained, skilled and
qualified personnel.
Unauthorised modifications or changes to the system make all guarantees null and void.
When in operation, the motor can be stopped by remote control, whereby the inverter and
the motor remain under voltage. For safety reasons, the unit has to be disconnected from
the power supply when carrying out work on the machinery as locking out the equipment
by switching off the release mechanism or set value cannot prevent accidental starting of
the motor.
The HYDROVAR-Smart works with a low voltage supply of 24VAC/DC.
Nevertheless it is not allowed to touch any parts of the unit, when power
supply is on. Because of the possibility to connect external voltages to the
relays, at some places of the HYDROVAR-Smart, there can be dangerous
voltages!
Touching these components seriously endangers life !
Before removing the HYDROVAR-SMART the system must be disconnected
from the power supply. After switching off the power supply wait
at least 5 minutes before starting work on or in the HYDROVAR-SMART
drive head (the capacitors in the intermediate circuit of the inverter have to
be discharged by the installed discharge resistors first).
Please refer also to the instruction manual of the connected frequency
converter and read it carefully!
6
Furthermore, care must be taken not to short circuit the neighbouring
components when connecting the external control wires and that open
cable ends which are not in use are isolated.
The HYDROVAR-SMART control unit contains electronic safety devices
which switch off the frequency drive in the event of faults, whereby the
motor has zero current but remains energised and comes to a halt. The
motor can also be halted by mechanical blocking. If it is switched off
electronically the motor is disconnected from the mains voltage
through the electronics of the frequency converter but is not potentialfree in the circuit.
In addition voltage fluctuations, especially power failures can cause the
system to switch off itself.
Repair of faults can cause the motor to start up again!
The system is only allowed to be put into operation when it has been earthened. In
addition, efficient grounding of all pipes must be ensured.
The operating instructions must be read, understood and followed by the operating
personnel. We point out that we accept no liability for damage and operating disorders
which are the result of non-compliance with the operating instructions.
7
2 Technical Data
HYDROVAR Smart Supply Voltage Output Signal Weight
Type Voltage Max. Current to the Inverter kg
Wall mounting unit 24 VAC/DC 130 mA 0 – 10 VDC 1,70
Panel mounting unit 24 VAC/DC 130 mA 0 – 10 VDC 0,5
The HYDROVAR-Smart is tested according to the following standards:
EN 61000-6-3
EN 61000-6-4
EN 61010-1
Ambient temperature: +5° C ... +40°C
Storage temperature: -25° C ... +55° C (+70°C during max. 24 hours.)
Humidity: RH max. 50% at 40°C, Unlimited
RH max. 90% at 20°C, max. 30 days per year
75% average per year (Class F, DIN 40 040)
Air pollution:
Class of protection : Wall mounting unit ..... IP 55
8
Condensation is not permitted!
The air may contain dry dust as found in workshops where
there is no excessive quantity of dust due to machines.
Excessive amounts of dust, acids, corrosive gases, salts etc.
are not permitted
Panel mounting unit ... IP 00
3 Included components and mounting instructions
3.1 Wall mounting unit
3.1.1 Layout and Ground connection
The back cover can be opened by removing the 4 screws on the back side of the HydrovarSmart. For the arrangement of the control terminals, please refer to chapter 4.
The grounding has to be done according to the following pictures.
Ground connection
pcs. Cable gland type Max.Cable Ø
2 M16x1,5 10mm
2 M12x1,5 7,5mm
2 Rubber plug for
7,5mm
M12
All dimensions in mm
9
3.2 Panel mounting unit
3.2.1 Layout and Ground connection
Panel door
The proper ground connection has to be realised over the panel door. No additional
grounding required!
Dimensions:
Cutting or punching
All dimensions in mm
You can find the drilling plan in
the real dimensions 1:1 on an
enclosed sheet.
10
3.2.2 Included Component
Æ 1 x HYDROVAR-Smart print
Æ 1 x Display unit
Æ 1 x Display-sealing
Æ 1 x Front cover
Æ 1 x Protection cover
Æ 1 x Label (SCH 60.25)
Æ 1 x Label (SCH 60.35)
Æ 4 x Distance bolt M4xM4x22 I/I
Æ 4 x Distance bolt M4xM4x8 A/I
Æ 4 x Screw M3x10
Æ 4 x Screw M4x10
Æ 4 x Screw M4x6
Æ 8 x Washer M4
3.3 Explosion drawing
Protection cover
HYDROVARSmart print
Display-sealing
Front cover
Display unit
M4x10
Washer M4
Distance boltM4xM4x22 I/I
Distance bolt M4xM4x8 A/I
Washer M4
M4x6
M3x10
The self-adhesive label SCH 60.25 (with the cut-out for the display) has to be fixed in this
way, that the yellow areas are placed on top of the push buttons.
The self-adhesive label SCH 60.35 has to be fixed below the display unit.
A photo of the right place for these labels is shown on the first page of this instruction
manual!
11
3.4 Pressure transducer PA-22S (4-20mA)
The sensor of this transmitter is a piezoresistive silicon pressure sensor, mounted on a tape
(TAP) freely floating in an oil chamber. The pressure is transferred to the sensor by a
separate steel diaphragm in the oil chamber.
Specification
Range (FS): 10 bar 16 bar 25 bar 40 bar
Max. pressure – P
: 20 bar 30 bar 50 bar 80 bar
max
Class of protection IP 67
Output signal: 4...20 mA; 2-wire
Supply: 8 – 28 VDC
Operating temperature: -10...80°C compensated (max. –40...135 °C)
Storage temperature: -40...135°C
Cable length: 2 m (screen)
Material:
Body: 1.4435
Diaphragm: 1.4435
Thread: G ¼“
Electrical connection:
White = Analogue output signal (+ Out) (1)
(2) not used
Brown = Supply voltage (+ VCC) (3)
Plug / cable
Pressure transmitter
Gasket
Gasket Viton®
Measures in mm
Note: To guarantee the protection class IP67, the rubber gasket has to be
mounted between the pressure transducer and the plug!
4 Control Terminals and Display unit
All externally used cables must to be shielded. Do not connect the ground of the electronic
components to other potentials (all electronic ground and GND of the RS 485-interface are
connected together internally).
12
For external on/off switches, (terminals X1/4 – X1/5) contacts, which are suitable for
switching low voltages <10 VDC, are necessary.
If unshielded control cables are used, signal interference may occur and interfere
with the function of the controller.
Terminals:
X1/ 1 GND
2 Actual value input 4...20mA, 50 Ohm internal load resistance
3 Power supply for external transducer; 15VDC, max. 100mA
4 GND
5 5 VDC for external on/off (release); Ri=10kOhm,
(gold plated contact necessary!)
6 GND
7 5 VDC for external low water protection; Ri=10kOhm,
(e.g. incoming pressure switch or water level switch)
8 Thermal switch or PTC (in motor terminal box)
9 Thermal switch or PTC
10 GND
11 Analogue output 2; 0...10 VDC (see chapter 7.25)
12 Current signal input 4...20mA
13 Voltage signal input 0...10V or 2...10V
14 Digital input for activating of 2nd required value
Terminal:
X2/ 1 Fault signal relay NC max. 250VAC 1A free of inductivity
(for dry 2 Fault signal relay CC max. 250VAC 1A free of inductivity
Contacts) 3 Fault signal relay NO max. 250VAC 1A free of inductivity
4 Pump operation
NC max. 250VAC 1A free of inductivity
signal relay
5 Pump operation
CC max. 250VAC 1A free of inductivity
signal relay
6 Pump operation
NO max. 250VAC 1A
free of inductivity
signal relay
!! Fault relay (X2/2 - X2/3) is closed, when there is no error!!
Terminal:
Terminal:
2
3
4
X3 Display
X5-6/ 1 RS 485 SIO - LOW
RS 485 SIO + HIGH
RS 485 GND
RS 485 + 5 VDC
max. 20mA out
For supply of external interface converter
Terminal:
X8 RS 485
Terminal: X9/ 1 24 VAC or DC Supply Voltage
2 24 VAC or GND Supply Voltage
3 Error relay of the connected VFD
4 Error relay of the connected VFD
5 Analogue output for the speed signal of the VFD (0-10V DC)
6 GND
13
4.1 Terminals of the HYDROVAR-Smart
f
N
t
NC N
N
N
Screen
Actual value signal input 4-20mA
+15 VDC max. 100mA
External on/of
External low Water
Display
X
1
2
3
4
5
6
7
X 1
X3
9
6
5
4
3
2
1
Error Relay of the VFD
GND
Analogue output 1 (0-10V)
to the VFD
GND
DC +supply
Supply Voltage
Motor thermal switch or PTC
Ground
Analogue output 2; 0-10V
Current signal input 4..20mA
Voltage signal input 0..10V or 2..10V
Digital inpu
Fault signal
Pump running signal
RS 485
CC
CC
SIO -
SIO +
GND
+ 5V
C
O
O
12
14
8
9
10
11
13
1
2
3
4
5
6
1
2
3
4
X2
HV – Smart Controlcard HV – Smart Controlcard
X
5
X
8
X
6
1
3
4
2
+
O
I
S
RS 485
V
D
5
O
+
G
I
S
RS 485
When connecting more variable speed drives (max. 4 pumps) via the interface RS 485, the
terminals X5/1/2/3 or X6/1/2/3 of each Hydrovar-Smart have to be connected together by
using a shielded cable and have to be programmed accordingly.
14
4.2 Display unit
ON
OFF
Select
Power supply OK
Run indication
Fault indication
5 Language Selection
The information on the display can be called up in German, English, Italian, French,
Spanish, Portuguese or Dutch.
To select the required language proceed as follows:
Briefly press ¾ and Ï simultaneously (in 1st display);
⇒ the actual language will now appear in the second line and the desired language can be
selected with the buttons Ï or Ð. After the language has been selected, press ¾ briefly
and the 1
If only the language is changed it is not necessary to SAVE.
st
display of the main menu will appear again.
15
6 Parameters of the main menu
After connection of the Hydrovar-Smart unit to the power supply the following displays
become visible.
SW-Ver: HV00-001
Date: xxxx
The following two displays are depending on the selected mode:
a) Active MODE = Controller:
1.
XYLEM
XX.X BAR
Continue by pressing the ¾-button
2.
REQUIRED VALUE 1
X.XX BAR
If several pumps are connected via the RS-485 interface, one pump must be ready for
operation when the set pressure is changed, otherwise the set value will not be accepted
by the follow-up pumps. Afterwards the new required pressure has to be saved in all
pumps.
If you want to change to Required Value 2 you have to close the external contact,
connected to X1/10-X1/14.
After closing this contact, the display changes from Required value 1 to
2.1 REQUIRED VALUE 2
ADC-X XX.X BAR
ADC-X: This parameter shows the source of the external or internal value.
XX.X Bar: shows the actual value of the Required Value 2.
Continue by pressing the ¾-button (to point 3)
The current software version with the date of
programming is displayed for about 3s.
This window is mentioned several times in the
Operating Instructions as 1st display at Mode Controller
Set the desired set pressure with either Ï or Ð and
then briefly press the ¾-button.
In this window, there is shown the condition of
the second Required value.
16
b) Active MODE = Actuator:
1.
XYLEM
Frequency XX.X Hz
This window is mentioned several times in the
Operating Instructions as 1st display at the Mode
Actuator.
Continue by pressing the ¾-button
2.
REQUIRED VALUE 1
X.XX BAR
Not active in the actuator mode, because the
internal controller is not active.
Continue by pressing the ¾-button (to point 3)
c) Active MODE = Synch. Controller or Multicontroller:
1.
ADR (X) P X
XX.X Bar
This window is mentioned several times in the
Operating Instructions as 1st display in the
Synch. Controller or Multicontroller mode.
Continue by pressing the ¾-button
2.
REQUIRED VALUE 1
X.XX BAR
Set the desired set pressure with either Ï or Ð and
then briefly press the ¾-button.
If several pumps are connected via the RS-485 interface, one pump must be ready for
operation when the set pressure is changed, otherwise the set value will not be accepted
by the follow-up pumps. Afterwards the new required pressure has to be saved in all
pumps.
If you want to change to Required Value 2 you have to close the external contact,
connected to X1/10-X1/14.
After closing this contact, the display changes from Required value 1 to
2.1
REQUIRED VALUE 2
ADC-X XX.X BAR
In this window, there is shown the condition of
the second Required value.
ADC-X: This parameter shows the source of the external or internal value.
XX.X Bar: shows the actual value of the Required Value 2.
Continue by pressing the ¾-button (to point 3)
d) Active MODE = Manual control:
1.
XYLEM
Frequency XX.X Hz
This window is mentioned several times in the
Operating Instructions as 1st display at the Mode
Manual control.
Continue by pressing the ¾-button
17
2.
MANUAL LOCAL
X.X Hz X.XX BAR
Set the desired output frequency with either Ï or Ð
and then briefly press the ¾-button.
If several pumps are connected via the RS-485 interface, you have to set this
parameter on each pump!
Press the ¾ button on the Hydrovar-Smart to change to
!! The following displays of the main menu are valid for all selected Modes !!
3.
AUTO - START
Select (ON) with the Ï button or (OFF) with Ð .
ON
AUTO-START ON starts the pump automatically after a failure of the power supply.
If AUTO-START is OFF, the Hydrovar-Smart has to be restarted by pressing the buttons Ð
(OFF) and then Ï (ON) after a power supply failure.
If the AUTO-START is OFF, the unit will not start again in cases of a power supply failure or
disconnection. After restarting the following message is shown:
3.1
NO AUTOSTART
disable inverter
To restart the unit, press at first the Ð and then the Ï button for the start.
Press ¾ and the display changes to
Note:
4. E R R O R 1
All errors are only readable in English language
Here, there is shown the last error
.........................
Press the ¾ button to change to
5. E R R O R 2
Shows the error before the last error
.........................
Press the ¾ button to change to
6. E R R O R 3
Shows the error before error 2
.........................
Press the ¾ button to change to
7. E R R O R 4
Shows the error before error 3
.........................
Press the ¾ button to change to
8. E R R O R 5
Shows the error before error 4
.........................
Press the ¾ button to change to
18
9. TOTAL RUN TIME
0000:00
Runtime of the motor.
This time can be reset together with the
Operating hours.
Press the ¾ button to change to
Note: All changes have to be saved, that they will not be lost in case of shut off
of the power supply !!
10.
SAVE ???
Simultaneously press buttons Ï and Ð until...:
Ï + Ð
11.
SAVE ???
SAVED
appears on the display. After five seconds the
display jumps back to the 1st display.
These parameters can also be set during operation; To do so, briefly press the button ¾
and repeat steps 1 – 10.
Note: Often shown displays:
12.
INVERTER LOCKED
enable inverter
This message appears when the connection of
terminal X1/4-X1/5 is open (external release contact).
To start the Hydrovar-Smart, connect these terminals by closing the external release contact
or by using a short-circuit connection!
19
7 Settings in the Secondary Menu
Important! Before entering the secondary menu, these instructions
have to be read carefully to prevent incorrect settings which could cause
malfunction.
Secondary Menu:
In the following paragraphs all possible settings are listed (in the display, there
is shown the European default setting).
INVERTER STOP
ON -> START
PASSWORD
0000
PASSWORD
0066
Stop motor by pressing Ð (OFF)
Press ¾ for 3 seconds to change to
Set ‘Password 0066’ by pressing Ï
Note: The password must be entered at each entry!
J O G – MODE
0.0Hz X.XX Bar
Confirm by pressing ¾ and the first window of the sub
menu is shown
7.1 JOG-MODE
Display and Manual Operation Mode
J O G – MODE
0.0Hz X.XX Bar
Actual outgoing frequency and actual analogue input
are shown. By pressing Ï or Ð in this menu, the
internal controller of the Hydrovar-Smart will be shut off and the inverter changes to
manual mode. With the buttons Ï and Ð you can set any constant speed.
Setting of 0,0 Hz stops the inverter. If the JOG-MODE is left at a frequency higher than 0,0
Hz the inverter will continue its normal automatic operation.
Press ¾ on the Hydrovar-Smart to change to
7.2 Window - %
WINDOW
5%
This value indicates the max. variation of the outgoing
pressure.
Possible setting: between 0% - 100% of required value.
Press ¾ on the Hydrovar-Smart to change to
20
7.3 Ramp Hysteresis
RAMP HYSTERESIS
80%
Level, where the fast ramps are changing to the slow
ramps
Possible setting: between 0%..100% of the window
Press ¾ on the Hydrovar-Smart to change to
7.4 Ramp 1: Fast running up time:
Time setting at Ramp 1, 2, 3, or 4 will influence the control of the pump and
MUST NOT BE CHANGED at normal operation. Possible setting of each ramp
0,05 - 1000 sec.
Please take care, that the ramp times of the connected VFD are every time faster than the
settings of the ramps 1-4 of the HYDROVAR-Smart!
The fast ramp times 1 and 2 are determined by the power of the connected drive.
(Standard settings = 4-15s, depending on the power)
RAMP 1
4.0 Sec
Excessively fast running up time may overload the
inverter in the starting moment.
Excessively slow running up time may cause a break
down of the outgoing pressure during operation.
Press ¾ on the Hydrovar-Smart to change to
7.5 Ramp 2: Fast running down time:
RAMP 2
4.0 Sec
Excessively fast running down time tends to cause
oscillation or hunting or can cause an error
(OVERVOLTAGE) during ramp down of the pump.
Excessively slow running down time tends to generate over pressure.
Press ¾ on the Hydrovar-Smart to change to
7.6 Ramp 3: Slow running up time:
The following ramps 3 and 4 determine the speed of the internal Hydrovar-Smart controller
and depend on the system, which should be controlled.
RAMP 3
70 Sec
A too slow running up time can cause a break of the
outgoing pressure during variation of the demand.
A too fast running up time may lead to oscillation
and/or overload of the inverter.
Press ¾ on the Hydrovar-Smart to change to
21
7.7 Ramp 4: Slow running down time:
RAMP 4
70 Sec
Diagram: Ramp – Window
A too fast setting leads to oscillation
A too slow setting delays the switching off too much
Press ¾ on the Hydrovar-Smart to change to
7.8 Maximum Frequency
MAX. FREQUENCY
50.0 Hz
Possible setting between 40 and 70 Hz.
The Hydrovar-Smart gives an analogue output signal of 0-10VDC as a speed signal, which is
connected to the frequency drive, where 0V corresponds to 0Hz and 10VDC corresponds to
the maximum frequency.
It is important that this values correspond with the values of the inverter.
Note: The setting of the Maximum frequency in the HYDROVAR-Smart has to
be the same than in the connected VFD!
Press ¾ on the Hydrovar-Smart to change to
7.9 Minimum Frequency
MIN. FREQUENCY
0.0 Hz
Here you can set the minimum frequency between 0,0
and the Maximum frequency.
Attention!: If there is set f>fmin in the parameter CONFIG. FMIN the pump will not stop in
the normal mode. It will keep running with the set minimum frequency.
!! Possibility of overheating of the pump !!
Press ¾ on the Hydrovar-Smart to change to
22
7.10 Operation at the minimum frequency
CONFIG FMIN
f => fmin
If you have selected „f->0“ the frequency will go
down to the selected minimum frequency.
Then the inverter will keep running for the selected stop-delay time and after this time the
Hydrovar-Smart will stop automatically.
If the selection is „f->f
“ you can not run the pump below the set minimum frequency. In
min
the controller, actuator and multi controller mode the pump will never run below the set
minimum frequency (the pump will only stop with an external on/off-(terminals X1/4 and
X1/5) or in case of a failure.
Press ¾ on the Hydrovar-Smart to change to
7.11 Delay time for shut off at minimum frequency
STOP-DELAY FMIN
5 s
After running the pump for this selected time at
minimum frequency, the pump will stop, if parameter
CONFIG. FMIN is set to f ⇒ 0
Adjustable between 0 and 100s.
NOTICE!
Problems with shut off of the pump at 0 demand (too small or no pressure tank) can be
solved by using these settings!
Additional function: selectable delay time to start a full speed pump in case of “Simple
Multicontroller” mode.
Press ¾ on the Hydrovar-Smart to change to
7.12 Sensor – Adjust
SENSOR_ADJUST?
Out of range
Zero point adjustment of the transmitter
Depressurise the system and press buttons Ï + Ð
simultaneously. After a successive adjustment, "adjusted" appears on the display.
If “out of range” is shown on the display, no adjustment is possible
Press ¾ on the Hydrovar-Smart to change to
7.13 Sensor - Curve
SENSOR-CURVE
Linear
Function of the input signal (4...20mA) of the
Hydrovar to the actual measured value.
Application:
linear: Pressure control, differential pressure control, level, temperature and flow control
(inductive or mechanical).
quadratic: Flow control by using an orifice plate together with a differential pressure
transmitter.
Press ¾ on the Hydrovar-Smart to change to
23
7.14 Setting of the sensor range
SENSOR RANGE
20mA = 10.0Bar
Setting of the maximum value of the measuring
transmitter, which corresponds to
20mAe.g. 10.0 bar = 20mA of the pressure transmitter
Adjustable ranges: Bar: 0.2...100 bar; psi 2.9...1450psi;
m3/h: 4...2400m3/h; g/min: 9...10560g/min
mH2O: max 1019,5mH2O; ft: max 3345ft
0...100 %; or without unit: max 1000;
Press ¾ on the Hydrovar-Smart to change to
7.15 Operation Mode
MODE:
Controller
Select your required Mode by using the Ï and Ð
buttons
If only one HYDROVAR-Smart pump is in operation set the Controller. If more than one
pump work together via the RS485 interface (follow-up pump control), the Multicontroller
must be set with the buttons Ï or Ð.
Synch. Controller:
The Synchronous Controller mode is working in the same way like the Multicontroller. The
only difference is, that all pumps in a multipump system are running at the same
frequency.
Actuator:
The Actuator application is only used if you have another external controller. Then the
internal controller is shut off, and the output frequency is proportional to the input signal
(X1/2) ⇒ 4-20 mA = 0 - f
. The outgoing signal changes with the programmed ramps 1
max
and 2. The functions of low water, thermal protection and external ON/OFF are still
working.
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If MANUAL CONTROL is selected, the parameter REQUIRED VALUE will change to MANUAL
CONTROL in the main menu, where the actual frequency and the actual value is displayed
(according to the JOG-MODE in the submenu).
Now the frequency can be changed with the Ï and Ð buttons, and the speed of the pump
will change with the fasten ramps. After selecting the right frequency, it can be saved with
the standard SAVE.
After a supply failure, the pump will then run with this selected frequency (depending on
the parameter AUTO-START).
The frequency can be changed between the set minimum and maximum frequency.
In the 1st display, there is shown the actual frequency.
NOTE:
CONFIG. FMIN will not work in this mode.
Attention
Driving the pump in a not allowed speed range can damage the motor or the
inverter!
Press ¾ on the Hydrovar-Smart to change to
7.16 Control Response
REGULATION MODE
Normal
Normal: Speed is increased with falling actual value
signals. (e.g.: Control at constant output pressure).
Inverse: Speed is reduced with falling actual value
signal, (e.g.: Control at constant suction pressure or at
constant level).
Press ¾ on the Hydrovar-Smart to change to
7.17 Start Value
START VALUE
disabled
This parameter gives you the start value after pump
stop in percentage of the required value (adjustable
between disabled and sensor range).
Example:
required value: 5,0 bar
start value: 2,5 bar
If the pump system have reached the required pressure from 5.0 Bar and there is no more
consumption, the Hydrovar-Smart shuts off the pump. When the consumption increases
and the pressure goes down the pump will normally start. If you have selected the START
VALUE at 2,5 bar the pump will start again at this selected pressure.
Press ¾ on the Hydrovar-Smart to change to
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7.18 2
nd
Required Value
CONFIG. REQ. VAL.2
OFF
With this parameter CONFIG. REQ. VAL.2 you can
select a independent 2nd required value.
The change between 1st and the 2nd required value can be done over the digital
input, terminal X1/14 on the control card. If this input is connected to Ground,
2nd required value active.
Possible settings:
OFF: actual value 2 is not active (no change after closing the input X1/14)
INT: internal required value 2, function and setting according to existing required
value.
EXT ADC-I: the required value 2 is made from the value of the current signal (4-
20mA) at the terminals X1/12, X1/10. 20mA is equal to the programmed
SENSOR RANGE. If the incoming current signal is below 4mA, there will be
shown an error message on the display, but no failure is indicated (failure relay
is not closed). In this case the required value 2 will be 0.
EXT ADC-U 0-10V: the required value 2 is made from the value of the voltage signal
of 0-10VDC at the terminals X1/13, X1/10 (Ground)
EXT ADC-U 2-10V: the required value 2 is made from the value of the voltage signal
of 2-10VDC at the terminals X1/13, X1/10 (Ground)
Example for connection of an external 4-20mA signal for the 2nd required value:
Setting the required value2:
The active required value is shown in the actual display of the parameter required value.
When the 2nd required value is active (digital input, terminal X1/14, closed), in the first line,
nd
there is shown Required value 2. The second line will show the source of the 2
value,
which is selected in the parameter CONFIG. REQ VAL:2 (INT, EXT-ADC-I or EXT-ADC-U) and
also the actual value of this input.
INT: you can select your value with the Ï and Ð buttons
EXT: only display of the value of the 2
nd
analogue input signal.
In case of saving, every time both required values are saved.
Press ¾ on the Hydrovar-Smart to change to
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7.19 Configuration of 1
RELAY CONFIG.
Simple Multicontr.
st
relay
Selection possible with buttons Ï and Ð.
Run Motor ⇒ motor run indication (over the relay)
Simple Multicontr. ⇒ allows to start/stop a constant speed pump
Enable Seq.Ctl. – this will be the start frequency of the slave pump
Synchron. Limit – this will be the stop value of the slave pump
Stop Delay fmin. – this will be the delay time before starting the slave pump.
e.g. if the speed controlled pump reaches the start level, the relay will be switched on,
and will be switched off, when the output frequency falls below the stop level.
Press ¾ on the Hydrovar-Smart to change to
7.20 Submenu Offset
S U B M E N U
Offset
Press ¾ for about 3 seconds to enter the submenu
and the display changes to
7.20.1 Source of the Offset input
OFFSET INPUT
Off
The second additional input can be used as required
value 2 and also for an Offset of
the 1st required value.
(Example:)
OFF : Offset deactivated
EXT ADC-I : Offset will be calculated according to the current input (4-20mA) at
the
terminals X1/12 (X1/10=Ground).
Note:
If the incoming current signal is below 4mA, there will be an error message on
the display, but no failure is shown (failure relay is not closed). In this case the
OFFSET INPUT works like external signal=0.
EXT ADC-U 0-10V: Offset will be calculated according to the voltage input of 0-
10VDC
at terminals X1/13 (X1/10=Ground)
EXT ADC-U 2-10V: Offset will be calculated according to the voltage input of 2-
10VDC
at terminals X1/13 (X1/10=Ground)
Press ¾ on the Hydrovar-Smart to change to
27
7.20.2 1
st
Offset level
LEVEL 1
XX.X %
analogue input).
The level 1 is the start level of the 1st Offset.
(adjustable between 0 and 100% of the additional
Press ¾ on the Hydrovar-Smart to change to
7.20.3 2
nd
Offset level
LEVEL 2
XX.X %
analogue input).
The level 2 is the start level of the 2nd Offset.
(adjustable between 0 and 100% of the additional
Press ¾ on the Hydrovar-Smart to change to
7.20.4 INTENSITY 1
INTENSITY 1
+XX.X %
Settings: -200% up to +200% of the sensor range.
This is the intensity of the 1st Offset of the required
value at the zero point of the second analogue input
Press ¾ on the Hydrovar-Smart to change to
7.20.5 INTENSITY 2
INTENSITY 2
+XX.X %
This is the intensity of the 2
value at the maximum point of the second analogue
nd
Offset of the required
input.
Settings: -200% up to +200% of the sensor range.
To leave the submenu press the ¾ longer than 3 sec. to change to
S U B M E N U
Offset
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7.20.6 Example for the Offset:
Sensor range: 20mA ≙ 10 bar
Required value: 5 bar
Level 1: 20% of the 2nd additional input
Level 2: 80% of the 2nd additional input
Intensity 1: -10% ≙ -1 bar (refer to the required value)
Intensity 2: +30% ≙ +3 bar (refer to the required value)
The Level 1 have to be entered on the axis of the “additional input” in percent of this
Second Additional input (=20%). Also proceed with the second level (80%).
Intensity 1 and 2 are depending on the Sensor range of the actual value signal.
The offset of Intensity 1 is valid till Level 1. After reaching Level 1 the Required Value has
no offset. Therefore you have to enter the Intensity 1 at the 0%-axis to fine the right offset
value.
The Required Value is valid till you reach the Level 2. After reaching Level 2, the new value,
is influenced by the offset of Intensity 2. To get the right offset after Level 2, you have to
enter the Intensity 2 at the 100%-axis of the additional input.
Press ¾ on the Hydrovar-Smart to change to
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7.21 Submenu Sequence control
S U B M E N U
Seq. Control
Programming of the Multipump Operation:
Up to four pumps can be connected using the integrated RS-485 interface, by connecting
the terminals /1, /2 and /3 of the terminal blocks X5 or X6 of each pump together).
However, the following additional programming must be carried out in the submenu:
Press ¾ for about 3 seconds to enter the submenu and the display changes to
7.21.1 Lift Value
ACTU. VALUE INC.
0.35 Bar
Adjustable between 0.0 to the pre-selected
Sensor range
Operation of the start of the slave pump:
1) Pump 1 reaches ENABLE SEQ. CONTROL (maximum speed)
2) Pressure falls and reaches the start-value of the 2
nd
pump
(= REQUIRED VALUE – ACTU. VALUE DEC.)
3) Pump 2 is switched on automatically
4) The required value is calculated new, after the start of the 2
nd
pump in the
following way!
New required value = REQUIRED VALUE – ACTU. VALUE DEC. + ACU. VALUE INC.
Generally:
k ... Number of active pumps (k >1)
p = p
• Lift value = Fall value ⇒ Pressure constant when pumps switch on
• Lift value > Fall value ⇒ Pressure rises when lag-pump switches on
• Lift value < Fall value ⇒ Pressure falls when lag-pump switches on
+ (k-1)*[lift value – fall value]
set
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