to the correcmess
regarding the contents of this
changes
any person
in
the specification
of
such revision
has
been carefully checked for reliability; however no guarantee
of
the contents and SCHILLERmakes no representations
manual.
of
the product described within at any time without obligation
or
change.
We
reserve the right to revise
this
document and make
or
warranties
Trademarks
SCHILLER and
property
of
Copyright
0
Copyright
transcribe, store in
electronic, mechanical, magnetic, optical, chemical,
publication without express written permission
Terms
of
Warranty
The SCHILLER SP-10 is warranted against defects in material and manufacture for the duration
of one year
accident or
part. Any liability for subsequent damage
unqualified persons attempt
in
case
OC
SP-10
are registered trademarks
their owners.
of
SCHILLER
AG.
All
trademarks are the
Notice
I998
by SCHILLER
a
retrieval system
(as
from date of purchase). Excluded from this guarantee
as
aresult of improper handling. The warranty entitles free replacement of the defective
a
defect, send the apparatus to your dealer or directly
only be held responsible for the safety, reliability, and performance of the
and approved attached equipment is
NO
EXPRESS
HEREINABOVE SET
OR
OR
F?TNESS
&PLIED
FORTH.
FOR
WARRANTES WHICHEXEND
A
PARTICULAR PURPOSE
V
used
in
SCHlLLER
or
repairs are carried
accordance with the manufacturers
BEYOND
MAKES
NO
WARRANTY
WITH
RESPECT TO
out
THE
by
OF
SCHILLER
SERVICE
SP-I0
HANDBOOK
Spiroinetry
Issue
2
July
Unit
I998
Safety
TO PREVENTELECTRIC
PARTS INSIDE.
DO
OR
IFTHEDISPLAY IS DAMAGED, ALEAKAGEOFFLUIDMAY OCCUR.DONOTWHALE
THE VAPOUR FROM THIS
CONTACT IS MADE, CLEAN CONTAMINATED AREA IMMEDIATELY WITH FRESH
WATER.
THIS PRODUCT IS NOT DESIGNED FOR STERILE USE.
SWITCH THE UNIT
DONOT, UNDER
IN LIQUID.
DO NOT OPERATE
MAINS
DO NOT USE HIGH TEMPERATURE STEFULISATION PROCESSES (SUCH AS
AUTOCLAVWG). DO NOT USE E-BEAM OR GAMMA RADIATION STERILISATION.
DO NOT USE SOLVENT CLEANERS
Notices
REFER
NOT USE
THE PRESENCE
THIS
ANY
LEAD
IS DAMAGED OR SUSPECTED
SHOCKDO
SERVICING TO QUALIFIED PERSONNEL ONLY.
UNIT
IN
AREAS
OF
FLAMMABLE
FLUlD
OFF
BEFORE CLEANING
CIRCUMSTANCES, IMMERSETHE UNITORCABLE ASSEMBLIES
THE
UNIT
NOTDISASSEMBLETHEUNIT. NO SERVICEABLE
IF
WHERE
AND
THE
THERE
GASES SUCH AS ANAESTHETIC AGENTS.
AVOID CONTACT
EARTH CONNECTION IS SUSPECT OR
IS
ANY
DANGER
WlTH
AND
DISCONNECT FROM
OF
BEING DAMAGED.
OF
MOUTH
EXPLOSION
AND
THE
SKIN.
MAINS.
IF
IF
THE
,I
/
,
AND
USE ONLY ACCESSORIES
SCHILLER AG. USE
RESULT IN INJURY INACCURATE INFORMATION
THE SP-10 COMPLIES WJTH
AFFORDS
HOWEVER SPECIAL CARE MUST BE EXERCISED
HIGH FREOUENCY EOUIPMENT.
IT MUST BE ENSURED THAT NEITHER THE PATIENT NOR THE ELECTRODES
(INCLUDING THE NEUTRAL ELECTRODE) COME INTO CONTACT WITH OTHER
PERSONS OR CONDUCTING OBJECTS (EVEN
WHEN NON-MEDICAL DEVICES
ENSURE
POTENTIAL.
PROTECTION AGAINST EMISSIONS
THAT BOTH UNITS
OF
OTHER
OTHER PARTS RECOMMENDED OR SUPPLIED BY
THAN
RECOMMENDED OR SUPPLIED PARTS MAY
AND/
OR DAMAGE TO THE
EMC
REGULATIONS FOR MEDICAL PRODUCTS WHICH
AND
ELECTRICAL INTERFERENCE.
WHEN
IF
THESE
ARE
CONNECTED TO
ARE
SECURELY CONNECTED TO THE
THE
ARE
EARTHED).
THE
SP-10 IS USED WITH
RS-232 INTERFACE
SAME
UNIT.
EARTH
vi
SCHILLER
SERVICE
HANDBOOK
SP-I0
Spirometry
Issue
-_
Unit
2
Julv
I998
Safety
Notices
U"
NONMEDICAL DEVICES,
BEFORE USING THE
UMT
SCHILLER REPRESENTATFE.
THE
OVERVIEW
THE
PHYSICIANS OR PERSONNEL
AND
RECORDING MUST BE
CLINICAL CONDITION. THE RECORDING PREPARATION QUALITY
GENERAL RECORDED DATA QUALITY, WHICH COULD EFFECT THE REPORT DATA
ACCURACY, MUST ALSO BE TAKEN
IT IS
EXPERT OPINION ON
INDICATED.
OPERATING
FUNCTIONS
GUIDELINES FOR PATIENT ELECTRODE PLACEMENT
ONLY. THEY
SP-IOSPIROMETRYUNITIS
GRAPHICAL RESULTS
THk
PHYSICIANS RESPONSIBILITY TO
THE
UNIT,
AND
THE
EXAMINED
THE
UNIT ON BATTERY
THE
RS-232 INTERFACE
ENSURE
SAFEI'Y
ARE
NOT
THAT
PRECAUTIONS
A
SUBSTITUTE
AND
SIMULTANEOUSLY USING
MUST
BE FULLY ISOLATED.
AN
INTRODUCTION REGARDING
HAS
FOR
MEDICAL EXPERTISE.
PROVIDEDFORTHEEXCLUSIVEUSE
UNDER
RESULTS,
THEIR DIRECT SUPERVISION. THE NUMERICAL
AND
ANY
INTERPRETATION DERIVED
WITH RESPECT
INTO
ACCOUNT.
MAKE
AND
TO
INSTITUTE
TO
THE PATIENTS OVERALL
THE
DIAGNOSIS OR TO OBTAIN
CORRECT TREATMENT
THE
BEEN PROVIDED BY A
ARE
PROVIDED AS ON
OFQUALIFIED
FROM
AND
THE
IF
A
vii
-_
SCHILLER
SERVICE
HANDBOOK
SP-I0
Issue
Spirometry
2
July
Unit
1998
I
What's
THE SERVICE PHILOSOPHY FOR
MODULE
TION
AND
EDGE
WITH
The book
Chapter
The purpose of
to give
the operation and function of each key briefly explained. The information in
a
background to the
SCHILLER SP-10
Chapter
This chapter provides a functional overview of the SP-10 The functional description is supported
by functional block diagrams.
Chapter
in
this
Book
ALL
SCHILLER
LEVEL. THE
NECESSARY
REPLACE
OFTHE
STANDARD
a
2
SP-I0
is
divided into
1
-
Operating Elements
this
basic inbroduction to
-
Functional Description
PURPOSE
TO
ENABLE
A
FAULTY MODULE.
BUT
DOES
REQUIRE
WORKSHOP
the
chapter is
operating
Operating
PR.4CI'ICE.S.
following
to
provide
the
SP-10.
functions
Manual.
OF
THIS
BOOK
THE
SERVICE ENGINEER
THIS
BOOK
THATTHE SERVICEENGINEERIS
chapters:
an
easy reference for
This
chapter gives details of the operator controls with
only.
Complete operating information is provided in the
3 - Fault Diagnosis and Check Procedures
UNITS
IS
TO
PROVIDE
ASSUMES
all
IS
FAULT FINDING TO
ALL
THE
INFORMA-
TO
EFFICIENTLY LOCATE
NO
DETAILED
FAMILIAR
the
main
operator functions and
this
chapter provides
-i
KNOWL-
This chapter provides a guide to locate a fault
logical sequence of fault finding algorithms and procedures. Illustrations are provided
the text where needed.
Chapter
replaceable modules are also provided
of
and after replacement. Functional checks that must
also
Chapter
This Chapter provides the part numbers and reordering information for
Also
adjustment or fault finding procedures.
Chapter
The full technical specification
Chapter
This Chapter explains
diagrams.
4
-
Physical Overview & Module Replacement
This chapter gives
attributes of the unit briefly described. The physical description is supported by illustrations
showing the internal location of all modules. Removal and Replacement instructions for
tools,
jumper settings, adjustments, and settings or special requirements that
provided.
5
-
included in this chapter
6
-
7
-
an
overview of the physical construction of the
Spare Parts
are
Technical Data
Glossary
all
the acronyms and signal titles used in this book and
details of any
of
the
to
module level. The diagnostics are presented in
SP-10
with the
in
this
chapter. Each procedure is autonomous with details
are
required before
be
carried
out after replacing a new module
all
replaceable modules.
special
test
SP-
10
is given in
equipment or
this
chapter.
special
in
tools
the SP-10 circuit
to
main
required for
a
support
physical
all
are
viii
SCHILLER
SERWCE
HANDBOOK
SP-10
Spirometry
Issue
Unit
2
July
I998
What’s in this
Circuit
Diagrams
The circuit
for information only.
diagrams
Book
&
Board
and component layouts
The philosophy of
ment
Our
information and
reserve the right to revise
improvements at any time.
Your
suggestions and comments are welcome. Please contact
the
SCMLLER
Layouts
are
provided for
We
Need
Your
SCHILLER
aim
is
to provide the
the
latest
Technical Documentation Department:
is
one of continuous improve-
user
technological developments. We
this
document and make changes
all
Help
with the most up-to-date
boards.
These
details
or
are provided
Fax
41 41
761
03
34
ix
SCHILLER
SERVICE
SP-I0
HANDBOOK
Spirometry
Issue
2
July
Unit
I998
X
SCHILLER
SERVICE
SP-I
0
Spirometry
HANDBOOK
Issue
Unit
2
July
I998
c_
Chapter
Operating
I
Elements
Chapter
I.
Operating Elem en
1
ts
Contents
introduction
~Tv
SCHILLER SPIROVITSP-I0
The
Keyboard
Alpha
Numeric Keyboard
General Purpose Keys
Control and Function Keys
Test Function Keys
Connector
panels
Side Panel
Back Panel
Mains
Panel
1.2
I.2
1.4
1.4
1.5
1.6
1.7
1.8
1.8
1.9
1.10
Page
1.1
Chapter
Operaring
I
Elements
-
SCHILLER
SERVICE
SP-10
HANDBOOK
Spirometry
Issue
2
July
-_
Unit
1998
Introduction
/
The
SCHILLER
The
SPIROVIT
capable of working in four measurement
0
Forced
0
Vital
capacity
0
Expired or Minute Ventilation
0
Maximum
In addition options enable resistance testing, and blood oximetry diagnosis
The
test
results are displayed on the integral
Theopenpneumotacho transducers
for respiratory measurement.
Three
RS-232
The unit
The
(designated
also
SP-10
SP-10
is
a
Vital
Capacity
Voluntary
interfaces and one
has
can
also
SEMA),
ventilation
facilities for connection
be
connected to the
for the validation and archiving
sophisticated compact work-station for pulmonary diagnosis. It
SP-20/SP-1 lO/SP-150,
RS-422
SPIROVIT
modes
as
follows:
LCD
and recorded on the built-in thermal printer.
interface are provided for
of
an external video monitor.
SCHILLER
SP-10
withdisposablemouthpiece,
PC
based
of
recorded
data
Iransmissiodreception.
data
management program
data.
to
be
carried out.
are
is
used
Page 1.2
SCHILLER
SERVICE
HANDBOOK
SP-I0
Spirometry
Issue
Unit
2
July
I998
Chapter
Operating Elements
I
Introduction
The main operating and connection modules of the
Keyboard
LCDScreen
Thermalprinter The printer provides hard copy of test results.
Right-hand Side Panel
Left-hand Side Panel
RearPanel
(cont.)
SPIROVIT
SP-10 are
as
follows:
The keyboard comprises the general function and control
data
keys, and the alpha-numeric keys for
The LCD screen displays the pulmonary traces and
operating and
the
display
entered
side
The
RS
serial
is installed, the disk drive
This
panel contains the paper
status
information. Under operator control
also
gives menu options
data
The display is folded
down
panel contains the Spirometry connector and the
COM~C~~IS.
When the floppy disk storage option
is
installed on
tray
entry.
certain
and
displays operator
when not
this
side
in
use.
panel.
and (below the paper
my) the program pack.
The
rear
panel
the
and
mains
mains
contains
connector
fuse.
the video monitor connector and
with
odoff switch, voltage selector
Page
1.3
Chapter
Operaing Elements
I
SCHILLER
SERVICE
SP-I0
HANDBOOK
Issue
Spirometry
2
July
Unit
I998
The
Keyboard
Alpha
Numeric
The
alphanumeric
Keyboard
keyboard
serves
as
a
normal
keyboard
for
data
input.
Page
1.4
SCHILLER
SERVICE
HANDBOOK
SP-I0
Spirometry
Issue
Unit
2
July
1998
%_
I
Chapter
1
Operating Elements
The
Keyboard
General
Purpose
The general purpose
(cont.)
Keys
keys
to
the
right
of
the alpha-numeric keypad,
Call
up
main
menu /return
to
Monitor mode
Return
to
previous menu
are
as
follows:
The direction keys are
used
to
move the cursor in order
Change setting / disable
command
Change setting / enable
to
make menu selections
command
Page
1.5
Chapter
Operating Elements
I
SCHILLER
SERVICE
SP-I0
HANDBOOK
Issue
Spirometry
2
July
Unit
I998
The
Keyboard
Control
and
The
Control
function key
(cont.)
Function
and
function
are
as
follows:
Keys
keys
are
situated
the
Switches
Switches the unit
Extend Paper Tray
Retract Paper Tray
unit
above
on
off
I
the
alpha
numeric
keyboard.
The
control
Print the best test result
all
Print
Select test result for print
Initiate data transmission
Initiate data storage
test results
and
Note:
Entry
Start selected
test
Stop printout
paper to start position
Slight
functional differences may
of
patient data
/
move
exist
in different modes
Initiate receive mode
of
general
the
settings
Enter details
Medical Assistant
Display
menu
Delete stored
measunnent
-.
Page
1.6
SCHILLER
SERVICE
HANDBOOK
SP-I0
Spiromtv
Issue
Unit
2
Jury
I998
Operating
Chapter
Eletnents
I
The
Keyboard
Test
Function
The function keys
and
their functions:
(cont.)
Keys
are
arranged
in
a
group
in
Display test reults
Flow
the middle
(against Volume)
of
keyboard. The
following
is
a
summary
of
the keys
Volume (against
Forced Vital Capactity test (Exhalation only)
Forced Vital Capactity test (Exhalation and Inhalation)
Vital Capacity
Minute Volume (volume in one minute)
Minute Volume (forced volume in
Reistance test (Option)
Test pre and post (medication)
Spo2
test (Option)
time)
one
minute)
Calibration
of
the
unit for the environmental conditions
Page
I.
7
Chapter
Operaring Elements
I
c..
SP-I0
SCHILLER
SERVICE
HANDBOOK
Spirometry
Issue 2 July
-
Unit
1998
Connector
Side
Panel
panels
The following are located
1. 1
X
RS-232C interface (Port
2. 1 X RS-232C interface
3. 1 X
RS-232C
4.
1
X
RS-422 interface (Port
5.
LCD contrast control
6.
Connection for SP-20, SP-110 or SP-150 flow sensor for lung function measurements (with
or without resistance test facility)
7.
SpO, connection
interface (Port
on
the side panel:
1)
(Port
2)
3)
4)
Page
1.8
SCHILLER
SERVICE
HANDBOOK
SP-I0
Spirometry Unit
Issue
2
July
I998
Chapter
Operating Elements
1
Connector
Back
Panel
panels
(cont.)
0
The
following connectors are located on
1.
Identification Plate
2.
MainsModule
3.
Connector
4.
Potential equalisation (ground) connection
5.
Local area network Connector (Option)
for
external video
0
the
back panel:
Page
1.9
Chapter
Operating
I
Elements
Connector panels (cont.)
SP-10
SCHILLER
Spirometry Unit
SERVICE HANDBOOK Issue
2
July
1998
~
-3
I
.I
.
Mains
Panel
The following are located on the
1.
Mains
fuse
(200
mA
slow) and
2.
Mains
connection
0
mains
voltage
panel:
selector
3.
Voltage
4.
Power on
indicator
I
off
switch
(mains)
Page
1.10
SCHILLER SP-I0 Spirometry Unit
SERVICE HANDBOOK Issue
comprises the following boards and major functional
Power Supply
Processor Board
areas:
The power supply rectifies the mains input
all
the required voltages for the
rechargeable
the power for the printer
for about
The Processor Board
and contains the
unitRAMmemory.
Video
conversion circuit for the LCD
Program Pack containing the unit software
Print control, keyboard
circuits
The
Processor
following connectors:
Serial
transmission
for
12V
batteries. connected in series, provide
and
45
minutes,
signal generation circuits and the videoLCD
RS-232
data
evaluation and storage.
when mains is not present.
is
themaster control for
main
CPU, system timing circuits and the
This
boardalsocontains the following:
Board communicates externally over the
and
to
other units or
SP-10
enable
timing,
RS-422
to
electronics.
the
SP-10
and graphics control
interfaces for data
an
external computer
and
generates
to
operate
all
peripherals
Two
Interface Board
LCD/Keyboard Buffer Board
Video connector for connection of an external
monochrome
signal reflects the current LCD display.
Spirometry connector for connection of a spirometer
(SP110).
The Interface board contains the following:
Paper mark detection circuit
Thermal print head
Stepper motor control circuit
Control circuit for the paper tray dc motor
This board buffers the
the high voltage circuit for the LCD.
VGA
standard monitor. The digital video
data
buffers
LCD
and keyboard
data
and contains
Page
2.3
x
SNlVW
tllOLI-dS
c_
SCHILLER
SERVICE
SP-I0
Spirometry Unit
HANDBOOK
Issue
.
..
-
2
July
1998
Functional
Chapter
Description
2
,.
.
'.
..
.
.,
...
Overall
Power Supply
Mains
The voltage selection switch connects the supply to
transformer. The ac voltage
+27V.
required by the
The power
is controlled by the following conditions:
0
0
0
Two 12V batteries, connected in series, directly provide the power for
provide power for the switching regulators when
battery
Processor
The SP-10 is controlled by a high speed, CMOS
bit address bus. The clock speed is 16.7 MHz. The processor works
gate array which
comprises
measured
unit software comprises 256kSytes
Functional
is applied
This
On signal from the keyboard
Off signal from the Microprocessor (Off key pressed on keyboard, 5V supply below 4.75V)
Overcurrent condition on the +12V
is
to
voltage
SP-I0
odoff
monitored by a battery charge monitor circuit.
and
Memory
is
256
kByte of static
data
and other variables and an EEPROM holds the operator selectable parameters. The
Description
the power supply viaamains filter,
is
then rectified to produce a resultant dc voltage
is
applied
electronics.
control circuit switches the supply voltage
custom programmed
to
regulator
RAM
circuits
rail
to
perform specific
and 2MByte of dynamic
of
EPROM
odoff
the
relevant winding
which generate
mains
is
not connected. The charge state
68OOO
processor with a 16-bit data bus and
contained on the program pack.
switch andavoltage selection switch.
of
the mains isolation
of
approximately
all
of
the dc power supplies
to
the regulators. The power odoff
the
thermal printer, and
of
the
23-
in
conjunction with adedicated
tasks.
RAM.
The working
The dynamic
RAM
RAM
memory
holds the
The keyboard
Keyboard Interface circuit When a key
board for interpretation
Printer
Control
The Thermal Print Head
The print head controller serialises the patallel
The Timer circuit controls
out.
The printer motor speed
is
a matrix style circuit which is periodically scanned by the processor via the
is
pressed the key information is clocked to the processor
by
the master CPU.
is
controlled by the Print Head Controller circuit and the Timer circuit.
data
written by the CPU into a
how
long current is applied to the head, and thus the intensity
is
controlled by the master CPU
via
the Timer circuit.
16-bit FIFO
of
the print-
register.
Graphics Control
The display
The graphics processor
to
an
/
data
LCD signal
is
generated in the graphics processor circuit under the control of the master CPU.
outputs
a VGA standard serial video signal. The video signal is converted
by
the Video - LCD circuit.
Page
2.5
Chapter
Functional Description
2
-_
SCHILLER
SERVICE
SP-I0
HANDBOOK
Spirometry Unit
Issue
2
July
1998
I
Overall
Miscellaneous
Spirometry
The
clockedintoashiftregkterin
on the
Video
The
connector reflects
Serial
The
sion
signal level compatibility with
required
Functional
Description
Inputs/Outputs
serial
input
signal
from
the spirometer
theinterfacecircuitand, whenenabledthe
data
bus
for
interpretation by
the
Connector
video
connector outputs the
the
Same
serial
video signal generated by
data
as
that displayed on the LCD.
Ports
Communications Controller contains
and
reception
or
of
data
The Communications Driver circuit contains interface circuits
RS-232.
when longer cable lengths
The
are
(cont.)
is
connected to the interface circuit. The serial
datais
present din parallel
master
CPU.
the
USARTS
RS-422
used.
which generate
connector
is
graphics
serial
used when high
processor.
signals
for
data
The video
the
transmis-
to
rates
data
is
ensure
are
'/
I
4
Page
2.6
SCHILLER
SERVICE
HANDBOOK
SP-I0
Spirometry
Issue
Unit
2
July
I998
Chapter
Functional Description
2
Page
2.7
...
Chapter
2
Functional
Power
Mains
filter incorporates
switch-on. After a few seconds the resistor
supplied. The voltage switch ensures
is
The transformed ac input
approximately
generate the
The switching regulator comprises a pulse widthregulator chip
FET(Ql).TheFETactsasaswitch
D4
The pulse width set by
by the feedback on the current sense
VRI).
An
exceeds
The overvoltage protection circuit monitors the output voltage viaQ3 which
Secondary windings of T2 provide voltages of 13V and 25V. These
regulators to produce the regulated -12V
distribution
is
formed
(via
is
I
Unit
Issue
2
July
1998
(cont.)
R47)
to
control the switching oscillator
by
U4.
given on the following table.
IJlJlJl
Functional Description
which
monitors the
W5B,
and
-18V supplies respectively. The power supply
ac
feedback (via C24) and
C17). A gate
are
booster
used by linear voltage
for
the power
Chapter
dc
2
Battery
Controller
The battery controller circuit measures the ChargeJdischarge current
CPU to calculate the capacity of the battery. The battery controller circuit
LED
to give a visual indication when the battery is charging and when the
power.
The negative side
an
gives
amplifiers U15C and U15A form a current rectification
which is fed to a current frequency convener Circuit. The current/frequency converter provides
frequency output that
of the current/frequency converter clocks
discharge current and chargeldischarge time of the battery, and thus
battery.
The frequency
mately 31.3Hz.
The counter counts up when the banery is discharging and
count is converted
charge state
is
The counter is preset when the battery is
which acts
Via Q23, the
(via
indication to the counter of the current direction ie charging or discharging. Operational
OV.
Q24)
of
the battery is connected
is
directly proportional to the battery charge or discharge current. The output
of
the currenrffrequency converter at a charge or discharge rate of 1A is approxi-
to
an
analog
value by
of
the battery. When the battery is
as
acurrent sense and
PRESET
to
light
signal goes low and the counter is preset to
the battery
goes
LED
when the battery is charging.
to
acurrent sense circuit.
and
an
up/down counter which is used
down
D/A
converter U13 for
fully
charged ie counter
fully
charged. This
high when the charging rate of the battery is less than IOmA.
is
of
the battery
also
Operational
measurement circuit the output
to
the
actual capacity
when the battery
use
by
the CPU in determining the
all
’1’s
carried out by a comparator U14C
all
-1’s. This circuit is
to
enable the
controls the battery
unit
is using battery
amplifier U15B
indicate the charge/
is
charging. The
the DAC output
also
of
used
of
a
the
Page
2.9
1
RS-232
PORT
RS-232
PORT 2
3
AS-232
PORT
PORT
RS-422
VIDEO
CONNECTOR
Diagram
Block
Functional
-
Processor
1
SP-
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