Whirlpool DWF 405 S Service Manual

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Whirlpool DWF 405 S Service Manual

S E R V I C E

Whirlpool Europe

200 270 46

Customer Services

Service Manual

Dishwasher integratable DWF 405 S 200 270 46

Model

DWF 405 S

 

Version

8545 405 01770

Page

 

Technical data

2 - 3

 

Spare part list

4 - 5

 

Exploded view

6 - 7

 

Circuit diagram

8

 

Program diagram

9

 

Text/Legend

10 - 16

 

Family

LOW 4

 

 

Shadow Range

This documentation is only intended for qualified technicians who are aware of the respec-

tive safety regulations.

 

Date: 23.05.2002

Subject to modification

Document-No.: 4812 718 18048

 

23.05.2002 / Page 2

DWF 405 S

Whirlpool Europe

 

S E R V I C E

Doc. No: 4812 718 18048

8545 405 01770

Customer Service

 

 

 

 

 

Technical data

Dimension of Built In appliances Full Door and Integretable types

Height

82.0 - 87.0 cm

Width

59.7

cm

Depth

55.5

cm

Weight

53

kg

Wooden door for Integrable types

 

Thickness min.

16

mm

Thickness max.

20

mm

Width min.

592

mm

Width max.

595

mm

Height min.

515

mm

Height max.

600

mm

Weight max.

5.5

kg

Max. stick out over lower

 

 

edge of appliance door

92

mm

Height of plinth min.

93

mm

Electronic boards

 

 

Service boards

see spare part list

Serial boards

see on the boards itself

UB

4619 724 21071

Programing of version and programmed control

board, see „Service“ and „Data set“ on rating

plate of inner door:

 

 

CB programmed

468591

 

Data set

468581

 

Basic control board, not programmed see on the

board itself

4619 724 17401

Succession of programs

 

 

Programs

see program diagram

Succession

P1a - P3a - P5b - P7a

Datas Energy Label

 

 

Reference program

P5b

 

Energy Performance

C

 

Cleaning Performance

B

 

Drying Performance

D

 

Program information

Start indicator

All programs will be locked after start. Changing the program or finishing the program will be possible only after pressing the start button for longer then 1.5 sec. (Break by customer)

A switching off the appliance or unplug the appliance for a while, this will frozen the program step and later on, the program continuos on the same position.

Exception: Switching off the appliance or unplug the appliance during the drying phase, this will lead directly to the end of the program.

Water Volume at permanent spray system

Water

Volume

Level

Regeneration

0.3 l

15 mm

Back rinse 3x

1.0 l

60 mm

Prewash

4.8 l

120 mm

Main wash

4.2 l

118 mm

Intermediate rinse 1

4.2 l

118 mm

Intermediate rinse 2

4.2 l

118 mm

Clear rinse

4.2 l

118 mm

Safety/ overflow

8.5 l

141 mm

Measuring the level

Remove the coarse sieve, put in a measuring meter into the sump, measure the hight of the water level.

Detergent max.

 

 

Pre-wash

10

cm3

Main-wash

40

cm3

Rinse aid

135

cm3

6 Dosage steps

1 - 6

ml

Water softener

 

 

Saltcontainer

2

kg

Resin container

900

cm3

Regeneration dosage

300

cm3

Water pressure

 

 

Inlet pressure

0.3 - 10

bar

Spray pump pressure

0.3

bar

S E R V I C E

Technical data

Whirlpool Europe

DWF 405 S

23.05.2002 / Page 3

Customer Service

8545 405 01770

Doc. No: 4812 718 18048

 

 

 

Rotations

 

 

Spray pump motor

2800

RPM

Drain pump motor

3000

RPM

Spray arm lower

30 - 40

RPM

Spray arm upper

30 - 40

RPM

Flow rates/ Inlet volume

 

 

Flow meter (at 0.3 bar

 

 

= quantity 1.1 l/min)

208

lmp/l

Spray pump

45 - 65

l/min

Drain pump

16

l/min

Pump height max.

1.1

m

Inlet valve

4

l/min

Spray arm lower

~ 33

l/min

Sprayarm upper

~ 27

l/min

Ceiling rotor

~ 8

l/min

Electrical base data

 

 

Voltage

220/ 230

V

Frequency

50

Hz

Total power

2.0 - 2.2

kW

Fuse

10

A

Motor

Spray pump motor permanent spray system

Voltage

220/ 240

V

Power consumption

145

W

HI

69

Ω

HA

48

Ω

Capacitor

4

μ F

Drain pump motor

 

 

Voltage

220/ 240

V

Power consumption

30

W

Resistance

146

Ω

Heating

 

 

1 Element system

 

 

Voltage

220/ 230

V

Power consumption

1.87/ 2.04 kW

Resistance

24.5

Ω

Heating speed

~ 2.0

˚C/min

Temperature on surface

~ 115

˚C

Safety thermostat

 

 

self reset

 

 

(Temperature of water)

~ 85

˚C

Fuse

206

˚C

Double electric inlet valve

 

 

Voltage

220/ 240

V

Frequency

50/ 60

Hz

Resistance

2.0

kΩ

Regenerating valve

 

 

Voltage

220/ 240

V

Frequency

50/ 60

Hz

Resistance

3.13

kΩ

Coil of dispenser

 

 

Voltage

220/ 240

V

Frequency

50/ 60

Hz

Resistance

1.3

kΩ

Reed contacts

 

 

flow meter

 

 

NTC

 

 

20 ˚C

58.1

kΩ

25 ˚C

47.1

kΩ

30 ˚C

38.2

kΩ

40 ˚C

25.4

kΩ

50 ˚C

17.2

kΩ

60 ˚C

11.8

kΩ

70 ˚C

8.3

kΩ

80 ˚C

6

kΩ

85 ˚C

4

kΩ

Regeneration on appliances without potentiometer for water hardness

Volume

300

cm3

after wash cycles

1

 

 

 

water hardness

0

-

60

˚dh

 

0

-

10.7

mmol/l

 

0

-

107

˚Fh

Salt consumption

 

 

 

 

for regeneration

77

 

g

Number of cycles

 

 

 

 

with 2 kg salt

26

 

 

Accesory

If you need spare parts apart from the spare part list have a look

in the Service Bulletin 4812 718 40084.

23.05.2002 / Page 4

DWF405S

 

 

Whirlpool Europe

 

 

S E R V I C E

Doc. No: 4812 718 18048

8545 405 01770

 

 

 

Customer Service

 

Spare part list

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

 

DWF 405 S

 

 

 

 

 

 

 

 

Service No.

854540501770

 

 

 

 

 

 

 

 

 

Version

 

854540501770

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pos. No. 12NC Code

Description

 

Pos. No. 12NC Code

Description

003 0

4812 440 19594

Traverse

430 1

4812 466 68689

Gasket

 

 

004 0

4812 440 18952

Drip tray assy

450 0

4812 259 28684

Heating element

004 1

4812 401 18402

Holder

480 0

4812 321 28408

Cable harness set

011 0

4812 505 18369

Foot long

480 1

4812 321 28371

Cable

 

 

022 0

4812 440 19398

Side panel left

480 3

4812 401 18418

Protector f.wiring

022 1

4812 440 19397

Side panel right

490 0

4819 321 18136

Cable,mains 2m SA

024 0

4812 440 10417

Panel, rear

490 1

4812 321 28367

Strain relief

040 1

4812 417 18774

Hinge left

521 0

4812 214 78845

Control board (CB)

040 2

4812 417 18773

Hinge right

575 0

4812 281 28361

Regen.valve

044 0

4812 492 38362

Spring f.door

583 0

4812 271 28407

Switch diaphragm

044 1

4812 492 38364

Spring f.cap

620 0

4812 218 38104

User board (UB)

047 0

4812 404 48746

Brake f.door

623 0

4812 271 38356

Microswitch

047 1

4812 401 18397

Band,brake

633 0

4812 271 38355

Microswitch door

047 2

4812 404 68023

Hook

680 0

4812 418 68155

Combidosage

053 0

4812 440 88884

Plinth

680 1

4812 466 68495

Gasket

 

 

103 0

4812 440 19478

Door outer

681 1

4812 466 68497

Gasket

 

 

105 0

4812 404 48611

Fastener door

681 2

4812 440 18975

Flap

 

 

105 2

4812 505 68004

Clip

682 0

4812 466 68496

Gasket

 

 

120 0

4812 440 19456

Door,inner

691 0

4812 282 68012

Feeler NTC

120 1

4812 440 18969

Batten

700 0

4812 530 28804

Hose, inlet aqua stop 4,2m

130 0

4812 417 58373

Tilt lock cpl. bk

700 0

4812 530 28848

Hose, inlet aqua stop 2m

131 0

4812 401 18416

Hook lock

700 1

4812 480 48096

Sieve

 

 

175 3

4812 466 68572

Batten

700 2

4812 466 68628

Gasket

 

 

191 0

4812 466 68564

Gasket door

700 3

4812 462 78307

Reductor

 

 

192 0

4812 466 68467

Gasket, door lower

701 1

4812 310 18153

Yoke clamp set

241 0

4812 458 19027

Basket upper straight

710 0

4812 418 68149

Monoblock

241 1

4812 458 18324

Holder cups right wh

710 2

4819 310 38536

Threaded ring

241 3

4812 528 88068

Wheel,basket upper (set)

710 3

4819 466 69562

Gasket set

241 6

4812 310 18757

Holder glasses KIT wh

714 0

4812 462 79643

Threaded cap

241 8

4812 466 68553

Spacer cap set

716 0

4812 418 68147

Reg.dosage

241 9

4812 528 88101

Wheel,basket basket upper

716 1

4812 466 68475

Gasket

 

 

242 0

4812 310 28134

Basket lower KIT

716 2

4812 462 78994

Cover

 

 

242 1

4812 528 88069

Wheel,basket lower wh

717 1

4812 462 79793

Stopper

 

 

242 4

4812 466 48059

Fixation wh

721 1

4812 360 68347

Spray arm lower. cpl.

243 0

4812 458 18272

Basket cutlery

722 0

4812 360 68348

Spray arm upper wh

261 0

4819 462 38271

Rail telescope, inner

722 2

4812 360 68349

Spray arm 2nd level cpl. wh

261 1

4812 462 79768

Cap rail

723 0

4812 360 68351

Douche ceiling

261 2

4812 462 78995

Cap rail ahead

726 1

4812 530 29118

Tube assembly cpl.

263 0

4819 520 18013

Ball cage cpl.

726 2

4812 505 18208

Nut

 

 

263 1

4812 520 48001

Ball Niro 8 D

743 1

4812 530 28102

Hose, inlet

301 0

4812 453 71626

Control panel SIL

751 0

4812 418 18338

Water collector

303 1

4812 460 38097

Handle SIL

755 0

4812 530 29119

Bend

 

 

305 1

4819 502 18241

Screw synthetic

755 2

4812 530 48148

Tray,leak

 

 

305 2

4819 505 18191

Nut

756 0

4812 360 58099

Floater

 

 

305 6

4812 440 19466

Batten silv-met.

761 0

4812 480 58122

Sieve fine

331 0

4812 413 59036

Knob program cpl. BK

761 2

4812 418 18337

Cover sieve

332 3

4812 410 28557

Push button cap BK

761 3

4812 418 18341

Cover

 

 

332 4

4812 278 88014

Beater f.push button

761 4

4812 530 58141

O-Ring

 

 

350 2

4812 381 28029

Lens green

763 0

4812 480 58123

Sieve coarse

400 0

4812 361 58334

Motor +SP,50Hz,per.HP-PNT

781 0

4812 530 29113

Hose,draining

405 0

4812 360 18511

Spray pump wo.Mot.per.HP,50Hz

781 3

4812 281 28417

Flap non-return

405 1

4819 515 28158

Gasket

783 6

4812 530 28796

Hose 10x3x180+10

420 0

4812 121 18132

Capacitor

791 0

4812 532 68099

Gasket

 

 

421 0

4812 121 18158

Interf.filter

791 2

4812 530 58093

Gasket

 

 

430 0

4812 360 18508

Pump,draining cpl.

791 4

4812 466 68503

Gasket

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S E R V I C E

Spare part list

Whirlpool Europe

DWF405S

23.05.2002 / Page 5

Customer Service

8545 405 01770

Doc. No: 4812 718 18048

 

 

 

Model

 

DWF 405 S

Service No.

854540501770

Version

 

854540501770

 

 

Pos. No. 12NC Code

Description

791 5

4812 466 68504

Gasket

900 1

4812 310 28021

Fastener set (not shown)

901 0

4822 401 10258

Clamp,hose 10-18 mm

901 1

4812 401 18424

Strap 050,0

901 2

4812 401 18157

Strap 32-50/9 C61

901 5

4812 401 48573

Strap 028,6

901 8

4812 401 18075

Strap 20-32/9 mm

902 1

4812 466 78015

Fastener f.buildt-in models

902 2

4812 404 78241

Holder

904 0

4812 462 78998

Threaded cap

904 2

4812 462 79657

Cover BK 3,5x5

904 4

4812 462 79659

Threaded cap

910 1

4812 502 38152

Screw 4,8x19

910 2

4812 502 18363

Screw 4,0x12-H

910 3

4812 502 18389

Screw 5x20 T20

910 4

4812 502 18385

Screw M3,5x8-T15M

910 5

4812 502 18393

Screw 3,5x9-1 Tx15

910 7

4812 502 18397

Screw INOX A2 M 5X12

910 8

4812 502 18527

Screw 4x15 T20

910 9

4812 401 18425

Screw 2,5x18-H

964 1

4812 466 68573

Gasket housing upper

993 1

4812 466 78388

Foil protection

993 2

4812 404 48753

Key foot

993 5

4822 532 80216

Funnel salt

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