Xerox DocuColor 2060 Troubleshooting Guide

Product range/positioning
The Xerox DocuColor 2060 NPS/IPS is a full color printing system, fully compatible with the IBM AFP Group 3 page printer with the Advanced Function Image and Graphics (AFIG) option. The DocuColor 2060 NPS/IPS is targeted for up to 100,000 impressions per month. Usage outside this range may vary the service frequency.
Speed
Data can be printed at rates up to 60 pages per minute. Throughput rate can vary depending upon job complexity and system configuration.
Resolution
600 by 600 spots per inch (spi).
Paper handling
20 lb. (80 gsm) bond to 110 lb. (200 gsm) index cut-sheet weights
Paper sizes:
8.5 by 11 in. (216 by 279 mm) to
11 by 17 in. (216 by 432 mm), including A3
Trays 1 and 2: 12 by 18 in. (300 by 457 mm) SEF or 12.6 x
17.7 in. (320 by 450 mm) SEF, after the paper guides are removed by a Xerox service representative
Trays 3 and 4: 7.2 to 12.6 in. (183 to 320 mm) LEF or 7.2 to
19.2 in. (183 by 488 mm) SEF
Input:
Trays 1 and 2 : 550 sheet capacity of 24 lb. (90 gsm) bond paper
Tray 3: 2200 sheet capacity of 24 lb. (90 gsm) bond paper
Optional High Capacity Feeder (Tray 4): 2500 sheet capacity of
24 lb. (90 gsm) bond paper
Output:
Offset Catch Tray: 500 sheets of 24 lb. (90 gsm) bond
Optional High Capacity Stacker: 3500 sheets of 24 lb. (90 gsm)
bond, up to 50 sheets stitched, offset capability. Capacity may vary depending on the number of sheets stitched per set.
Optional High Capacity Stitcher Stacker: 2000 sheets of 24 lb. (90
gsm) bond, offset capability. Can send output to offset catch tray or to the top tray.
System control module (High performance Sun workstation)
The NPS/IPS printing system comes with the Sun Blade 1000 workstation.
Note: This configuration may change due to Xerox policy of staying abreast of current technology.
Processor (system unit) containing:
Two UltraSPARC III 750 Mhz central processing unit (CPU)
modules
4 GB memory (four 1 GB DIMMs)
36 GB hard disk drive
DVD-ROM drive
3.5 inch diskette drive
Keyboard and mouse
Monitor
Optional Token Ring baord
Two Printer Controller Interface (PCI) boards installed in the
processor to interface with the print engine.
For channel connection to a host for IPDS printing, the system may use a channel interface board that is connected to a channel cable connector box.
An external 4 mm tape drive is available and recommended for backing up site files. A typical color calibration file is 1.5 MB.
A second internal 36 GB hard disk drive is optional, as are two additional external disks.
Printer module
Dry ink/toner cartridges: black, cyan, magenta, and yellow
Touch screen and control panel
Audio tones: attention, button selection, and fault
PSF environment
The system operates in the following PSF environments:
MVS
VM (channel-attached only)
VSE (channel-attached only)
OS/2
AS/400 (with TCP/IP only)
AIX
PDL compatibility
The system interprets the following text formats:
PostScript level 1
PostScript level 2
PCL5e
TIFF
ASCII
Space requirements
Controller:
Note: The following is presented as an example of typical space
requirements for Sun workstations. Space requirements for the printer controller are 36 by 36 inches/
91 by 91 cm.
Processor
– 25 in. deep by 10 in. wide by 17.75 in. high
(63.5 cm by 25.4 cm by 45.1 cm)
Monitor
– 10 in. deep by 17.5 in. wide by 18.5 in. high
(25.4 cm by 44.5 cm by 47 cm)
Keyboard
– 7.5 in. deep by 20 in. wide
(19.1 cm by 50.8 cm)
Channel interface board and channel cable connector box (for
channel-attached systems)
– 9.7 in. deep by 27.1 in. wide
(24.6 cm by 68.8 cm)
Printer:
Space requirements (physical hardware and required service area) for each of the printer configurations are:
DocuColor 2060 NPS/IPS printer
– 154.5 in. by 125 in. (390.5 cm by 316.7 cm)
DocuColor 2060 NPS/IPS printer with HCF (tray 4)
– 192.5 in. by 125 in. (487 cm by 316.7 cm)
DocuColor 2060 NPS/IPS printer with HCS
– 183.3 in. by 125 in. (464.3 cm by 316.7 cm)
DocuColor 2060 NPS/IPS printer with HCF and HCS)
– 221.3 in. by 125 in. (560.6 cm by 316.7 cm)
For additional space/configuration options, refer to the
DocuColor 2060 NPS/IPS Installation Planning Guide
#721P90520).
Xerox
(Pub
System connections
One of the following network communications systems may be used to transport documents from the client workstation to the printer:
Ethernet LAN running TCP/IP, AppleTalk, or Novell NetWare
network protocol software.
Token Ring running TCP/IP or AppleTalk network protocol
software
Bus and tag channel connection, using a PCI board and control
unit
Note: DocuColor 2060 does not support multiple network interfaces simultaneously.
Special considerations
Color toner detection by Optical Character Recognition (OCR)
scanners is wavelength dependent.
Appearance of a very small, white transition region between solid
color and solid black images is common to tri-level xerographic printing.
Transference of the black toner to poly-vinyl surfaces is a
common occurrence; color toner does not transfer.
Print quality is guaranteed to a range of three to four millimeters
for edge marking and six millimeters for text printing to the edge of the page.
Xerox carbonless paper is approved for DocuColor 2060 only.
Refer to the Xerox Supplies Catalog for the reorder numbers.
Appearance of very small spots is a common occurrence on all
xerographic printers. Consult your Xerox service representative for details on acceptable spot occurrence specifications.
Environmental requirements
Operating temperature:
– Recommended: 72 – Min./Max.: 60
o
+/- 4o F (22o +/- 2o C)
o
to 80o F (15.5o to 26.7o C)
Humidity:
– Recommended: 45% +/- 10% RH – Min./Max.: 30% to 65% RH
Heat Dissipation (System Control Module): Max. 1,100 BTU/hour
Heat Dissipation (Printer Module):
– Standby mode (50/60 Hz): Max 9,100 BTU/hour – Operating mode (50/60 Hz): Max 14,980 BTU/hour
Electrical requirements
System Control Module (60 Hz):
– 115 or 220 VAC – 15 amp service (for 115 VAC, NEMA 5-15R or
ANSI C73, 11R)
– 0.8 KVA rating
System Control Module (50 Hz):
– 100-240 VAC +/- 10% – 15 amp service
(power connection per local codes/regulations)
– 0.8 KVA rating
Printer Module (60 Hz):
– 120/208 or 120/240 VAC – 30 amp service (NEMA 14-30R) – 5.5 KVA rating (Operating mode)
Printer Module (50 Hz):
– 220, 230, 240 VAC – 30 amp service
(power connection per local codes/regulations)
– 5.5 KVA rating (Operating mode)
Supplies
Xerox Color
Dry Ink, Black
Dry Ink, Cyan
Dry Ink, Magenta
Dry Ink, Yellow
Developer, Black
Developer, Cyan
Developer, Magenta
Developer, Yellow
Fuser Oil 8R3993 8R4004 1 200,000 Waste Dry
Ink Container
Notes:
Dry Ink yield projections are based on 15 percent area coverage
per color (4 colors = 60 percent) at standardized conditions on 8.5 x 11 inch Xerox Digital Color Brightwhite 94 (previously Xerox Color Xpressions) 24 lbs (90 gsm) and Colotech+ 24 lbs (90 gsm) reference paper.
Actual yields vary greatly, depending on color intensity, area
coverage, paper stock, and run mode selected.
Reorder # (US)
6R975 6R90289 1 36,000 - 30%
6R976 6R90290 1 58,000 - 30%
6R977 6R90291 1
6R978 6R90292 1
5R629 5R90246 1 100,000
5R630 5R90247 1 100,000
5R631 5R90248 1 100,000
5R632 5R90249 1 100,000
8R12662 8R90352 1 50,000
Reorder # (XE)
Reorder Quantity
Expected Yield (Prints/Carton)
(7.5% per color) 25,000 - 45%
(11.25% per color) 19,000 - 60%
(15% per color)
(7.5% per color) 39,000 - 45%
(11.25% per color) 29,000 - 60%
(15% per color)
XEROX
Xerox DocuColor 2060 NPS/IPS
Customer Information
Quick Reference Card
The Xerox DocuColor 2060 NPS/IPS is a full color printing system.
2002 by Xerox Corporation. All rights reserved.
Version 8.0 October 2002 721P90720
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