Xerox DocuColor 2060 Troubleshooting Guide

Xerox DocuColor 2060 Troubleshooting Guide

Product range/positioning

The Xerox DocuColor 2060 NPS/IPS is a full color printing system, fully compatible with the IBM AFP Group 3 page printer with the Advanced Function Image and Graphics (AFIG) option. The DocuColor 2060 NPS/IPS is targeted for up to 100,000 impressions per month. Usage outside this range may vary the service frequency.

Speed

Data can be printed at rates up to 60 pages per minute. Throughput rate can vary depending upon job complexity and system configuration.

Resolution

600 by 600 spots per inch (spi).

Paper handling

20 lb. (80 gsm) bond to 110 lb. (200 gsm) index cut-sheet weights

Paper sizes:

8.5 by 11 in. (216 by 279 mm) to

11 by 17 in. (216 by 432 mm), including A3

Trays 1 and 2: 12 by 18 in. (300 by 457 mm) SEF or 12.6 x

17.7in. (320 by 450 mm) SEF, after the paper guides are removed by a Xerox service representative

Trays 3 and 4: 7.2 to 12.6 in. (183 to 320 mm) LEF or 7.2 to

19.2in. (183 by 488 mm) SEF

Input:

Trays 1 and 2 : 550 sheet capacity of 24 lb. (90 gsm) bond paper

Tray 3: 2200 sheet capacity of 24 lb. (90 gsm) bond paper

Optional High Capacity Feeder (Tray 4): 2500 sheet capacity of 24 lb. (90 gsm) bond paper

Output:

Offset Catch Tray: 500 sheets of 24 lb. (90 gsm) bond

Optional High Capacity Stacker: 3500 sheets of 24 lb. (90 gsm) bond, up to 50 sheets stitched, offset capability. Capacity may vary depending on the number of sheets stitched per set.

Optional High Capacity Stitcher Stacker: 2000 sheets of 24 lb. (90 gsm) bond, offset capability. Can send output to offset catch tray or to the top tray.

System control module

(High performance Sun workstation)

The NPS/IPS printing system comes with the Sun Blade 1000 workstation.

Note: This configuration may change due to Xerox policy of staying abreast of current technology.

Processor (system unit) containing:

Two UltraSPARC III 750 Mhz central processing unit (CPU) modules

4 GB memory (four 1 GB DIMMs)

36 GB hard disk drive

DVD-ROM drive

3.5 inch diskette drive

Keyboard and mouse

Monitor

Optional Token Ring baord

Two Printer Controller Interface (PCI) boards installed in the processor to interface with the print engine.

For channel connection to a host for IPDS printing, the system may use a channel interface board that is connected to a channel cable connector box.

An external 4 mm tape drive is available and recommended for backing up site files. A typical color calibration file is 1.5 MB.

A second internal 36 GB hard disk drive is optional, as are two additional external disks.

Printer module

Dry ink/toner cartridges: black, cyan, magenta, and yellow

Touch screen and control panel

Audio tones: attention, button selection, and fault

PSF environment

The system operates in the following PSF environments:

MVS

VM (channel-attached only)

VSE (channel-attached only)

OS/2

AS/400 (with TCP/IP only)

AIX

PDL compatibility

The system interprets the following text formats:

PostScript level 1

PostScript level 2

PCL5e

TIFF

ASCII

Space requirements

Controller:

Note: The following is presented as an example of typical space requirements for Sun workstations.

Space requirements for the printer controller are 36 by 36 inches/ 91 by 91 cm.

Processor

25 in. deep by 10 in. wide by 17.75 in. high (63.5 cm by 25.4 cm by 45.1 cm)

Monitor

10 in. deep by 17.5 in. wide by 18.5 in. high (25.4 cm by 44.5 cm by 47 cm)

Keyboard

7.5 in. deep by 20 in. wide

(19.1 cm by 50.8 cm)

Channel interface board and channel cable connector box (for channel-attached systems)

9.7 in. deep by 27.1 in. wide

(24.6 cm by 68.8 cm)

Printer:

Space requirements (physical hardware and required service area) for each of the printer configurations are:

DocuColor 2060 NPS/IPS printer

154.5 in. by 125 in. (390.5 cm by 316.7 cm)

DocuColor 2060 NPS/IPS printer with HCF (tray 4)

192.5 in. by 125 in. (487 cm by 316.7 cm)

DocuColor 2060 NPS/IPS printer with HCS

183.3 in. by 125 in. (464.3 cm by 316.7 cm)

DocuColor 2060 NPS/IPS printer with HCF and HCS)

221.3 in. by 125 in. (560.6 cm by 316.7 cm)

For additional space/configuration options, refer to the Xerox DocuColor 2060 NPS/IPS Installation Planning Guide (Pub #721P90520).

System connections

One of the following network communications systems may be used to transport documents from the client workstation to the printer:

Ethernet LAN running TCP/IP, AppleTalk, or Novell NetWare network protocol software.

Token Ring running TCP/IP or AppleTalk network protocol software

Bus and tag channel connection, using a PCI board and control unit

Note: DocuColor 2060 does not support multiple network interfaces simultaneously.

Special considerations

Color toner detection by Optical Character Recognition (OCR) scanners is wavelength dependent.

Appearance of a very small, white transition region between solid color and solid black images is common to tri-level xerographic printing.

Transference of the black toner to poly-vinyl surfaces is a common occurrence; color toner does not transfer.

Print quality is guaranteed to a range of three to four millimeters for edge marking and six millimeters for text printing to the edge of the page.

Xerox carbonless paper is approved for DocuColor 2060 only. Refer to the Xerox Supplies Catalog for the reorder numbers.

Appearance of very small spots is a common occurrence on all xerographic printers. Consult your Xerox service representative for details on acceptable spot occurrence specifications.

Environmental requirements

Operating temperature:

Recommended: 72o +/- 4o F (22o +/- 2o C)

Min./Max.: 60o to 80o F (15.5o to 26.7o C)

Humidity:

Recommended: 45% +/- 10% RH

Min./Max.: 30% to 65% RH

Heat Dissipation (System Control Module): Max. 1,100 BTU/hour

Heat Dissipation (Printer Module):

Standby mode (50/60 Hz): Max 9,100 BTU/hour

Operating mode (50/60 Hz): Max 14,980 BTU/hour

Electrical requirements

System Control Module (60 Hz):

115 or 220 VAC

15 amp service (for 115 VAC, NEMA 5-15R or ANSI C73, 11R)

0.8 KVA rating

System Control Module (50 Hz):

100-240 VAC +/- 10%

15 amp service

(power connection per local codes/regulations)

0.8 KVA rating

Printer Module (60 Hz):

120/208 or 120/240 VAC

30 amp service (NEMA 14-30R)

5.5 KVA rating (Operating mode)

Printer Module (50 Hz):

220, 230, 240 VAC

30 amp service

(power connection per local codes/regulations)

– 5.5 KVA rating (Operating mode)

Supplies

Xerox

Reorder

Reorder

Reorder

Expected Yield

Color

# (US)

# (XE)

Quantity

(Prints/Carton)

 

 

 

 

 

Dry Ink,

6R975

6R90289

1

36,000 - 30%

Black

 

 

 

(7.5% per color)

 

 

 

 

25,000 - 45%

 

 

 

 

(11.25% per color)

 

 

 

 

19,000 - 60%

 

 

 

 

(15% per color)

 

 

 

 

 

Dry Ink,

6R976

6R90290

1

58,000 - 30%

Cyan

 

 

 

(7.5% per color)

 

 

 

 

39,000 - 45%

Dry Ink,

6R977

6R90291

1

(11.25% per color)

Magenta

 

 

 

29,000 - 60%

 

 

 

 

Dry Ink,

6R978

6R90292

1

(15% per color)

 

Yellow

 

 

 

 

 

 

 

 

 

Developer,

5R629

5R90246

1

100,000

Black

 

 

 

 

 

 

 

 

 

Developer,

5R630

5R90247

1

100,000

Cyan

 

 

 

 

 

 

 

 

 

Developer,

5R631

5R90248

1

100,000

Magenta

 

 

 

 

 

 

 

 

 

Developer,

5R632

5R90249

1

100,000

Yellow

 

 

 

 

 

 

 

 

 

Fuser Oil

8R3993

8R4004

1

200,000

 

 

 

 

 

Waste Dry

8R12662

8R90352

1

50,000

Ink

 

 

 

 

Container

 

 

 

 

 

 

 

 

 

Notes:

Dry Ink yield projections are based on 15 percent area coverage per color (4 colors = 60 percent) at standardized conditions on 8.5 x 11 inch Xerox Digital Color Brightwhite 94 (previously Xerox

Color Xpressions) 24 lbs (90 gsm) and Colotech+ 24 lbs (90 gsm) reference paper.

Actual yields vary greatly, depending on color intensity, area coverage, paper stock, and run mode selected.

XEROX

Xerox DocuColor 2060

NPS/IPS

Customer Information

Quick Reference Card

The Xerox DocuColor 2060 NPS/IPS is a full color printing system.

 

Version 8.0

2002 by Xerox Corporation. All rights reserved.

October 2002

721P90720

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