Welch Allyn SP-10 User manual

..

Cardio Menu

Operator Manual

.

SCHILLER

SERVICE

SP-I

WDBOOK

Spirometry

Issue

7

Unit

2

July

I998

Sp

SP=l

irom

etry

Unit

.

Service

CH-6340

Phone:

Fax:

Home page:

Hundbook

SCHILLER

Altgasse

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http://www.schiller-ag.ch

68

41

760 87 87

761

AG

08

80

July1

998

Article Number:

i

2.

540

OII

Issue Issue

1:

2

March July

1998,

1996

Update

SP-1

Article

and

revision

Service

Number

to

incorporate

SERVICE

Handbook

2.540

011

latest

hardware

SCHlUER

SP-I

HANDBOOK

and

software.

Spirornetry

Issue 2 July

Unit

1998

f

Associated

Guide

and

SCHILLER SCHILLER SP-1 USER GUIDE SCHILLER SP-1 USER GUIDE

Documents

to

SCHILLER Interpretation

Measurement Rogram

SP-1

USER GUIDE - English / German

v/

E

/

D / F

-

French

/

Italian

-

Spanish

I

Portuguese

93/42/EEC Medical Devices: 0124

'Notified Body'

DEKRA

AG

Article Article Article Article

No. No. No.

No.

2.510

179

196

197

103

0

Copyright

1998

by

SCHILLER

AG

11

SCHILLER SERVICE

HANDBOOK

SP-I

Spiromem

Issue

Unit

2

July

1998

DECLARATION

Diagnostic

Serial numbers Year of manufacture:

System

starting

:

with:

OF'

CONFORMITY

Spirovit

SP-1

040.

1997 Onwards

We, the undersigned, hereby declare that the medical device (class above conforms with the essential requirement listed

in

Annex 1 of

93/42/EEC.

This

declaration

Certificate

of

is

approval

supported

No.:

11425-01 45112-60-01 45112-16-01

by:

IS0

9001

(REV.

1994)

IS0

9001/08.94EN46001/

Annex

II,

Section

3

of

EN

the

directive

46001

12.93

IIa)

specified

EC

Directive

by

SQS

byDEKRAmd

93/42"EEC

Baar

(Switzerland) Dated 30.06.1998

J.J.

Schmid

&

Research

Development Manager

(€01

.

24

Markus

Butler

Quality Assurance Manager

...

111

SCHILLER

SERVICE

SP-1

HANDBOOK

Spirometry

Issue

2

July

Unit

1998

Where

Asia Pacific

to

Obtain

America

Austria

Canada

France

Service

1

WELCH

92121,

Telephone:

Fax:

SCHILLER Asia Pacific, Petaling Jaya, Malaysia

Telephone: Fax:

I

SCHlLLER Handelsgesellschaft mbH Medizintechnik, , Kampmiillerweg

24,

Telephone: Fax:

I

SCHILLER France

F

Telephone: Fax:

ALLYN

USA

800-535-6663

315-685-3361

(603) 777 5336 (603) 777

A4044

Linz,

0732 70 9 90 0732 7157

-94350

Villiers s/Marne, France

01 49 41 24 40

01

SCHILLER Inc.,

1OA

Jalan

5744

Ausma

OOO

SA.,

Zac des Luats

49 41 24 49

,7420 Carroll

SS

3/33,

58,

Road, San Diego, CA

Taman University,

route de Champigny,

47300

1

Germany

(EU-Bevollmachtigter))

India

IMY

Switzerland

All

Other

Countries

SCHILLER Medizintechnik GmbH, Rudolf Diesel

D

-85521

i

Telephone:

1

F~:

~

Hotline:

SCHILLER Healthcare India Pvt. Ltd. Kalpatarn Motwane Lane, Ground Floor, Fon Mumbai

Telephone:

Fax:

ESPAOTE SPA (SCHILLER)) Via di Caciolle Telephone:

Fax: SCHILLER Reomed AG, Riedstrasse

Telephone: Fax:

SCHILLER AG, Altgasse Telephone:

Fax:

1

Home page:

Ottobrunn, Germany

089 629 981 089 609 089 629 981 36

+91 22 263 4381 +9122 263 4384

+39

055

+39

055

01 741 02 09 01 740 37 10

41

41 760 87 87

41

41 761 08 80

http://www.schiller-agxh

0

50

9

422 91 422 920 8

68,

CH-6340

0

14, CH-8953

Baar,

Su.

14,

Chambers,

400

023

15,1-50125

Dietikon, Switzerland

Switzerland

Nanik

Firenze, Italy

I

iv

-

&.

-.

SCHILLER

SERVICE

SP-1

HANDBOOK

Warranty

Disclaimer

The Information given

as

regarding the contents changes any person of such revision

Trademarks

SCHILLERandSP-1 of their

Copyright Notice

0

Copyright

transcribe, store in a retrieval system

electronic, mechanical, magnetic, optical, chemical,

publication without express written permission

Spiromev Unit

issue

2

July

1998

in

this

guide

has

been carefully checked for reliability; however no guarantee is

to

the correcmess

in

the

specification of the product described within at any

owners.

1998

of

the

contents and SCHILLERmakes no representations

of

this

manual. We

or

change.

areregisteredtrademarksofSCHlLLERAG.All

by

SCHILLER

AG.

reserve

All

rights reserved.

or

translate into any language, in any

of

the

right

to

You

manual

SCHILLER

AG.

or

revise

this

document and make

time

without obligation

mdemarksare the property

may

not reproduce, transmit,

fonn

or

by any means,

or

otherwise,

any

part

warranties

to

notify

of

this

Terms

of

Warranty

The SCHILLER SP- 1 is warranted against defects in material and manufacture for one year or Any unqualified persons attempt

In case The manufacturer

apparatus

'

persons authorized by

'

instructions.

THERE

WARRANTES

MERCHANTABILITY ORFITNESS FOR APARTICULARPURPOSE

THE

(as

from date of purchase). Excluded from

as

a result of improper handling. The warranty entitles free replacement of the defective part.

liability

assembly operations, extensions, readjustments, modifications, or repairs

the

PRODUCT

for subsequent damage

to

make repairs.

of

a

defect send the apparatus to your dealer or directly

can

only be held responsible for the safety, reliability, and

if:

him,

and

unit

and approved attached equipment is

ARE

NO

EXPRESS

HEFEINABOVE

OR

PARTS

THEREOF.

is

IMPLIED

SET

FORTH. SCHTLLER

this

guarantee is damage

excluded. The warranty

to

the manufacturer.

used

in

accordance with

WARRANTES WHICH

MAKES

is

void

EXTEND

NO

the

duration

caused

by

an

accident

if

unauthorized or

performance

are

carried out by

the

manufacturers

BEYOND

WARRANTY OF

WITH

RESPECTTO

of

the

THE

of

V

-.

.

..

.

c

...

.-

SCHILLER

SERVICE

.

._

.

_.

...

.

i

.

Safety

Notices

TO

PREVENTELECTRICSHOCKDONOTDISASSEMBLETHEUNIT.NOSERVICEABLE

PARTS INSIDE. DO NOT USE

THE

OR

PRESENCE

REFER

THIS

UNIT

SERVICING TO

IN AREAS

OF

FLAMMABLE

QUALIFIED

WHERE

THERE

GASES SUCH

PERSONNEL ONLY.

IS

ANY

AS

ANAESTHETIC AGENTS.

HANDBOOK

DANGER

SP- I Spirometry

OF

EXPLOSION

Issue

2

July

Unit

I998

IFTHEDISPL.AY IS DAMAGED, ALEAKAGEOFFLUIDMAY OCCUR.DONOTINHALE

THE

VAPOUR FROM THIS

CONTACT

IS

MADE, CLEAN CONTAMINATED AREA

FLUID

AND

AVOID CONTACT

WITH

MOUTH

IMMEDIATELY

AND

WITH

SKIN.

FRESH

IF

WATER. THIS PRODUCT IS NOT DESIGNED FOR

SWITCH

DONOT,LJNDERANY

IN

DO NOT OPERATE MAINS

THE

UNIT

OFF

BEFORE CLEANING

CIRCUMSTANCES,JMMERSETHEUNITORCABLEASSEMBLIES

LIQUID.

THE

UNIT

IF

THE

LEAD IS DAMAGED OR SUSPECTED

STERILE

USE.

AND

DISCONNECT FROM

THE

EARTH CONNECTION IS SUSPECT OR

OF

BEING DAMAGED.

MAINS.

IF

THE

I

DO

NOT USE HIGH TEMPERAW STERILISATION PROCESSES (SUCH AS

AUTOCLAVING). DO NOT USE E-BEAM OR GAMMA RADIATION STERDLISATION.

DO

NOT

USE

SOLVENT

USE ONLY ACCESSORIES SCHILLER AG. USE RESULT

THE

AFFORDS

IN

INJURY INACCURATE INFORMATION

SP-1 COMPLIES WITH EMC REGULATIONS FOR MEDICAL PRODUCTS WHICH

PROTECTION AGAINST EMISSIONS

HOWEVERSPECIALCAREMUSTBEEXERCISEDWHENTHESP-1

CLEANERS

AND

OF

OTHER

OTHER PARTS RECOMMENDED OR SUPPLIED BY

THAN

RECOMMENDED

AM)

OR SUPPLIED PARTS MAY

AND/

OR DAMAGE TO

THE

UNIT.

ELECTRICAL INTERFERENCE.

ISUSED WITHHIGH

FREQUENCY EQUIPMEN?:

IT

MUST BE ENSURED THAT NEITHER THE PATIENT NOR

(INCLUDING

PERSONS OR CONDUCTING OBJECTS WHEN

ENSURE

THE

NEUI'RAL

NON-LMEDICAL DEVICES

ELECTRODE) COME

EVEN

IF

THESE

ARE

CONNECI'ED TO

INTO

THAT BOTH UNITS ARE SECURELY CONNECTED TO

ARE

THE

ELECTRODES

CONTACT

WITH

EARTHED).

THE

Rs-232 INTERFACE

THE

SAME

OTHER

EARTH

POTENTIAL.

WHEN

NONMDICAL DEVICES,

OPERATING

THE

UNIT ON BA?TERY

THE

RS-232

AND

INTERFACE

MUST BE FULLY ISOLATED.

SIMULTANEOUSLY USING

vi

SCHILLER

SERVICE

HANDBOOK

SP-1

Spirometry

c

Unit

Issue

2

July

1998

Safety

BEFORE USING

UNIT

SCHLLER REPRESENTATIVE.

THE GUIDELINES FOR PATIENT ELECI'RODE PLACEMENT

OVERVIEW

~

THE

PHYSICIANS ORPERSONNEL UNDERTHEIRDIRECTSUPERVISION. THENUMERICAL

AND

RECORDING

CLINICAL CONDITION.

GENERAL RECORDED DATA QUALITY, WHICH COULD EFFECT

ACCURACY, MUST

IT IS THE PHYSICIANS RESPONSIBILITY

EXPERT OPINION ON

INDICATED.

Notices

THE

UNIT,

ENSURE

FUNCTIONS

SP-1 ECG UNIT IS PROVIDED FOR

GRAPHICAL RESULTS

ONLY.

MUST

AND

THEY

BE

ALSO

THE

SAFETY

ARE

NOT A

AND

EXAMINED

THE

RECORDING PREPARATION QUALITY AND

BE TAKEN

RESULTS,

THAT

AN

INTRODUCTION REGARDING THE

PRECAUTIONS

SUBSTl"E

THE

ANY

INTERPRETATION DERIVED

WITH

RESPECT

INTO

ACCOUNT.

TO

MAKE

AND

TO

INSTITUTE

HAS

FOR MEDICAL EXPERTISE.

EXCLUSIVE USE

TO

THE

DIAGNOSIS OR TO OBTAIN

CORRECT TREATMENT

BEEN PROVIDED BY A

ARE

PROVIDED AS

OF

QUALIFIED

PATlENTS

OVERALL

FROM

ON

A

THE

REPORT DATA

IF

vii

-

SCHILLER SP-1

SERVICE

HANDBOOK

Spirometr?,

Issue

2

July

Unit

1998

~

._..

_-

What’s

in

THE

SERVICE

MODULE

TION

NECESSARY

AND

REPLACE A FAULTY

EDGEOFTHESP-1

WITH

STANDARD

The

book

Chapter

The purpose

to give a basic introduction operation and function of each key briefly explained. The information in background to SCHILLER

Chapter

This chapter provides a functional overview by functional block diagrams.

Chapter

2

3

this

Book

PHILOSOPHY

LEVEL.

is

1

-

Operating Elements

SP-1

-

Functional Overview

-

Fault Diagnosis

THE

TO

BUTDOESREQUIRETHATTHESERVICE~G~RISFAMlLIAR

WORKSHOP PRACTICES.

divided

into the following

of

this chapter is

the

operating functions

Operating Manual.

PURPOSE OFTHIS

ENABLE

to

the

FOR

ALL

THE

MODULE.

chapters:

provide

an

SP-1.

This chapter gives details of the operator controls with the

only.

SCHILLER

BOOK

SERVICE

THIS

BOOK

easy reference for all the

Complete opting information is provided in the

of

the

SP-1

UMTS

IS

TO

ENGINEER

ASSUMES

The functional description

IS FAULT

PROVIDE

TO

EFFlCIENTLY LOCATE

NO

main

ALL

DETAILED

operator functions and

this

FINDING

THE

INFORMA-

KNOWL-

chapter provides

is

supported

TO

a

!-

-\

7’

3

1

This chapter provides a guide logical sequence of the text where needed.

Chapter

and after replacement. Functional checks that must be

also

Chapter

test procedures

Chapter

This Chapter provides the part numbers and reordering information for

Also

adjustment or fault finding procedures.

Chapter

4

-

This

chapter gives attributes of the unit briefly described. The physical description showing the internal location of all modules. Removal and Replacement instructions for replaceable modules are also provided in of

tools,

jumper settings, adjustments,

provided.

5

-

Adjustments

This chapter provides

6

-

Spare Parts

included

7

-

Technical

fault

Module Removal

an

all

that

can

in

this chapter

to

locate a fault

finding algorithms and procedures. Illustrations are provided to support

and

overview of the physical construction of the

and

adjustments and settings.

be

performed to check the functioning

are

details of my

to

module level. The diagnostics are presented in a

Replacement

SP-1

with the main physical

is

supported by illustrations

this

chapter. Each procedure

settings or

special

carried

Also

detailed in

special

test

requirements

out after replacing a new module are

equipment or

is

autonomous with details

that

are

this

chapter are basic functional

of

the unit.

all

replaceable modules.

special

tools

required before

Data

all

required for

The full technical specification of the

Chapter

This Chapter explains diagrams.

8

-

Glossary

all

the acronyms and signal titles used in

SP-1

is

given in

...

Vlll

this

chapter.

this

book and in the

SP-1

circuit

,

..

SCHILUR

SERVICE

.-.

.

What’s in this

SP-I

HANDBOOK

Index

Spiromrry

Issue

Book

Unit

2

July

I998

Circuit

The

circuit

for

information

Diagrams & Board

diagrams

and component

only.

The philosophy ment.

Our

aim

information and the latest technological developments. We reserve the right improvements at any time.

Your

suggestions and comments are welcome. Please contact

the

SCHILLER

Fax

41

Layouts

layouts

are

provided

We

Need

Your

of

SCHILLER

is

to provide the

to

revise

this

document and make changes

Technical Documentation Department:

761

03

34

for

all

boards.

Help

is

one

of

continuous improve-

user

with the most up-to-date

These details are provided

or

.

. . .

.

-

__

.

__

.

-

.

-

List

qf

Symbols

6

A

Mains

Supply

Battery Operation

FllSe

LCD Contrast

Potential

Attention - General Warning

Equalisation

(common

SCHILLER

SERWCE

Ground)

Sign

-

see accompanying documentation

HANDBOOK

SP-I

Spirometry

Issue

2

July

Unit

I998

Type

BF

equipment - safe for external applications

Manufacturers Take-back

0

-

Mains Power

I

-

Mains Power

ONlOFF

Off

-

mains supply disconnected from unit

On

-

mains

guarantee

supply

for used batteries

connected

to

unit

X

SCHILLER

SERVICE

HANDBOOK

SP-1

Spirometry

Issue

Unit

2

July

1998

Chapter

Operating Elements

I

Procedure Overview

Introduction Location

Keyboard

Main

Menu Overview

Setting Screen Contrast

System

Pulmonary

Obtaining

Flow Sensors

Setup Menu

Sending

Function Test Procedure

a

Printout

and

Contents

Entering

Operating

Data

Chapter

Elem

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.10

1.13

1.15

1.16

en

1

ts

Page

1.1

Chapter Operaring Elements

I

SCHILLER

SERVICE

HANDBOOK

SP-I

Spirometry Unit

Issue

2

July

I998

Procedure

.

.,

--

/

General Settings

1

Date Time

1

Device Norm values

1

Contrast

1

Print User

1

Memory

etc.

L--

Overview

for

every

Insert new filterkcreen

Insert new sensor

-7

I

Enter Patient Data

newpafient

(SP-20)

I

Repeat tests

or

I

(3

more times)

1

Make Measurements

P

1

I

Post-medication

tests

1

Switch

ON

2

Make

Settings preference

3

Insert new screen/filter

4

Calibrateunit

5

Enter patient

6

Select test

7

PressSTART

8

Patient Makes test

9

RessSTOP

10

Repeat

11

Display

12

PrintResult

13

Send

result

as

many

result

data

if

required

times

if

required (remembered

or

sensor

as

required

(Best,

or

best

two

when

+

unit switched

last printed)

ofl

Page

1.2

SCHILLER

SERVICE

HANDBOOK

SP-I

Spirometry

Issue

Unit

2

July

1998

Chapter

Operming

I

Elements

-

Introduction

TEST INDICATORS POWER

The SCHILLER SPIROVIT

SP-1

PAPER REEASE

INMCATORS

is

a stand-alone pulmonary function

CATCH

SYSTEM

INDICATORS

MSPUY

WINS

AN0

RS-232

tb

POTENTIAL

CONNECTOR

features

EauALlSAnONCONNECTORS

sting unit four modes for the measurement of inspiratory andexpiratory values. The unit incorporates aliquid crystal display clear and comprehensive result analysis is provided for msmission of

are

initiated

test being carried out and function

sensor disconnected, paper and hygienic open pneumotacho sensor. Two sensors are available. The

to

instantly show the test results.

test

results to

via

an

easy to use keypad with dedicated test keys. Test indicators show the current

LEDs

tray

empty and paperjam. Measurements are

An

integral high quality thermal printer provides

in

anumber of different formats and

a

PC

with the

provide visual indication

SEMA

program.

for

an

RS-232

All

tests

functions such

made

with a lightweight

SP-20

open pneumotacho

interface

and settings

as

power,

sensor incorporates a disposable filter and is easily dismantled for cleaning and sterilisation. The

SP-150 sensor

the sensor after each use. The SP-1

has

a disposable, single patient sensor/fdter assembly eliminating the need to clean

has

the following features:

Direct function keys for measuring the following:

FVC

Forced Vital Capacity

SVC

Slow

Vital

Capacity

MVV

Maximum Voluntary Ventilation

MV

Expired or Minute Ventilation

Low weight and compact dimensions Built-in rechargeable battery for mains-independent use Selectable printing formats with integrated quality thermal printer

9

Patient memory for up Choice

of

6

languages for display and printing

to

100

measurements (option)

Page

1.3

ic

Chapter

I

Operating Elements

Location

As

with

all

The

unit

The

unit

The

unit

transformers unit

and

Potential Equalisation

In certain

equipment. Connect the earth potential'equalisation hospital common frame. Note same common ground. The part number of

Power Supply

SERVICE

medical

should

units,

the following general

not

be

stored

or

rules

are

to

be

not&

operated in a wet, humid or dusty environment. may not come into contact with acidic steams or liquids. should not

the

circumstances

be

set up near radiology or diathermic systems, or near Iarge

or

electrical motors.

mains

supply

intederence

Ensure

is

maintained

can

that

a

minimum

be

caused by externai electrical equipment or

distance of 1 meter between the

connection

ground

or,

if

a

that

all

other electrical equipment

common

ground is

not

present,

in

close

proximity

the

potential equalisation cable is

to

should

SCHILLER

HANDBOOK

at the back

of

the

SP-1

Issue

to

a metal framework e.g. the

also

be

connected to the

2.310

005.

Spirometry

2

July

radio

the

bed

Unit

1998

The unit can

connection

connected to the battery capacity the

mains

15

hours

A

fully

remain connected to the

Switching

The

SPIROVlT

be

operated from the

is

on the

mains

is

supply

by

to

be

fully

rear

of the unit. The

supply. A battery indicator lamp confirms

limited, the indicator flashes.

means of the supplied power cable. A totally discharged battery needs less than

recharged

(60%

mains

in less

or

from

mains

than

To

charged battery lasts approximately 7 hours of normal use

mains

supply without any danger of damage toeither the battery or the

On

and

Off

SP-1

is

switched on and off with the

the built-in rechargeable battery. The mains

indicator lamp

is

always lit when the unit

battery

operation. When the

recharge the battery, connect the apparatus

3

hours,

90%

in 6 hours).

(SP-1R

6

hours). The unit can

ON

and

OFF

keys.

is

to

unit.

Page

1.4

..

.

:-

..

SCHILLEU

SERVICE

SP-I

HANDBOOK

Keyboard

Indicates the being carried

Spirometv

test

out

Unit

Issue

2

July

1998

currently (Commence each measurement with

Enter Lung Function Test Menu as designated each measurement with STOP) unit

L

START;

Chapter

Operaring Elements

end Switch Switch

off

unit on

I

Move Display

Stop Measurement

Display Menu options

Cursor

Start

Print Measurement

or

1

Measurement

Stop Printout

for

Enter Patlent Data

the indirect functions

Display Result

Change key to second function

Delete a character/delete last measurment

or

Escape

of

the test

1

Calibibrate unit

Enter menu option displayed

Pre and Post medication test

Battery Operation

Paper jam

or

confirm entry

/

Mains Connected'

Sensor not connected

or

no paper in paper tray

Post test being carried out

Page

IS

Chapter

Operating

I

Elements

Main Menu Overview

SCHILLER

SERVICE

SP-I

HANDBOOK

Issue

Spirometry Unit

2

July

1998

1

Main

Menu

Memory

MTA Ident

Send

Setup

When a menu

to

move the cursor

enter field

use these keys

RIGHT

:/

. . . .

is

.

....

..c

is

displayed use these keys

UP

displayed e.g.

to

move the

Use

this

used the same

The

SP-1

has

a memory for up to

memory menu item

Display a previously recorded patient

.

To

.

Enter the name (medical technical Assistant) is given on printouts. The users name entered here, needs updating when a new user takes over. See below.

When selected interface (for example the

delete a patient record

RS-232

protocol settings must

to:

of

the person carrying out the

is

remembered when the unit

all

recordings are

to

the

100

sent

SEMA

be

measurements. Select the

test.

The

MTA

is

switched

automatically

PC

storage program).

defined

in

the

off;

over the

Note

setup

menu before

it

name only

RS-232

that

transmission.

See System Setup Menu following

I

WWN.

When

h4TA

Ident

cursor

LEn

key

to

display the main menu

as

the

ENTER

an

I

key

to

confii

When a menu select highlighted menu option. When

is displayed e.g.

field

to

confm

as

above. When

entry and

is

displayed - press this key

entry and

an

enter field

to

exit field

h4TA

to

exit field

is

Ideat, use

displayed,

an

this

-.

to

enter

key

I

key

is

Page

1.6

_-

-

..-

SCHILLER

SERVICE

SP-I

Spirometry Unit

HANDBOOK

Issue

2

July

I998

Setting Screen Contrast

Setting

Change the contrast

Press the

and

Entering

Printed below certain keys on the keyboard key once to enter the first the third character.

The character is displayed on the screen and move

Use

Press the

When an enuy field requires anumericai input e.g. date of selected. When an entry field requires a letter input e.g. patient name, the letter keys are automatically selected. conversely a letter input required number key enables

the

Contrast

of

the screen

ALT

key and the

MENU

DOWN

data

in

a field

character,

to

the

next character position.

the left and right cursor keys at any the to select a position

ENTER

key or the MENU key to

If

a numerical input is required for example in the patient name, or

in

this.

Therefore when entering

Operaring Elements

and

to

Entering

your preference

key together then change the contrast with the cursor keys

are

letters.

twice

to enter the second character, and three times to enter

as

entered.

the date

Press

confum

of

birth,

dam

Data

as

follows:

In

a

data

field (e.g.

the right cursor key to confm the entry

to

entry and exit the field.

birth,

the number keys are automatically

pressing the

ALT

MTA

Ident) press the

change that character.

key before the character/

UP

Chapter

I

ALT

+

key = number input in character field

ALT

+

key = character input in number field

Page

1.7

L

Chapter

Operating Elements

I

SCHULER

SERVICE

SP-I

HANDBOOK

Spirometry

Issue

2

July

Unit

I998

System

Press this option

key

Setup

to

Menu

key

or

to

change setting.

program

to

select highlighted menu

Press

the

settings and

exit

menu

i

.=-

\\

MENU

This menu option defmes switched off) until overwritten. The settings are

User Ident

Measurement

all

the general

Use

this

operates

This

is how the

key toggle the options

Row Row=lOop

Vol

settings.

to

enter the name of the consultant

the

unit

FVC

gmph is displayed and printed. With the

=

f(v0l)

=f(t)

All

enaies remain stored (even when the unit is

as

follows:

or

department

to

set a flow display of one of the following:

that

ENTER

Page

1.8

SCHILLXR

SERVICE

SP-I

Spirometry Unit

HANDBOOK Issue 2 July

I998

System Setup Menu (cont.)

This

Print

defines the format and content of the printout when the

key

is

pressed. The settings

are

as

follows:

\

Chapter

Operating Elements

I

PRINT

Device

STANDARD

NORMALS

UNITS

DATE

RACE

Graph

Time

Axis

Flow

graph

Volume

Diagnosis

Graph

PEF

Select

ALL

or

BEST

(measurements)

This

defines

the

time

axis

1-s

Set

to

ON

or

2Ws

OFF

-

gaph printed or not printed

Print the volume graph - select

Diagnosis

printed

or

not printed -select

Peak Expiratory flow calculation - select litred min or litredsecond

Set

to

'International' for

all

countries outside the USA and Canada or

to 'American' for USA and Canada

The

diagnosis

value standards are given at the end

is

based on the standard defrned here. The Normal

of

this

section- 'Diagnosis

Norm Value Tables'

cm

/

kg

PF,

Set

to

:

cm

/

kg PC,

Set the order of the date to month

y

ear-month-day

inch / Ib. /OF

-

day - year,

NONE (no race); recommended for Europe,

W/B

(White/ Black) for

C/H/B/A (Caucasian

all

countries outside the

/

Hispanic / Black / Asian) for USA and Canada

of

the

graph

YES

day

-

month - year or

USA

and Canada

or

-

set

NO

YES

to

or NO

and

The standards and (Diagnosis and

of

effect

page)

race

Norm

Values are detailed at the end

Norm

Values).

on

results is detailed in the Patient data (see following

LANGUAGE This defines the language on the printout and menu smcture. Set to

Clock

RS-232

English, German, French, Set the time and date

The

Baud rate and parity setting (Noloddeven) can be stored.

Italian,

The following table shows typical setup combinations.

The

dividual

setting

Spanish, or Portuguese

iohl

IblF

of

for

race,

this section

and

the

Page

I.9

Chapter Operating

I

Elements

SCHILLER

SERVICE

SP-I

HANDBOOK

Spirometry Unit

Issue

2

July

I998

Pulmonary

The

1.

2.

The relevant keyboard lamp display

The coordinates represent the in

litres

Function

test

method for

Calibrate

At

If

When

Press the

as

shown

being represented on the vertical

the

FVC, SVC,

the

unit

THE

the beginning

the sensor

is

a

siNicant

function

FVC

SVC

MVV

MV

in

this

example for

Test Procedure

MVV

and

MV

UNIT

of

changed

ternmature or

test key

lights

graph

MUST

each

day

and the corresponding coordinate presentation appears on the

FVC

on

which

BE

mssure

the curve

axis

and the time in seconds

test

is

the same.

Proceed

CALIBRATED

difference

will

be

drawn

occurs

with

on

as

follows:

the respiratory volume the horizontal

axis.

:-

I

.”;

3

Page

1.10

3.

Press

the START key

c

SCHILLER SP-I Spirometry

SERVICE

Pulmonary

HANDBOOK

Issue

Function

The

flow

sensor must be

least one second before

The message volume counter graph for sensor, the display. The break-off point for the expiration measurement the Stop key

4.

Press the

5.

Repeat steps 3 and 4 until three measurements have

Note:

"READY

the

unit

is

STOP

Ifthe Start

measurements are stored.

Unit

2

July

1998

Test

held

quite

and

after the

FOR

MEASUREMENT'

the

value.

begins to

pressed).

record

the expiratory

key on completion

key

is again pressed (a founh

Procedure

still

and

no

air

should

START

key

is

pressed

appears

As

soon

as

the

patient

flow.

The corresponding curve

of

the

test.

or

more times), only the best three

(cont.)

be

breathed into the device

on

the display together with a

starts

to

breathe into the flow

is

reached automatically (or

been

taken.

Chapter

Operating Elements

for

at

is

represented on

I

When American deviation measurements

Following a series the

last

test

printed graphical dong with The table of the best measurements can

Definition

In accordance with the defined

The measurement table (on the printout and on the display) gives the highest individual measurements (e.g. last recording made. This is true for all parameters except the folIowing which are the highest

'

as

FEFo.2.

EEF,%.75%

FEF,,%.,S%

standards

(as

stipulated by the

is

not greater than

of

made (which may

of

Best

the highest value from the calculation:

Best

=

FVC + FEVl

FVC,

FEV1,

FVC

+

1.2

are stipulated,

patient measurements the best two results are recorded and stored along

or

may

a

table of

ATS

Spirometry Standard

SVC,

MVV

FEVl

value:

the

message

American

2OOml

Thorasic Society) between

or

5%.

not

be

one of the

the

best individual measurements (from

also

be displayed on

etc.) from

the

"ATS

criteriamet" appears on the printout

the

best and second best

best

three). These three results can then be

these

the

screen.

(11

November

two

best recordings

19941,

the

best recordings

as

defined above, and the

three

based

if

with

results).

are

soleIy on

FEFZ5

'

FEF,,

FEF,,%

%?%

and

when loop graph selected:

ERV

IRV

*Tv

the

Page

I.11

Chapter

I

Operating Elements

_-.

.

-..

L

c

SCHILLER

SERVICE

HANDBOOK

SP-I

Spirometry

Issue

2

July

Unit

1998

i'

F

,

_.

I-

Pulmonary Function

Displaying

Press

.

the

measurement table is displayed for the

the

Results

RESULT

Key

Test

in Tabular

after

a

measurement,

Procedure (cont.)

Form

or

series

of

measurements have been

test

mode

(as

indicated by the test lamp)

as

follows:

made.

A

FVC

svc

..

;

MV

The display gives the measured values and the predicted values (calculated from the entered patient The predicted values

The result displayed is in accordance with

parameter,

from the

When subsequent measurement column.

It

can

happen that

Measurement

three

tests

the

bestlVC value

2.

can

only

tests recorded.

are

made,

Press

the

be

calculated when the patient

ATS

recommendations and is the best resultfor

the

result with the highest

MENU

Key to return

is

taken from Measurement 1 and the best FEVl value is taken from

data

has

been entered.

value

will

always

to

the graphic display.

be

saved and given in the

data).

each individual

Page

1.12

SCHILLER

SERVICE

SP-I

Spiromtry

HANDBOOKIssue

Unit

2

July

Obtaining a Printout

1998

Chapter

Operaring

I

Elements

Press

The following

The patient

is

data

given:

after

taking

all

measurements.

The selected norm values The

date

of

last calibration

The number of tests stored. If more than

three

tests

are

made the figure given in brackets indicates the total number of tests wries out The number of post tests stored, and the total number of post test made are given in

opposite, a The

value The diagnostic statement The

FVC

and

is

within

MTA

identification

total

of

5

tests were canied out and a total of 6 post tests.

FEVl variation

2oOml

or

in

5%

the message

(if

enabled

the

same manner after the slash. In

ml

between the best and second best measurements.

'ATS

criteria

met'

is

printed.

in

Settings menu)

the

example given

The user identification The date and The software version and the

bottom

The second section

the test results presented values

the graph of the best test or the curves for

16).

other curves and

time

of

the printout

installed

of

this

page.

of

the printout comprises:

as

a

table

as

a

percentage of the predicted.

data

dependent on test made

options

giving the

all

(M

=

memory) are also indicated

best

values, the predicted values and

three

tests depending on selection

at

(

see

the

If

this

best

page

The Graphs of the measurements are given on the subsequent page(s). Note and the

ERV

values

are

only given

if

Inspiration

is

taken with the

FVC

test and if Loop is selected

in for measurement (see system setup menu).

that

the

FIVC

values

Page

1.13

c

Chapter

I

Operating Elements

Pulmonary

_.

..

-.

..~

SERVICE

Function Test Procedure (cont.)

. . . . .

SCHILLER

HANDBOOK

SP-1

.

..

. . .

Spirometry Unit

Issue

2

July

1998

._.

-.

T.

L

crl

::.

.

j

Forced

For Note:

To

Vital

this

Capacity (FVC)

test

the

patient must exhale

Test

as

quickly

as

possible

The FVC test employs the "Back extrapolation" method.

(>0.15

lim

or

5%

of

FVO,

is too large

carry

out

the

test

for Forced

Vital

Capacity

then a waming appears

0,

from

press

key

the time of

If

"FVC"

coordinate presentation appears on the display The patient must exhale

understands what

be

immediately followed by a

is

required

as

quickly

as

of

him.

If inspimtory

maximum

possible &om the time

measurements

of

starring

are

required, the exhaiation can

inhalation. The inspimion results will

printout.

Before initiating a printout previously. Press the

Slow

Vital

PRINT

Capacity (SVC)

key to

obtain

Test

ensure that the

if

printout

as

seuings

defined.

of

the

FVC

Test,

The patient should breathe normally 3 times and then inhale maximally then exhale maximally. Make

MVV

Test

The patient should breathe make

sure

that he understands what is required of him.

sure

as

deeply and

that

the patient understands

as

rapidly

as

what

possible over a

period

starring

the test.

the extrapolated volume

on

the display

and the corresponding

the test

so

be

sure

that

be

given on the

are

correct

as

detailed

to

total lung capacity and

is

required

of 6 to

of

him.

12

seconds

he

so

,

WARNING

EXTREMECARESHOULDBEEXERCISEDWHENPERFORMINGTHIS~TAS

IS

A

DANGER

OF

HYPERVENTILATION.

ENSURE

THAT

THE

PATIENT

DOWN.

MV

Test

The patient should breathe

that

Make sure

the patient understands what is required

as

normally

as

possible for up

to

of

60

seconds,

him.

but

for at

least

THERE

IS

SITTING

20

seconds.

Page

1.14

SCHILLER

SERVICE

HANDBOOK

SP-I

Spiromrry

Issue 2 July

Unit-

I998

Chapter

Operating Elements

I

Pulmonary Function

...

.

:.

7

Post-Medication

In

order

to

cany

Lamp

lights

The post-medication measurements stored). The printout following post-medication pre and post-medication shown

as

the best results (pre/post), results

and the percentage change (i.e. difference) between pre and post-medication results.

Tests

out

post-medication

tests

Test

are carried

Procedure

tests

for

comparison,

out

in

the

(the premedication curve is bold). The measurement results are

as

a percentage

(cont.)

press

same way

of

the

PEWPOST

as

the premedication tests (three

tests

will give the curves

those predicted,

key and

(both

pre and post)

"POST"

of

both

The

diagnosis resulting

from

the premedicarion

Sending

Measurements can be sent cation parameters,

side. See Chapter

Connect the Carry out the measurement(s)

Press the

When the transmission is complete a message

has

been completed.

PC

and on the unit. Check the cable connection. Ensure

are

the

same

3

PC

MENU

in

both the

to

the

ie

baud

rate, parity etc. are

(RS-232

Check) forfurtherdetails.

to

the

RS-232

key and select

If

an error message

PC

and the

SEMA

connector on the right hand side

as

descriid previously.

SEND

is

unit

fest

is

also

given

on

data

management system. Make sure

set

the Same on the transmitting

To

send ameasurement proceed

is

displayed showing

displayed e.g.

(SETUP

'serial

that

menu).

link

time-out' check settings in the

the

Baud rate and the parity settings

this

printout.

that

the communi-

and

the receiving

as

of

the

unit.

that

successful transmission

follows:

Page

1.15

Chuprer

I

Operating

Elements

SCHILLER

SERVICE

HANDBOOKIssue

SP-1

Spirometry

2

July

Unit

1998

Flow

Sensors

Flow

Sensor

1.

Remove disposable mouthpiece

(2).

2.

Discard

3.

Position new disposable mouthpiece position.

NOTE:

SP-150

the complete assembly.

The disposable mouthpiece can only necessary to insert it on the handle.

(1)

by gently but firmly pulling it away from the handle

(Part

No.

2.100077)

be

positioned

and gently but fdy click it

in

one direction and

no

force

in

is

d'

.

1

-.

Flow

Sensor

I

1.

Slide out

SP-20

the

combined filter/mouthpiece assembly

II

(1).

This

is

only possible

in

one

direction.

2.

Unscrew

3.

Remove and

4.

Clean

5.

Insert a new filter

6.

Carefully screw

not

the

assembly.

discard

Nter

and

disinfect the assembly after

(Part

the

two

displaced

(2).

No.

2.100123).

halves

every

patient.

of

the assembly together again.

Make

sure

that

thefilter

is

Page

1.16

7.

Push

makes

direction.

the combined filtedmouthpiece assembly gently but fmly

contact on the outside edge

of

the

outer

tube.

The assembly

into

the outer tube until it

can

only go in

one

.-

SCHILLER

SERVICE

HANDBOOK

SP-I Spiromtly

Introduction

SPll-

Power Supply CPU and Processing Circuits Memory Them1 Print Head Controller Paper Mark Power

Stepper Motor Controller

Issue

1

On

Unit

2

July

Reset

1998

Chapter

Functional

Contents

Chapter

Functional Overview

2

Overview

2.2

2.4

2.5

Page

2.

I

Chapter

Functional

2

Overview

Introduction

SCHILLER

SERVICE

SP-I

HANDBOOK

Spiromtv

Issue

2

July

Unit

I998

..

This

Chapter

to

enable

modules.

provides a functional overview

the

service

engineer

A

functional block diagram supports the

to

identify

processing

of

the

SP-1

electronics. The

paths in

text.

order

aim

of

this

overview is

to

help iden@ possible faulty

Page

2.2

SCHILLZR

SERVICE

HANDBOOK

SP-I

Spirometry

Issue

Unit

2

July

1998

Chapter

Functional

2

Overview

I

i

*

?

w

Page

2.3

Chapter

Functionul

2

Oveniew

\

SERVICE

c

SCHILLLB

HANDBOOK

SP-1

Issue

Spirometry

2

July

Unit

1998

SPll-

Power

The

1

Supply

mains

approximately voltage generator

When

An

ON/OFF

directly from the keyboard

overvoltage

undervoltage The mains

dc supply (+US) and activates signal

connected (i.e. the

A

Battery low signal compensates only

at

Note:

CPU

and

supply

is

full

15V

and

to

produce

mains

is

not connected,

control logic switches

on

either the

is

detected on

LED

is

lit

directly when mains

unit

(BLOW)

for

voltage drop when the printer stepper motor

1O.W.

The battery voltage is

off

(WFF)

Processing

wave

28 V

depending on

+UD

and

5.2V

+US

is

running on

is

rectified

or

also

to

produce

(13.5V).

is

the

battq

+UD

to

+m

an

unregulated

mains

voltage.

This

chges the battery when

voltage.

three

voltage

regulators.

voltage

then held on from the CPU (signal

24V

supplies directly switches

(indicating over current) the

is

connected. The same circuit

+BAIT

battery

generated when

monitored directly

when

power).

battexy

the

by

the

unit

is directly switched off.

unit is switched on and

voltage

(+US)

is

active and the Blow signal is active

the CPU which switches

when the voltage falls below approxhately

Circuits

dc

supply

(+W

of

between

is

used

by a switched

mains

is

connected.

The unit is switched on

WE).

unit

off.

also

monitors the switched

falls

Detection

Similarly when an

mains

to

11.3V.

A

the

9.4V.

is not

circuit

unit

of

-\

Overall control and coordination

of

the SP-1

Memory

Program Memory

An

EPROM contains the unit software. The EPROM

Static

The battery backup for

Serial

The serial EEPROM

RAM

memory stores

EEPROM

Memory

data

retention when the unit is switched off.

(U12)

the

data

and comprises

stores the unit

is

base

by

68331CPU.

has

two

128

settings.

128kByte of memory.

kbyte

RAM

chips. The static

RAM

has

-.

.,

Page

2.4

SCHILLER

SERVICE

SP-I

HANDBOOK

Spiroinetry

Unit

Issue 2 July

1998

Chapter

Functional Overview

2

SPII

-

I

Thermal Print Head Controller

The

Thermal

controller applied

Print

serialises

to

the

head,

Head

the

and

Printer Timing

Strobe

generation written. The first output pulse 1ength.defined passed through a decoder

Paper

Power

Mark

The Paper Mark input to the comparator between approhtely PMARK signal

On

Reset

The Power follows:

To

provide a delay on

and

give the

is

aiggered

signal

is

logic

on

reset circuit controls the master reset of the CPU. This circuit

20Oms

is

controlled

data

for

thus

the

from

by

the

tempexam

to

set

from the printer is fed to a comparator. The paper

1.

initial

reset time required by the processor.

by

a

print head controller and timer

the print head and the

intensity

by

signal

4bit

STROBE

switch-on

of

the

TPS

when one complete pixel line

binary

counters trigger a monostable multivibrator (U37) at a

and resistance

1

signal.

to

ensure that the power supply

timer

printout.

of

the print-head

2.5

V

and 3.5V and when

circuit controls how long current is

circuit

The print head

of

data

is ready to

(TPHT).

mark

detection voltage

this

is present the

has

two

is

fully stabilized

be

The pulse is

functions

as

To

disable the

unit

if

the

+5V

rail

drops

Stepper Motor Controller

The printer stepper motor controller

dictated

The purpose

the Microprocessor is achieved and maintained.

by

the master CPU.

of

the stepper motor controIIer circuit

Paper Speed

25ds

(motor

sets

speed)

below

4.75V.

the speed of the printer motor with a clock frequency

is

to ensure that the motor speed requested

MCLOCK

Frequency

by

1.4kHz

Page

2.5

.

f

c

.

.-

-

~

._

-..:

.

:r.

Chapter Functional Overview

..

.

..

2

SERVlCE

SCHILLER

HANDBOOK

SP-I

Issue

Spirometly

2

July

Unit

1998

i

..

Page

2.6

SCHILLER

SERVICE

SP-I

HAMlBOOK

Spiromm

Issue

Unit

2

July

1998

Fault

Chapter

Diagnosis

3

Introduction

Fault

Dingnosis

General

Calibrat5on

Service

Check

Screen

LCD Check EEPROM RS-232

Prinrer

Sensor

Check Check

Flow

Chart

Procedures

Check

Contents

Fault

Chapter

3

Diagnosis

3.2

3.3

3.4

3.5

3.7

3.8

3.13

Page

3.1

Chapter

Fault

3

Diagnosis

Introduction

The

SP-1

is

designed to

1

ismodulereplacementandnotboardrepakThepurposeofthischapteris

procedures

An

finding cases the module given

parameters instructions for all replaceable modules. along with given

that

are

initial

fault diagnosis chan

charts

fault

is

stated,

should

and

in

Chapters

be

simple

to

use

will

quickly and efficiently identify

designed

and

finding

.b

setfinpup

so

that

procedures

the

first

checked

4

and

on the following pages

charts

should indicate the most likely faulty area. When more

module given is the one most

in

the order given. When a module

of

5.

test

equipment

is

provided

the module

and

simple to

derailing

may

SCHILLER

SERVICE

is

kept

service:

a

to

the

service phiIosophy

toprovide fault-finding

fault

to a specific module. Fault-finding

a

minimum.

all the general fault indications.

to

indicate a

likely

faulty

area or module.

to contain the fault. Other modules

has

been replaced specific test

be applicable. The removal

any

setup or check

procedures

SP-1

HANDBOOK

Use

Issue

of

the

the fault

In

than

and

replacement

required,

Spirometry

2

Jury

1998

SP-

most

one

are

Unit

If the initial fault-finding settings

and

parameters

that

chart

does

notindicate the

have been entered.

If

area

where the fault exists, re-check all the

these

are

correct, check the software.

Page

3.2

SCHILLER

SERVICE

SP-I

Spirometry

HANDBOOKIssue

Unit

2

July

I998

Fault

Chapter

Diagnosis

3

Fault

Diagnosis

Chart

Page

3.3

Chapter

Fault

Diagnosis

3

SERVICE

SCHILLER

HANDBOOK

SP-I

Spiromtry

Issue

2

Julv

Unit

I998

General

The procedure detailed here boardhas been replaced. It equipment

1

functional information relevant

To

carry

1.

Connect

2.

Switch the unit and the welcome Screen

3.

Carry out the Printer Check

4.

Connect flow

5.

Carry out calibration

6

Carry out the

7.

Switch the unit the battery.

8.

Disconnect the unit on battery power for approximately

the

Check

User

out

battery has limited capacity (not before

Procedures

in

the factory) but

areas.

The

instructions

is

required

ManuaI

the general

mains

(general seaings, comprehensive menu guides em.) please refer

for

power

on

by pressing the

sensor

EEPROM

off

and leave connected

mains

is

a

general confidence check

isnotam

is

functional

intended

to

given

the

software

SP-1

functional check

to

the

unit

version

and

<ON>

is

displayed.

detailed

to

the

sensor

procedure

check detailed

and switch

in

connector

as

detailed in this chapter

the

unit

here

ensure

in

the unit

test (whichcan

provide ageneral confidence check

are

guides

to

the basic

applicable.

procedure,

that

key

on

this

chapter

on

in

this

chapter

to

the mains supply for

on.

Ensure that

an

hour. Ensure that the battery

45

minutes).

proceed

the

green

the keyboard.

the

side panel and switch on.

the

only

mains

Ensure

10

Battery

after

an

be

carriedout with

functions.

as

follows:

LED

lights.

that

hours or more

LED

internal module

dedicated

in

all

the major

If more

operating

the LCD lights

to

charge

is

lit. Run the

LED

flashes when

SP-

to

or

the

Page

3.4

SCHILLER

SERVICE

HtWDBOOK

To

SP-I

Spirometry

Issue

calibrate, proceed

Unit

2

July

as

I998

follows:

-

Chapter

3

Fault Diagnosis

Last calib.

BTPS

Factor Calib. Factor Temperature

Measured Syringe

Vol.

23.1

1.090

1

.ooo

20

0.00

4.00

1.95

"C

I

IMPORTANT

THE

UNIT

MUST BE CALIBRATED

OF

THE DAY, AFTER EVERY SIGNIFICANT TEMPERATURE CHANGE OR

CHANGING

Last Calibration

BTPS

THE

SENSOR.

date of last calibration Factory calculated

Saturated with water vapour) value. difference in inhaled and exhaled humidity. measuring exhaled volume when inhaled volume is measured ambient temperature to calculate the for accurate

WITH

THE

FIRST

BTPS

(=>

Body Temperature, Ambient Pressure,

(100%

humidity, Temp 36.8"), and

this

FIVC

calculation. The formula used

PULMONARY FUNCTION

This

value

compensates for the

The

unit

factor

is

applied.

BTPS

factor.

This

is

as

is

set

for

The

SP-

is sufficient

follow:

TEST

AFTER

so

1

uses

Calibration Factor

Temperature Measured Volume Syringe Volume

273.15

+

BTPS

=

0.033

+

273.15

Tu

is

ambient temperature degrees centigrade

0.033

is

273.15

equivialent

is

degrees absolute

to

760mmHg

36.8

+

Tu

at

22 degrees

C

calculated value between measured and effective calibration

volume ambient temperature in

air

volume measured by the system from the calibration pump

entered

air

volume depending on the size

times the

air

was pumped through times amounts pump is

4

litres;

to

6

litres

with

"C

(or

OF)

dependent on device setting

the

sensor, e.g. pumping 2 litres 3

(the

recommended volume with

3

litre

pump, 6 litres)

of

the calibration pump and

a

2

air

litre

Page

3.5

f

..

-.

..

.

.,:

.

I.

..- -.

.:.-

Chapter

3

Fault Diagnosis

Calibration

To

calibrate Connect the calibration pump

Press the The cursor Press

ENTER

Wait 1 second. Press the

Pump

4

Note:

While pumping, the unit records the volume being pumped

it on the display.

Make

Press the Enter the pumped

litres).

The message "Calibration completed"

to

(cont.)

Procedure

the

unit proceed

CAL

key - the menu

is

positioned

when the correct temperature entered

START

to

6

litres

sure

STOP

the calibration pump and times

Press

ENTER.

obtain a printout

as

follows:

to

the sensor. Ensure

is

displayed

at

temperaaxe. Enter the ambient temperature

key

of

air

through

that

thejlow sensor

the'sensor

key when finished pumping.

air

volume at syringe volume prompt (depending on the size

of

the calibration report with the following information:

SCHILLER

SERVICE HANDBOOK Issue

that

there

are

no

air

leaks

as

shown on the previous page

is

kept still during the pumping operation.

of

pumping; i.e.

appears

through

a

on

the

flow

sensor

2

lirre pump pumped 3 times

the display, press the

SP-I

Spirometry Unit

and indicates

of

=

6

PRINT

key

2

July

I998

L

Page

Ifthe message

that

the difference between the measured volume andthe entered volume is

the

temperature sening, the syringe volume andthe entered syringe volume. rfthese are all correct

'EXCESSNE DEVMTION!

change the screedfilter and recalibrate

3.6

'appears

on

the screen after a calibration,

too

big

it

indicates

(>25%).

Check

SCHILLER

SERVICE

SP-I

Spiromtry

HANDBOOK

Issue

Service Screen

To

check

the printer

To

carry

out

the

printer

Unit

2

July

and

I998

to

emure

check

press:

that

every

pixel is

operational,

a

built-in

printer

test

Fault

is

provided.

Chapter

Diagnosis

3

MENU

then press the

The following Menu options

LCD

EEPROM

RS-232

PRINTER SENSOR

These are explained

following

on

keys simultaneously, in

the

following

key

ALT

are

then

-

given:

pages

select

MENU

<SETUP,

the

order given:

-PRE/POST

Page

3.7

-

Chapter

Fault

3

Diagnosis

-

.-

-

c

SCHILLER

SERVICE

HANDBOOK

SP-1

Spirometry Unit

Issue

2

July

I998

c\

I

Service

LCD

EEPROM

RS-232

The following error messages

are

SERIAL

Screen

(cont.)

Check

Select

LCD

from

the

All

characters

screen

Press

any key. The designation

screen.

Return

pixels

All

keys

to

the

are

displayed. Select more characters with the up and down arrow keys.

can

be

can

service

service menu (page

checked

this

written

be

checked

menu by pressing the

m

way

this

7)

on

the key

way.

MENU

Check

Select EEPROM The message 'EEPROM Working' is displayed. On successful completion of the Return

to

from

the

service

manu

(page

test

the

message 'EEPROM

the service menu by pressing the

7)

MENU

Check

are

associated with the

displayed,

carry

LINK

out the checks suggested.

TIME-OUT

This

indication appears

remote unit

(after

is

displayed on the right hand side of

key

okay'

is displayed

key

RS

Interface. If any

if

approximately

no

of

these error messages

signal

is

received

30

seconds).

All

from

(3

the

\

>

the

TRANSMISSION ERROR

NO

DATA

0

Check

that

the remote unit is switched on and set

correct parameters

0

Check the correct setup

0

Check that the connecting cable

0

Check the integrity of the cable assemblies (at both units)

0

If

using a modem ensure

the remote modem

This

is

a

general fault indication

Check

that

0

cmect parameters

0

Check that the connecting cable

0

Check the integrity of the cable assemblies (at both

the remote unit is switched on and set

in

both units

that

it

is

correctly plugged in

communicating with

is

correctly plugged

units)

0

Ifusing amodem, ensure

the

remote modem

A

transnission

the

units'

and attempt the transmission again. If the appears, change the processor board.

has

been

memory. Store a measurement in the memory

that

it

is

communicating with

attempted, but

no

data

same

is

stored

message

to

the

i

the

in

Page

3.8

SCHILLER

SERVICE

SP-1

HANDBOOK

Spirometry Unit

Issue

2

July

1998

Chapter

Fault Diagnosis

3

Service

RS-232

When changed

The test uansmission I test reception options enables Use these test options to ensure that the receiving and transmitting

the

The test message generated

the unit are displayed indicating that a test transmission

To perform these tests, you will need a second connected to

95TM.

Screen

(cont.)

Check

RS-232

cable assemblies, connectors etc. between

test

The following equipment

A

personal computer

is

by

pressing the

selected,

the

screen

START

is

asuing of

key

transmission I reception option

on

the LCD in the receiving unit.

is

in progress.

an

active terminal, for example the

is

needed:

(PC)

with Windows

shows

and

the parity by pressing the

all

ASCII

is

selected,

the Baud

rate

a

test

sequence to

the

communicating

and the parity.

characters - ABCD....

the

string

of

In

the transmitting unit amessage

SP-1

unit, or the

Hyperterminal,

95TM

Hyperterminal

PRINT

be

units

characters

SP-1

RS-232

which

is

installed.

The

Baud rate

can

be

key.

generated and received.

can

communicate and that

are

good.

12

34....

abcd...

etc.

When

sent by

the

transmitting

is

displayed

interface

has

to

be

available under Windows

An

1.

RS-232

SP-1

and

Start

cable assembly,

with the

an

COM

adapter DB

from Windows

Art.

port

of the

9

I

DB

25,

Art.

95

desktop. Click on

Hyperterminal.

2.

Double-click on Hypertrm(.exe). Enter

OK.

No.

PC.

No.

2.310 159.

This

assembly consists of a cable,

2.100 552.

the

for connecting the

START.

name

Select Programs I Accessories

SP-1

for the new connection

RS-232

Art.

interface on the

No.

2.310 094

I

and

click on

Page

3.9

Chapter

Fault

Diagnosis

3

SERVICE

SCHILLER

SP-I

HANDBOOK

Spirometry

lssue

2

July

Unit

1998

.-

Service

3.

4.

Screen

Set

the

Enter the port settings

(cont.)

direct connection

to

the proper COM-port

19200,8,

N,

1,

Hardware

and

click

OK.

and cont-irm with OK..

P

Page

3.10

5.

You

are now

6.

Go

to tab Settings and

7.

Click

on ASCII

in

the

SP-1

Setup.

Hyperterminal window. Click on File

set

Terminal keys.

Auto

detect

and

500

buffer lines.

select Properties.

--.

SCHILLER SERVICE

1

Service

SP-I

Spirometry Unit

HANDBOOK

Screen

8.

Check the boxes for "Send line ends with line feeds", "Wrap lines that exceed terminal width". Confum with

back

to

the open

Issue

2

July

(cont.)

Hyperterminal

I998

window.

"Echo

typed

OK.

Click once more on

Fault Diagnosis

characters locally" and

OK

to

get

Chapter

3

You

are now ready

Test

Output

On the

SP-1,

N,

stopbit

Press the

The

SP-1

Hyperterminal window on

!"#$~6'()*+,-./0123456789:;<=~?dABCDEFG~JOP~RsT~Z[\]A~'abcdefghijk~o

pqrstuvwxyz(

'absdsfghijkknnopqrttuvwxyr(

POR3TUWXYZ[\]A'_'abcdefghijkLnnopqrstuvrxy

to

start

the

select

the

RS-232

1.

UP

key

A

now sends a suing

I

)-I3

!

"#$86*

()

input and

of

the

*+,-./0123456789:;~>79ABCDEPGHI~OP9R3T~Z[\]*_

11-0

output

tests.

screen,

and

make

sure

that the settings

alphanumerical characters, which are

are

19200

echoed

bps, parity

in the

PC.

1"#$OC'()*+,-./0123456789:;~~>?BABCDEPGHI~O

Stop

the

test by pressing

the

STOP

key.

Page 3.11

Chapter

Fault

Diagnosis

3

SERVICE HANDBOOK

SCHILLER

SP-1

Spirometry

Issue 2 July

Unit

1998

Service

Test

For

be

The following pins

1.

2.

3.

Screen

(cont.)

Input

this

test

a

SCHILLER

fabricated

from

a

standard 9-pin

must

pins 2 and 3 (receive pins 7 and

pins Connect the Select the

Press consecutively the

output

and

6

and

R3

test

RS-232

confm

8

(RTS

4

@SR

plug

test

that

RS-232

be

wired:

/

CTS)

/

DTR

to

the

window.

UP

A

some

test

plug

is

needed.

D-type

plug.

rrausmit)

(ready))

RS

port

on

the

and

DOWN

characters

are

If

SP-1.

echoed

such a plug

keys

on the screen

is

to

toggle between

not

available,

it

can easily

in-

and

c

I,-

-

4.

Leave the

Rs-232

test window by pressing the

MENU

key

twice.

.

Page

3.12

SCHI..

SERMCE

WDBOOK

SP-1

Spirometry

Issue

Unit

2

July

1998

Chapter

Fault

Diagnosis

3

.I

-?

Service Screen (cont.)

Printer

Check

Select

PRINTER

Various

Press the PRINT Key (when Return

Carefully examine

pixeis wiU

If afaultypixelis at

the top

is

too

been

quality.

IMPORTANT:

to

be

than

faint

or

exposed

printer

too

from the service manu @age

dam

the

service

the

printout and ensure that

seen

as

a

horizontal white line. Examine the printout for evenness

detectedtheprintermustbereplaced.

at the bottom), it indicates that the printer &pent

dark,

check the

to

light

for a long

7)

is

given. Ensure that the temperature reading

still

in

the Printer

menu by pressing the

strok

adjustment.

period,

or

THE

'SHELF

INDEFINTIE. OLD

STORED

THAT

ADVERSELY

RECOMMENDED

IN

HAS

LIFE'

A COOL

BEEN

EFFECT

service

MEMJ

all

poor

OF

PAPER, PAPER

EXPOSED

TO USE

key

the

lines

are

If

the printoutis uneven (for example darker

Also

check the

quality

paper

THE

PRINTER PAPER

DAMP

FREE ENVIRONMENT,

TO EXCESSIVE HEAT

THE

QUALITY

ORIGINAL

screen)

even and uninterrupted. Any faulty print-head

can

THAT

is

ambient

-

a

test printout is given.

is

not

pap,

old

all

adversely effect the print

HAS

OF

THE

SCHILLER PAPER.

k

5

of

print.

correct.

If

the printout

paper, paper that has

IS

NOT

BEEN

OR PAPER

CAN

PIUNT.

degrees.

IT

IS

Print

Head Alignment

The print head tension (the pressure that the print head exerts on the printer paper) two spring exerting pressure on the print head: the print head tension cannot be adjusted. Similarly print head alignment is fixed and cannot be adjusted. alignment is not correct change the paper tray

Sensor

Flow

Check

Select SENSOR from the service

The

Analog /digital value

Return

to

the service menu by pressing the

and Print

manu

is

given. Ensure

Head Tension

If

and

printer assembly.

(page

7)

that

the value is

MENU

key.

is

achieved

the print head tension or print head

2042

k

10

with

Page

3.13

*”

.

Chapter

Fault

Diagnosis

3

SERVICE

SCHILLER

SP-I

HANDBOOK

Spirometry

Issue

2

July

Unit

I998

Page

3.14

-

SCHILLER

SERVICE

HANDBOOK

SP-I Spirometry Unit

Issue

2

July

I998

Module Removal

Chapter

and

Replacement

4

Chapter

4

Module Removal and Replacement

Contents

Introduction Safety Notices Physical Overview

Tools,

Test Equipment, Opening the Case

Top Assembly Removal Top Assembly Replacement

Flow

Sensor

/

RS

Board Removal Board Replacement

Checks and Tests afer Replacement

Battery

Printer

Control and Power Supply

Keyboard

Pack

Battery Pack Removal Battery Pack Replacement Checks

and

Tests Afrer Battery Replacement

Tray Assembly

PrintedPaper tray Assembly Removal

l3ermal Printer Removal Thermal Printer Replacement.

PrintedPaper tray Assembly Replacement

Checks, Tests and Adjustments afrer Printer Replacement

Board Removal Board Replacement

and Accessories

Interface

and

SP

11-4

Thermal

board

SP

printer

II-1

4.3

4.4

4.5

4.6

4.7

4.8

4.9

4.10

4.11

4.12

4.13

4.14

4.15

Page

4.1

Chapter

4

Module Removal

and

Replacement

ai

BASE

ASSEMBLY

-

10:

ACCESS

SCHILLER

SERVICE

HANDBOOK

-

SP-I

Spirometry

Issue 2 July

Unit

1998

Page

4.2

Note:

The

Program

ai

TOP

ASSEMBLY

EPROM

To:

is

ACU3-S

mounted

on

the

Control

and

Power

Supply

board

SP

r

11-1.

SCHILLER SERVICE

SP-1

Spirometry

HANDBOOK

Introduction

This

chapter

spared containing the following:

The prerequisites

provides

at

service level. The

Unit

Issue 2 July

an

overview

that

must

1998

insmctions

be

of

the

fulfiued

\

procedures

given in

this

to

remove and

chapter

are

autonomous, with

before removing of the module

Chapter

Modrrle Removal and Replacement

replace

the modules

each

that

are

module

.-

~

L

4

Tools and equipment

that

are requited

the functional checks and adjustments Removal Procedures Replacement Procedures

Checks and Tests

Any

adjustments, jumper settings,

that

must

be

carried out

special

a procedure, are detailed in the relevant In-text

diagrams

support

the

text where required and provide location details of connectors, test

points and adjustment potentiometers.

are

Specific warnings and cautions could

cause

personal injury. Cautions indicate

If

a key operation or menu selection

.o’.

The character (or character string) given

a

on the key. When

key sequence is provided

given where applicable. Warnings indicate potential danger that

is

required, the key sequence required is given

to

remove and replace the module and

after

replacement

to

carry out

checks or functional procedes that are requirer

step.

areas

that

could cause damage to the equipment.

in

parenthesis

in

parenthesis is the actual character

it

must

be

followed

in

the order given.

that

is

printed

Page

4.3

Chapter

Module Removal

4

and

Replacement

SCHILLER

SERVICE

HANDBOOK

SP-1

Spirometry Unit

Issue

2

July

1998

Safety

CERTAIN CHECKS ASSEMBLY THESE PROCEDURES BEWARE THAT POTENTIALLY LETHAL VOLTAGES

THE

PRECAUTIONS:

0

UNIT ON

Notices

WARNINGS

BEFORE COMMENCING THATTHE IS REMOVED.

MAINS

REMOVED

PRESENT.

SP-1 CONTAINS STATIC SENSITIVE CMOS COMPONENTS; OBSERVE ANTISTATIC

WHEN

CARRYING

AN

EARTHED ANTISTATIC MAT.

ANY

REMOVAL

POWER SUPPLY IS SWITCHED

AND

ADJUS"TS

AND

WITH

OR REPLACEMENT PROCEDURES

CAN ONLY BE CARRIED

MAINS

CONNECTED.

CAUTIONS

OUT

ANY

MAINTENANCE PROCEDURES ALWAYS PLACE

OFF

AND

THAT

WHEN

THE

MAINS

OUT

WITH

CARRYING

ENSURE

CABLE

THE

TOP

OUT

ARE

THE

0

PERSONNEL MUST BE EARTHED WHEN HANDLING ANY BOARDS OR

COMPONENTS

0

ALWAYS

USE

AN ANTISTATIC BAG WHEN TRANSPORTING BOARDS OR

c0MPo"Ts

THE

UNIT

IS SUSCEPTIBLE TO ABRASION DAMAGE. TO PREVENT SCRATCHING,

ALWAYS PLACE

OUT

MAINTENANCE PROCEDURES.

TAKE

CARE NOT TO PLACE

WHEN

NOTCRIMPED ORTWISTED ANDTHATTHETOP ASSEMBLY IS NOTPLACEDONTHE CABLE ASSEMBLY.

CARE MUST BE TAKEN USE FORCE.

THE

ORDER GIVEN.

REMOVING

PROCEDURAL STEPS GIVEN

THE

NEVER

UNIT

ON A

SOFT,

ANY

TOP ASSEMBLY.

WHEN

REMOVING

STRAIN

THE

CABLE

FOR

NON-ABRASIVE CLOTH WHEN CARRYING

STRAIN ON

EACH

THE

CONNECTING RIBBON CABLE

ENSURE

AND

ASSEMBLIES.

THAT

THE

CABLE ASSEMBLY IS

REPLACING CONNECTORS.

MODULE MUST BE FOLLOWED IN

NEVER

THE

Page

4.4

SCHILLER SERVICE

SP-I

HANDBOOK

-

Spirometry

-

Issue 2 July

Unit

I998

Chapter

Module Removal and Replacement

4

Physical

The

the thermal printer, the paper The electronics

board in the base section.

The spacers.

The

base

Because

screw

Overview

SP-1

unit

is

enclosed

top

part

contains

of

the

SP

11-1

and Flow sensor and

battery

is

secured

'

thermai

printer is mounted on a

section complete.

of

the plastic construction

fixings.

in

a

two

part,

medical

the keyboard with the

tray,

the battery and

unit

are

in

position

contained

RS

with

papex

of

on

board

double

the

standard,

base

section

two

printed

SP

114).

sided

trayhhermal printer assembly which

case,

threaded metal inserts are

containing

mains

aansfomer.

circuit

The

tape

and the

moulded

KBs

plastic

case.

all

the electronics

board

(control and power supply

are secured on spacers moulded

mains

transformer

used

of

the

is

secured

is

secured

throughout for

in

uniL

on

the

all

Page

4.5

.

Chapter

Module

-. . . .

4

Removal

and

Replacemem

.c

SCHILLER

SERWCE

SP-I

HANDBOOK

Issue

Spirometry Unit

2

Julv

I998

?

Test Equipment, Tools,

.

,l

,

The following list functional tests, calibration procedures and adjustments test equipment given here is general.

details

the

and

Accessories

tools,

test equipment and accessories required

that

can

be

If

specifc

recommendation

carried out on the

for

test

equipment is required,

to

carry out

SP-1.

The

all

please contact the SCHILLER service department.

Digital

Voltmeter

oscilloscope

Frequency Counter Selection

Cleaning agent such

of

&oss-bladed, posi-drive and flat-bladed screwdrivers

as

Tricoetholine

Selection of spanners Double-sidedtape

Page

4.6

SCHILLER

SERVICE

HANDBOOK

SP-I

Spirometry

Issue

Unit

2

July

I998

Chuprer

Module Removal and Replacement

4

Opening

Prerequisites

The maintenance is carried out on the SP-1. The room temperature should degrees.

THE

BE

Tools

Posi-drive screwdriver

Test Equipment

The following test equipment

flowsensor calibrationpump

Top

Assembly

The Top Assembly

six

screws; access

Assembly, proceed

the

Case

unit

must

be

WARNINGS

OBSERVED.

Removal

placed on an antistatic

AND

CAUTIONS AT

is

required

is

mounted on the

to

the screws

as

follows

Base

is

gained from the underside of the

mat

and antistatic precautions observed when any

be

between

THE

BEGINNING

to

carry

out the functional test after unit assembly

Assembly and

is

OF

THE

CHAPTER

secured to the Base Assembly with

unit.

To remove the Top

18

and

MUST

28

W

A

1.

Turn the

WING

ENSURE

unit

upsidedown and rest on a soft antistatic cloth.

THAT

THE

MAINS

:

CABLE

IS

II

2.

Unscrew and remove the extreme comers and edges

4.

Grasping the top and bottom carefully

5.

Gently disconnect the cable assemblies between the flow sensor board SP and between the flow sensor

6.

Gently lift the Top Assembly away from the

return

the

lift

the Top Assembly sufficiently

six

countersunk retaining screws and washers situated

of

the

of

the unit to ensure

unit

to

the standing position.

board

unit.

SP

to

gain access

114

and the

that

the

two

to

LCD.

Base

Assembly and place on a soft cloth.

REMOVED.

ll

in

assemblies cannot pah

the

interconnecting cables, and

11-4

and

the

keyboard,

the

Page

4.7

..

.

Chapter

4

Module Removal

and

Replacemenr

.

..

SP-I

SCHILLER

SERVICE

HANDBOOK

Spirometry Unit

Issue 2 July

I998

.

-_I

I.

I

..

.....

._'

:-

'

-:

Opening

..

Top

the

Assembly

To

replace

1.

Check

that

no

2.

Inspect

no

visible damage

Caught.

3.

Ensure

4.

Position

Case

the

Top

that

all

screws

all

the

that

all

the

(cont.)

Replacement

Assembly proceed

boards

and components

or

foreign

bodies

internal

Top Assembly

cable assemblies and

can

be

seen.

connectors

are

in

Ensure

fdy home.

front cable, plug in the interconnecting cables sensor board SP

Note:

It may

5.

Carefully position the Top Assembly

6.

Grasping upsidedown and replace the edges of the unit. Return the

114

be

necessary

the

two assemblies

to

tilt

to

ensure that they cannot part, carefully

six

securing screws and washers

unit

as

follows:

are

fdy

secured.

are

loose

in

the boaom

ensure

that

no

cable

assemblies

of

the

Base

Assembly and without straining the ribbon

from

the Keyboard and from the LCD

the Top Assembly for

on

the

Base

Assembly.

to

the upright position.

Check

of

the

they

the

for

loose

screws.

case.

are

in

good condition and

are

strained,

cable

assemblies to reach.

in

the extreme comers and

turn

crushed

the

to

unit

Ensure

that

or

the

Flow

-1

.;

,

i.

7.

Carry out the

Exploded

See

Circuit

View

Diagrams

functional

check procedure detailed

and Board Layouts

Section.

in

Chapter

3.

1

Page

4.8

SCHILLER SERVICE

HANDBOOK

SP-I

Spirometry

Issue

-

Unit

2

July

1998

Module Removal

Chapter

and

Replacement

4

Flow

Sensor

The Flow sensor

11-1

Prerequisite

The Warnings and Cautions The Top Assembly must

Tools

Cross-bladed posi-drive screwdriver

Parts

Row

Board Removal

THE

COMPONENTS.

To remove the

1.

1

and

is

secured

and

Test Equipment

sensor

/

RS

FLOW

Unscrew the

SENSOR / RS

board

RS

Interfuce

/

RS

Interface

to

six

Interface board Part number

board

spacers.

at

the beginning

be

removed and

SP

is

mounted above the Conaol and Power Supply board

aU

CAUTION

INTERFACE

OBSERVE

proceed

six

screws securing the board

ANTISTATIC PRECAUTIONS.

as

follows:

11-4

of

the Chapter must

external

BOARD

cable

as

detailed

CONTAINS STATIC

to

the spacers.

be

observed.

assemblies disconnected.

in

Chapter

6.

SENSlTIVE

SP

CMOS

2.

Gently

raise

the

board

to

gain access

the two connectors. Remove

the

to

the cable assembly

board.

Board Replacement

1.

Place the flow sensor and

the

cable assembly

connector and the

2.

Secure the board

to

RS

board

to

the Control board SP

RS

connector

the

six

are

spacer

supports

component side down over the six spacers and connect

positioned in the cutouts on the side panels.

Checks and Tests after Replacement

To prove the integrity

1.

Switch on the unit and connect a Flow sensor.

2.

Carry out the calibration procedure detailed in Chapter

of

the replaced

board

to

the

Control

11-1.

Place the

with the retaining screws.

carry out the following functional check procedure:

3.

board

so

that

board

and remove

the

flow sensor

Page

4.9

E

I

--

Chapter

Moa'ule Removal

.

Battery Pack

4

and

The batcery

Replacement

pack

is held

in

position with double

sided

tape.

SCHILLER

SERVICE

HANDBOOK

SP-I

Spirometry

Issue

2

July

Unit

I998

i

Prerequisite

The

Warnings

The

Top

and

Cautions

Assembly must

at

the

be

removed and

beginning

all

of

the

Chapter

must be

observed.

external cable assemblies

disc~~e~ted.

Parts

The

part

numbers

of

all

replaceable items

are

given

in

Chapter

6.

Battery Pack Removal

WARNING

THE

MAINS

To

remove the Battery Pack proceed

1.

Ensure that the unit

SUPPLY

MUST

BE DISCONNECTED

as

is

switched

off

and

follows:

that

the

DURING

mains

is disconnected.

THIS

PROCEDURE

2.

Disconnect the two bayonet connectors and remove the Battery Pack by gently pulling away from

the

base.

Battery Pack Replacement

1.

Position the Battery Pack with the connectors towards the inside of

2.

Remove the double-sided

3.

Connect

Checks

Program

the

and

Tests After Battery Replacement

all

static settings which

bayonet connectors.

tape

protective sheet and secure the Battery Pack

will

have been

lost

when

the

battery was disconnected.

the

unit.

to

the base.

_-

Page

4.10

SCHLLLER

SERVICE

HANDBOOK

SP-I

Spirometry

Issue

Unit

2

July

I998

Module Removal

Chapter

ad

Replacement

4

Printer

Prerequisite

Tools

Part

The part numbers for the Thermal

Chapter

THE THERMAL PRINTER PRECAUTIONS

Tray

The

Assembly and Thermal printer

Warnings

and Cautions

The Top Assembly must

be

must

disconnected.

Cross-bladed screwdriver

Flat-bladed screwdriver

Flat

ended pliers

Numbers

6.

at

the

beginning

be

removed

Printer

CONTAINS

of the

Chapter

as

detailed previously.

must

be

observed.

All

external cable assemblies

Assembly, the print head and the motor are given

CAUTION

IS

STATIC

SENSITIVE;

OBSERVE ANTISTATIC

in

COG WHEEL

4.430 118

AND

ROLLER

BEARING

PRINTER PAPER MARK DETECTOR ROLLEF

4.41

L

18

1

p

I

MK

11-51

PRINTHEA

4.140

115

3.2423BA

TENSIONING SPRINGS

PRINTER MOUNTING PLATE

MOTOR

PRINTER PIVOT SECURING WASHER

4.330 019

(X2)

AND

Page

4.1

I

Chapter Module Removal

4

and

Replacement

SCHILLER

SERVICE

HANDBOOK

SP-1

Spirometry

Issue 2 July

Unit

I998

.->

i.

..

Printer

Tray

Assembly and Thermal Printer

Printerpaper tray Assembly Removal

1.

Remove the following connectors from the Control and Power Supply

data

2.

Unscrew

connector

earth connector

paper

mark

prinm motor connector

the

four

to

the thermal printer

to

the

connector

retaining screws

Thermal Printer Removal

1.

Turn

the

Paper my/printer assembly upsidedown and unscrew the two retaining printer

retaining screws.

2.

Gently remove the

printer

taking

Thermal Printer Replacement.

To replace the Thermal Printer

1.

Position slot into the dedicated cutouts in

that

strained.

the

Printer in the paper my/print assembly

the cable assemblies from the printer to the Interface PCB are not caught and are not

printer

care

proceed

the

(cont.)

board

SP

11-1

:

and

remove

to retain the

as

follows:

assembly; secure with the two retaining screws. Ensure

the

complete paper my/printer assembly.

two

tensioning springs.

so

that the printer mounting plate lips

2.

Using a spring compressor, insert the positioned over the moulded spring supports and

mounting plate.

two

tensioning springs

in the

so

that the springs are

indent (hole)

Printerpaper tray Assembly Replacement

1.

Position and secure in the

2.

Reconnect the following connectors to the Control and Power Supply board

data

connector

paper

mark

earth

COM~C~M

printer motor connector

3.

Replace the Top Assembly.

base

to

the thermal printer

connector

to

the printer

the assembly

with

the four retaining screws.

Checks, Tests and Adjustments after Printer Replacement

Check the print quality

as

described

in Chapter

3.

in

the printer

SP

11-1

:

Page

4.12

SCHILLER SERVICE

HANDBOOK

SP-I

Spirometry Unit

Issue 2 July

I998

Chapter

Moahle Removal and Replacement

4

Control

The Control and Power Supply Flow sensor and

Prerequisite

Tools

Posi-drive screwdriver

Parts

Control and Power Supply bard

Board

and Power

RS

The

Warnings

The Top Assembly must be removed and all external cable assemblies disconnected. The Flow sensor and The Printer Tray Assembly

and

Equipment

Supply

board

SP

114.

and Cautions

RS

board

SP

at

the beginning

SP

114

must

be removed.

SP

11-1.

SP

11-1

11-1 is secured to the base

of

the Chapter must

must

be

removed.

Part number

as

detailed in Chapter

tray

and positioned under the

be

observed.

6.

Removal

WARNING

ENSURE

To

remove the Control and Power Supply board

1.

Disconnect the following connectors:

Tip

Note:

2.

Unscrew the nine spacer

T&e

THAT

THE

MAINS

live and the neutral bayonet connectors to the battery

data

connector to the thermal printer

paper

mark

connector earth connector to the printer printer motor connector

live and the neutral bayonet connectors to the mains connector

!

It

may

be easier

this case disconnect

The two connectors to the flow sensor and

as

detailed in the previous paragraph.

mains transformer is fured

CABLE

to

remove the

the

fmtions

ground

(four

to

the

IS

DISCONNECTED

SP

11-1 proceed

mains

connector togethr with

lead

from

the

potential equalisation stud.

RS

on the

mains

board

with

double-sided

BEFORE

as

board will already have been removed

transformer) and remove the

COMMEFJCING

follows:

the

control

board.

In

tape.

Page

4.13

Chapter

Module

4

Removal

and

Replacement

SCHILLER

SERVICE

HANDBOOK

SP-1

Spirometry Unit

Issue

2

July

I998

-

$0

Control

and

Board Replacement

To

replace

1.

Position

2.

Connect

3.

Replace the

reassemble the

Power

the

Control

the

board

the

following:

live

and

connector live

Bnd

data

connector to the thermal printer

paper

mark

earth connector printer motor connector

Flow

Supply

and

Power

Supply

and

secure

at

the neutral bayonet connectors to the

to

the

potential

the neutral bayonet connectors to the battery

connector

Sensor / RS Interface

unit.

board

the nine

equaIisation

fixing

SP

11-4

SP

11-1

proceed

points ( four

mains

stud)

(detailed

11-1

(cont.)

as

follows:

on

the

mains

transformer)

connector

in

the previous paragraph) and

(or

the

i

3

ground

-

\

7

L

Page

4.14

.-

-

. . .

. .

,,

.

-.

.

SCHILLER

SERVICE

SP-I

Spirometry

HANDBOOK

Issue

Unit

2

July

I998

Chapter

4

Module Removal and Replacement

Keyboard

The keyboard comes keyboards

.

-.

are

as

given in

acomplete assembly

Chapter

6.

with

the

top casing. The

parts

numbers

of

the

various

Page 4.15

-

Chapter

Module

4

Removal

and

Replacement

SCHILLER

SERVICE

HANDBOOK

SP-I

Spiromtv Unit

Issue

2

July

1998

Page

.:

4.16

SCHILLER

SERVICE

HANDBOOK

SP-I

Spiromety Unit

Issue

2

July

I998

L

Chapter

5

Adjustments

3-c.

.*

x

;

..

...j

'

:

,

.j

Chapter

5

Adjustments

Contents

Introduction Safety Notices

Conditions

Test Equipment

Proprietary Test Equipmen

Test Setup

Board

SP

11-1

Con&ol

Ba#ery Charge Volhge

Component Location

Precautions and Requirements

Tools

and

Equipment

Procedure

Paper

mark

Detector

Tools,

Equipment

and

Material

Procedure

flools

5.2

5.3

5.4

5.5

5.6

5.7

5.8

Page

5.1

Chapter

Adjustments

5

Introduction

This

Chapter

procedure

equipment required

In-text

points

is

necessary.

on

the

diagrams

and adjustment potentiometers.

provides the

prccedures

necessary

to

check

self-contained and details the mls required

Any

module,

support

adjustments,

or on

associated

the text

where

jumper

settings,

modules

required

and provide location details

or

software,

special

SCHILLER

SERVICE

and adjust

to

carry

all

out adjustments, and the test

checks or functional

are

also

detailed

SP-I

Spirometry

HANDBOOK

Issue

service settings. Every

tests

that

are

of

connectors, test

2

July

Unit

1998

Specific warnings

The

part numbers for

The SP-1

has

and cautions

all

are

given

replaceable modules

the following adjustments:

in

the text

are

given

where

in

applicable.

Chapter

Battery Charge Voltage (VR1 on the Microprocessor/Power supply

Paper

Mark

Detector

(VR2

on

the MiaoprocessorPower supply

6.

Board

(SP

11-1))

Page

5.2

SCHILLER SP-I SERVICE HANOBOOK

-,.

. .

.,

....

.

Safety

Spirometry

Issue

Notices

Unit

2

July

1998

Chapter

Adjustments

5

WARNING

MAINS

DISASSEMBLING DISCONNECTED BEFORE CARRYING CHECKS, OR

POWER

IS POTENTWLY

ADJUSTMENTS.

THE

UNIT.

LETHAL - DISCONNECT

ADDITIONALLY

OUT

ENSURE

ANY

MAINTENANCE, CALIBRATION,

THE

THAT

MAINS

THE

BEFORE

MAINS

CAUTIONS

THE

SP-1 CONTAINS STATICSENSITIVECMOS PRECAUTIONS. PLACE

EARTHED

ANTISTATIC BAG CARE iMUST BE TAKEN

USE FORCE. THE PROCEDUR4L STEPS GIVEN FOR EACH MODULE MUST BE FOLLOWED IN

ORDER GIVEN.

THEOUTERSURFACES OFTHE SP-1 PREVENT SCRATCHING, ALWAYS PLACE

THE

WHEN

UNIT

WHEN

NEVER

CARRYINGOUT

ON

AN

EARTHED ANTISTATIC MAT. PERSONNEL MUST BE

HANDLING

WHEN

TRANSPORTING

WHEN

STRAIN

THE

ANY

BOARDS OR COMPONENTS. ALWAYS USE

REMOVING

CABLE ASSEMBLIES.

ARESUSCEFTIBLETOABRASIONDAMAGE.

C0MPO"TS;OBSERVEANTISTAllC

ANYMAINTENANCE

BOARDS

AND

ON

OR COMPONENTS

REPLACING CONNECTORS. NEVER

A

SOFT,

PROCEDURES ALWAYS

NON-ABRASIVE

CLOTH.

IS

AN

THE

TO

Conditions

The

unit must

maintenance

The

room

Note:

be

placed on an antistatic

is

carried out on the

temperature should

a

When

key operation or menu selection

SP-1.

be

between

mat

and antistatic precautions observed when any

18

and

28

degrees.

is

required in the following procedures, the key sequence required is given in parenthesis string, given

in

parenthesis is the actual character, or character string, printed on

key.

-0'.

The character, or Character

the

Page

5.3

Chapter

Mjustments

5

-

SCHILLER

SERVICE

-

SP-I

HANDBOOK

Spirometry

Issue

2

July

I-

Unit

1998

Test

Proprietary

Equipment

The following proprietary

board checks and adjustments on the The

list

of proprietary equipment

test

equipment

can

Test

0

oscilloscope

0

DigitalMultirneter

0

Standard

pliers and general

0

FlowSensor

tool

kit

and

dedicated

be

obtained from the

Equipment/Tools

with a selection

tools

test

equipment

is

required to fault find and cany out

SP-1.

is

not comprehensive. Recommendations of suitable proprietary

SCHlLLER

of

cross-bladed, flat-bladed and psidrive screwdrivers,

Service

Department

!-)

all

Page

5.4

SCHILLER

SERVICE

HANDBOOK

SP-1

Spirometry

Issue

Unit

2

July

I998

---.

-

Chapter

Adjustments

5

Test

Setup

SCHILLER

SPmVrsPI

Page

5.5

Chapter

Adjustments

5

SCHILLER

SERVICE

HANDBOOK

SP-1

Issue

Spiromny

2

July

Unit

1998

Control

,

..

Board

SP

I1

-I

Component

PAPER

MARK

DETECTOR (VR2) VOLTAGE (VRI)

Location

BA'ITERY CHARGE

r

--I

S12

-

BAlTERY

CHARGEFUSE

1.5Aslow

SIl

+U

1.5As

FUSE

s13

+

1Af

5.2V

"\

SPACERS

0

/

Page

5.6

SCHiLUR

SERVICE

HANDBOOK

SP-I

Spirometry Unit

issue

2

July

I998

Chapter

Adjustments

5

Battery Charge

Precautions

The unit must be

maintenance

degrees.

Tools

Digital

Small

Resistor

Procedure

The battery charge voltage

5mA).

DISCONNECT Disassemble the unit

11-4.

Remove the two battexy connectors and connect connectors

across the resistor.

and

is

carried

and

Equipment

voltmeter

flat

bladed screwdriver

2.7kOhms,

Adjust and check

(TPI

Voltage

Requirements

placed

on

an antistatic mat and antistatic

out on the SP-1. The room temperature should

25hW

is

nominally 13.W (withanominalmaximum current

as

follows:

THE

MAINS SUPPLY

as

detailed in Chapter 4 and remove the flow

a

2.7

kOhm

and

TP2)

to

simulate a discharged battery. Connect the digital multimeter

precautions

25GmW

observed when any

be

between

sensor

/RS

resistor across

18

and

of

approximately

interface

the

28

SP

two

Connect the Mains supply.

WARNING

EXERCISE CARE - BE

Adjust

VR1

to obtain a charging voltage of 13.5V. Disconnect the mains supply and the resistor from TPI and Reconnect the battery and reassemble the unit

AWARE

THAT POTENTIALLY

PRESENT

as

detailed in Chapter

LETHAL

TP2.

VOLTAGES

4.

ARE

Page

5.7

.

.. . . . .

.

.-

..

F

Chapter

5

Adjustments

Paper mark Detector

Tools,

Procedure

Equipment and Material

Digitalvoltmeter Small flat bladed screwdriver

70%

alcohol solution and clean

To

adjust the paper-mark

DISCONNECT

Open the

motor) with Disassemble the unit

114.

Pull the paper slowly

Measure the voltage

THE

MAINS

paper tray Lid and clean the photocell (situated

a

70%

alcohol solution.

as

through

at

Schmitt

detailed

U4

lint

free

cloth

trigger

sensitivity

proceed

SUPPLY

on

Allow

to

completely

in

Chapter 4 and remove the

the roller and paper mark detector).

3.

Adjust

VR2

to

achieve the following:

SCHILLER

SERVICE

as

follows:

the opposite side

dry.

flow

sensor

SP-1

WDBOOK

to

/RS

the

dc

interface

Issue 2 July

Spirometry Unit

I998

SP

no paper-mark (white paper)

papermark (black

Reassemble the

unit

as

detailed

paper)

in

Chapter

4.

0.5V

>

2.5V

kO.1

V

Page

5.8

SCHILLER

SERVICE

!

F-.

SP-I

Spirometry Unit

HANDBOOK

Issue

2

July

I998

Chapter

Spare Parts

6

!

-

_I

..

Introduction

Module

Spare Parts

Accessories

Identification

Contents

Chapter

Spare

6.2

6.3

6.5

6.6

Parts

6

Page

6.

I

-.

.

..

-

-.

.

~~.

..

.

. . .

-

.

.-.

Chapter

@are

6

Pans

Introduction

This

Chapter

part

numbers

ordering

When

PartTitle

PartNumber

Software

Serial number of the Your company address and a contact name

*

The software version and the

screen (details ordering mechanical

processing department

Additionally possible, will

0

the exact nature of the fault

gives

the part numbers for modules

for disposables, accessories

state

that

the module

Version

if

*

unit

in

Chapter

you are returning a

speed

repair

*

parts

faulty

required

4).

to ensure

SERVICE

that

can

be

and

&rial

The

serial

dedicated

is for

number

test equipment

an

SP-1

of the unit

number

that

the correct version

replaced

is

by

the service engineer. The

are

unit

and provide the following:

are

found on the

especially necessary when

is

identified by the

module the following information,

SCHILLER

SP-I

HANDBOOK

also

included.

software

in

as

much

Spirometry

Issue

detail

as

2

July

Unit

I998

1

'*

)

,-

-

9

i'

.~

,

0

the circumstances, and function being canied

IT

IS

RECOMMENDED

THAT

RETURNED

IMPORTANT

ALLBOARDS STATIC NOT

SENT

The address

ANDSTATICSENSITIVEMODULESMUSTBERE~INASEALED

SHEDING

IN

to

BAG.

NO

THIS WAY

send your order is:

RESPONSIBILITY

Schiller AG

Sales

Department (Order Processing)

Altgasse

6340

68

Baar

Switzerland

out,

when the fault occurred

MODULES

ARE

CAN

BE

SENT

BY

REGISTERED POST.

ACCEPTED

FOR

MODULES

Page

6.2

-....

:>,

.-

SCHIUR

SERVICE

HANDBOOK

Module

Every module attached

SP-I

Spirometry

Identification

label.

Unit

Issue

2

July

1998

has

a unique pan

The module numbers

Build

number.

Group

The

are

amnged

number

as

follows:

is

either

stencilled

3.2180Aa / 00001

Article Batch

Number Number

Issue

on

the module or printed

Chapter

Spare Parts

on

6

an

3.2180Aa / 00001

-\

/

Module Number

When ordering amodule, only the articlenumber The Batch number is amanufacturing identification number and neednot

is

suspected

The article number is divided

Build

Module Number Issue Letter

Modification Index

of

having a manufacturing fault

Group Number

as

follows:

This number identifies the type group, for example electrical (PCB), mechanical, component etc.

The individual module number

This is always

of the module This lower case letter gives the modification or build

of the module. It is applicable only for the specific Issue

has

tobe stated (without the modification index).

an

\

Modification Index

upper

case

letter

be

stated unless amodule

of

module or module

and

gives the issue state

state

The documentation associated with a module,

group

number. For example the processor board for the

option,

has the article number The Circuit Diagram The Block Diagram is

is

3.2180Ga.

S.2180G4

B.2180Ga

is

identified by a letter

AT-60

in

place of the module build

ECG unit without the Spirometry

Page

6.3

Chapter

6

Spare Pans

SCHILLER

SERVICE

HANDBOOK

SP-I

Issue

Spirometry

2

July

Unit

I998

The Component Layout The categories

are

as

follows:

COMPONENT

ASSEMBLY

Note

that the Test Documentation

use only.

is

D.2180Ga.

CIRCUIT

BLOCK

DIAGRAM

LAYOUT

DOCUMENTATION

and

Assembly

Documentation

is

usually

S

B

D

F

available

for

internal

Y

!

L.

;.

i

Page

6.4

SCHILLER

SERVICE

SP-I

HANDBOOK

Spirometry Unit

Issue

2

July

I998

Chapter

Spare

6

Pans

.

..

Spare

DESCRIPTION PART NUMBER

MICROPROCESSOR

FLOW

PAPERMARK SENSOR BOARD KEYBOARD PRINT

SP-1

BOTTOM HOUSING COMPLETE 4.310 142 TOP HOUSING RUBBER KEYBOARD (ENGLISH) RUBBER KEYBOARD (GEZRMAN) 4.450 241 RUBBER KEYBOARD (FRENCH) 4.450 243 RUBBER KEYBOARD RUBBER KEYBOARD (SPANISH) 4.450 245 RUBBER KEYBOARD (PORTOGUESE) 4.450 255 KEYBOARD FOIL (ENGLISH) 4.450 247

KEYBOARD FOIL (GERMAN) 4.450 KEYBOARD FOIL (FRENCH) 4.450 248 KEYBOARD FOIL KEYBOARD FOIL (SPANISH) 4.450 250 KEYBOARD FOIL (PORTOGUESE) 4.450 256

Parts

SENSOR

SOFTWARE

~

AND

POWER

AND

RS INTERFACE

MK

11-3C 3.2422CA

(PROGRAMMED EPROM) 5.540

WITH

KEYBOARD

(ITALIAN)

SUPPLY BOARD SP 11-1D 3.2285DB

MK

AND

BOARD

11-51

.

SP II4D 3.2286DA

3.24 23BA

LCD COMPLETE (ENGLISH) 4.310 154

4.450 242

4.450 244

4.450 249

001

246

PAPER TRAY ASSEMBLY 4.310 138 PAPER TRAY LID 4.310 137 THERMALPRINTHEAD 4,140 115 GROUND

TRANSFORMER SHIELD 4.416

FLOW

MAINS SOCKET COMPLETE 4.270

MAINS

MAINS FUSE MAINS TRANSFORMER 4.320

12V LEAD ACID BATTERY

PRINTER MOTOR COMPETE 4.330 019 THERMALPRINTHEAD 4. THERMAL PRINTER ROLLER 4.410 181

POTENTIAL

SHIELD

SENSOR

FUSE HOLDER 4.210 049

/RS

INTERFACE ISOLATION SHIELD 4.416

-

200WAT

4.416

028 027

040

009

4.210 010

066

4.350 024

140

115

PRINT

HEAD CABLE

EQUALISATION

STUD

4.520 378

4.260 37

Page

6.5

.

. . .

._.

.

Chupter Spare

.

.-

Accessories

6

Pam

SERVICE

SCHILLER

HANDBOOK

DESCRIPTION

PULMONARY FUNCTION

PACK OF PRINTER PAPER

.

i’

POTENTIAL

EQUALISATION CABLE CALIBUTION PUMP PNEUMOTACHO SENSOR PACK OF

PNEUMOTACHO

PACK

10

DISPOSABLE SENSORS

SENSOR

OF

100

FILTERS

MEASUREMENT

Z

FOLDED

2

LITRES

SP-150

SP-20

FOR

SP-20

FOR

,

U”

SP-150

SPJROVIT SP-1

USER GUIDE ENGLISH / GERMAN USER GUIDE FRENCH

/

ITALIAN

USER GUIDE PORTUGUESE / SPANISH USER GUIDE USA USER GUIDE RUSSIAN

SP-I

PART

NUMBER

3.911

loo

2.157 014

2.310 005

2.100 027

2.200 520

2.100

077

2.200

540

2.100 123

196

2.510

197

2.510

198

2.510 271

2.510 301

Spirometry

Issue

2

July

Unit

1998

1

Page

6.6

..

SCHILLER

SERVICE

HANDBOOK

SP-I

Spirometry

-

Unit

Issue 2

July

I998

. . .

.

1c

.

. - .

_.

. . .

__

.

. .

.

Chapter

7

. . .

L

-. . .

Technical Data

Technical

Data

RS-232 (V24) Inrevace

Contents

Chapter

7

Technical Data

7.2

7.3

Page

7.1

.-.

.

-.

*.

Chapter Technical

.

Technical

7

Data

SERVICE

Data

SCHILLER SP-I Spirometry Unit

HANDBOOK Issue

2

July

I998

-,

..

Technical

..

,

.

..

,

Safety standard:

Protection

Dimensions (Ywh): Weight: Mains Supply:

LCD

data

class:

subject

to

change without notice.

BF

according

CE-0124

RL

EN

IEC

ur

IJX

I

according

IIa

290

2.9

100

Liquid remesentation

Resolution

Notified

93/4mc

60601-1:1990

601-1

EN

1441:1994

513:1994

to

according

x

210

x

69

kg: 6.31bs

to

115

I220

crystal,

~~

-

192

to

IEC

and

comnlvinn with the following:

Bodv

DEKRA

IEC,

VDE,

SEV

to

RL

93142IEEC

mm:

11.4 x 8.3 x 2.7

to

240

VAC,

display for graphic and alpha numeric

x

64

dots

variable conrrast

50160

ins

Hz

f

\

--

.

L

Battery:

Power Consumption:

Control Panel: Storage: Paper Speed: Chart Paper:

Printing Process:

12

V

Built-in

~~

Normal working

Charging

batten

28

VA

Splashproof Rubber keys

Memory for

25

mm/s

Thennoreactive 2-folded,

(3.54

ins)

High-resolution

lead-acid batten (rechargeable).

time

-

7

time

-

15

hours

(4

hours

to

90%)

max.

100

measurements

thermal

hours

for

a

completely discharged

90

mm

wide, perforation

print head

9Omm

Page

7.2

SCHILLZR SERVICE

SP-I

HANDBOOK

Spirometry

Issue

Unit

2

July

I998

Chapter

Technical

7

Data

..

Technical

Method

Measurement Ranges:

Measurement Accuracy: Flow Impedance: Measured Values:

Prediction

Standards Compliance:

Data

of

Measurement:

Equation:

Pneumotachometer

Flow: 0 to

Less

Adults: ECCS I Austria Morris Composite

Children: Knudson / Knudson

ATS.

than

0.2

I

Crapo

Quanjer

OSHA.

t14

Us:

Volume:

mbar

*

s/l

I

Knudson I Knudson

&

Tammeling / Austria

76

NOSH

0

to

at 12

Us

I

Berglund I Finnish

76

I

Polgar

21

1

litres

I

Polgar

I

Indian

I

Indian

I

/

Environmental Conditions:

RS-232

(V24)

Protocol:

Baud Rate:

Byte Format:

Transfer

Connection Socket:

Connections:

Interface

Control:

Temoerature, Owrating: TemDerature. S toraae:

Relative humidity: AUnOSDhenC uressure:

Asvnchronous

~~

300

to

38400

1

start

bit

8

data

Bv means

3 x D

Terminal Equipment).

Pin2 Pin Pin

Pin5

of

CTS. RTS

subminiature

3

TxDl

RXDlI

7

RTSI

8

CTSl

GND

25

Baud

bits 0 or 1 parity bit

(9

pole female), wired

0

(0utDutdata) (inmtdata)

0

(remest to send)

I

(clear to send)

(ground)

10"

to

-100

to

95%

(non condensing)

700

to

40"

55"

1060

(+

C

c

hPa

or

-1,

as

1

stop bit

DTE

(Data

Page

7.3

..

-,

'

.-

..

.

..

.

\

Chapter

7

Technical

Data

SCHILLER

SERVICE

SP-I

Spirometry

HANDBOOK

Issue

2

July

Unit

I998

Page

7.4

.

SCHILLER SERVICE

WDBOOK

SP-1

Spirometry

Unit

Issue

2

Julv

1998

Chapter

Glossary

8

Introduction

Acronyms

Explanation

of

Measured Values

Contents

Chapter

Glossary

8.2

8.3

8.8

8

Page

8.1

--

.....

..

Chapter

8

Glossary

Introduction

The

following

diagrams

Only

and

for

abbreviations

electronic

list

provides

the

SCHILLER

tbat

are

abbreviations

a

glossary

instruments.

specific

are

not

to

of

the

imporrant signals

They

SCHILLER

included.

will

not

all

equipment

SERVICE

and

apply

are

included

SCHILLER

MBOOK

acronyms

to

the

SP-1.

here.

SP-I

used

in

General

Spiromeny

Issue

the

circuit

electrical

2

July

Unit

1998

-

,:%

-'.

#

Page

8.2

..

. .

. . .

.

__

..

-~

-.

-

.-

..

.:

'.I

..

SCHLL.FR

SERVICE

HANDBOOK

SP-I

SpiromeDy

Issue

Unit

2

Julv

Chapter

1998

8

Glossary

-

Acronyms

Offset

signal

(on the

ECG

..os

A(l..n) CPU Address Bus.

Alarm

beeper

.

ALBEEP

ANA1,

ANA2

signal

Analog input from the experimental inputs DC1 AS Address strobe BATI' BA?TLC

.

Signal Analog signal

battery. BATI'V

Battery voltage

processor

BLOW

Battery

the battery voltage drops

switched

other equipment the

signal to the audio amplifier. The frequency

is about

to

loo0

CPU indicating banery operation

to

the processor giving the charge condition of the

-

analog signal from the power supply used

to

assess

less

than

11.3V.

off.

These

amplifier)

Hz.

battery or

LCD

to

below approximately 9.4V the

values

apply

limits

are

and

DC2.

mains

operation.

flashes when

to

equipment with 12 V battery. For

this

signal is active. When

different.

of

by

unit

this

the

is

CHAD

..

CIF(0..

16)

CI(O..lO) CO(O..lO,

CL

1

CL2 CLK..

cs..

CTS D (0..15) DACWR DIO..

ECG signal multiplexer control signals (on the ECG Amplifier)

Communication interface. General control signals for the communication interface circuits.

RS

interface control lines - input.

RS

interface control lines - output.

19

kHz

LCD

latch

pulse.

3.11 MHz LCD clock frequency. Clock Signal. The number following the CLK indicates the frequency.

For example CLK 19 indicates a frequency

of

19

MHz.

Chip select The general format of the chip select signals is CS followed which the chip select signal appertains. For example CSRTC

chip

signal

Clear

by

some characters. The characters indicate the device

select signal for

fot

the EPROM etc.

to

send. General signal used

the

real time clock and CSEPROM is

in

data

commlmication.

the

to

is

the

select

Data Bus Digital

/

analog converter wire.

Data inpudoutput on

the

Data

YO

connector DMUX DRAM DRC(0..6) DS..

Data multiplexer.

Dynamic Dynamic Data

RAM

strobe.

connol.

Page

8.3

4

..

.. ..

..

Chapter

8

Glossary

Acronyms

DSP.. DTACK

DTR

ECGl ECGMUX

ECGO

EF

UCT EKGRES

FIFOR

Digital

signal

processor

data

Transfer

data

Outgoing ECG in - serial ECG The multiplexed ECG signal ECG out

the optical Empty flag.

Eject (paper my). Reset signal to the ECG Amplifier.

Amplifer First in

acknowledge.

serial

data,

-

serial ECG amplifier control

interface.

to

reenter the ECG image on the LCD.

fust

out

read.

(on

eums

modem

data

to

program

Bus

signal

the

CPU sent over the optical interface.

from

SCHUR

SERVICE

pack).

to acknowledge aansfer

HANDBOOK

on.

the ECG amplifier.

data

from the CPU sent over

This

signal

resets

the ECG

SP-I

Spirometry

Issue

of

2

Julv

Unit

I998

f

.

-,

FLM

WIN

FWR

HREN

HSYNC

IPL0.2

IREG

ISYS KB..

KBBEEP KBCLR KBCLl KBCL2

KBIN..

KBS..

Control signal for Input for floating point co-processor. Flag read

Output enable signal for Horizontal Interrupt priority level Control

power supply to regulate supply. Interrupt system

Keyboard

Keyboard beep Keyboard clear. Keyboard clock. Keyboard clock. Keyboard Keyboard

I

signal

fiame

synchronisation

write.

thermal

synchronisation

(binary

from the current detector and limiter circuit on the

(2

kHz).

data

in.

(to

audio amplifer).

data

in - serial

Strobe.

print head

(video / VGA output).

encoded).

data

from

the

of

the LCD.

data

(History

keyboard to

the

enable).

CPU.

Page

8.4

KONV

LA LCA

LCDAS

Convert from the ECG Amplifier..

Left Liquid crystal address - enable. LCD Address

Ann.

-

this

signal

initiates

Strobe.

the conversion of the incoming signal

SCHILLER

SERVICE

SP-I

Spiromtry

HANDBOOK

Acronyms

Unit

Issue 2 Julv

I998

Chapter

Glossary

8

LCDKONT

LCDW

LD 1,2,3,4

LDS

LED

(0..3)

LEDB LEDMAINS

LOE

LP

RAM

LS LWE

M MCLK MOD

LCD

contrast

backlight power

LCD

Write. Lower LCD Lower

Operate

Batmy

Signal indicating keyboard.

Lower output enable

Line synctronisation.

Lower output enable Lower Write Enable - control signal for LCD

connol

Motor Control signal from the battexy charging circuit

-

sets

the

-18

V

voltage level (from

is

data

signals

data.

smk.

to

generated)

the

and

LED

indicators on the keyboard.

LED.

mains

connected - to opeme LED indicator on the

-

control signal for static

-

control signal for

signal derived from FLM.

Clock

-

speed control for the printer motor.

thus the contrast

Ram.

static

RAM.

Static

which

Ram.

the

of

the screen.

LCD

MOFF

MON

Nw?z

NMI

OFF

PDS

PM PMAFX PMPON

PMNEG

PMPOS

PWM QmG

RA

Motor

off.

Motor On - Printer motor enable signal.

Mains

supply.

Non-maskable interrupt activated by the reset button.

Off signal from the Control signal derived from FLM (unity waveform

frequency). Paper mark signal. Paper mark detection signal. Pacemaker detection pulse. Pacemaker negative Pacemaker positive - indicates the leading edge of a pacemaker pulse.

Pulse

Width Modulation

QRS

trigger - output

Right

Arm.

-

interrupt for

OFF

key

to

-

indicates the Wing edge of a pacemaker pulse.

signal.

U47

(Schiller gate

switch off the power supply.

1/2

array)

FLM

RAS

RES

Row address strobe.

Reset.

Page

8.5

F’

Chapter

8

Glossary

Acronyms

RESLCDI

RESP

RTS

RXD

RIW SC(0..8)

SCINV

SI

so

SP..

SRAM

STRB

112

Resets / darkens the Error

reset

signal

Ready

to

send - ougoing Receive Read I Write System control bus Screen inversion. Serial in.

Serial output from the CPU Spirometry control and

Static

Timing signals for printer control.

data

RAM

LCD.

to

inactivate

-

incoming

-

memory.

the

serial

data,

serial

data

CPU control signals.

to

the

data

signals.

SERVICE

LCD.

handshake with

ECG

ampmer

SCHLLLER

SP-I

HANDBOOK

CTS.

via

opto isolators.

Spiromem

Issue

2

Juiv

Unit

1998

-.

c

SYSEN

TGATE

TM

TPC

TPCLK TPD

TPDUR

TPCSEL

TPL

TPRES

TPSO&I

m

System enable will not work if

Gate

pulse for programmable timer.

signal.

Thermal printer temperature - dc voltage from the print head, pulse

width modulation

Thermal printer clock.

active when loading a line of printer Thermal printer clock Thermal printer

Thermal printer duration the ambient temperature of the pht print head.

Thermal printer controller select (input memory buffer).

Thermal printer latch Thermal printer reset Thermal Printer Strobe Thermal

approximately

-

active when the program pack is inserted. The

this

signal

is

not active.

This

signal

of

signal

TpI3I.

This

is

not a continuous clock signal

data

(into

data

-

serial

data

for the printer.

-

duration of the strobe pulse dependant on

head

and the resistance

-

control of thermal printer

-

print strobe control and

-

FIFO

reset for thermal printer controller.

-

master timing strobe enable signal.

Printer

temperature

3.7V

at room

-

dc

voltage from the print head

temperature.

sets

shift

data

the

TPDUR

but

registers).

of

FIFO

latch

signal.

to

CPU

is

the

ADC,

d

.-

Page

8.6

TS

TXD

Temperature sense (from battery). Outgoing

serial

data.

SCHLLLER

SERVICE

SP-I

Spirometry

WBOOK

Acronyms

ClPoFF

Unit

Issue

2

Julv

I998

Off

control

signal.

switches directly from the ON key

the

Logic 1 keeps

unit

off.

Note

on

that

the

unit

switched on, Logic

the

unit

is initially switched on

the keyboard.

Chupter

8

Glossary

0

U123.4 upper

+uB

UCAS

UDl,

uD2

UDS

UOE, USRAM

+up

UWE

+U

+UBU

+uD

-ULCD +us

Battery

Upper Upper Upper Data

Upper output enable

Voltage recrifed from the

+

15

V.

Upper Write Enable - for static Unregulated dc supply from

Back-up voltage for the real time clock and static

Unswitched regulated dc voltage switched supply +US. The voltage or battery voltage when connected,

Contrast voltage

Switched

voltage when working from the battery. Input voltage for all

the power supply

LCD

data

voltage.

column

data

strobe

Strobe

this

dc

voltage of

address

-

used

-

used

-

for static

strobe

(for dynamic

for

generating

on

the SCHILLER gate array.

RAM.

mains

RAM.

mains

is

supply charges the

to

LCD.

13.W

when mains

board.

RAM).

UOE

and

UWE.

input and regulated

(approximately

to

approximately

30

V).

RAM.

used

as

power source

is

13.5V

when mains is connected,

not connected. When mains is

battery.

is

connected or battery

for

the

PSUs

on

vcc

VMA

VPA

VSYNC

WPO

and

WP1

xDo..;yD3

XSCL

YD YDISI

ZEROSET

+5

v.

Valid memory address. Valid peripheral address. Vertical synchronisation ECG

In

-

the serial multiplexed ECG serial

the optical interface, from the ECG Amplifier. Pixel information.

Shift clock for XDn. Frame synchronisation. LCD

off.

Baseline reset (on the ECG amplifier) from the processor.

-

(video / VGA output).

data

to the CPU sent over

Page

8.7

c

-

Chapter

Glossary

8

SERVICE

SCHILLER

SP-

HANDBOOK

I

Spiromeny

Issue

2

Juiv

Unit

I998

ExpIanation

of

Measured Values

Forced

quickest possible exhalation

Forced expiratory volume.

0.5,

Forced

flow

(FVC)

flow

(FVC)

flow

(FVC)

flow

(expiratory)

1.0

or

3

seconds

Expiratory Flow Respiratory.

lung volumes measured

speed of the expired

speed

of the

speed

of

the expired

speed of the expired

WC)

flow speed of

the

WC)

averaged flow between capacity

Vital

Capacity.

after

Lung

forced expiration.

in

lim

air

by

expired

0.2

air

by

air

by

air

by

air

by

and

Volume achieved by the

a

volume

per

25

75

25%

50%

75%

1.2

to

litres

maximal

second.

to

inhalation.

in

litres, measured after

Flow

in

75%

of

the forced vital capacity

85%

of

the

of

the

forced vital capacity

of

the

forced

of

the

forced

of

the forced expired vital

terms

of

differing

forced vital capacity

vital

capacity

vital

capacity

..

Peak Expiratory

Maximal

flow

Expiratory

speed

of

the expired

Flow

air

by

25%

WC)

flow

speed of the expired

(FVC)

flow speed

(FVC)

Expiratory Reserve Volume.

from

Inspiratory Reserve Volume.

from the normal inspiration level

Tidal Volume.

respiration

Slow

expiration following a deep inspiration

of

the expired

the normal expiration level

Expirational and inspirational volumes during normal

Vital

Capacity.

air

by

50%

air

by

75%

Possible further expiration

Possible further inspiration starting

Lung volume measured from a complete

of

the forced vital capacity

of the forced vital capacity

starting

.

Page

8.8

z..

-37-

1

-.

SCHUR

SERVICE

\

Explanation

SP-I

Spirometry

HAM)BOOK

Issue

of

Mv

Mw

Unit

2

July

I998

Measured

Expired

minute

Maximum

can

as

or

measured over a

be

moved on expiration while breathing

possible

Values

Minute Ventilation.

(cont.)

minimum

Voluntary

Ventilation.

Volume

of one

of

expired

minute

Maximum volume of

as

deeply and

air

in

litres per

air

as

which rapidly

Chapter

8

Glossary

RR

m

FIVC

ml.0

FIV

PIF

,/FIVC

,,/FvC

Respiration Rate

Forced Mid-expiratory Flow

25%

and

75%

points

of the

Forced Inspiratory Vital Capacity.

between a forced

forced inspiratory

percentage

forced inspiratory

percentage

Peak Inspiratory Flow.

maximal

inspiratory

of

expiration and a maximal inspiration

air

volume

air

volume measured

forced inspiratory vital capacity

air

volume

forced expiratory

Time.

MC

in

litres measured in the

measured

vital

Maximum inspiratory flow speed

second

Maximum Inspiratory Flow.

flow speed by

50

%

of

Maximum inspiratory flow

the

forced inspiratory vital capacity

Time difference between the

Inspiration volume achieved

first

second

in

the first second

in

the first second

as

a

capacity

in

litres

in

litres

/

Page

8.9

Chapter

Glossary

8

SERVICE

SCNILLER

SP-

WDBOOK

I

Spirometry

Issue

2

Julv

Unit

1998

Page

8.10

SCHILLER

SERVICE

HANDBOOK

SP-I

Spiromtry Unit

Issue

2

July

I998

Index

-

SCHILLER

SERVICE

SP-I

HANDBOOK

Issue

Spirometry

2

July

Unit

1998

-

f’.

Index

A

Acronyms

B

Battery Charge Voltage BatteryPack Best

Board

BTPS

C

Calibration Factor Calibration Changing the filter

Changing CheckRocedures Clock Component Location CPU and Processing Circuits

D

Definition Device

Diagnosis

Displaymg the results

usedin

1.11

Removal & Replacement

3.5

the

1.9

of

1.9

Chart

the

4.10

Procedure

SP-20

Flow

Sensor

3.4

Best

1.11

3.3

AT-1

5.7

3.5

3.6

Flow Sensor

SP-150

MK

11-1 5.6

in tabular

8.3, 8.4, 8.5, 8.6, 8.7

MK

11-1 4.13

1.16

2.4

form

1.12

’\

.,

I_

h.

E

Environmental

Exploded View

Conditions

4.8

7.3

F

Fault Diagnosis

Flow

Sensor

Flow

Sensor Functional Overview FVC

8.8

3.1 SP-150 1.16 SP-20

1.16

2.2

G

General Check

Glossary

Procedures

8.1

3.4

K

Keyboard

1.5, 4.15

L

Location

1.4

M

MainMenu Measured Volume Memory Menu Overview and Setup Module Removal and Replacement MotorSpeed

MTA

Ident

1.6

3.5

1.6, 2.4

1.6

2.5

1.6

4.1

SCHILLER

SERVICE

SP-I

HANDBOOK

Index

0

Spirometry

Issue

Unit

2

July

1998

Openingthecase

Output

1.6

4.7

P

PaperMark Paper Mark Detector Adjustment PartNumbers

Parts List Physical Overview Post-Medication Tests Potential Equalisation Power Power Supply Print Print Head Alignment and Print Head Tension Printer Removal PrinterTbing ProgramMemory Proprietary Test Equipmentltools 5.4 Protection class Pulmonary Function Test Procedure

R

Race Removal and Replacement RS-232

On

1.9

2.5

6.1

Reset

1.9

6.5, 6.6

4.5

1.15

1.4

2.5

1.4,

2.4

&

Replacement

2.5

2.4

7.2

5.8

4.11

1.10

4.1

3.13

S

Safety

standards

Sensor

SP-150 1.16

Sensor

SP-20

SerialEEPROM 2.4

SP

11-1

Component Location SP-I Exploded View Spareparts Static

RAM

Stepper Motor Controller Switching On

7.2

1.16

6.1

Memory

and

Off

5.6

4.8

2.4

2.5

1.4

T

Temperature Test Equipment Thermal Print Head Controller Thermal Printer Removal & Replacement Tools

3.5

4.6, 5.4

2.5

4.6

U

User

Ident

1.8

4.11

Index

SCHILLER

SERMCE

HANDBOOK

SP-1

Issue

Spiromtry

2

July

Unit

1998

L

,

Service Ilmdbook Document History

SP-1

Service Handbook Issue

hit

SP-

3P-

SP-l

1

I

1

I

1

R

Detail

SPADI MKI 1-51

SPI

1-1

MKI 1-3

SPI

1-4

SPI

1-4

Article

Nu

in

ber

REV-Aa 2423Aa 2423Ba 2285Aa 2285Ba 2285Bb 2285Bc 2285Ca 2285Cb 2285Cc 2285Cd 2285Da 2285DB 2285EA 2285EB 2422Aa 2422Ba 2286Aa 2286Ba 2286Bb

2286Bc 2286Ca

2286Da

2287Da

Drawing

date

03.04.95

20.06.94

13.12.94

30.03.95

16.05.95

18.07.95

I

07.

18.07.95

1

I

.09.95

07.1 I .95

07.1

02.08.96

23.0

17.03.98

09.07.98

1

I

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I I

08.

28.02.95

09.05.95

06.1 1.95

07.1 1.95

28.02.96

20.08.96

2

1.95

I

.95

I

.97

.95

July

Description

PROM- Adapter PM-Detector AT-1/4/104

I

M

3UPPlY

Keyboard Print AT-

RS-2321FlowSens. Interface

1998

icroprocessorlPower

I

SP-

1

Art.

No.

Delivery

date

16.07.98

2.

540

01

Receipt Acknowledl

DE

I

AU

Delivery date:

d

IT

16.07.98

CAN

CI1D

15.07.98

srvliSPl

.doc

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Welch Allyn SP-10 User manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Warranty

Introduction

Location

Keyboard

Main Menu Overview

Obtaining a Printout

Introduction

Introduction

Service Screen

Introduction

Battery Pack

Keyboard

Introduction

Paper mark Detector

Introduction

Accessories

Introduction

Acronyms

Index

Microprocessor