Whirlpool 4455218 Instruction Sheet

Gas conversions from Natural gas to L.P. gas must be done by a qualified installer. Caution; Before proceeding with conversion, shut off the gas supply to the appliance prior to disconnecting the electrical power.
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.The qualified service agency is responsible for the proper installation of this kit.The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with this kit.
L.P. gas conversion instructions for PROFESSIONAL model series gas cooktops.
1. Check that main gas supply line to
the range has been shut off and the power supply cord is disconnected.
Parts provided with conversion kit 4455218:
Orifice/Spud Package - 4455353 Conversion Instructions - 4455110 Conversion Label - 4455047
2.Remove access cap by using a screw-
driver or quarter, turning the access cap counterclockwise.
The gas pressure regulator has two settings which are stamped on either side of the cap.Turn the cap and reinstall into regulator with the stamp “LP” visible from the outside of the regulator.
The regulator must be checked at a minimum 1-inch (2.5 cm) water column above the set pressure.The inlet pressure to the regulator should be as follows for operation and checking the regulator setting:
L.P. GAS: Minimum pressure 10 inches (25.4 cm) W.C.
Supply pressure 14 inches (35.5 cm) W.C. Testing below 1/2 psi (3.5 kPa) 14 inches
(35.6 cm) W.C. (gauge) or lower.
The cooktop must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or greater than 1/2 psig (3.5 kPa).
3.Remove burner cap.
4.All burners use a
12,000 BTU, blue, size 110 L.P. orifice.
Part No. 4455110
shutoff valve
“closed”
position
gas supply
line
to cooktop
access cap
front of cooktop
pressure regulator
gas-flow arrow pointing up
burner cap
burner base
ignitor electrode
gas tube opening
position of cap
for a correctly
converted regulator
orifice size stamp
or color
WARNING
Explosion Hazard
Securely tighten all gas connections.
If connected to LP, have a qualified person make sure gas pressure does not exceed 14" water column.
Examples of a qualified person include licensed heating personnel, authorized gas company personnel, and authorized service personnel.
Failure to do so can result in death, explosion, or fire.
Use Kit No.4455218, kit parts are in literature package supplied with cooktop.
5.Use a nut driver (7mm) to remove
existing orifice and replace with LP orifice.
Note: A small amount of tape inside the nut driver will help hold the orifice in the nut driver while changing the orifice.
electrode
cap
burner base
6.Replace burner cap.
7.Complete steps 4, 5 and 6 for
each burner on the cooktop.Turn on gas.
Part No. 4455110
8.Leak testing of the appliance shall
be conducted according to the following instructions:
Use a brush and liquid detergent to test all gas connections for leaks.Bubbles around connections will indicate a leak. If a leak appears, shut off gas valve controls and adjust connections.Then check connections again. NEVER TEST
FOR GAS LEAKS WITH A MATCH OR OTHER FLAME. Clean all detergent
solution from cooktop.
Electronic Ignition System — initial lighting
Cooktop burners use electronic ignitors in place of standing pilots.When the cooktop control knob is pushed in and turned to the “LITE” position, the system creates a spark to light the burner.This sparking continues until the control knob is turned to the desired setting.
9.Check operation of the cooktop
burners. Push in and turn each control knob to “LITE” position. The flame should light within 4 seconds. Do Not leave the
knob in the “LITE” position after burner lights.
If burners do not light properly, turn control knob to the “OFF” position. Check that burner cap is in the proper position. Check that power supply cord is plugged in and that circuit breaker or house fuse has not blown. Check that the shutoff valve is in the “ON” position. Check operation again. If a burner does not light at this point, contact your KitchenAid dealer for assistance.
11.Check flame on “HI”for a blue
color.It should be clean and soft in char­acter.No yellow tip, blowing or lifting of flame should occur.Occasional orange flashes are normal and reflect different elements in the air or gas.
12.Completely fill out conversion
label (part no. 4455047) and attach the label to the bottom of the cooktop beside the rating tag. Do not cover the rating tag with the conversion label.
13.For higher altitudes, no further
adjustments are necessary.Derating the burners is also unnecessary.
14.Save the orifices removed from
the unit along with these instructions for possible future use.
NATURAL GAS: To convert back to Natural gas: Follow
steps 3 through 11.
10.Push in and turn each control
knob to the “LO” (or simmer) position. The “LO” setting of each burner has been factory set to the lowest position available to provide reliable reignition of the burner. If it does not stay lit on the “LO”position, check “LO” position as follows:
a.Turn control knob to “LITE” until burner
ignites.
b.Quickly turn control knob down to “LO”
position.
c. If burner goes out, readjust valve as
follows:
Remove the surface burner control knob. Insert a flat-blade screwdriver into the hollow valve stem and engage the slotted screw. Flame size can be increased or decreased by turning the screw. Adjust flame until you can quickly turn control knob from “HI” to “LO” position without extinguishing the flame.Flame should be as small as possible without going out.
valve stem
ports
typical surface burner flame at highest setting
OFF
L
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