Welch Allyn SP-10 Operator Manual

.

Cardio Menu

Operator Manual

.

..

.

SCHILLER

SERVICE

HANDBOOK

SP-I0

Spirometry

Unit

Issue

2

July

1998

SP-10

Spirometry

Unit

July1

998

SCHILLER

Altgasse

CH-6340 Baar, Switzerland

41

Phone:

Fax:

Home page:

41 760 87 87

i414176108

http://www.schiller-ag.ch

i

68

AG

80

Article

Number:

2.

540

006

SCHILLER

SERVICE

SP-I0

HANDBOOK

Spirometry

Issue

2

July

Unit

I998

Issue

1:

Issue

2:

Associated

Guide

to

SCHlLLER Interpretation

and Measurement SCHILLER SCHILLER SCHILLER SCHILLER

SP-10

May 1996 July 1998, Update and

Documents

Program

SP-I0

USER

SP-I0

USER GUIDE

SP-10

USER GUIDE - French

SP-10

USER GUIDE -USA

E / D I F

GUIDE - English

Service

Article

Number

revision

-

G~~III~II

Handbook

2.540

to

incorporate

006

latest hardware and

Article Article Article Article Article

software.

No. 2. No. 2.

No.

2.510

No.

2.

No.

2.

510

179

130 129

131

277

0

AG

93/42/EEC 'Notified

Body'

Medical Devices:

DEKRA

AG

0124

-_

SCHILLER

SERVICE

HANDBOOK

SP-I0

Spirometv

Issue

Unit

2

July

I998

DECLARATION

Diagnostic

Serial numbers Year

of

System

starting

manufacture:

:

with:

OF

CONFORMITY

Spirovit

SP-10

040. 1997

Onwards

We, the undersigned, hereby declare that the medical device (class above conforms with the essential requirement listed in Annex

93/42/

E

EC

.

This

declaration is supported by:

Certificate

of

approval

No.:

11425-01 45112-60-01 45112-16-01

IS0

9001

(REV.

1994)

IS0

9001/08.94EN466001/ 12.93

Annex

II,

Section 3 of

EN

46001

the

directive

1

of

IIa)

specified

EC

Directive

by

SQS

by

DEKFUmd

93/42fEEC

(€01

24

Baar (Switzerland) Dated 30.06.1998

J.J.

Schmid Markus Butler

Research

&

Development Manager Quality Assurance Manager

...

111

Where

to

Obtain

Service

SCHILLER

SERVICE

SP-I0

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Spirometry

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July

Unit

I998

1

I

J

1-

America

Asia Pacific

Austria

I

WELCH ALLYN SCHILLER Inc., 92121,

USA Telephone: Fax:

SCHILLER Asia Pacific, Petaling Jaya, Malaysia

Telephone:

Fax:

SCHILLER Handelsgesellschaft 24,

A444 Linz, Austria

Telephone:

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0732 70 9 90 0732 7157

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SCHILLER France S.A., Zac des Luats

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France

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(EU-Bevollmiichtigter)

Telephone:

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Fax:

Hotlie:

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01 49 41 24 40

0149412449

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Ottobmnn, Germany

089 629 981 089 609 089 629 981 36

10A Jalan

OOO

0

50

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0

,7420

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SS

3/33,

Taman University,

mbH

Medizintechnik, , Kampmiillerweg

58,

route de Champigny,

Str.

San

14,

Diego, CA

47300

India

IdY

Switzerland

All

Other

!

Countries

SCHILLER Healthcare India Pvt. Ltd. Kalpatarn Chambers, Nanik Motwane Lane, Ground Floor, Fort, Mumbai Telephone:

Fax:

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SCHILLER Reomed AG,

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I

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http://www.schiller-ag.ch

68,

CH-6340 Baar, Switzerland 41 760 87 87 41 761 08 80

iv

400 023

15,1-50125

14, CH-8953

Firenze, Italy

Dietikon, Switzerland

I

SCHILLER SERVICE

SP-

I0

HANDBOOK

Warranty

Disclaimer

Spirometry Unit

Issue 2 July

1998

The Information in this guide given

as

to the correcmess regarding the contents of this changes any person

in

the specification

of

such revision

has

been carefully checked for reliability; however no guarantee

of

the contents and SCHILLERmakes no representations

manual.

of

the product described within at any time without obligation

or

change.

We

reserve the right to revise

this

document and make

or

warranties

Trademarks

SCHILLER and property

of

Copyright

0

Copyright transcribe, store in electronic, mechanical, magnetic, optical, chemical,

publication without express written permission

Terms

of

Warranty

The SCHILLER SP-10 is warranted against defects in material and manufacture for the duration of one year accident or part. Any liability for subsequent damage unqualified persons attempt

in

case

OC

SP-10

are registered trademarks

their owners.

of

SCHILLER

AG.

All

trademarks are the

Notice

I998

by SCHILLER

a

retrieval system

(as

from date of purchase). Excluded from this guarantee

as

aresult of improper handling. The warranty entitles free replacement of the defective

a

defect, send the apparatus to your dealer or directly

AG. All

or

to

make repairs.

rights

reserved.

tranrfate into any language, in any

of

SCHILLER

is

excluded. The warranty is void if unauthorized or

You

manual

may

not reproduce, transmit,

form

or

by

or otherwise, any part

AG.

is

damage caused by

to

the manufacturer.

any

is

to

notify

means,

of

this

an

The manufacturer apparatus

O

persons authorized by him, and

O the

instructions.

THERE

WARRANTIES

MERCHANTABILITY THE

if:

assembly operations, extensions, readjusbnents, modifications,

unit

ARE

PRODUCT OR PARTS THEREOF.

can

only be held responsible for the safety, reliability, and performance of the

and approved attached equipment is

NO

EXPRESS

HEREINABOVE SET

OR

F?TNESS

&PLIED

FORTH.

FOR

WARRANTES WHICHEXEND

A

PARTICULAR PURPOSE

V

used

in

SCHlLLER

or

repairs are carried

accordance with the manufacturers

BEYOND

MAKES

NO

WARRANTY

WITH

RESPECT TO

out

THE

by

OF

SCHILLER

SERVICE

SP-I0

HANDBOOK

Spiroinetry

Issue

2

July

Unit

I998

Safety

TO PREVENTELECTRIC PARTS INSIDE.

DO

OR

IFTHEDISPLAY IS DAMAGED, ALEAKAGEOFFLUIDMAY OCCUR.DONOTWHALE

THE VAPOUR FROM THIS

CONTACT IS MADE, CLEAN CONTAMINATED AREA IMMEDIATELY WITH FRESH

WATER. THIS PRODUCT IS NOT DESIGNED FOR STERILE USE. SWITCH THE UNIT DONOT, UNDER

IN LIQUID. DO NOT OPERATE

MAINS DO NOT USE HIGH TEMPERATURE STEFULISATION PROCESSES (SUCH AS

AUTOCLAVWG). DO NOT USE E-BEAM OR GAMMA RADIATION STERILISATION. DO NOT USE SOLVENT CLEANERS

Notices

REFER

NOT USE

THE PRESENCE

THIS

ANY

LEAD

IS DAMAGED OR SUSPECTED

SHOCKDO

SERVICING TO QUALIFIED PERSONNEL ONLY.

UNIT

IN

AREAS

OF

FLAMMABLE

FLUlD

OFF

BEFORE CLEANING

CIRCUMSTANCES, IMMERSETHE UNITORCABLE ASSEMBLIES

THE

UNIT

NOTDISASSEMBLETHEUNIT. NO SERVICEABLE

IF

WHERE

AND

THE

THERE

GASES SUCH AS ANAESTHETIC AGENTS.

AVOID CONTACT

EARTH CONNECTION IS SUSPECT OR

IS

ANY

DANGER

WlTH

AND

DISCONNECT FROM

OF

BEING DAMAGED.

OF

MOUTH

EXPLOSION

AND

THE

SKIN.

MAINS.

IF

THE

,I

/

,

AND

USE ONLY ACCESSORIES SCHILLER AG. USE RESULT IN INJURY INACCURATE INFORMATION

THE SP-10 COMPLIES WJTH

AFFORDS

HOWEVER SPECIAL CARE MUST BE EXERCISED HIGH FREOUENCY EOUIPMENT.

IT MUST BE ENSURED THAT NEITHER THE PATIENT NOR THE ELECTRODES (INCLUDING THE NEUTRAL ELECTRODE) COME INTO CONTACT WITH OTHER PERSONS OR CONDUCTING OBJECTS (EVEN

WHEN NON-MEDICAL DEVICES

ENSURE

POTENTIAL.

PROTECTION AGAINST EMISSIONS

THAT BOTH UNITS

OF

OTHER

OTHER PARTS RECOMMENDED OR SUPPLIED BY

THAN

RECOMMENDED OR SUPPLIED PARTS MAY

AND/

OR DAMAGE TO THE

EMC

REGULATIONS FOR MEDICAL PRODUCTS WHICH

AND

ELECTRICAL INTERFERENCE.

WHEN

IF

THESE

ARE

CONNECTED TO

ARE

SECURELY CONNECTED TO THE

THE

ARE

EARTHED).

THE

SP-10 IS USED WITH

RS-232 INTERFACE

SAME

UNIT.

EARTH

vi

SCHILLER SERVICE

HANDBOOK

SP-I0

Spirometry

Issue

-_

Unit

2

Julv

I998

Safety

Notices

U"

NONMEDICAL DEVICES, BEFORE USING THE

UMT SCHILLER REPRESENTATFE.

THE

OVERVIEW

THE

PHYSICIANS OR PERSONNEL AND RECORDING MUST BE CLINICAL CONDITION. THE RECORDING PREPARATION QUALITY GENERAL RECORDED DATA QUALITY, WHICH COULD EFFECT THE REPORT DATA

ACCURACY, MUST ALSO BE TAKEN IT IS

EXPERT OPINION ON INDICATED.

OPERATING

FUNCTIONS

GUIDELINES FOR PATIENT ELECTRODE PLACEMENT

ONLY. THEY

SP-IOSPIROMETRYUNITIS

GRAPHICAL RESULTS

THk

PHYSICIANS RESPONSIBILITY TO

THE

UNIT,

AND

THE

EXAMINED

THE

UNIT ON BATTERY

THE

RS-232 INTERFACE

ENSURE

SAFEI'Y

ARE

NOT

THAT

PRECAUTIONS

A

SUBSTITUTE

AND

SIMULTANEOUSLY USING

MUST

BE FULLY ISOLATED.

AN

INTRODUCTION REGARDING

HAS

FOR

MEDICAL EXPERTISE.

PROVIDEDFORTHEEXCLUSIVEUSE

UNDER

RESULTS,

THEIR DIRECT SUPERVISION. THE NUMERICAL

AND

ANY

INTERPRETATION DERIVED

WITH RESPECT

INTO

ACCOUNT.

MAKE

AND

TO

INSTITUTE

TO

THE PATIENTS OVERALL

THE

DIAGNOSIS OR TO OBTAIN

CORRECT TREATMENT

THE

BEEN PROVIDED BY A

ARE

PROVIDED AS ON

OFQUALIFIED

FROM

AND

THE

IF

A

vii

-_

SCHILLER

SERVICE

HANDBOOK

SP-I0

Issue

Spirometry

2

July

Unit

1998

I

What's

THE SERVICE PHILOSOPHY FOR MODULE

TION

AND EDGE

WITH

The book

Chapter

The purpose of to give the operation and function of each key briefly explained. The information in

a

background to the

SCHILLER SP-10

Chapter

This chapter provides a functional overview of the SP-10 The functional description is supported by functional block diagrams.

Chapter

in

this

Book

ALL

SCHILLER

LEVEL. THE

NECESSARY

REPLACE

OFTHE

STANDARD

a

2

SP-I0

is

divided into

1

-

Operating Elements

this

basic inbroduction to

-

Functional Description

PURPOSE

TO

ENABLE

A

FAULTY MODULE.

BUT

DOES

REQUIRE

WORKSHOP

the

chapter is

operating

Operating

PR.4CI'ICE.S.

following

to

provide

the

SP-10.

functions

Manual.

OF

THIS

BOOK

THE

SERVICE ENGINEER

THIS

BOOK

THATTHE SERVICEENGINEERIS

chapters:

an

easy reference for

This

chapter gives details of the operator controls with

only.

Complete operating information is provided in the

3 - Fault Diagnosis and Check Procedures

UNITS

IS

TO

PROVIDE

ASSUMES

all

IS

FAULT FINDING TO

ALL

THE

INFORMA-

TO

EFFICIENTLY LOCATE

NO

DETAILED

FAMILIAR

the

main

operator functions and

this

chapter provides

-i

KNOWL-

This chapter provides a guide to locate a fault logical sequence of fault finding algorithms and procedures. Illustrations are provided the text where needed.

Chapter

replaceable modules are also provided of and after replacement. Functional checks that must

also

Chapter

This Chapter provides the part numbers and reordering information for

Also

adjustment or fault finding procedures.

Chapter

The full technical specification

Chapter

This Chapter explains diagrams.

4

-

Physical Overview & Module Replacement

This chapter gives attributes of the unit briefly described. The physical description is supported by illustrations showing the internal location of all modules. Removal and Replacement instructions for

tools,

jumper settings, adjustments, and settings or special requirements that

provided.

5

-

included in this chapter

6

-

7

-

an

overview of the physical construction of the

Spare Parts

are

Technical Data

Glossary

all

the acronyms and signal titles used in this book and

details of any

of

the

to

module level. The diagnostics are presented in

SP-10

with the

in

this

chapter. Each procedure is autonomous with details

are

required before

be

carried

out after replacing a new module

all

replaceable modules.

special

test

SP-

10

is given in

equipment or

this

chapter.

special

in

tools

the SP-10 circuit

to

main

required for

a

support

physical

all

are

viii

SCHILLER

SERWCE

HANDBOOK

SP-10

Spirometry

Issue

Unit

2

July

I998

What’s in this

Circuit

Diagrams

The circuit for information only.

diagrams

Book

&

Board

and component layouts

The philosophy of

ment

Our

information and reserve the right to revise improvements at any time.

Your

suggestions and comments are welcome. Please contact

the

SCMLLER

Layouts

are

provided for

We

Need

Your

SCHILLER

aim

is

to provide the

the

latest

Technical Documentation Department:

is

one of continuous improve-

user

technological developments. We

this

document and make changes

all

Help

with the most up-to-date

boards.

These

details

or

are provided

Fax

41 41

761

03

34

ix

SCHILLER

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Unit

I998

X

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SP-I

0

Spirometry

HANDBOOK

Issue

Unit

2

July

I998

c_

Chapter

Operating

I

Elements

Chapter

I.

Operating Elem en

1

ts

Contents

introduction

~Tv

SCHILLER SPIROVITSP-I0

The

Keyboard

Alpha

Numeric Keyboard General Purpose Keys Control and Function Keys Test Function Keys

Connector

panels

Side Panel Back Panel

Mains

Panel

1.2

I.2

1.4

1.5

1.6

1.7

1.8

1.9

1.10

Page

1.1

Chapter Operaring

I

Elements

-

SCHILLER

SERVICE

SP-10

HANDBOOK

Spirometry

Issue

2

July

-_

Unit

1998

Introduction

/

The

SCHILLER

The

SPIROVIT

capable of working in four measurement

0

Forced

0

Vital

capacity

0

Expired or Minute Ventilation

0

Maximum In addition options enable resistance testing, and blood oximetry diagnosis The

test

results are displayed on the integral

Theopenpneumotacho transducers

for respiratory measurement.

Three

RS-232

The unit The

(designated

also

SP-10

is

a

Vital

Capacity

Voluntary

interfaces and one

has

can

also

SEMA),

ventilation

facilities for connection

be

connected to the

for the validation and archiving

sophisticated compact work-station for pulmonary diagnosis. It

SP-20/SP-1 lO/SP-150,

RS-422

SPIROVIT

modes

as

follows:

LCD

and recorded on the built-in thermal printer.

interface are provided for

of

an external video monitor.

SCHILLER

SP-10

withdisposablemouthpiece,

PC

based

of

recorded

data

Iransmissiodreception.

data

management program

data.

to

be

carried out.

are

is

used

Page 1.2

SCHILLER

SERVICE

HANDBOOK

SP-I0

Spirometry

Issue

Unit

2

July

I998

Chapter

Operating Elements

I

Introduction

The main operating and connection modules of the

Keyboard

LCDScreen

Thermalprinter The printer provides hard copy of test results. Right-hand Side Panel

Left-hand Side Panel

RearPanel

(cont.)

SPIROVIT

SP-10 are

as

follows:

The keyboard comprises the general function and control

data

keys, and the alpha-numeric keys for The LCD screen displays the pulmonary traces and

operating and

the

display

entered

side

The RS

serial

is installed, the disk drive

This

panel contains the paper

status

information. Under operator control

also

gives menu options

data

The display is folded

down

panel contains the Spirometry connector and the

COM~C~~IS.

When the floppy disk storage option

is

installed on

tray

entry.

certain

and

displays operator

when not

this

side

in

use.

panel.

and (below the paper

my) the program pack. The

rear

panel

the

and

mains

contains

connector

fuse.

the video monitor connector and

with

odoff switch, voltage selector

Page

1.3

Chapter

Operaing Elements

I

SCHILLER

SERVICE

SP-I0

HANDBOOK

Issue

Spirometry

2

July

Unit

I998

The

Keyboard

Alpha

Numeric

The

alphanumeric

Keyboard

keyboard

serves

as

a

normal

keyboard

for

data

input.

Page

1.4

SCHILLER

SERVICE

HANDBOOK

SP-I0

Spirometry

Issue

Unit

2

July

1998

%_

I

Chapter

1

Operating Elements

The

Keyboard

General

Purpose

The general purpose

(cont.)

Keys

keys

to

the

right

of

the alpha-numeric keypad,

Call

up

main

menu /return

to

Monitor mode

Return

to

previous menu

are

as

follows:

The direction keys are

used

to

move the cursor in order

Change setting / disable

command

Change setting / enable

to

make menu selections

command

Page

1.5

Chapter Operating Elements

I

SCHILLER

SERVICE

SP-I0

HANDBOOK

Issue

Spirometry

2

July

Unit

I998

The

Keyboard

Control

and

The

Control

function key

(cont.)

Function

and

function

are

as

follows:

Keys

keys

are

situated

the

Switches

Switches the unit

Extend Paper Tray Retract Paper Tray

unit

above

on

off

I

the

alpha

numeric

keyboard.

The

control

Print the best test result

all

Print

Select test result for print

Initiate data transmission

Initiate data storage

test results

and

Note:

Entry

Start selected test

Stop printout paper to start position

Slight

functional differences may

of

patient data

/

move

exist

in different modes

Initiate receive mode

of

general

the

settings

Enter details Medical Assistant

Display menu

Delete stored

measunnent

-.

Page

1.6

SCHILLER SERVICE

HANDBOOK

SP-I0

Spiromtv

Issue

Unit

2

Jury

I998

Operating

Chapter

Eletnents

I

The

Keyboard

Test

Function

The function keys

and

their functions:

(cont.)

Keys

are

arranged

in

a

group

in

Display test reults

Flow

the middle

(against Volume)

of

keyboard. The

following

is

a

summary

of

the keys

Volume (against

Forced Vital Capactity test (Exhalation only)

Forced Vital Capactity test (Exhalation and Inhalation)

Vital Capacity

Minute Volume (volume in one minute)

Minute Volume (forced volume in

Reistance test (Option)

Test pre and post (medication)

Spo2

test (Option)

time)

one

minute)

Calibration

of

the

unit for the environmental conditions

Page

I.

7

Chapter Operaring Elements

I

c..

SP-I0

SCHILLER

SERVICE

HANDBOOK

Spirometry

Issue 2 July

-

Unit

1998

Connector

Side

Panel

panels

The following are located

1. 1

X

RS-232C interface (Port

2. 1 X RS-232C interface

3. 1 X

RS-232C

4.

1

X

RS-422 interface (Port

5.

LCD contrast control

6.

Connection for SP-20, SP-110 or SP-150 flow sensor for lung function measurements (with or without resistance test facility)

7.

SpO, connection

interface (Port

on

the side panel:

1)

(Port

2)

3)

4)

Page

1.8

SCHILLER

SERVICE

HANDBOOK

SP-I0

Spirometry Unit

Issue

2

July

I998

Chapter

Operating Elements

1

Connector

Back

Panel

panels

(cont.)

0

The

following connectors are located on

1.

Identification Plate

2.

MainsModule

3.

Connector

4.

Potential equalisation (ground) connection

5.

Local area network Connector (Option)

for

external video

0

the

back panel:

Page

1.9

Chapter

Operating

I

Elements

Connector panels (cont.)

SP-10

SCHILLER

Spirometry Unit

SERVICE HANDBOOK Issue

2

July

1998

~

-3

I

.I

.

Mains

Panel

The following are located on the

1.

Mains

fuse

(200

mA

slow) and

2.

Mains

connection

0

mains

voltage

panel:

selector

3.

Voltage

4.

Power on

indicator

I

off

switch

(mains)

Page

1.10

SCHILLER SP-I0 Spirometry Unit SERVICE HANDBOOK Issue

2

July

1998

Chapter

Functional Description

2

SP-10 Basic Block

Brief Description Overall

Power Supply

Processor

Interface Board

Functional

Power Supply Processor and Memory Printer Control

Graphics Control

Miscellaneous InputdOutputs

OdOg

Control and Low Battery Voltage Monitoring

+5V and

Battery Controller

CPU Program Pack Memory

Communications Controller Thermal Print Head Controller Programmable Printer Timer Graphics Controller

Video Power

Thermal Printer Control Paper Carriage Control

kI2V

Board

-

LCD Converter

On

Reset

and

Description

Switching Regulators

Chapter

Functional Description

Contents

Interconnection Diagram

and

Beeper

2.2

2.3

2.5

2.6

2.8

2.9

2.11

2.12

2.13

2.14

2.15

2

Page

2.1

Chapter

2

Functional Description

i

SP-10

,MAINS

El-

SCHILLER SP-I

SERVICE

HANOBOOK

0

Spirometry Unit

Issue

2

July

-7

1

i

1998

SP-I

lorn

Page

2.2

&

SP-10

Basic Block

and

Interconnection

Diagram

RS-232

RS-422

VDEO

(a

SCHILLER

SERVICE

HANDBOOK

SP-I0

Spirometry

Issue 2 July

Unit

1998

Chapter

Functional Description

2

Brief

Description

The

SP-10

comprises the following boards and major functional

Power Supply

Processor Board

areas:

The power supply rectifies the mains input

all

the required voltages for the rechargeable the power for the printer for about

The Processor Board and contains the unitRAMmemory.

Video

conversion circuit for the LCD Program Pack containing the unit software

Print control, keyboard circuits

The

Processor

following connectors:

Serial transmission for

12V

batteries. connected in series, provide

and

45

minutes,

signal generation circuits and the videoLCD

RS-232

data

evaluation and storage.

when mains is not present.

is

themaster control for

main

CPU, system timing circuits and the

This

boardalsocontains the following:

Board communicates externally over the

and

to

other units or

SP-10

enable

timing,

RS-422

to

electronics.

the

SP-10

and graphics control

interfaces for data

an

external computer

and

generates

to

operate

all

peripherals

Two

Interface Board

LCD/Keyboard Buffer Board

Video connector for connection of an external monochrome signal reflects the current LCD display.

Spirometry connector for connection of a spirometer

(SP110).

The Interface board contains the following:

Paper mark detection circuit Thermal print head

Stepper motor control circuit

Control circuit for the paper tray dc motor

This board buffers the

the high voltage circuit for the LCD.

VGA

standard monitor. The digital video

data

buffers

LCD

and keyboard

data

and contains

Page

2.3

x

SNlVW

tllOLI-dS

c_

SCHILLER

SERVICE

SP-I0

Spirometry Unit

HANDBOOK

Issue

.

..

-

2

July

1998

Functional

Chapter

Description

2

,.

.

'.

..

.

.,

...

Overall

Power Supply

Mains

The voltage selection switch connects the supply to

transformer. The ac voltage +27V. required by the

The power is controlled by the following conditions:

0

Two 12V batteries, connected in series, directly provide the power for provide power for the switching regulators when battery

Processor

The SP-10 is controlled by a high speed, CMOS bit address bus. The clock speed is 16.7 MHz. The processor works gate array which comprises measured unit software comprises 256kSytes

Functional

is applied

This

On signal from the keyboard Off signal from the Microprocessor (Off key pressed on keyboard, 5V supply below 4.75V) Overcurrent condition on the +12V

is

to

voltage

SP-I0

odoff

monitored by a battery charge monitor circuit.

and

Memory

is

256

kByte of static

data

and other variables and an EEPROM holds the operator selectable parameters. The

Description

the power supply viaamains filter,

is

then rectified to produce a resultant dc voltage

is

applied

electronics.

control circuit switches the supply voltage

custom programmed

to

regulator

RAM

circuits

rail

to

perform specific

and 2MByte of dynamic

of

EPROM

odoff

the

relevant winding

which generate

mains

is

not connected. The charge state

68OOO

processor with a 16-bit data bus and

contained on the program pack.

switch andavoltage selection switch.

of

the mains isolation

of

approximately

all

of

the dc power supplies

to

the regulators. The power odoff

the

thermal printer, and

of

the

23-

in

conjunction with adedicated

tasks.

RAM.

The working

The dynamic

RAM

memory

holds the

The keyboard

Keyboard Interface circuit When a key board for interpretation

Printer

Control

The Thermal Print Head The print head controller serialises the patallel The Timer circuit controls out.

The printer motor speed

is

a matrix style circuit which is periodically scanned by the processor via the

is

pressed the key information is clocked to the processor

by

the master CPU.

is

controlled by the Print Head Controller circuit and the Timer circuit.

data

written by the CPU into a

how

long current is applied to the head, and thus the intensity

is

controlled by the master CPU

via

the Timer circuit.

16-bit FIFO

of

the print-

register.

Graphics Control

The display The graphics processor to

an

/

data

LCD signal

is

generated in the graphics processor circuit under the control of the master CPU.

outputs

a VGA standard serial video signal. The video signal is converted

by

the Video - LCD circuit.

Page

2.5

Chapter

Functional Description

2

-_

SCHILLER

SERVICE

SP-I0

HANDBOOK

Spirometry Unit

Issue

2

July

1998

I

Overall

Miscellaneous

Spirometry

The

clockedintoashiftregkterin

on the

Video

The connector reflects

Serial

The

sion signal level compatibility with required

Functional

Description

Inputs/Outputs

serial

input

signal

from

the spirometer

theinterfacecircuitand, whenenabledthe

data

bus

for

interpretation by

the

Connector

video

connector outputs the

the

Same

serial

video signal generated by

data

as

that displayed on the LCD.

Ports

Communications Controller contains

and

reception

or

of

data

The Communications Driver circuit contains interface circuits

RS-232.

when longer cable lengths

The

are

(cont.)

is

connected to the interface circuit. The serial

datais

present din parallel

master

CPU.

the

USARTS

RS-422

used.

which generate

connector

is

graphics

serial

used when high

processor.

signals

for

data

The video

the

transmis-

to rates

data

is

ensure

are

'/

I

4

Page

2.6

SCHILLER SERVICE

HANDBOOK

SP-I0

Spirometry

Issue

Unit

2

July

I998

Chapter

Functional Description

2

Page

2.7

...

Chapter

2

Functional

Power

Mains

filter incorporates switch-on. After a few seconds the resistor supplied. The voltage switch ensures

is

The transformed ac input approximately generate the

The switching regulator comprises a pulse widthregulator chip

FET(Ql).TheFETactsasaswitch

D4

The pulse width set by by the feedback on the current sense

VRI).

An

exceeds The overvoltage protection circuit monitors the output voltage viaQ3 which

mains

switching regulator is cut

Description

Supply

is applied

used for

and output filter

The frequency

overvoltage protection circuit cuts the voltage

+35V.

is

connected

to

the line filter via the onfoff switch and

a

tempexature variable resistor

warms,

that

the correct

the

mains voltage applied.

is

full-wave rectified by a bridge rectifier

+22V.

The rectified voltage

+uB

supply

.

tocontrolthecurrentflow inloadingcoilT1 andthus, viadiode

((289,

C13 etch regulate

U1.

is determined by

(via

is

between

The overvoltage protection circuit is formed by Q30 and associated components.

to

the

40kHz

unit.

When

by

switching off Q5.

is

the

an

Q1 power

and

5001rHz.

an

overvoltage

SCHIUR

SERVICE

two

500

mA,

to

ensure that

the resistance drops and normal power is

primary

used by a switching regulator and filter circuit

the

Winding

Wl)

voltage of

oscillator circuit

FET),

+UB.

(C8

and the voltage feedback from

to

the power supply

is

detected,

the

HANDBOOK

slow-blow fuses. The line

current

of

the isolation transformer

to

produce a dc voltage of

which controls a power

and

C9)

if

+UB

is

dc input voltage

SP-I0

Spirometry Unit

Issue

is

limited

at

initial

MOS

which is controlled

+UJ3

(via

output voltage

switched on when

to

the

UB

2

to

July

I998

A

short

circuit protection circuit formed by undervoltage which indicates high current and detected

A

too low (in effect ensuring

circuit uses uses the same tapping.

On/Off

The supply for the of the odoff control circuit is Q1 and then latched by the the processor unit is switched off.

The voltage voltage drops below overcurrent or overvoltage

Q5

is

switched off.

low current detector circuit

that

a

tapping from T1

Control and

+5

Low

and

+12V

OFF

goes

low, Q11 is switched off, the power to the switching regulators

of

the battery is monitored by comparator

18.8V

(battery voltage low)

(+12V)

is

incorporated to monitor the output current and ensure that it

the output voltage

to

monitor the current. The overcurrent detector ( ZCUDE of

Battery Voltage Monitoring

regulators

1.

It

is

initially switched on by the

signal (logic

1)

is detected, Qll is switched off via

+5V and k12V Switching Regulators

The

5V

and

12V

step down switching regulatorsboth function

given here is for the 12V regulator.

Q4,

C2

and associated components, monitors for

a

possible short circuit. If an undervoltage is

does

not exceed

is

controlled by an onfoff control circuit. The switch

from

the

Microprocessor. When the

U6C

Q11

is switched off. In the same manner

+27V).

The low current detector

ON

signal from the keyboard,

(monitoring the

+US

powerrail).

OFF

signal from

is

cut, and the

U7B.

in

the samemanner. The description

is

U1)

If

if

not

the

an

Page

2.8

-..

c_

SCHILLER SERVICE

1

-..

Power

SP-I0

Spirometry

HANDBOOK

Supply

PowerFETsQ9 andQ10formapush-pull circuitwhichswitchesthe supply toloadingcoilT?,.The

power

FET

control circuit is formed by U5A

feedback

FETs

Secondary windings of T2 provide voltages of 13V and 25V. These

regulators to produce the regulated -12V

distribution

is

formed

(via

is

I

Unit

Issue

2

July

1998

(cont.)

R47)

to

control the switching oscillator

by

U4.

given on the following table.

IJlJlJl

Functional Description

which

monitors the

W5B,

and

-18V supplies respectively. The power supply

ac

feedback (via C24) and

C17). A gate

are

booster

used by linear voltage

for

the power

Chapter

dc

2

Battery

Controller

The battery controller circuit measures the ChargeJdischarge current CPU to calculate the capacity of the battery. The battery controller circuit

LED

to give a visual indication when the battery is charging and when the

power.

The negative side

an

gives amplifiers U15C and U15A form a current rectification

which is fed to a current frequency convener Circuit. The current/frequency converter provides frequency output that of the current/frequency converter clocks discharge current and chargeldischarge time of the battery, and thus battery.

The frequency

mately 31.3Hz. The counter counts up when the banery is discharging and

count is converted charge state is

The counter is preset when the battery is which acts Via Q23, the

(via

indication to the counter of the current direction ie charging or discharging. Operational

OV.

Q24)

of

the battery is connected

is

directly proportional to the battery charge or discharge current. The output

of

the currenrffrequency converter at a charge or discharge rate of 1A is approxi-

to

an

analog

value by

of

the battery. When the battery is

as

acurrent sense and

PRESET

to

light

signal goes low and the counter is preset to

the battery

goes

LED

when the battery is charging.

to

acurrent sense circuit.

and

an

up/down counter which is used

down

D/A

converter U13 for

fully

charged ie counter

fully

charged. This

high when the charging rate of the battery is less than IOmA.

is

of

the battery

also

Operational

measurement circuit the output

to

the

actual capacity

when the battery

use

by

the CPU in determining the

all

’1’s

carried out by a comparator U14C

all

-1’s. This circuit is

to

enable the

controls the battery

unit

is using battery

amplifier U15B

indicate the charge/

is

charging. The

the DAC output

also

of

used

of

a

the

Page

2.9

1

RS-232

PORT

RS-232

PORT 2

3

AS-232

PORT

RS-422

VIDEO

CONNECTOR

Diagram

Block

Functional

-

Processor

1

SP-

SCHILLER SP-I0 Spirometry Unit

SERVICE

HANDBOOK Issue

2

Julv

I998

Chapter

2

Functional Description

.

--

I

..

.

Processor

Board

CPU

Overall

tray caniage is the

of

Program Pack

The Program Pack comprises two EPROM chips containing the SP-10 software. The EPROMs each have 256 or 5

by

Memory

Dynamic RAM

control and coordination

68000

the gate

To

decode

motor).

and it works

array

is by the CPU

circuit

the address bus (A17 to

are

of

all

circuits

(U46)

in

conjunction with a

as

follows:

A23)

situated on the Microprocessor Board. The CPU

and generate the chip select (CS) signals for the

memory and the peripherals.

To

generate interrupt priority

signals

(PLO, IPL1, IPL2) for

highest priority interrupt is ’7’ the lowest -1’. To generate the row address strobe

multipiex control signals for the

12

Byte of memory which is addressed by Address lines A0 to

(RAS),

Dynamic

RAM.

the EPROM CS signal.

and

all

peripherals (with the exception

dedicated

gate array IC (U47). The main functions

the

main

processor - the

of

column address strobe (CAS) and address

A20

and enabled

the paper

used

The Dynamic generated

by

the gate

RAM

comprises four 1 Mbyte

array

(U47). The

control protocol at approximately

Printer pixel pattern Printer text data

Static RAM and

The

two

128k

EEPROM

RAM

chips (U25 & U26) are addressed viaaddress lines A0 to A19; they are enabled

by the CSSRAM signal. The static

not

lost when the

The static

unit

is

RAM

stores the following:

switched off.

Test Data Patient

data

The

SP-

10

EEPROM

64k

EEPROM chip (U27). It shares

memory stores some

RAM

modules. The

RAM

data

is

transparently refreshed

ZkHz.

The Dynarmc

RAMS

use the back-up power supply

user

defined parameter settings and comprises a single

an

enable signal (CSRTCC) with the real time clock

RAM

stores the following

RAM

control signals are

via

so

that the stored

CAS before

data:

data

(U30).

RAS

is

Page

2.1

I

Chapter

Functional

Processor

2

Description

Board

Communications Controller

The Communications Conaoller carries Out the following functions:

Controls the

serial

(cont.)

ports

SCHILLER

SERVICE

SP-I0

Spirometry

HANDBOOK Issue

2

July

Unit

1998

1

d

I

Provides synchronization

The communications controller comprises

ROM

to

control the

Controller and the

CPU,

serial

interfaces and

is

via a dual

of

the

peripheral

devices

a

single chip processor

Data

port

RAM

(U13)

YO

with

ports.

which

the CPU

(U14)

with

Data

between the Communications

acts

as

a

data

the CSCC signal.

Temperaturesignalfromthethermalprintheadisinputto

the

ADconverterofthecommunications

controller processor.

Communication over the controllers monitor

"I7

RS

ports

two

RS

ports

PORT

1

present

1

PORT2-notusedat

is via

as

follows:

-

not

Dual

Communication Interface Controllers. Each of the

used

at

"I6

PORT

TRANSMISSION

]

PORT4-

The enable signals for the communication controllers are generated by U14 converter

(LJlS).

built in

buffer. It

3

-

DATA

via

a

RAM

is

selected by

binary

to

octal

and

Thermal Print Head Controller

Page

2.12

The Thermal chips and fust out

10 input,

in the required format for the printer.

so

that each pulse is repeated eight times.

TPD

is

MHz

temperature control for the print head

programmable timer), which is

Print

latch

buffers.

(FIFO)

memories

8

output

the print head

serial

data

Head Controller circuit comprises programmable generic array logic

GALS

clock. The output

Data

to

be

printed

is

presented

(v60

and

U61)

in

two

are programmed to serialise

To

ensure asuperior quality print the print head

This

serial

data

signal, TPSO and

to

the printer

is

set by the

strobed

by signal TGATE (6kHz).

on

the

data

bytes (lower

dara

from the

is carried out by

TPS

1

are printer strobes, and

is

synchronized

TPDUR

signal (thermal print duration from the

-

DO

FIFO

bus and

strobed

to

D7,

upperD8

FlFOs

memories and send

memory U59.

with

the 1.9kHz clock. The

(GAL)

through Fist in,

to

D15). The

data

is

'cycled'

TP

clock

is

the

it

4

SCHILLER SP-10

SERVICE

HANDBOOK

Spirometry

Issue

Unit

2

July

c-

1998

Functional

Chapter

Description

2

L

Processor

Board

Programmable Printer Timer

The Timer circuit comprises U28 and encoded on the

are as

follows:

MCLK

ISYS

TPDUR

ALBEEP,

The timers are addressed of the master clock input, is 5

data

KBBEJZP

Graphics Controller

A

VGA standard signal

31.8

kHz

and a vertical sync of associated components. The video controller also generates (HSYNC, VSYNC etc).

(cont.

bus. The

The duration CPU, from the resistance ambient temperature

Audio signals

by

address line A1 and

(480

1

and

Beeper

U29

which decode the timing instructions from the CPU

Timers

are

accessed by the CSEE signal. The timing signals produced

The printer motor clock. The faster the speed faster the paper feed.

A

general purpose timing clock of

(determines sampling

that

rate,

the print head is

of

the print head.

for

the

alarm

A2

to select the required timing. The frequency

MHz.

rows

with

640

pixelskow

60

Hz),

is generated

by

2

Wz,

used

printing

with

rate

etc.)

heated.

This is calculated

the print head and the measured

and keyboard beeper.

a horizontal sync of approximately

a graphics processor chip

all

the necessary protocol signals

of

the motor the

as

system interrupt

(U39)

by

the

and

The parallel which together convert the 16-bit parallel output from the video controller to the required serial video output. Two

picture freeze when required. The video signal to the VideoLCD Converter is gated with signal

SCINV

Certain control and enable

Video

-

The videoLCD converter chip (U74) generates LCD and converts the lower control and memory for the converter chip

Power

The Power on reset circuit is formed by master reset of the CPU. This circuit has three functions

Provides a delay on to give the

Ensures that the system is inoperative and in Reset mode when the the Program Pack

Disables the unit

data

output of the video controller

RAM

chips

(U31

and

which inverts the screen image (changes the LCD

signals

from the

LCD

Converter

serial

video signal into the correct format for display. Four upper and four

data

signals

are output to the LCD along

is

provided (U75).

On

Reset

U54

initial

switch on

20ms

reset time required by the

is

not present

if

the +5V

rail

drops below 4.75V.

is

fed

U32)

form a latch circuit for the pixel memory and allow

video

controller

all

and associated components. The circuit controls the

to

ensure that the power supply is

68000

to

the

timing

processor.

two

8-bit shift registers

to

white on black image), when set.

are

further decoded by

and strobe signals required by the

with

two

clock signals. A working

as

follows:

SYSEN

(U33

fully

stabilized and

indicates that

GAL

and

U34)

U38.

Page

2.13

-_

Chapter

Functional

InteMace

2

Description

Board

Thermal Printer Control

SCHILLER

SERVICE

SP-I0

HANDBOOK

Spirometn,

Issue

2

July

Unit

I998

*.

The Thermal hnter stepper motor from the processor gives a paper speed of incorporates a current sense circuit is

active and the motor stopped. Pull-up resistors on the output lines protect against spikes from the

stepper motor. The printer

and

TpS1)

Because a stable supply to the

The paper mark detector

operational

optocoupler PM output

of

is

the enable signal for the controller and the MCLK signal sets the speed;

2.5

data,

the strobe and the clock signals

are

2H2,

the clock (TPCLCK)

the high power peaks

thermal

is

amplifier

is

(IJ4)

to set the

0.4V

to

0.6V

logic 0 when a paper mark

is

controlled by stepper motor controller

mm/s,

2.09kHz

drawn

print head (via

an opto sense circuit. The output from the detector is fed

PM

for

white

gives a paper speed

If

the current

by the

signal when a paper mark is detected. The input from the

paper and

is

drawn

are

buffered by

is

4MHZ

WH.

the

controller).

3.5V

detected.

is greater than

and the latch frequency

reservoir

to

4.OV

of

U5.

The strobe frequencies (TPSO

capacitors on the

for black paper ie paper mark. The

25

U1.

The MON signal

mm/s.

The driver circuit

100

mA

the sense signal

(TPL)

+24V

is

209Hz

2kHz.

rail ensure

to

-,

an

Page

2.14

SCHILLER

,

SERVICE

SP-I0

Spirontetty

HANDBOOK

Issue

Unit

2

July

1998

Functional

Chapter

Description

2

3

Interface Board

(cont.)

Paper Carriage Control

REPUCE

PAPER

-0-

4-

FROM

CPU

I

RUN.

STOP

GlCT

I

CURRENT

SENSE

PAPER

MOTOR

TRAY

The paper tray carriage motor control circuit works independently from the power supply which extended, the power supply

Paper

Pressing the

signals

+UB

by the The

by U6C,

U7A

Tray

REPLACE

to

a preset circuit state. Signal

supply. cUop

5Vod

supply.

5Vod

also

U6D

and

U7B.

polarity motor sense circuit and when is fed back via a delay circuit, incorporated

motor

to

is

initially activated.

is

enabled only when the paper

is

inactive.

Not

Extended

acts

PAPER

is

regulated by

as

the

‘start

key switches the power supply on and presets some internal

EJCT

switches transistor

U4C

to generate the

signal’ to operate the motor via a delay and timing circuit formed

and associated components. This sets the

The flip-flops enable the motor confrol chip

(GO

IN,

GO

OUT

signals). The motor controller incorporates

the

paper tray

is

fully

extended the motor controller

to

reset the flip-flops and stop the motor. The delay circuit

my

is

in

use; when the paper tray

47

on

to

generate +Uop from the

+5V

supply (5Vod)

ENABLE

U8

and

INIT

and set the direction of the

sets

prevent the motor being stopped prematurely during the power surge when the

CPU

and

has

its

is

and

47

is latched on

signals

to

flip-flops

24V

dual

an

‘H’bridge current

the sense line which

(C34)

own

not

is

Page

2.15

-..

Chapter Functional Description

Interfuce

2

Board

(cont.)

SCHILLER

SERVICE

SP-I0

HANDBOOK

Spirometry Unit

Issue

2

July

I998

-

,f

L

-

%>9

Paper

When the paper tray is extended, pressing the and activates the signal to the motor controller. current sense circuit

When the tray the +Uop

The flip-flop control circuit monitors the printer motor motor via the REPLACE

Tray

has

rail

and switches

run

PAPER

Extended

EJECT

signal.

stops

returned, the

signal

(paper

key

is

pressed when either the printer motor, or paper tray motors are active.

REPLACE

This

sets the clock input

In

the Same

the motor when the paper tray

DIRIN

off

the power supply.

tray

manna

signal

is

active which switches

motor active).

as

when the paper

This

PAPER

to

has

via

ensures that the circuit

key switches

the flip-flops and activates the

tray

fully

returned.

Q9

the

MON

signal, and the paper tray

off

is being extended, the

on, and

Q7

is

transistor

off.

This

disabled

GO

if

Q8

IN

cuts

i

the

Page

2.16

SCHILLER

SERVICE

HANDBOOK

SP-10

Spiromtry Unit

Issue 2 July

1998

Fault Diagnosis

and

Check Procedures

Chupter 3

Chapter

Fau

and

Contents

Introduction 3.2 Test Equipment 3.3

Fauif

Diagnosis

&

Warnings

SP-I0

SP-10 Initial Fault Diagnosis Chart (Sheet

SP-I0

SP-I0 Fault Diagnosis Chart (Sheet SP-I0 Fault Diagnosis Chart (Sheet C - General Problems) 3.10 SP-I0 Fault Diagnosis SP-I0 Fault Diagnosis Chart (Sheet

SP-I0

Check

General Confidence Check and Calibration Procedure 3.14 Power-Supply 3.17

+

UB

Power Rail Measurement 3.19 Printer 3.20 Printer Resistance 3.20 Print Head Alignment 3.21

RS Interface Testing 3.22

RS Self Test with Test Plug

RS-232 TransmissionlReception Test 3.26 Interface Board Adjustments 3.29

Paper Mark Adjustment

Service Screen

Unit Software 3.33

Replacing the

Cautions

Initial Fault Diagnosis Chart (Sheet

Fault Diagnosis Chart (Sheet A - Power Problems)

Chart

(Sheet D - Printer Problems)

Fault Diagnosis Chart (Sheet

and

Adjustment Procedures 3.14

Adjustment 3.19

and

Printer Resistance Setting

Flow

Sensor

Filter

Check

I)

3)

B

-

Power Problems)

G

-

Spirometry Problems) 3.12

H

-

Communication (RS) Problems) 3.13

It

Diagnosis

Procedures

3.4

3.5

3.6

3.7

3.5

3.9

3.11

3.22

3.30

3.31

3.34

3

Page 3.1

Chapter

Fault

3

Diagnosis

and

Check Procedures

Introduction

SCHILLER SP-I0 Spirometry

SERVICE

HANDBOOK

Issue 2 July

Unit

I998

The purpose

identify afault test equipment

An

initial

When this is followed it will indicate

of

this

chapter

on

an

is

kept

fault

diagnosis char&

SP-10

to a

is

to

provide fault-fmding procedures

to

a

specific module. The fault-finding procedures are designed

minimum.

is

provided detailing

the

module where the fault lies or specify a further

all

the

finding procedure. When more than one module is stated, likely

to

contain the

checked in

If

the

settings

the

initial fault-finding chart

and

check the software. If When

a

key operation ormenu selection replacement, the key sequence required parenthesis

is

fault.

If

the fault

is

not found on

order given.

does

not indicate

parameters that have been entered (for

this

is correct suspect external connections.

is

required when carrying

is

given

the

actual charact&) printed on

the

first module,

the

area

the

particular

in

parenthesis

key. When a key sequence

be followed in the order given.

that

will quickly and efficiently

general fault indications

the

first module given

the

other modules should

where

the

fault exists, re-check

task

that

fails).

If

these are correct,

out

the functional checks after

‘e’.

The chmcter(s) given

is

provided it must

that

may occur.

is

the

so

that

fault-

one most

be

all

the

in

Page

3.2

SCHILLER SP-I0 Spiromtry Unit SERVICE HANDBOOK Issue

2

July

I998

Fault

Diagnosis

Chapter

and Check Procedures

3

Test

Equipment

Thefollowingproprietaryanddedicatedtestequipmentistheminimumthatisrequired

and

carry

out

any

board

The

list

of

proprietary equipment

test equipment

can

be

obtained

checks and

adjustments,

is

not comprehensive. Recommendations

from

the

Schiller

on

the

SP-10.

Service Department

of

suitable proprietary

Dedicated Test Equipment

0

RS

Test Cable Assembly required for the

RS

self

test

Proprietary Test Equipment/Tools

0

Calibration Pump (2litles or more)*

0

oscilloscope

0

Digital Multimeter*

0

Stabilised

0

Standard tool general tools*

0

SolderingIron

0

VGAMonitor

Power Supply

kit

with

a selection of cross-bladed and flat-bladed screwdrivers, Pliers and

to faultfind

*

Indicates Essential Equipment for basic

Special

The following table

or

Tools

/

Equipment

lists

all the special tools and equipment that may be required when fault finding

carrying out certain maintenance procedures

I

RS TEST CABLE ASSEMBLY 3-WAY CONNECTORS

2MM HEXAGONAL KEY FOR THE REMOVAL

/REPLACEMENT

HEXAGONAL CROSS-BLADED SCREWDRIVER USED FOR THE REMOVAL

AND

OF

THE PROGRAM PACK

REPLACEMENT

SP-10

OF

THE PRINT

fault finding

on

the SP-10.

HEAD

1

2.310042

STANDARD

AVAILABLE ON

1

THEMARKET

NUMBER4.950074. MANUFAO

NUMBER

367TX

TOOL

SCHILLER

BY

WERA,

-

WEFA

210180

I

Page

3.3

Chapter

Fault

3

Diagnosis

Fault

-_

and

Check

Procedures

Diagnosis

-_

SCHILLER SP-I0 Spirometry Unit

SERVICE

HANDBOOK

Issue

2

July

1998

i

‘1

/

Use the fault finding charts and procedures on the following pages to indicate a faulty module.

When apossible When applicable. The Removal and Replacement instructions set-up

In

most cases the

a

module

or

check

fault

finding

charts

faulty

module is indicated by the fault fmding

bas

been

replaced

procedures

specific test

required,

are given in

should indicate the most likely

charts.

the module must

parameters

Chapter

and setting-up

for

all

replaceable modules, along with any

4.

of

faulty

area.

be

the module may

area

or

replaced.

be

Page

3.4

--.

SCHILLER

SERVICE

SP-I0

Spirometry

HANDBOOK

Issue 2 July

Unit

I998

Warnings & Cautions

r

MAINSPOMRISPRF.SENTWHENTHEUNITCOVERISREM0VED.CERTAINCHECKS

AND

ADJUSTMENTS

REMOVED

BEWARE

THE

STATIC PRECAUTIONS. ALWAYS PLACE

MATWHENCARRYINGOUTANY~~~PROCEDURES.PERSO~MUST

AND

THAT

SP-10

CONTAINS STATIC SENSITIVE

BEEARTI-IEDWHENHANDLINGANYBOARDSORC0MPONENTS.ALWAYSUSEAN

ANTI-STATIC BAG

CAN

MAINS

CONNECTED.

POTENTIALLY

WHEN

WARNINGS

ONLY

BE

CARRIED

WHEN

LETHAL

VOLTAGES

CAUTIONS

THE

TRANSPORTING

Fault Diagnosis and Check Procedures

OUT

WITH

THE

TOP ASSEMBLY

CARRYING OUTTHESE PROCEDURES

ARE

PRESENT.

CMOS

COMPONENTS; OBSERVE

UNIT

ON AN

BOARDS

EARTHED

OR COMPONENTS

ANTI-STATIC

ANTI-

Chapter

3

CARE MUST BE TAKEN WHEN USE FORCE. NEVER

STRAIN

THE

REMOVING

CABLE ASSEMBLIES.

AND

REPLACING CONNECTORS. NEVER

Page

3.5

Chapter Fault

Diagnosis

3

THE

and

UNIT

AND SWITCH

Check Procedures

SCHILLER

SP-10

Spirometry

SERVICE HANDBOOK Issue

2

July

Unit

1998

A

IS THE GREEN

\/

I

DISCONNECT THE

MAINS

SUPPLY AND

CHECK THE

FUSE

IM

THE

MAINS

I

REMOVETHETOP

ASSEMBLY AND CHECK

FUSES

SI

1

AND

SI

4

/

YES

1

GO

TO

NO

1

I

2

INVESITGATETHE

REASON

FOR

RUPTUREDFUSE

ON

THE

I

FAULT DIAGNO-

SIS (SHEET A

PROBLEMS)

-

POWER

Page

3.6

PRESS THE SP-LO

<ON> KEY

DOES

THE LCD

\/

V

SHEET

TWO

NO

SP-10

GO

TO FAULT DIAGNO-

GENERAL PROBLEMS)

I

Initial Fault

1

Diagnosis

REASON FOR THE

RUPTURED FUSE

CHECK THE BATTER-

Note:

The removal instructions

all

and

Chapter

Chart

(Sheet

REPLACE THE POWER

SUPPLY BOARD

and

replacement

and

the location

boards,

cable assemblies

connectors are given

4.

1)

of

in

SCHILLER SERVICE

HANDBOOK

SP-I0

Spirometry

Issue 2 July

Unit

1998

Fault

Diagnosis

Chapter

and

Check Procedures

3

a

MESSAGE DIS-

SENSOR TO THE SP-I

CONNECTOR ON THE SP-LO.

PRESS THE PATIENT DATA

KEY AND ENTER SOME

PATIENT DETAILS. PRESS THE FVC E KEY FOLLOWED BY START. BLOW INTOTHE

FLOW SENSOR.

FROM

SHEET

ONE

TYES

SOR BOARD AND POWER

SUPPLY(P1). CHECK

CABLE ASSEMBLY

BETWEEN POWER

SUPPLY AND K/B/LCD

BUFFER. REPLACE

I0

CHECK THE LCD

CONTRAST CONTROL

ON THE RIGHT-HAND

PANEL OF THE

CONNECT AN EXTER-

NAL VGA MONITOR TO

THE

vmeo

ON THE SIDE PANEL

UNIT.

CONNECTOR

I

PROCESSOR BOARD

AND PROGRAM PACK

REPLACE THE

GO TO FAULT DIAGNO-

SIS CHART (SHEET B

POWER PROBLEMS). IF

THE POWER SUPPLY IS

I

OK CHECK THE PRINTER

MOTOR.

IYES

A

GO TO FAULT DIAGNO

SIS

CHART (SHEET D

SIS

CHART (SHEET D

I

GO

TO FAULT DIAGNO-

SIS

CHART (SHEET G

SPIROMETRY PROB-

GO

TO FAULT DIAGNO-

SIS CHART (SHEET H

FUNCIION? PROBLEMS)

COMMUNICATION

-

1

I

A

I

INTERFACE BOARD TO

lYES

SP-10

Initial

REPLACE

me

SENSOR AND REPEAT

mST.

THE

STILL PRESENT

REPLACE THE

PROCESSOR BOARD

CHECKCABLE

ASSEMBLY BEIWEEN

POWER SUPPLY AND

INTERFACEBOARD

(no).

ASSEMBLIES FROM

PRINTER. REPLACE

1. PROCESSOR BOARD

2.

3.

THERMAL PRINTER

FLOW

IF FAULT

CHECK CABLE

UP

BOARD

Fault

Diagnosis

I

1

I

CHECK ALL PARAM-

ENSURE THAT PARAM-

mERS ARE

ANCE. CONTACT SCHILLER CANNOTBE FOUND

Chart

(Sheet

IN

IF

2)

FAULT

TOLER-

NO

ENSURE THAT THE

BAlTERIES ARE FULLY

CHARGED. REMOVE

THE PAPER

.

WORMDRNE JAMMED. CHECKTHE DC MOTOR FOR OPW

CIRCUIT. CHANGE THE

JXTERFACE BOARD

TRAY

IS

NOT

Page

3.7

AND

ENSURE THAT THE

MECHANICAL

Chapter Fault

Dkwnosis

3

and

Check

Procedures

SCHILLER

SERVICE

HANDBOOK

SP-10

Issue

Spirometry

2

July

Unit

1998

,

MAINS

FUSE

RUFTURE

ii

REMOVE

THE TOP ASSEM-

BLY.

VISUALLY

ALL CABLE ASSEMBLIES

AND

CONNECTORS. ENSURE

THAT

ALL CONNECTORS ARE SECURE. LOOK IN THE AREA OF THE TRANSFORMER AND

MAINS

mpm

BURNING OR SCORCHING.

FOR

msPEcr

SIGNS

OF

NO

RECTIFY THE

THE PROBLEM.

REPLACE FAULTY

COMPO"T(S).

CAUSE

OF

FLYING

LEADS

THE

FROM

MAINS

THE MAINS TRANS-

FORMER TO THE WWER SUPPLY.

REPLACE

A

I

POWER SUPPLY.

SUPPLY

DISCONNECTTHE

INTERNAL CABLES

THE MAINS ASSEMBLY.

REPLACE THE MAINS

FUSE AND SWlTCH

hums

TRANSFORMER.

REPLACE THE MAINS

TRANSFORMER

TO

ON.

Note:

MAINS ASSEMBLY.

REPLACE

I

The removal instructions

all

boards,

and

connectors are given

Chapter

THE

ASSEMBLY

and

cable assemblies

4.

MAINS

replacement

the

location

in

of

Page

3.8

SP-10

Fault

Diagnosis

Chart

(Sheet

A - Power

Problems)

,

SCHIUER

SP-10

Spiromtry

SERVICE HANDBOOK Issue

REMOVE THE TOP

ASSEMBLY. VISUALLY

mspecr

ALL

ASSEMBLIES

CONNEffORS. ENSURE

THAT

TORS ARE SECURE. CHECK THE CABLE

ASSEMBLY

POWER SUPPLY

.

TOPASSEMBLY.

POWER SUPPLY.

CABLE

AND

ALL CONNEC-

FROM

mE

TO

Unit

2

THE

July

I998

Fault

Diagnosis

Chapter

and

Check Procedures

3

F.3

REPLACE

ASSEMBLY BETWEEN

BUFFER BOARD (BASE ASSEMBLY). REPLACE

THE LCD/WB BUFFER

BOARD.

mE

CABLE

THE

POWER SUPPLY

AND THE LCDIK/B

ASSEMBLY

TO

REPLACE

TOP

me

DISCONNECT THE MAINS.

REMOVE THE CABLES

NO

THE MAINS ASSEMBLY. SWITCH ON THE MAINS

AND MEASURE FOR AC

.MAINS

AND

3.

REPLACE THE

TRANSFORMER

NO

REPLACE THE POWER

ACROSS

AND PINS 2 AND

pms

MAWS

SUPPLY

TO

1

4

REPLACE THE MAINS

ASSEMBLY

Note:

The instructions

all

and

Chapter

removal

and

boards,

cable assemblies

connectors

are given

4.

replacement

the location

in

of

SP-10

Fault Diagnosis Chart (Sheet

B

-

Power

Problems)

Page

3.9

Chapter

Fault

Diagnosis

3

and

Check

Procedures

ENSURE THATTHE PROGRAM

PACK

IS

INSERTED. REMOVE THE

TOP ASSEMBLY. VISUALLY

INSPECT ALL CABLE ASSEMBLIES

AND CONNECTORS.

ALL CONNECTORS ARE SECURE.

P,"sURE

'THAT

SCHILLER

SERVICE

HANDBOOK

SP-10

Spirometry Unit

Issue

2

July

1998

l-

I

CHECK ALL POWER

RAILS AS DETAILED IN

'POWER CHECKS

PARAGRAPH

SUPPLIES OK?

CHECK THE LCD

CONTRAST CONTROL.

CONNECT AN

EXTERNAL VGA

TO

I

AND

THE

me

POWER

MONlTOR

VIDEO CONNECTUR

MONlTOR DIS- SOR BOARD AND

CHECK THE CABLE ASSEMBLY BE-

'

WEEN

THE

LCD/K/B BUFFER BOARD (BOTTOM

ASSEMBLY

THE CABLE ASSEMBLY BETWEEN THE

PROCESSOR

SUPPLY (Pl). REPLACE THE LCD/K/B

BUFFEJt

REPLACE THE VIDEOLCD CONVERTER

POWER SUPPLY AND THE

TO

TOP ASSEMBLY). CHECK

BOARD

BOARD. REPLACE THE LCD.

(PROCESSOR BOARD)

REPLACE THE POWER

SUPPLY

REPLACE THE PROCES-

PROGRAM PACK

Note:

The removal

instructions

all

boards,

and

connectors are given

Chapter

and

replacement

and

the-location

cable assemblies

4.

of

in

Page

3.

I0

SP-10

Fault Diagnosis Chart (Sheet

C - General

Problems)

SCHILLER SERVICE

HANDBOOK

SP-I0

Spirometry Unit

Issue

2

July

I998

CORRECT PRIEmR

IS

RESISTANCE

MEMORY AND THATTHE

PRINT HEAD AMBm

TEMPERATURE

CORRECT AS DmAILED

THIS CHAPTER.

STORED IN

IS

Chapter

Fault Diagnosis and

IN

Check Procedures

3

NO

QUAW. FRESH PAPER

IS

INSTALLED INTHE

TRAY.

PAPER

IF

THE PAPER MARK

DETECTOR AND

CURRENT LIMlTER

THRESHOLDS AS

DETAILED IN

CHANGE

NECESSARY.

STOP ATTHE CHAPTER. REPLACE

THIS

RESISTANCE

AMBIENTTEMPERA-

NRE. REPLACE

1.

THERMAL PRINT

HEAD

2.

PROCESSOR BOARD

CARRY OUTTHE

PRINTER CHECK

DETAILED

THE THERMAL PRINT

THE THERMAL PRINT HEAD IF NECESSARY

HEAD IF NECESSARY

ENTERTHE

CORRECT PRINER

RESISTANCE

DETAILED IN THIS

CHAPTER.

IN

THIS

IN

THIS

SP-10

DOES THE

PROBLEM STILL

EXIST?

REPLACE:

1.

PROCESSOR BOARD

2.

INTERFACE BOARD

3.

THERMAL PRINTER

Fault

Diagnosis

Chart (Sheet

D

Note:

-

Printer

The removal insmctions

all

boards,

and

connectors are given

Chapter

and

cable assemblies

4.

Problems)

replacement

the

location

in

of

Page

3. I I

..

Chapter

Fault

Diagnosis

3

and

Check

Procedures

SCHILLER

SERVICE

SP-I0

HANDBOOK

Spirometry

Issue

2

July

Unit

1998

CHECK THE

FLOW SENSOR. ENSURE

I

THATlTIS NOTBLOCKED

AND THATm

REPLACE

AS

I

FILTER

IN

IS

CLEAN.

IF

NECESSARY

DETAILED

CHECK ALL SPIROM-

ETRY

ENSURE

CONNECTIONS ARE

CABLE

ENSURETHATTHE

CALIBRATION

CORRECT AND THAT

ALL SE?TINGS ARE

IN

CHAPTER.

CABLING.

THAT

SECURE.

I

OK?

CORRECT.

THIS

ALL

IS

THE

1

I

NO

I

REPLACE THE FLOW

SENSOR.

Page

3.12

SP-10

WSSIBLE OPERATOR

ERROR.

Fault Diagnosis Chart (Sheet

CHECK FLOW SENSOR.

CHANGE:

1.

PROGRAM PACK

2.

PROCESSOR BOARD

Note:

The removal instructions

all

boards,

cable assemblies

and

connectors are given

Chapter

G

-

Spirometry Problems)

4.

and

replacement

and

the

location

in

of

SCHILLER SP-I0 Spirometry Unit SERVICE

HANDBOOK

Issue

2

July

232).

SETlTNGS(

BJT) AND THE

ARE THE

PRESS <SETnNGS>

232).

SETlTNGS( LINE OR MODEM,

RECORD OR BLOCK) ARE

CORRECT FOR THE APPLICA-

I998

CHECKTHAT ALL

PARITY. STOP

BAUD

IN

RATE

BOTH

<4>

SAME

DEVICES.

CHECK THAT ALL

(RS-

Fault

Diagnosis

Chapter

and

Check Procedures

-.

3

YES

SELF TEST PROCEDURE

DETAILED

IN

TMS

I

A

PASSED?

TEST

POSSIBLE OPERATOR

ERROR.

CHECK ALL

ASSEMBLIES. REPLACE

1

IF

NECESSARY

CABLE

ENSURE COMPATIBILITY

BETWEEN THE COMMU-

r

1.

2.

CONNECTOR ASSEMBLY

TO

NICATING DEVICES

CHECK THE

12V SUPPLY VOLTAGES

AS DETAILED

CHANGE THE PROCES-

3.

Note:

+12V

The

IN

5.

removal

PARAGRAPH

SOR BOARD

CHANGE THE RS

AND

instructions

all

boards, cable assemblies

and

connectors

Chapter

1

-

and

replacement

and the location

are

4.

given

of

in

SP-10

Fault Diagnosis

Chart

(Sheet

H

-

Communication

(RS)

Problems)

Page

3.13

.L.

....

Chapter

Fault

Check

3

Diagnosis

and

Check

Procedures

Adjustment Procedures

General Confidence Check and Caiibration Procedure

The procedure detailed here is a general confidence check in the board has been replaced. It

be

present after the

10

proceed

1.

Ensure that the voltage selector

mains

2.

Connect the flow sensor Connect a caliiration pump to the sensor.

3.

Switch the unit on by pressing the

and that for

test screen disappears, check that

are

4.

Press <SETTINGS> complete. Ensure that the correct date and time is displayed on the screen.

5.

Press the <CALIBRATION> key. Enter the ambient temperature and press Press <START> and empty the calibration pump*. Press ‘Effective VoT, enter

as

follows:

to

the

unit.

a

few seconds

shown in the

is

not a full functional test but is intended

unit

has

been reassembled.

Switch on the

SP-110

data

box

<1>

the

To

carry

on

the back panel

mains

and

ensure

to

the connector on the right hand panel

<ON>

key on

the

test screen is displayed at the bottom of the screen. When the

the

welcome display

in the right hand corner of

and enter the time and date details. Press <FNCT> when

calibrated volume of the pump, in litres.

SCHILLER

SERVICE

unit

out the general confidence check

is

set

for the required voltage and connect

that

the green mains

the

Keyboard. Ensure that the LCD lights

is

given and that the

the

LCD.

HANDBOOK

after an internal module or

to

identify any faults that may

LED

SP-10 Spirornetry

of

lights.

of

the unit.

date

and time

<ENTER>.

<ENTER>

and at the prompt

Issue

the

SP-

2

July

Unit

1998

SNote:

To

obtain a more accurate calibration, it is recommended that the calibration pump

is emptied more

6.

Repeat step 5 and ensure calibration gives the following

0 0

0

7.

Ensure that the print-out

can

be

MeasuredVol

Effective Vol

Deviation

Temperature BTPS Factor

Calib. Factor

than

that

obtained

data:

:

: :

:

is

once

to

achieve a total volume

the measured volume is correct. If required a print-out

by

pressing

: :

:

even and of good quality.

the

<PRINT

The calculated volume using the existing calibration. The actual volume received by the

calibration pump volume) entered manually by the user. The difference between the measured volume and the

actual volume The ambient temperature entered by the user The Body Temperature Pressure Saturated factor

compensates for humidity, and allreadingsapartfrom

to

the ATPS (Ambient Temperature Pressure Saturated))

The calibration factor is individually set for the attached transducer and used by

the

SP-10

is

applied

in

volume calculations

of

more than 6 litres.

SEL>

key. The print-out obtained

SP-10

the

difference in inhaled and exhaled

to

all

subsequentreadings (that is,

the

calibration procedure

is

asoftware calculated factor which

of

(that

(as

opposed

is

the

Page

3.14

SCHIU.FR SERVICE

HANDBOOK

SP-I0

Spirometry Unit

Issue 2 July

1998

Fault Diagnosis

Chapter

and

Check Procedures

3

Page

3.IS

Chapter

Fault

3

Diagnosis

Check

8.

and

Check Procedures

and

Adjustment

Note:

If the print-out quality printer resistance resisrance setting see Paragraph 'Self Test Screens and Offset Adjustments'. If problems

may

Press the <PATIENT DATA> key and systematically press

are

experienced with paper

be

necessary to adjust the factory pre-sets on the Interface board.

Procedures

is

poor and the printer

data

may

have been lost from

(cont.)

has

memory.

mark

detection or setting

SCHILLER SP-I0

SERVICE

not been changed, the stored

the

HANDBOOK

To

check the stored

the

printer speed it

keys:

-_

Spirometry

Issue

2

July

Unit

I998

I

~

-1

<QWERTY

Ensure that the entered

to

exit the patient

9.

Select

a

test

key (eg manually blow into the flow sensor. Ensure screen and that after six seconds the

10.

Press the

and

11.

Press

Note: A full description of the programmable parameters and settings, and the procedure

12.

If a module Paragraph supply for

<PRINT

of good

quality.

change them,

has

(if

not already carried out). Switch the unit off and leave connected

24

hours

data

display.

&WE>)

ALL>

key and ensure that the settings menu is displayed

is

provided

been replaced cany out the checks and tests detailed in the relative

to

fully charge the battery.

UIOb,

is correctly presented on the screen

and press <START>. With

OR

<PRINT BEST> key and ensure that the print-out

in

<ENTER>,

that

unit

prompts for the second xeading.

the SP-10 Operating Manual.

<1234567890>

the

the pulmonary

calibration pump, or

as

entered.

graph

is

Press

<FNCT>

traced on the

is

as

follows:

to

the

accurate

to

mains

Page

3.16

SCHILLER SP-I0 SERVICE

-

HANDBOOK Issue 2 July

Check

Spirometry

and

Adjustment Procedures

Unit

1998

(cont.)

Fault Diagnosis

and

Check Procedures

Chapter

3

Power Supply

1.

Connect

LED

light

2.

Connect an

lights and that

3.

Press the spirograph

4.

Press

measurement

5.

Press any key and ensure

6.

Check the

procedure detailed

7.

Disconnect the mains supply and ensure that the yellow

mains

to

the

lights. (Ensure

is

extinguished when

SP-110

flow sensor

the

welcome screen

FVC

E

key followed by

is

plotted.

the

<PRINT

+12V

battery

SEL.>

is

given.

supplies and communications interface by wrying out the

in

LED

lights.

unit

and switch on.

that

when the battery

mains

key and select

Ensm

that

the buzzer beeps.

this chapter.

Ensure

is

fully charged

is still connected).

to

the

SP-10.

Switch the unit on and ensure that

is

displayed.

START.

the print-out

Blow into the sensor and ensure that the

Meas

1.

is

that the

Ensure

of

good

mains

LED

lights and the Battery

-

maximum

that a print-out of the

quality and

LED

is extinguished and

15

hours - the battery

is

complete.

RS

the

last

test

that

LCD

the

are

If these checks

checks fail, the individual power supplies must

Power

Rail

The power supply voltages be assembled Supply is COMeCted achieved.

Test measuring points are provided on the Power Individual adjustment is not possible for any

supplies are generated and the batteries are charged).

satishctory it indicates that

Adjustment Procedure

can

be

checked

to

check the power supplies.

to

the Processor board however, a more accurate measurement may

in

If

of

all

the power supply

be

checked.

isolation: it is not a requirement that the unit has

the power supplies are checked when the Power

S

upply board for measurement of

the voltage rails except

mils

are correct.

+UB

If

any of the

all

power rails.

(from which

all

other

to

be

Page

3.1

7

c..

-c

Chapter

Fault

3

Diagnosis

Check

and

Check

and

Adjustment

PI7

-

GND BAYONET

CONNECTOR

Procedures

P12

-

TO

LCDKEYBOARD BUFFER

(IN

TOP

ASSEMBLY)

SERVICE

(cont.)

SCHILLER SP-I0

HANDBOOK

Issue

Spirometry

2

July

Unit

1998

.

p20

-

TO

INTERFACE

BOARD

P2.5,

€26

BATTERY

CONNECTORS

+UB VOLTAGE ADJUSTMENT

Power

Supply

VRI

Board

MK

p27

MAWS

TRANSFORMER

8-6

-

FROM

Page

3.

I8

SCHILLER

SERVICE

HANDBOOK

SP-I0

Spirometry

Issue

Unit

2

Julv

I998

Fault

Diagnosis

and

Check Procedures

Chapter

3

Check

LETHALVOLTAGESAREPRESENT~CHECKINGANDADJUSTINGTHEPOWER

SUPPLY.

TAKINGMEASUREMENTS.

ON

A

ON

1.

2.

Note:

+UB

and

Adjustment

DO

NOT

LET

Procedures

CONCENTRATION LAPSE. EXERCISE

Signal Simulation

latch circuit exists on the power supply.

signal must

Connect mains to the unit and switch the

Using a suitable

supply will now be correct voltage.

be

connected

lead,

To switch the power supply off, connect

connect

latched

to

GND. To

GND

on and

all

Adjustment

(cont.)

WARNING

GREAT

If

the Power Supply

simulate

to Plug P12 pin

generated power supplies can be checked for the

mains

the

on.

GND

board

is

checked in isolation the

ON

signal, proceed

25,

and hold for 2 seconds. The power

to

PI

50.

as

follows:

CARE

WHEN

To

check and adjust

1.

Connect mains power to the unit and switch on. Latch the power supply on, above.

2.

Measure the voltage at connector

k2OOUlV.

Note:

The test point where measurement is taken voltage is present ensure that the

voltage before the On/Off switch measure the voltage on fuse

+UB

supply proceed

as

€25

follows:

1.

Adjust

odoff

as

VR1

to

achieve a voltage of

is

situated after the WOff switch. If no

switch

Q11,

is switched on.

To

SI2.

detailed

+27V

check the

Power Rail Measurement

No

adjustment is possible for any

relevantconnectorpinandmeasure withaDVM.Ifany ofthe valuesareoutoftolerance firstensure

that

+UB

voltage

is

correct.

of

the power

If

this is correct the power supply must be changed.

rails.

To

check the power

rail

voltages go on the

Page

3.19

Chapter

Fault

Diagnosis

c

3

and

Check Procedures

SCHILLER

SERVICE

HANDBOOK

SP-I0

Issue

Spirometry

2

July

Unit

1998

-_

’

Check

Printer

To

The printer check is entered from the settings menu; press the keypad,

A

lines are even

the print-out for evenness of print.

and

Adjustment Procedures

check the printer and to ensure that every pixel

to

display the settings menu and press

print-out of a series of diagonal lines

and

unintempted. Any faulty print-head pixels will

will

be

(cont.)

is

operational,

to commence the printer

given. Carefully examine the print-out and ensure that

a

built-in printer

~SETI”GS>

-

FAULTY PIXEL

be

seen

key

as

a

horizontal white line. Examine

test is provided.

on

the left

test

of

the

all

the

If a faulty pixel

is

detected the printer must be replaced. If

the

darker at the top than the bottom), it indicates that the printer alignment out

is

too

faint or

too

dark,

check that the correct resistance

is

Paragraph ‘Printer Resistance‘ below.

Printer Resistance

Check

that

the correct resistance of the printer

Note: The printer resistance will

1.

Display the settings menu by pressing the

be

When in the settings menu press<> (Test).

2.

R

TPH is

the

resistance

shown).

value

To

enter a new resistance press

is

highlighted and the correct resistance

has

been entered, press

accept a resistance range

of

the printer (See Paragraph ‘Service Screen’ for

<ENTER>

of

between

is

entered in

the

found on a label attached to the printer.

</>

(slash key).

can

to

save the setting. Note

lo00

and

1800

key on

The

be

entered. When the correct resistance

Ohms.

print-out

is

uneven (for example

is

not correct.

entered in memory

SP-10 memory

the

left

of

as

the keypad.

the

first figure of

that

the

the SP-10 will only

If

the print-

as

detailed

follows:

display that

resistance

in

is

Page

3.20

SCHILLER

SERVICE

HANDBOOK Issue

SP-I0

Spirometry

Unit

2

Julv

I998

Fault Diagnosis

Chapter

and

Check Procedures

3

Check

and

Print Head Alignment

Printer alignment screws

so

out.

Adjustment Procedtlres

is

achieved with the three print head alignment (tensioning) screws. Adjust the

that they

are

slightly indented

below

the frame. Adjust to achieve the best quality print-

I

P32

I

GUARD

(cont.)

p29

PRINT

DATA CABLE

HEAD

PRINTHEAD

TENSIONING

SCREWS

(X3)

VRI

P4 P23PRINTHEAD p24-TO PRINTHEAD

(TEST

POINT

1)

DATA CABLE PHOTO RETAINING

SENSOR ROD

Page

3.21

Chapter

Fault

RS

3

Diagllosis

Interfue

RS

-

and

Interface

-_

Check Procedures

Testing

Error

messages

SCHIL.LER

SERVICE

SP-I0

HANDBOOK

Spirometry

Issue

2

July

Unit

I998

,'

The following errormessages

are

displayed,

SERIAL

TRANSMISSION or

DATA SET

carry

LINK

out the checks suggested.

TIME-OUT

ERROR

NOT

READY

are

associated with

This

remote unit (after approximately

0

This is a general fault indication

0

0 Check that the connecting cable is correctly plugged in 0 Check the integrity

the

RS

Interface.

indication appears

Check that

correct parameters Check the correct set-up in both units (<STORAGE>

key)

Check that the connecting cable

Check the integrity

Units)

If

using a modem ensure that it

the remote modem

Check that the remote unit

correct parameters

units)

the

remote unit is switched on and set

If

any

of

these

emr

if

no signal

of

the cable assemblies

of

the

is

received from the

30

seconds).

is

correctly plugged in

is

communicating with

is

switched on and set

cable assemblies (at both

messages

to

the

(at

both

to

the

NO

DATA

IN

MEMORY

RS

Seif

Test

with

Test

Plug

The RS interface self test ensures that the

functioning.

1.

Connect

2.

Switch

Select option RS-test (menu option

the

To

SP-10

carry

out the

RS

test cable to

on. Press

RS

self test proceed

RS

the

0

If

using amodem, ensure that it

the remote modem

A

data

transmission stored in the memory message appears, change the Processor board.

ports

4E"GS)

5)

and

RS

communication circuit on the Processor board is

as

1.2,

and 3

key

to

display the RS-test options:

has

been attempted, but no

units'

memory.

attempt the transmission again.

follows:

as

indicated on the RS plugs.

to

display the settings menu

is

communicating with

Store

a

data

is

measurement in the

If

the same

.

Page

3.22

~

..

.

. ..

..

.

.~. . .

. . .

.. . . . .

..

. .

.

..

~

..

SCHILLER SERVICE

RS

SP-I0

Spirometry Unit

HANDBOOK

Issue

2

July

Interface Testing (cont.)

3.

Press

<T>

to

commence the

1998

RS

self

test with test plug.

Fault Diagnosis

and

Check Procedures

Chapter

3

The self test appears on

Test

If

this

assembly

Test

When this test passes

starts

the

Failure

test

fails

is

correct, a fault

Pass

and a pass (audio sequence)

LCD.

An

audible indication

is

or

given

fail

(TRANSMISSION

that

the test is complete.

ERROR) message

ensure that the cable assembly is wired and connected correctly. If the test cable

is

indicated on the Processor Board

it

indicates that the

SP-10

is

functioning correctly and

or

Power Supply.

that

the fault lies in

the remote equipment, the transmission line or that the protocol of the two communicating devices

are

incompatible.

Check that Reset

all

settings ( Line

settings compatible in

Check the integrity

all

settings

all

settings

(Parity,

Stop bit) and the Baud

to

ensure compatibility between the communicating devices. Check that

or

Modem, Record

both

the

of

all

cable connections. Are

or

Block) are correct for the application. Are the

uansmitting

and receiving devices?

rate

are the same

all

cables correctly connected

in

both devices.

to

the programmed

port?

Page

3.23

Chapter

Fault

RS

3

Diagnosis

Interface

and

Check Procedures

Testing (cont.)

RS

Test

Cable

PDRT

Art,

3

No.

2.310

SCHILLER

SERVICE

042

SP-I0

HANDBOOK

Spirometry

Issue

2

July

Unit

I998

I3

6

I

2

7

8

RTSl

CTS 1 (Input - Clear

DSRl

DTRl

Out ( Data Output)

In

(

Input Data)

(

Output

-

Request

(Input

-

Receive

(

Output

-

AT-60

Ground

to

Send)

Unit

Ready)

I

Send)

Ready)

Page

3.24

SCHILLER SERVICE HANDBOOK Issue

RS

SP-10

Spirometry Unit

Interfme

Test

Input / Output

The

test

Use

these

the cable assemblies, connectors etc. between the communicating

Testing

transmission

test

options

2

July

1998

(cont.)

/

test

reception options enables a test sequence

to

ensure that the receiving and transmitting units

Fault

Diagnosis

to

be

generated and received.

can

communicate and that

units

are

good.

and

Check Procedures

Chapter

3

The test message generated is a string of

the

test

transmission/ reception option unit are displayed on the indicating that

To

perform these tests, you will need a second

to

be

connected

Windows 95TM. The following equipment is needed:

A

personal computer

An

the 094 and

1.

Start

Hyperterminal.

a

RS-232

SP-10

cable assembly,

with the COM

an

adapter

from Windows 95 desktop. Click on

..................................

IAT&T

;.""

LCD

in

test transmission is in progress.

to

an active terminal. for example the

(PC)

with Windows 95TM Hyperterminal installed.

port

DB

9 / DB

Maill

-...

..""....""-.

:

all

ASCII

is

selected the string

the

receiving unit.

Art.No. 2.310

of

the

PC.

24,

Art.

No.

AT-1

04

characters - ABCD

In

SP-

10

159, for connecting the

This assembly consists of a cable,

2.100

START.

....

12

M....

abcd... etc. When

of

characters sent by the transmiaing

the transmitting unit a message is displayed

unit, or the

552.

SP-10

RS-232 (#3)

Hyperterminal,

Select Programs / Accessories

which

RS-232 (#3)

interface has

is

available under

interface on

Art

No.

2.310

/

AT-4

2.

Double-click OK.

CompuSe

on

Hypertrm(.exe). Enter the name

...

Hypertrm

MCI Mail

SP-10

for the new connection and click on

Page

3.25

Chapter

Fault

Diagnosis

3

and Check Procedures

SCHILLER

SERVICE

SP-I0

HANDBOOK

Issue

Spiromtry

2

Julv

1998

Unit

RS-232

3.

4.

Transmission/Reception

Set

the

direct connection to the proper

Enter the

port

settings

19200,8,

N,

1,

COM-port

Hardware

Test

and click

and

confirm with

,

.f

OK.

OK..

Page

3.26

5.

6.

7.

You

are now

Go

to

rab

Click on

in

the

SP-10

Hyperterminal window.

Settings and set Terminal keys,

ASCII

Setup.

Auto

Click

detect and

on File and select Properties.

500

buffer lines.

,

SCHILLER SERVICE

SP-10

Spirometv

HANDBOOK

Issue

Unit

2

July

1998

Fault

Diagnosis

Chapter

and Check Procedures

3

RS-232

8.

You

Transmission/Reception

Check the "Wrap lines that exceed terminal width". Confirm with

back

are

boxes

to the open

now

ready

for "Send line ends with

Hyperterminal

to

start

the

window.

input and output

line

tests.

Test

feeds",

(cont.)

"Echo

typed

OK.

Click once

characters locally'' and

more

on

OK

to

get

Test Output

On the

SP-10,

Baud rate to

3

with key

Press

The Hyperterminal window on

a>.

key

SP-10

19200,

<O>

now

press the

key

(Output)

sends

to

set parity Nand key

Test

output on channel n' on the

a

string

of

alphanumerical charactm, which

the

PC.

key and select

<S>

<5>

RS-Test.

to

set the stopbit to

SP-10.

Use

the

+/-

1.

are

echoed in the

keys

to

set the

Set Channel No.

Page

3.27

Chapter

Fault

Diagnosis

3

and

Check

Procedures

SCHILLER

SERVICE

HANDBOOK

SP-10

Issue

Spirometry

2

July

Unit

1998

RS-232

Test Input

of

Transmission/Reception Test (cont.)

345671119:

Stop

In

the RS-232

On

;~>?~~CDEPGHI.JKLUNOEQR~T-

the test by pressing key cQ> (Quit) 'End

the

RS-232

the

test

PC,

test

window

type

any

window, press

is

the

erased to

characters and verify

key

be

able

of

(Input)

to

display incoming messages.

that

they

test

inputloutput'.

Test

input on channel n'. The

are

echoed on the

SP-10.

upper

part

3

45

678

9:

;

<=>?

This

i.3

an

Stop

the test by pressing key

Error Codes

The error codes shown

DSR BD

FE

OE

PE TXE RxR

Data set ready Break detected Frame error Overrun error

Parity error Transmitter empty Receiver ready

@ABCDEFGHIJ'KLMNOPCIRZT

RZ-232

test

-

<Q>.

at

the

bottom

Leave the RS-232 test window by pressing

of

the display have the following interpretations:

ESC.

Page

3.28

TxR

Transmitter ready

SCHILLER

SERVICE

SP-10 SpirometQ' Unit

WDBOOK

Issue 2 July

1998

Interface Board Adjustments

Chapter

3

Fault Diagnosis and Check Procedures

One adjustment is possible

the

paper

mark

detection circuit

used

for

calculation

Paper

When

displayed. Before window

Jammed

the detection circuit does not recognise the paper

carrying

is

clean.

on

the Interface board - Paper

threshold

of

print-out commencement position, paper detection, paper present etc.

Indication

the paper

mark

P32

GUARD DATA CABLE

Mark

(VRl).

This

pre-set

is

used

to

adjust

so

that

the paper

mark

mark,

is

recognised. The paper

a paper

jam

error message

mark

may

adjustment procedure. ensure that the paper detector

P29

PRINT

HEAD

P24

-

TO

PHOTO

SENSOR

is

be

P22-TOTP

MOTOR

P4

(TEST

POINT

Interface

1)

Board

MK

TO

PAPER

CARRIAGE

8-5

,,!TO

Page

3.29

Chapter

Fault Diagnosis

3

and

Check Procedures

SCHILLER SP-10 Spirometry

SERVICE

HANDBOOK

Issue

2

July

Unit

1998

Interface

Paper

Mark

Set the paper

1.

Connect a digital

2.

Switch the

NB

Board

Adjustments

Adjustment

mark

threshold

voltmeter across the

unit

on and adjust

>3.5v

0.4

to0.5V

IF

THE

DETECTION

ADTUSTMENT,

as

follows:

VR1

to

when the

there

when

DOES

ENSURE

THAT

(cont.)

P4

connector

obtain

a reading

black

paper

is

no

paper

NOT

RECOGMSE

THE

(test

as

mark

PAPER

point

1).

follows:

is

under

the

paper

mark

detector

under the detector ie white

THE

PAPER

MARK

WINDOW

AFTER

IS

CLEAN.

paper

-1

*

-I

\

Page

3.30

SCHILLER

SERVICE

HANDBOOK

SP-I0

Spirometry

Issue

Unit

2

July

I998

Fault Diagnosis

Chapter

and

Check Procedures

3

I

,

..

.-.

i

1

Service Screen

The service screen provides readings print head resistance

To

enter the service screen press

T

(for test)

The following display

This screen gives the following

R

TPH

and

setting

is

Printer Resistance

of

some

of

the

intend

option.

the

shown:

settings key

data

and adjustments:

to

display the Settings menu then press

<T>

Setting

offsets

and also contains the thermal

the

letter

The value indicated here is the resistance resistance to ensure a

good

quality

of

the thermal print head and must

be

set to the correct

print-out. The print head resistance is found on a label on the

printer. To set the resistance

now highlighted and the new resistance value

loo0

Ohms

and less

user

is

prompted to enter the value again. When the resistance

T

TPH

This displays the thermal print head temperature. and the

of

the thermal print head press

than

1800

Ohms.

If

a resistance value outside

d>.

The

first

figure of the resistance value is

can

be

entered. The entered value must be more than

of

these limits

is

thermal

set press

print head temperature in volts

<ENTER>.

is

entered, the

(received from the transducer).

B

TEMP

and

AIN6

This displays the battery temperature, and the battery temperature in volts (received from the transducer).

BV

and

AINO

BV

indicates the voltage level of

generated by the power factor controller from the

of

+US

voltage level

diagram)

and

shown

when working from

is calculated from the

on this screen

the

mains,

indication (signal BA'ITV) when working from the

mains

+US

(that

as

AINO.

and

between

is

4ooomV+100

is

the battery voltage, or the primary dc voltage

mains

(and

used

for battery charging)). The actual

BATW

The value

+24V

signal (sheet

of

BV

and

+21V

5

of

the power supply circuit

is

approximately

when using battery

26.8V power.

(nom

The

+27V)

AINO

when working from the battery and 440OmV+100

Page

3.3I

..

.

Chapter

Fault

3

Diagnosis

and

Check Procedures

Service Screen

BCHARGE,

AINl

gives a voltage value indicating the loading control level of the battery (from the BAnZC). The voltage range 25OOmV

Because every battery varies, it knows when capacity of the discharged

new battery. The BCHARGE indication shows the remaining

signal

Note:

indicates

to

installed

a

minimum of

(AINl

indication).

The battery capacity displayed on the capacity remaining capacity displayed

as

that

and

Printer Resistance Setting (cont.)

AINl

and

B

CAPACITY

is

GmV

to

that

the battery is fully discharged.

the

processor initially calculates the capacity of the battery

generate the battery

battery. When anew battery

two

of

the battery and

shown

for BCHARGE.

times,

low

so

is

that

SCHILLER

SERVICE

25OOmV

signal

calculated

in

(OV

indicates

-

the B CAPACITY indication gives the calculated

is

installed,

the processor

battery

capacity and is calculated

LCD

information

from

the information

that

itmust

can

accurately assess the capacity of the

B

CAPACITY and

box

will

HANDBOOK

the battery

be

fully charged and fully

box

is the actual remaining

AINl .

not necessarily

SP-I0

Issue

PSU

-signal

is

fully charged,

so

from

BATI'L,C

The

be

the same

Spirometry

2

July

that

Unit

I998

Page

3.32

-_

SCHILLER

SERVICE

HANDBOOK

SP-I0

Spirometry

Issue

Unit

2

Julv

1998

Fault

Diagnosis

and

Check

Chapter

Procedures

3

Unit

Sohare

To

check the software version of the

installed,

The software version and the

press

the setiings key followed by the letter

installed

unit

and to display

options

all

x:

are

displayed on the

the sysrem~ options

LCD

as

follows:

that

have been

The top line gives the equipment name and the overall system software version of

the uniC that is the software version of the EEPROMs in the followed by a combination of characters to indicate the type of software (or basic options) that is installed.

The second line gives the software version of the communications controller on the Processor Board

Below the software version derails is the options line. This details the options that

are

installed. These are

0

RES

The number below, and to the right of the Copyright notice, is a counter number of unauthorized attempts that have been made to incorporate extra options to the unit.

Important

upgrades

The number immediately below the unauthorized attempts counter is the system

serial

number.

The options on the bottom of the screen are the software updates that incorporated into the unit when the correct code is entered. these software options the code must and

<->

keys and the

Schiller

AG

-

COMM:

-

Lung Resistance

-

only

9

attempts are allowed and

are possible.

<ENTER>

through

your

as

follows:

local

0.1

be

entered, the option selected with

key pressed. The code

dealer.

if

this

figure

To

can

Program

exceeds

Pack. This is

of

9,

no more

can

incorporate any of

the

be

purchased from

the

be

<+>

Page

3.33

Chaprer

Fault

Y

Replacing the

3

Diagnosis

and

Check Procedures

Flow

Sensor Filter

SCHILLER SP-I0

SERVICE HANDBOOK

Spirometry

Issue

2

July

Unit

1998

!

4

I

Spirometer

The

1.

Remove and discard the mouthpiece.

2.

Remove the rubber adapter by pulling

3.

Remove the inner tube of the flow sensor by pushing it out of

of

SP-20 / SP-110 / SP-150

filter is the only serviceable item on

the red location

marks.

Once

the

flow meter.

it

away from the inner tube.

tube

has

To

been pushed

replace

half

the other side.

4.

Unscrew the two halves of the inner tube and remove and discard the filter.

5.

Clean and sterilize

all

parrs of the inner tube, the rubber adapter and the inside of the outer

tube with one of the following products:

0

IncidinGG

0

Amocid

0

Lysoformin

0

Alhydex

6.

The cable and handle

can

be

wiped

with

soapy water (do not

the

fdter

proceed

the

outer tube in the direction

way

it

can

be

dip

into liquid!).

as

pulled

follows:

out

from

Page

3.34

.

..

-4

.

...

~ -.

.

-.

I

.I

--...

1

-*

.

..

SCHILLER SERVICE HANDBOOK Issue

SP-I0

Spirometry Unit

2

Julv

1998

Replacing the Flow Sensor Filter (cont.)

7.

Insert

a new

fdter

into

location

8.

Carefully screw the

mark.

displaced.

9.

Locate the end

until

the

10.

Fit

the rubber adapter by placing its

location

11.

Insert

a new mouthpiece

of

shoulder

mark

the inner tube

of

the inner tube

two

halves

the inner

(max.

so

that

it

sits

on the

her

of

the inner

into

tube

makes conract on the outside edge

1.5cm)

tube

the end

of

wider

end over the end

into

the end

together

the outer

making

tube

of

the rubber adapter.

of

Fault

lip

Diagnosis

of

the

sure

that

half

the

and

with

filter

and push it gently but

of

the outer tube.

the inner

tube

with the red

Chapter

Check Procedures

the red

is

not

fumly

3

Page

3.35

Chapter

Fault

Diagnosis

3

Lllld

Check Procedures

SCHILLER

SERVICE

SP-10

HANDBOOK

Spirometry

Issue

2

July

Unit

1998

~

Page

3.36

SCHILLER SERVICE

SP-10

Spiromerry Unit

HANDBOOK

Issue 2 July

I998

Chapter

Physical Overview & Module Replacement

4

Physical Overview

Module Replacement

Contents

Physical Descr@ion

Base Assembly

Top Assembly

Removal Safety Notices Opening

Power Supply board

Leadaid

Interface

Paper

and

Rephcement

the

case

Top Assembly Removal Top Assembly Replacement Functional Check After Assembling tk SP-I0

Power Supply Board Removal

Power Supply Board Replacement Checks and Tests after Power Supply Board Replacement Checking the Power Supplies

On

Signal Simulation

+

UB Adjustment

Power Rail Measurement

Battkries

Battery Removal Battery Replacement

Checks and Tests After Battery Replacement

Board

Interface Board Removal Interjiie Board Replacement

Checks and Tests After Interface Board Replacement

Tray

Assembly

Paper Tray Removal

Paper Tray Replacement Checks and Tests after Paper Tray Assembly Replacement

Chapter

&

4.3

4.5

4.8

4.11

4.12

4.13

4.14

4.16

4.17

4.18

4.19

4.20

4.21

4.22

4.24

4.25

Page

4

4.

I

._

-..

.

Chapter

Physical Overview & Module Replacement

4

SCHILLER SP-I0 Spirometry Unit

SERVICE

HANDBOOK

c

Issue 2 July

1998

Microprocessor

Board

Microprocessor Board Removal Microprocessor Board Replacement

Checks

and

Tests After Microprocessor Board Replacement

Program

Pack

(and Software Modules)

Program Pack

(and

program EPROM ) Removal

Program Pack Replacement

Checks and Tests After

Mains

assembly

Program

Mains Assembly Removal Mains Assembly Replacement

Checks

and Tests afier Replacement

LCD / Keyboard Buffer

MK

8-4

LCD / Keyboard Assembly LCD/Keyboard Buffer Removal L CD/Ke yboard Buffer Replacement Checks after Replacement

Mains transformer

Mains Transformer Removal Mains Transformer Replacement

Check and Tests after Replacement

LCD

LCD Removal LCD Replacement Checks after LCD Replacement

Thermal Printer and

Print

Head

Thermal Printer Removal Print Head Removal Print Head Replacement Interjime Board with Printer Thermal Printer Replacement Checks, Tests

and

Adjustments afrer Printer Replacement

Keyboard

Keyboard Removal

Keyboard Replacement

Checks after Replacement

Replacement

4.26

4.27

4.28

4.29

4.30

4.31

4.32

4.33

4.34

4.35

4.36

4.37

4.38

4.39

4.40

4.41

4.42

4.43

4.44

Page

4.2

SCHILLER

SERVICE

HANDBOOK

SP-10

Spirometry Unit

Issue

2

July

I998

Physical

Chapter

Overview & Module Replacement

4

Physical

Introduction

The

TheBaseAssembly

TheTopAssembly

The Base Assembly contains most Assembly together and achieved with a ribbon cable assembly.

Because

Description

SP-10

comprises two

houses

are

secured with captive

of

the plastic construction, threadedmetalinsem are used

main

assemblies

of

the

the keyboard and the

mws.

as

follows:

SP-

10

electronics, and

LCD

display. The

Electrical connection between the two assemblies

all

external connectors. The Top

two

assemblies

for

all

are

moulded to fit

screw fixngs in the unit.

is

Page

4.3

-.

Chapter Phvsical Overview

4

Physical

PRINTER

MOTOR

L.

&

Module

ReDlacemnt

Description

p32

GROUND)

i

I

BATTERY

P29 - TO

PRINTER

(DATA)

(cont.)

GROUNDNG KEYBOARD

PONT BUFFER

I

I I

I\

SCHILLER SP-I0 Spirometry

SERVICE HANDBOOK

P1 -TO

MICROPROCESSOR MKXUX"X

I

PI2

LCDl

I

-TO

P2

BA'ITERY

-

RS

Issue

INTER

I

2

July

:FACE

TO

3ESSOR

Unit

I998

_-

I

.-

THERMAL

PRINTER

Page

4.1

p24-To

PAGE

MARK

PHOTO (UNDER)

SENSOR

P23 -TO

PRINTER iMOTOR INTERFACE

(DATA) BOARD

P22

I

TOPAPER

I

-

TO

TP

1

,

P20

POWER - TO ~25, ~26

1

SUPPLY

!

(UNDER)

TERY CONNEC-

i

BUZZER P20 - TO P27 - FROM MAINS

Base Assembly

-

TORS

BAT-

TRANSFORMER

i

SCHILLER SERVICE HANDBOOKIssue

SP-I

0

Spirometry Unit

2

July

1998

Physical Description (cont.)

Base

Assembly

The base assembly comprises a moulded plastic tray onto which is mounted the following:

0

Mains

Isolation Transformer

0

Two Lead-Acid Baaeries

0 Power Supply PCB

0

Interface Board

0

Microprocessor Board

0

Program

0 ThedPrinter

0

Paper Tray Assembly with Carriage Motor

Pack

MK

8-5

8-11

8-6

MK

8-1

Chapter

4

Physical Overview & Module Replacement

TheMicroprocessorBoardissecuredtomouldedsupportson

is mountedon fourspacers above the Microprocessor board and the Interface board and the thermal

printer

are

mounted on the metal paper tray framework. Electrical connection between

is achieved with ribbon cable assemblies The

Mains

Connector and Switch assembly is secured to the Back Panel

The

Mains

Transformer the Power Supply board, the Transformer, the Batteries, and the Mains Connector and Switch assembly,

The Program Pack is inserted via a cut-out in the side panel under the paper tray. It slides and connects in position.

Cut-outsin the

110)

mounted on dedicated mounting plates.

is

achieved by flying leads.

backandsidepanelsareprovidedforexternalco~ectors.TheVideoandSpiro

connectors are all mounted directly on the Microprocessor board.

is

secured to the tray with a centre screw. Electrical connection between

directly

with the Processor Board. One captive screw secures the

or

with flying leads.

thebottomoftray.ThePowerSupply

all

boards

with

spring loaded clips.

is

mounted

Program

Pack

(SP-

All

other connectors

are

in

Page

4.5

..._

C.

Chapter

4

Physical Overview & Module Replacement

SCHILLER

SERVICE

HANDBOOK

SP-I0 Spirometry

Issue

2

July

1998

Unit

'_

Physical

P3

CONNECTOR

(MOUNTED ON

Description

-

VIDEO

BOARD

WORM

FOR PAPER CARRIAGE

MOTOR

(cont.)

CONNECTOR

AND

ASSEMBLY SUPPLY

DW

MAINS

SWITCH

P1- TO POWER

GROUND

~

i

P2 - TO RS

BOARD

Page

4.6

,

I

P.4PER TRAY

FRAMEWORK

Base

Assembly

without

SUPPORT

BRACKET

Interface

1

PAPER

CARRIAGE

MOTOR

and

Power

Supply

SP-100

CONNECTOR

board.

-

SCHILLER

SERVICE

SP-20

HANDBOOK

Physical

The metal carriage

Spirometry Unit

Issue

2

July

Description

paper

tray

framework

motor

tums

a

worn drive

2998

(cont.)

allows

to

slide

the

paper

the

tray

paper

to

tray

be

in

Chapter

Physical Overview & Module Replacement

withdrawn. The

or

out.

dual

rotation

paper

4

Page

4.7

-_

Chapter

Physical Overview & Module Replacement

4

SCHILLER SP-10 Spirometry

SERVICE HANDBOOK Issue 2 July

Unit

1998

Physical

Description

PI3

-

TO

LCDBUFEER

BOARD

(cont.)

KEYBOARD

Page

4.8

TO CONTRAST

CONTROL

TO

Top

I

LCD

Assembly

TO

LCD

CONTRAST

CONTROL

SCHILLER

SERVICE

SP-I0

HANDBOOK

Spiromv Unit

Issue

2

July

I998

Physical Overview

&

Module

Chapter

Replacement

4

Physical

Top

assembly

The Top Assembly is manufactured from moulded plastic and comprises hinged

Secured

of

these

achieved with ribbon cable assemblies

Description

LCD

assembly.

in

the

main

housing

boards

are

secured with double sided

(cont.)

is

the

LCDkeyboard Buffer

or

with

MK8-4

tape.

Electrical connection

flying

leads.

and

a

the

Keyboard

between

Main

Housing

MK

8-3.

the

modules is

with

Both

a

Page

4.9

c_

Chapter

4

Physical Overview & Module Replacement

M

BASE

ASSEMBLY ACCESS

SCHILLER

SERVICE

SP-I0

HANDBOOK

Spirometry

Issue

2

July

Unit

I998

I I

M

TOP

ASSEMBLY

ACCESS

Y-5

Page

4.10

Note:

Access

to

the Program Pack is gained via the left-hand Side Panel under the paper

to

the mains

fuse

and the voltage selector

is

from

the back panel

(Mains

tray

Module).

SCHXLER

SERVICE

SP-I0

Spirometry

HANDBOOK

Issue

Unit

2

July

1998

Removal and Replacement

Introduction

This

part provides

spared at service level. The instructions given in

containing the following:

The pre-requisites

Tools

and equipment that

the functional checks and adjusrments. Removal Procedures Replacement Procedures

the

procedures

that

must

to

carry

be

fulfilled before removal

are

required

Physical Overview & Module Replacement

out the removal and replacement of

this

chapter

are

autonomous, with

of

the module

to

remove and replace the module and

all

modules

each

to

carry out

that

are

module

Chapter

4

Checks and Tests that must

Any

adjustments, jumper settings,

a procedure, are detailed in the relevant step. In-text

diagrams

points

and adjustment potentiometers.

Specific Warnings and cautions could cause personal injury. Cautions indicate

If

a key operation character (or character string) given in parenthesis key sequence is provided it must

time and date screen

This requires that the settings key on the keypad is pressed, followed by the number 1 key.

support the text where required and provide location details of connectors, test

or

menu selection

is

as

be

are

follows:

carried out after replacement.

special

checks or functional procedures that are required during

given where applicable. Warnings indicate potential danger that

areas

that could

is

required. the key sequence required is given in parenthesis

is

the actual character that is printed on the key. When a

be

followed

in

the order given. For example the key sequence to display the

<1>

cause

damage

to

the equipment

.

'e'.

The

Page

4.11

Chapter

Physical Overview

4

&

Module

Replacement

.--

SCHILLER SP-10 Spirometry Unit

SERVICE

HANDBOOK

Issue

2

July

I998

Sizfety

Notices

WARNINGS

BEFORE COMMENCING THATTHEMAINS

IS

REMOVED.

CERTAINCHECKS ANDADJUSTMENTSCANONLY BECARFUEDOUTWITHTHETOP ASSEMBLY

THESE PROCEDURES BEWARE THAT FO-Y LETHAL VOLTAGES

PRESENT.

THE SP-10 CONTAINS STATIC SENSITIVE STATIC PRECAUTIONS:

0

WHENCARRYING0UTANYMAI”ANCEPROCEDURES

UNIT ON

REMOVED

AN

EARTHED

ANY

REMOVAL

POWERSUPPLYISS~CHEDOFFANDTHATTHEMAINSCABLE

AND

WITH MAINS

ORREPLACEMENT PROCEDURES ENSURE

CONNECTED.

WHEN

CARRYING

OUT

ARE

CAUTIONS

CMOS

COMPONENTS; OBSERVE

ALWAYS PLACETHE

ANTI-STATIC MAT.

ANTI-

0

PERSONAL MUST BE EARTHED WHEN HANDLING ANY BOARDS OR

COMPONENTS

ALWAYS USE

0

COMPONENTS

THE UNIT

ALWAYS PLACE

OUT

TAKE CARE NOT TO PLACE WHEN NOTCRIMPED CAI3LE ASSEMBLY.

CARE

USE FORCE.

THE

ORDER GIVEN.

IS

MA”ANCE PROCEDURES

REMOVING

iWST BE TAKEN WHEN

PROCEDURAL STEPS GIVEN FOR EACH MODULE MUST BE FOLLOWED

AN

ANTI-STATIC BAG WHEN TRANSPORTING BOARDS OR

SUSCEPTIBLE TO ABRASION DAMAGE. TO PREVENT SCRATCHING,

THE

UNTT

ON A

SOFT,

NON-ABRASIVE CLOTH WHEN CARRYING

ANY

STRAIN ON

THE TOP ASSEMBLY.

ORTWISTEDANDTHATTHETOPASSEMBLY

REiMOVING

NEVER

STRA.tN

THE CABLE ASSEMBLIES.

THE

CONNECTING RIBBON CABLE

ENSURE

AND

THAT THE CABLE ASSEMBLY

IS

NOTPLACEDONTHE

REPLACING CONNECTORS. NEVER

IN

IS

THE

Page

4.12

SCHILLER SERVICE

HANDBOOK

SP-I0

Spirometry Unit

Issue

2

July

I998

Chapter

Physical Overview & Module Replacement

4

Opening

the

Pre-requisi tes

The unit must

any maintenance and

28

Mains

supply is required

Tools

Posi-drive screwdriver

Test Equipment

The following test equipment is required

Flow Sensor Spirometer SP-110 Calibration pump RS Test Cable (supplied by Schiller)

Top Assembly Removal

The Top Assembly is mounted on the six screws and washers; access

the Top Assembly, proceed

1. Remove cable is removed.

case

be

placed on an anti-static

is

carried

out

on

degrees.

to

carry

to

the screws

as

follows:

all

cable assemblies connected to the side and rear panels. Ensure that the mains

mat

and anti-static precautions observed when

the SP-10. The

out the

unit

functional test after assembly.

to

carry

out the functional test after unit assembly

Base

Assembly and

is

gained from the underside of

room

temm

is

secured to the Base Assembly with

should

be

the

unit To remove

between

18

2.

Taking care up-side-down and rest on a soft cloth.

3.

Unscrew the

of the unit, indicated by

4.

Grasping the top and bottom of the unit to ensure

carefully

5.

Gently lift the Top Assembly sufficiently to gain access disconnect the connector from the

6.

Gently

Top

Assembly Replacement

To replace the Top Assembly proceed

1.

Check that all boards and components are fmly secured. Check for loose screws. Ensure

that

no screws or foreign

2,

Inspect all the internal cable assemblies and ensure that they that no visible damage or caught

3.

Ensure that

to

secure the hinged

six

retaining

rem

the

an

unit

to the standing position.

LCD

screws

and washers situated in the extreme comers and edges

arrow.

Power

lift

the Top Assembly away hm the

as

bodies

are

loose

can

be

seen. Ensure that no cable assemblies are strained, crushed

all

connectors

are

firmly home.

module

follows:

so

that

it

cannot swing open,

that

the two assemblies cannot

to

the interconnecting cables, and

Supply Board and the ground connector.

Base

Assembly and place

in

the bottom of the

case.

are

on

in good condition and

turn

the unit

part,

a soft cloth.

Page

4.13

Chapter

4

Physical Overview

Opening

the

4.

Position the Top Assembly adjacent to the cable, plug in the interconnecting cable from the Top Assembly

(PIZ).

Note:

5.

Carefully position the Top Assembly on the

6.

Grasping down and replace the the unit. Return the unit

&

Module

Reconnect the ground cable

It

case

may

be

the

two

Replacement

(cont.)

necessary

assemblies

to

six

securing screws and washers in the extreme comers and edges of

to

the upright position.

tilt

SCHILLER

SERVICE

Base

Assembly and without

from

the keyboard.

the

Top Assembly for the cable assemblies to reach.

Base

Assembly.

ensure

that

they cannot part, carefully turn the unit up-side-

HANDBOOK

straining

to

the

Power

SP-I0

the ribbon

Supply

Spirometry Unit

Issue 2 July

I998

,

Functional

The procedure detailed here board confidence check after

1.

2.

3.

4.

5.

6.

Check

has

been replaced. It

Ensure that the voltage selector on the back panel

connect

mains

that

emptied more than once to achieve a total volume of more than

Switch the unit on by pressing the and the test screen disappears, check that time are shown in

Press

complete. Ensure Connect the

Connect

Press the <CALIBRATION> key. Enter the ambient temperature and press Press <START> and empty the calibration pump*. 'Effective Vol', enter

+Note:To obtain

Repeat step 5 and ensure that the measured volume

After Assembling the

is

a

general confidence check in the unit after an internal module or

is

not a full functional test but is intended

a

module has been replaced.

to

the unit. Switch on the mains and ensure that the green mains

<ON>

for a few seconds

the

that

flow

sensor

a

calibration pump to the sensor.

a

more accurate calibration,

the

test screen

data

box in the right hand corner

and enter the time and

the correct date and time is displayed on

SP-110

the

to

the connector on the right hand panel of the unit.

calibrated volume of the pump,

SP-10

To

carry

out the check proceed

is

set for the required voltage and

key on

the

Keyboard. Ensure that the LCD lights

is

displayed at the bottom of

the

welcome display is given and that the date

of

the

date

details. Press mCT> when

Press

<ENTER>

in

litres.

it

is

recommended that the calibration pump is

is

correct.

to

the

LCD.

the

screen.

and at the prompt

6

provide a general

as

follows:

LED

lights.

screen. When

and

<ENTER>.

litres.

Page

4.14

7.

Press the <PATIENT DATA> key and systematically press

<QWERTYUIOP>,

Ensure that the entered

to

exit

the

patient

8.

Select a test key (eg cFCV manually blow into the flow sensor. Ensure screen and that after six seconds the

data

is

display.

Ej)

COITK~~Y

and press

&NTEb,

presented on the screen

<START>.

that

the pulmonary

unit

prompts for the second reading.

the

keys:

4234567890s

as

entered. Press <FNCT>

With the calibration pump, or

graph

is rraced on the

SCHILLER

SERVICE

WDBOOK

SP-10

Spirometry Unit

Issue

2

Julv

1998

Physical Overview

Chapter

d?

Module Replacement

4

Opening the

9.

Press the and

of

good

Note:

If

printer resistance resistance setting experienced with paper mark detection necessary to adjust

10.

If

a

module

Paragraph

supply

for

case

<PRINT

the print-out

(if

24

(cont.)

ALL>

quality.

quality

has

been replaced carry out

not

already

hours

to

fully

or

<PRINT

data

see

paragraph ‘Service

the

carried out).

charge the battery.

BEST>

is

poor and the printer

may

have been

factory pre-sets

Switch

key and ensure that the print-out is accurate

has

not been changed, the stored

lost

from

memory.

Screen’

or

setting the printer

on

the Interface

the

checks and tests detailed in the relative

the unit

off

To

check the stored

in

chapter

and leave connected

board.

3.

If

problems are

speed

it

may

to

be

the

mains

Page

4.15

Chapter

4

Physical Overview

&

Module

Replacement

-_

SCHILLER

SERVICE

SP-I0 Spirometry Unit

HANDBOOK

Issue

2

July

I

I998

Power

Supply

P17

board

-

GND BAYONET

CONNECTOR

P1-

TO MICROPROCESSOR

PI2 - TO

LCD/KEYBOARD

(IN

TOP

ASSEMBLY)

I

BUFFER

I

P20 - TO

INTERFACE

BOARD

P25,

P26

BATTERY

CONNECTORS

+UB VOLTAGE ADJUSTMENT

Power

Supply

VRl

Board

MK

F'27

MAINS

TRANSFORMER

8-6

-

FROM

Page

4.16

SCHILLER

SERVICE

HANDBOOK

SP-I0

Spirometry

Issue 2 July

Unit

I998

-_

Physical Overview & Module Replacement

c

Chapter

4

Power

Supply

The Power Supply board

board

Pre-requisites

The Warnings and Cautions The Top Assembly must

Tools

and Equipment

Cross-Bladed screwdriver Small flat-bladed screwdriver

Digital Voltmeter

In addition up to 30V,

if

the Power Supply boardis checked in isolation, aPower Supply capable of supplying

is

required.

Parts

Power Supply

MK

Power Supply Board Removal

(cont.)

is

positioned on four

at

be

removed and

8-6.

Part number

the beginning

all

as

detailed

spacers

above the Processor board.

of

the Chapter must

external cable assemblies disconnected

in

Chapter

5.

be

observed.

WARNING

ENSURE

To remove the Power Supply board proceed

1. Disconnect the Interface board, Keyboard Buffer

2.

Unscrew the four screws securing the

THAT

the

THE

flying

MK

MAINS

leads

P1

8-4

CABLE

to

the

to

the Microprocessor and the GND guard P17. (P12

will already

IS

DISCONNECTED

as

follows:

mains transformer

be

removed).

board

to

the spacers and remove the board

BEFORE

and

to

the batteries. Disconnect

Power Supply Board Replacement

To

replace the Power Supply proceed

1. Position the board on the spacers and secure with the four securing screws.

2.

Connect the Mains Transformer leads and the battery leads. Connect P1,

(GMD).

as

follows:

Checks and Tests after Power Supply Board Replacement

After assembly, connect the is lit. Switch the unit on and ensure the

Check that the battery charge monitor circuit is functioning

key followed by key

mains

supply to the unit and ensure

that

the LCD is lit and that meaningful

45..

Ensure that the printer functions.

that

the green mains supply

as

follows:

COMMENCING

to

the LCD/

P20

and P17

data

is displayed. Press

P20

LED

to

Page

4.17

Chapter

Physical

4

Overview

&

Module

Replacement

SCHILLER

SERVICE

SP-I0

HANDBOOK

Spirometry Unit

Issue

2

July

1998

Power

Supply

1.

Switch the unit

hours. Check that the battery light

when the battery is fully charged

2.

Disconnect the mains and printer). Check that

0 0 0

Note:

board

the battery the battery the unit switches Control of the Battery

(BA'ITLC giving the expected indications, the fault connector). The signal

The nominal battery capacity at which the Battery Low is active

25%.

The nominal voltage at which

switches off, is

Checking the Power Supplies

The power supply voltages can

Power Supply board the unit assembled and the Top Assembly positioned by the side. isolation a latch circuit must the

<ON>

key).

(cont.)

off

but leave the

LED

lights when

LED

flashes

off

)

to calculate the charge state

21V.

is

easily accessible and it

be

mains

flashes

(after

run

the

unit

mnning

when

the

when the

LED

be

manually set to switch on the power supply ( equivalent to pressing

battery

is

from

to

control the battery

checked without the SP-10 being assembled. However the

connected. Leave the battery

when the battery

a

maximum

on battery power for

on battery power

battery

capacity is low

capacity

the CPU which

of

the battery.

may

LED

the

Battery

is

usually easier to check the power supplies with

is

time of

15

60

falls

below a preset value

uses

lie on the Processor board (or P1

is

LEDB.

down

If

to

charge for

charging and extinguishes

hours).

minutes (without using the

the counter signal

If

the Battery

signal is active and

the board is to

(LED

LED

flashing) is

be

10

is

not

the

unit

checked

in

Test points are provided on Individual adjustment is not possible for

supplies are generated and the batteries are charged). Note that mains connected.

ON

Signal Simulation

If

the

Power Supply board is checked

the power supply on. To simulate the

Note:

The ON simulation signal is only required when be used to switch the power supply on, that is when P12

disconnected.

the

Power Supply board for measurement

any

of

the voltage

in

isolation the

ON

signal, proceed

ON

rails

except

+UB

line must

as

follows:

the

ON

of

all

power

rails.

+UB

(from which

can

only be adjusted with

be

connected to

key on the keypad, cannot

to

the Top Assembly is

GND

all

to

other

latch

Page

4.18

SCHILLER

SERVICE

WDBOOK

SP-I0

Spirometry Unit

Issue

2

July

I998

Chapter

Physical Overview & Module Replacement

4

Power

1.

2.

Note:

Supply

Connect power

0

Using a suitable power supply will now the correct voltage.

board

to

the Power Supply

If the unit charged batteries connected

If

the unit the Power Supply negative

To switch the power supply off, connect

is

to

pin 2 of plug

lead,

(cont.)

board

as

follows:

assembled,

not assembled, connect a power supply to the banery connectors

connect

be

use

either

to

the battery connectors

board.

Connect the positive to

P26.

Set the Power Supply to 24V.

P25

1

GND

to

Plug P12 pin

latched on and

mains

(via the

mains

1

of plug

P26

2

25,

and hold for 2 seconds. The

all

generated power supplies

OV

to

P1

50.

transformer) or two fully

P25,

and the

can

be

checked for

on

+UB

Adjustment

This adjustment sets the voltage supplied from the switching regulator on the mains power factor controller circuit. To adjust this voltage the unit must

be

assembled and mains connected.

WARNING

LETHALVOLTAGES SUPPLY. DO NOT LET CONCENTRATION TAKING MEASUREMENTS.

To check and adjust

1.

Connect mains power to the unit and switch on by pressing the <ON> key keyboard.

2.

Measure the voltage at

Power

Rail

Measurement

No

adjustment is possible for any of the power

relevant test point (component layout given at the end

any

of

the values are

power supply must

AREPRESENTWHENCHECKINGANDADJUSTINGTHEPOWER

+UB

supply proceed

P25

1.

out

of

tolerance fvst ensure that

be

changed.

as

Adjust

LAPSE.

follows:

VRl

rails.

EXERCISE GREAT

to achieve a voltage of

To

check the power

of

this book) and measure with a

+uB

voltage is correct.

rail

CARE

on

the

+27V

SOOmV

voltages go on the

If

this is correct the

WHEN

DVM.

If

Page

4.1

9

Chupter

Physical

4

Overview & Module

Replacement

SCXILLER

SERVICE

SP-I0

HANDBOOK

Spirometry

Issue

2

July

Unit

I998

Lead-acid Batteries

Two batteries are installed

Pre-requisites

The

Warnings

The

Top

Parts

The part numbers

and Cautions at

Assembly must

of

all

replaceable items are given

in

the

SP-10.

be

removed and

They

the

beginning

BATTERY

I

are

selfcontained with integral leads andconnectors.

of the Chapter must be observed.

all

external cable assemblies disconnected.

in

Chapter

2

5.

BATTERY

I

1

I

i

Page

Battery

THE

To

1.

2.

4.20

Removai

WARNING

MAINS

remove the battery proceed

Ensure

assemblies connected Disconnect the battery connectors from the Power Supply board and remove the batteries.

SUPPLY

that the unit is switched off and that

MUST

BE

DISCONNECTED

as

follows:

to

the front and rear panels.

DURING THIS

the

mains

PROCEDURE

is disconnected. Remove

all

cable

SCHILLER

SERVICE

HANDBOOK

SP-I0 Spiromtv Unit

Issue

2

July

1998

’-_

Chapter

Physical Overview & Module Replacement

4

Lead-acid Batteries

Battery Replacement

To

replace the battery position the battery and connect the leads to the battery connector on the

Power Supply.

Red

Note:

Checks

and

To

ensure that the

replacement, proceed

1.

Connect mains to the unit and ensure indicators, next to the display,

2.

Ensure

So

that the capacity

3. run the unit on battery power

Repeat registered by the processor. The calculated value pressing:

lead is the + battery

Black lead is the - battery

Tests After Battery Replacement

battery

as

that

the Battery indicator is extinguished after

of

this

process two times.

(cont.)

terminal

and

the

battery recharging circuit

follows:

that

the green

are

lit.

Charge

the newly installed battery

until

the battery

This

ensures

that

are

functioning after battery

mains

and the yellow battery

the

battery

for approximately

15

hours (battery fully charged).

is

calculated correctly by the processor,

is

fully discharged and the unit switches

the comct

of

c’b

capacity

the battery capacity

15

hours.

of the battery

can

be

seen by

off.

is

The

B

CAPACITY

for further details.

4.

Program all static settings which will have

(S)

indication displays the calculated battery capacity.

been

lost when the battery

See

was

disconnected.

Chapter 3

Page

4.21

c

-.

..

,

Chapter

4

Physical Overview & Module Replacement

Interface Board

Pre-requisites

The Warnings and Cautions

The Top Assembly must

Tools

Cross-bladed screwdriver Small flat-bladed screwdriver

Parts

Interface

To remove the Interface Board disconnect board

Board

MK

Board

to

the Paper Tray Assembly, and

Removal

be

8-5.

Part number

at

removed and

the

beginning

lift

SCHILLER SP-I0 Spirometry Unit

SERVICE

of

the

Chapter

all

extemal able assemblies disconnected.

as

detailed

all

in

Chapter

COM~C~O~~.

must

5.

unscrew the four screws securing the

HANDBOOK

be

observed.

the board away from the Paper Tray Assembly.

Issue 2 July

1998

.I

.1

.

i

Interface

Board

Replacement

The replace the Bus Interface position the board on the Paper four captive screws. Reconnect

Checks and

Tests

After Interface Board Replacement

all

connectors to the

Thermal

The paper mark detection offset must be checked. To set the paper

follows:

1.

Connect a digital voltmeter across the P4 connector (test point

2.

Switch the unit on and adjust

>

3.5v

0.4

to0.5V

IF

THE

NB

DETECTION DOES

ADJUSTMENT,

3.

Carry out the printer check to ensure that the

VR1

to obtain a reading

when the black paper when there

is

NOT

ENSURE

THAT

mark

no paper

mark

RECOGNISE

THE

PAPER

board

is

as

functioning correctly . Enter the

following key sequence:

4E"GS>

Tray

Assembly and secure using the

Printer and the Power Supply.

mark

threshold proceed

1).

follows:

is

under the paper mark detector

under the detector ie white paper

THE

PAPER

MARK

WINDOW

AFTER

IS

CLEAN.

as

Page

4.22

SCHILLER

SERVICE

HANDBOOK

SP-10 Spirometry Unit

Issue

2

July

I998

Chapter

Physical Overview & Module Replacement

4

Interface

A

print-out of a

all

close pixels

Note: Unevenness of print or faulty individual pixels indicates a problem with the printer or

Board

the

lines

diagonal

will

printer alignment Interface board could

the

(cont.)

series

are

even

lines and

be

seen

Processor

of diagonal lines

and

unintermpted.

that

no blocks

as

a

horizontal white line. Examine the

If

a

complete

be

faulty

board.

P32 P29 PRINT

GUARD DATA CABLE SENSOR

will

be

given. Examine the print-out and ensure

Ensure

of

piain paper

block

is

left

or the fault

that rhe complete paper

are

present.

unprinted

lies

with the printer

HEAD

Any

print-out

for evenness of print.

it

additionally indicates that the

data

P24 - TO PHOTO

is

covered with

faulty print-head

control

circuits

that

on

/

P22-TOTP

MOTOR

(TEST

P4 POINT

1)

TO PAPER

CARRIAGE

I

Page

4.23

Chapter

Physical Overview & Module Replacement

4

SCHILLER

SERVICE

SP-10 Spirometry

HANOBOOK

Issue

2

July

Unit

1998

Paper

The Paper Tray Assembly motor,

is

he-requisites

Tools

Parts

5.

ENSURE

Tray

Assembly

comprises

the

thennal

mounted

The

Warnings

The Top Assembly must

Cross-Bladed Screwdriver Fiat-Bladed Screwdriver

The

part

THAT

printer

on

four spacers.

and Cautions

number for the Paper Tray Assembly, complete with the

THE

MAINS

and

the

at

be

removed and

CABLE

a

metal framework onto

interface

the beginning

board.

It

of

all

external cable assemblies disconnected.

WARNING

IS

DISCONNECTED

which

is

positioned above

the Chapter

must

BEFORE

is

mounted

the

Processor board and

be

observed.

DC

motor

COMMENCING

the

paper my and

is

given

in

Chapter

Paper

Tray

Removal

To remove

1.

Remove

2.

Carefully retaining the paper my assembly.

3.

Hold

4.

Taking care not away from the unit.

the

Paper Tray Assembly proceed

P20

on the Power Supply.

turn

the unit upside down and rest it

the

two parts together and turn them right side up. Watch for screws falling out

to

damage

as

follows:

on

a

soft cloth. Remove the four screws

the

printer motor gently ease the complete Paper Tray Assembly

!

Page

4.24

SCHILLER SP-I0 Spirometry Unit SERVICE

...

1

..

Paper Tray Assembly

HANDBOOK

Issue 2 July

1998

(cont.)

Physical Overview & Module Replacement

Chapter

4

Paper Tray Replacement

To

replace

1.

2.

Hold

3.

Turn

4.

Replace the Top Assembly

the

Paper Tray Assembly

Gently

ease

the assembly

the

two

parts

firmy

the Paper Tray Assembly

right side up and replace

proceed

in

position on the four spacers

together and

to

the

Base

p20

as

detailed earlier.

as

follow:

turn

upside

Assembly.

on the Power Supply.

down.

above

the Processor board.

Secure

the

four

screws retaining

Checks

and

Tests after Paper Tray Assembly Replacement

After

assembly connect <REPLACE PAPER> key and ensure that the paper entering enter the following key sequence:

mains

to the unit and ensure

<SEl"GS>

A

series of

diagonal

line

will

be

printed. Ensure that the print-out

that

the green power

tray

retracts smoothly. Check the printer by

is

even.

LED

lights. Press the

Page

4.25

-_

Chapter Physical Overview & Module Replacement

Microprocessor

4

Board

he-requisites

The Warnings and Cautions at the

beginning

of

the

SERVICE

Chapter must

SCHILLER SP-I0 Spirometry

HANDBOOK

be

observed.

Issue

2

July

Unit

1998

~

*.

,?

The Top Assembly must The Power Supply board and the paper tray assembly must

the Processor board.

be

removed and

all

external cable assemblies disconnected.

be

removed

before

removing

Tools

*

Cross-Bladed screwdriver

Parts

Microprocessor Board

Microprocessor

The Microprocessor board

Microprocessor Board proceed

Board

MK

8-1. Part number

as

detailed

in

Chapter

5.

Removal

is

secured to the Base Assembly with screws. To remove the

as

follows:

CAUTION

THE MICROPROCESSOR BOARD CONTAINS CMOS COMPONENTS. ANTI-STATIC PRECAUTIONS MUST BE OBSERVED AT

1.

Remove the Top Assembly.

2.

Remove the Power Supply board.

ALL

TIMES.

.,

I

3.

Remove the Paper Tray Assembly.

4.

Remove the Program Pack.

5.

Disconnect the following connectors from the Microprocessor board:

P4

to

the

ERGO

connector on the back panel

P2

to

the

RS

connectors

P11 to the Beeper Connector

on

the Back Panel

GND

6.

Unscrew and remove the ten Microprocessor board securing screws and remove the Microprocessor Board.

Note:

The Program Pack is mounted in slides on the Microprocessor directly with it.

board

and connects

Page

4.26

._..

.

SCHILLER

SERVICE

SP-10

Spiromet?

HANDBOOK

Issue 2 July

Microprocessor

Unit

1998

Board

VIDEO

CONNEmOR

(cont.)

Physical Overview

DC

P1

CONNECTORS

Chapter 4

&

Module Replacement

Microprocessor

To

replace the

1.

Position the Microprocessor screws.

2.

Reconnect the following connectors

PAPER

TRAY

SECURING

POINT

PROGRAM

Board

P4

p2

P11

GND

Replacement

Microprocessor

to the ERGO connector on the back panel to the

RS

to

the Beeper Connector

PACK

board

proceed

board

connectors on the Back Panel

as

in

the

Base

to

the Microprocessor

P11

TO

BEEPER

SP-110

CONNECTOR

follows:

Assembly and secure with the ten securing

board:

Page 4.27

.

-!-

’

~

-

..

~.

.

~ . ~

.. . .~..

...

.

~.

...

.

L

.I

..

/.I

...,.

..

_I.

.-

..

..,

Chapter

4

Physical Overview & Module Replacement

Microprocessor

3.

Slide in,

4.

Replace the Paper Tray Assembly.

5.

Replace the Power Supply

6.

Replace the Top Assembly.

,

Checks

and

When the unit is reassembled after Microprocessor detailed in the beginning of this Chapter must

and

secure the

Board

(cont.)

Program

Pack

as

detailed below.

board.

Tests After Microprocessor

be

Board

board

carried out

Replacement

replacement, the functional check

to

ensure the integrity of the assembled

SCHILLER SP-I0 Spirometry

SERVICE

HANDBOOK

Issue

2

unit.

The capacity of the battery

and

store the correct battery capacity proceed

1.

Fully charge the battery by leaving the unit connected to the

2.

Run the

unit

on battery power until the battery

is

calculated

and

stored by the processor for reference. To recalculate

as

follows:

mains

for

15

hours.

is

fully discharged

and

the

unit

switches off.

July

Unit

I998

I

3.

Repeat this process two times.

The value

of

the battery capacity calculated (and stored) by the processor,

<SE?TINGS>

<’I5

The B CAPACITY indication displays the calculated battery capacity. details.

all

Program

static settings.

can

be seen by pressing:

See

Chapter 3 for further

Page

4.28

Welch Allyn SP-10 Operator Manual

Specifications and Main Features

Frequently Asked Questions

User Manual