Whirlpool 49572A L.P. Installation Guide

Installation Instructions
for 49572A L.P. (Propane and Butane)
Gas Conversion Kit
Converting 22,000 BTU/hr Gas Burners from Natural Gas to Liquefied
Petroleum (Bottled Gas)
Parts included in Kit: 1 Instruction Sheet 1 Blocking Pin 1 Orifice, Burner-Butane No. 55 1 Orifice, Burner-Propane No. 54 1 Label, Rating Plate Conversion (English) 1 Label, Rating Plate Conversion (French) 1 Label, Conversion Record (English) 1 Label, Conversion Record (French) 1 Label, Burner Baseplate (English/French )
NOTE: This instruction sheet contains information for converting two different design gas valves. Read instructions thoroughly and follow steps.
Warning: This conversion kit shall be installed by a qualified
service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. The information in these instructions must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or death. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with this kit.
NOTE: A qualified service technician is any person or representative of a company who is experienced or trained in servicing gas equipment and is familiar with necessary precautions.
Canada Only
THIS CONVERSION KIT SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE
CAN-B49.1 AND CAN1-B149.2 INSTALLATION CODE.
NOTE: Read these instructions before proceeding. IMPORTANT: The LP Conversion Kit you received is an
approved kit for converting your gas dryer from natural to LP propane or butane gas. The kit no. shown on the Burner Data Label located on the Burner Base may not match the kit you receive due to kit consolidation.
Do not use on burner assembly no. 693037. This dryer has been manufactured for use with Natural (city)
gas. Installation of this conversion kit converts the dryer for use with L.P. gas with manifold pressure of 10” water column and supply pressure between 8” and 13” water column. If this dryer is converted for use with L.P. gas by means of this kit, the input rating will be 22,000 BTU’s per hour, for altitudes up to 10,000
Instruction Sheet W10367612 Rev A 12/10 - 1 -
feet. For installations above 10,000 feet, contact a qualified service agency
GAINING ACCESS TO BURNER ASSEMBLY
1. Unplug dryer or disconnect power.
2. Turn off gas supply using the shut-off valve that supplies the dryer.
3. Fill out information on conversion decal and apply in a conspicuous location adjacent to model and serial tag located in the door well.
4. Remove toe panel. On some models, a small flat-head screwdriver is required to release the clips at the top of the toe panel. Then proceed to step 10. If dryer has full front panel proceed to step 5.
5. Remove the lint screen. Remove the two (2) screws from the lint screen area.
6. Raise dryer top by pulling forward on the back corners and up on front corners (top is hinged at rear). Lean dryer top toward the wall, taking precautions not to damage the dryer top or wall. Position top so it cannot fall.
7. Remove wire harness clip and door switch wires from front
r
panel.
8. Remove the two (2) internal screws from the upper inside edge of the front panel flanges. Using gloves, lift front panel off the lower clips (front of drum will drop slightly). Set front panel aside. See Figure 1.
11. Remove the burner tube from the burner assembly by removing two (2) screws securing it to the burner base. See Figure 4.
FIGURE 1
9. Remove drum belt by lifting idler pulley upward and sliding belt off of motor pulley. Remove drum from cabinet. See Figure 2.
FIGURE 2
10. Disconnect ignitor connector from the main harness ignitor connector. See Figure 3.
NOTE: The ignitor is fragile.
Main
Harness
FIGURE 4
CHANGING THE ORIFICE
12. Remove the burner orifice from the valve and replace it with the proper orifice furnished in this kit. Orifice number is stamped on one edge of the hex head of orifice. Securely tighten. See Figure 4.
Use Orifice No. 54 for Propane gas. Use Orifice No. 55 for Butane gas.
13. Put the burner tube back on the burner assembly. Securely tighten the two (2) mounting screws. Reconnect the ignitor to the harness. See Figure 3 and 4.
14. Before proceeding, you must first determine which gas valve style is on the unit. Refer to Figure 5 - Style “A” and “B”.
FIGURE 5 - STYLE “A”
Ignitor
Connecto
FIGURE 3
Main Harness
Ignitor Connector
- 2 - W10367612A
19. Position a pair of bend pliers into the slots of the cover dial. See Figure 6.
FIGURE 5 - STYLE “B’
NOTE: IF YOUR GAS DRYER HAS STYLE “A” FOLLOW STEPS 15 TO 17. FOR STYLE “B” FOLLOW STEPS 18 TO 21.
STYLE A GAS VALVE CONVERSION
15. Remove the regulator vent cap (leak limiting device) from the pressure regulator. See Figure 4.
16. Install the new blocking pin fin ger-tight. Do not tighten more than 1/8 turn to seal it. See Figure 4.
17. Apply English or French conversion decal on top of the burner data decal located on the burner baseplate.
NOTE: Proceed to next section ‘Installation Checklist’
STYLE B GAS VALVE CONVERSION
18. Observe the cover dial settings indicated as NG (Natural gas) and LPG (Liquefied Propane gas) along with the gas type indicator. See Figure 5.
FIGURE 6
FIGURE 6
20. Rotate cover dial 25 degrees counter clockwise lining up “LPG” marking with the indicator on the gas valve. See Figure 7.
FIGURE 7
21 Apply English or French conversion label on top of the
burner data decal located on the burner baseplate.
NOTE: The blocking pin included with this kit is NOT used with Style “B” gas valve.
Installation Checklist
Check that both labels have been installed as described in
steps 3, 17 or 21
If converting to Propane, check that the number 54 is not
marked on either of the remaining orifices. If converting to Butane, check that the number 55 is not marked on either of the remaining orifices.
Check that the regulator vent cap has been replaced by
the blocking pin as in Figure 4. (Style “A’ application only)
W10367612A - 3 -
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