Weider Pro 3000 User Manual

ORDERING REPLACEMENT PARTS
To order replacement parts, contact the ICON Health & Fitness Ltd. office, or write:
ICON Health & Fitness, Ltd. Customer Service Department Unit 4, Revie Road Industrial Estate Revie Road Beeston Leeds, LS118JG UK
Tel:
08457 089 009
Outside the UK: 0 (444) 113 387 7133 Fax: 0 (444) 113 387 7125
To help us assist you, please be prepared to give the following information:
odel No. WEEVSY1975.0
M
erial No.
Write the serial number in the space above for future reference.
Serial Number Decal (Under Seat)
USER’S MANUAL
• the MODEL NUMBER of the product (WEEVSY1975.0)
• the NAME of the product (WEIDER PRO 3000 weight system)
• the SERIAL NUMBER of the product (see the front cover of this manual)
• the KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING in the centre of this manual)
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, please call:
08457 089 009
Or write: ICON Health & Fitness, Ltd. Unit 4 Revie Road Industrial Estate Revie Road, Beeston Leeds, LS11 8JG UK
email: csuk@iconeurope.com
Part No. 232527 R0805A
Printed in China
© 2005 ICON IP, Inc.
CAUTION
Read all precautions and instruc tions in this manual before using this equipment. Save this manual for future reference.
-
TABLE OF CONTENTS
DECAL SHOWN AT 100%
OF ACTUAL SIZE.
Keep hands and fingers clear of this area.
O
P
Q
R
S
T
U
V
X
W
N
M
J
G
F
H
I
K
E
C
D
B
A
L
MUSCLE CHART
A. Sternomastoid (neck) B. Pectoralis Major (chest) C. Biceps (front of arm) D. Obliques (waist) E. Brachioradials (forearm) F. Hip Flexors (upper thigh) G. Abductor (outer thigh) H. Quadriceps (front of thigh) I. Sartorius (front of thigh) J. Tibialis Anterior (front of calf) K. Soleus (front of calf) L. Anterior Deltoid (shoulder) M. Rectus Abdominus (stomach) N. Adductor (inner thigh) O. Trapezius (upper back) P. Rhomboideus (upper back) Q. Posterior Deltoid (shoulder) R. Triceps (back of arm) S. Latissimus Dorsi (mid back) T. Spinae Erectors (lower back) U. Gluteus Medius (hip) V. Gluteus Maximus (buttocks) W. Hamstring (back of leg) X. Gastrocnemius (back of calf)
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the centre of this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before begin­ning assembly.
WARNING DECAL PLACEMENT
Rest for a short period of time after each set. The ideal resting periods are:
Rest for three minutes after each set for a muscle
• building workout. Rest for one minute after each set for a toning work-
• out.
• Rest for 30 seconds after each set for a weight loss workout.
Plan to spend the first couple of weeks familiarising yourself with the equipment and learning the proper form for each exercise.
COOLING DOWN
End each workout with 5 to 10 minutes of stretching. Include stretches for both your arms and legs. Move
slowly as you stretch and do not bounce. Ease into each stretch gradually and go only as far as you can
ithout strain. Stretching at the end of each workout
w is an effective way to increase flexibility.
STAYING MOTIVATED
For motivation, keep a record of each workout. List the date, the exercises performed, the resistance used, and the numbers of sets and repetitions completed. Record your weight and key body measurements at the end of every month. Remember, the key to achiev­ing the greatest results is to make exercise a regular and enjoyable part of your everyday life.
The decals shown here have been placed on the weight system. If a decal is missing, or if it is not legible, please call our Customer Service Department and order a free replacement decal (see the back cover of this manual). Apply the replacement decal in the location shown.
Decal 1
Decal 2
WEIDER is a registered trademark of ICON IP
Decal 2
Decal 1—This decal is placed on both sides of the upright
2
, Inc.
23
EXERCISE GUIDELINES
IMPORTANT PRECAUTIONS
THE FOUR BASIC TYPES OF WORKOUTS
Muscle Building
o increase the size and strength of your muscles,
T push them close to their maximum capacity. Your mus­cles will continually adapt and grow as you progres­sively increase the intensity of your exercise. You can adjust the intensity level of an individual exercise in two ways:
• by changing the amount of resistance used
• by changing the number of repetitions or sets per­formed. (A “repetition” is one complete cycle of an exercise, such as one sit-up. A “set” is a series of repetitions.)
The proper amount of resistance for each exercise depends upon the individual user. You must gauge your limits and select the amount of resistance that is right for you. Begin with 3 sets of 8 repetitions for each exercise you perform. Rest for 3 minutes after each set. When you can complete 3 sets of 12 repetitions without difficulty, increase the amount of resistance.
Toning
You can tone your muscles by pushing them to a mod­erate percentage of their capacity. Select a moderate amount of resistance and increase the number of rep­etitions in each set. Complete as many sets of 15 to 20 repetitions as possible without discomfort. Rest for 1 minute after each set. Work your muscles by com­pleting more sets rather than by using high amounts of resistance.
Weight Loss
To lose weight, use a low amount of resistance and increase the number of repetitions in each set. Exercise for 20 to 30 minutes, resting for a maximum of 30 seconds between sets.
Cross T
Cross training is an efficient way to get a complete and well-balanced fitness program. An example of a bal­anced program is:
• Plan strength training workouts on Monday, Wednesday, and Friday.
• Plan 20 to 30 minutes of aerobic exercise, such as running on a treadmill or riding on an exercise cycle or an elliptical exerciser, on Tuesday and Thursday.
• Rest from both strength training and aerobic exercise for at least one full day each week to give your body time to regenerate.
The combination of strength training and aerobic exer­cise will reshape and strengthen your body, plus devel­op your heart and lungs.
raining
PERSONALISING YOUR EXERCISE PROGRAM
Determining the exact length of time for each workout,
s well as the number of repetitions or sets completed,
a is an individual matter. It is important to avoid overdo­ing it during the first few months of your exercise pro­gram. You should progress at your own pace and be sensitive to your body’s signals. If you experience pain or dizziness at any time while exercising, stop immedi­ately and begin cooling down. Find out what is wrong before continuing. Remember that adequate rest and a proper diet are important factors in any exercise pro­gram.
WARMING UP
Begin each workout with 5 to 10 minutes of stretching and light exercise to warm up. Warming up prepares your body for more strenuous exercise by increasing circulation, raising your body temperature and deliver­ing more oxygen to your muscles.
WORKING OUT
Each workout should include 6 to 10 different exercis­es. Select exercises for every major muscle group, emphasising areas that you want to develop most. To give balance and variety to your workouts, vary the exercises from session to session.
Schedule your workouts for the time of day when your energy level is the highest. Each workout should be followed by at least one day of rest. Once you find the schedule that is right for you, stick with it.
EXERCISE FORM
Maintaining proper form is an essential part of an effective exercise program. This requires moving through the full range of motion for each exercise, and moving only the appropriate parts of the body. Exercising in an uncontrolled manner will leave you feeling exhausted. On the exercise guide accompany ing this manual you will find photographs showing the correct form for several exercises, and a list of the muscles affected. Refer to the muscle chart on the next page to find the names of the muscles.
The repetitions in each set should be performed smoothly and without pausing. The exertion stage of each repetition should last about half as long as the return stage. Proper breathing is important. Exhale during the exertion stage of each repetition and inhale during the return stroke. Never hold your breath.
-
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
1. Read all instructions in this manual and all warnings on the weight system before using the weight system. Use the weight system only as described in this manual.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
4. Keep the weight system indoors, away from moisture and dust. Place the weight system on a level surface, with a mat beneath it to protect the floor or carpet. Make sure that there is enough clearance around the weight system to mount, dismount, and use the weight system.
5. This weight system has an open weight stack; the weight stack must not be access­able from any point outside of the user’s field of view. To prevent access to the weight stack, place the weight system in a corner or bay of a room, as shown in the drawing below. There must be no more than 1 meter (3 ft. 4 in.) of clearance between the weight system and the adjacent walls.
W
all
6. Keep children under 12 and pets away from the weight system at all times.
7. Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately.
8. Always wear athletic shoes for foot protec­tion while exercising.
9. Keep hands and feet away from moving parts.
10. The weight system is designed to support a maximum user weight of 135 kg (300 lbs.).
11. Always secure the weight stack with the lock pin and lock after exercising to prevent unauthorised use of the weight system (see LOCKING THE WEIGHT STACK on page 18).
12. Make sure that the cables remain on the pul­leys at all times. If the cables bind as you are exercising, stop immediately and make sure that the cables are on the pulleys.
13. Always stand on the foot plate when per­forming an exercise that could cause the weight system to tip.
14. Never release the arms, leg lever, lat bar, or handle strap while weights are raised. The weights will fall with great force.
Always disconnect the lat bar from the
15.
weight system when performing an exercise that does not use the lat bar
16. If you feel pain or dizziness while exercising, stop immediately and begin cooling down.
.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
22
3
BEFORE YOU BEGIN
MAINTENANCE
Thank you for selecting the versatile WEIDER®PRO 3000 weight system. The weight system offers a selec­tion of weight stations designed to develop every major muscle group of the body. Whether your goal is
o tone your body, build dramatic muscle size and
t strength, or improve your cardiovascular system, the weight system will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the weight system. If you have questions after
High Pulley Station
Arm Pin
Arm
reading this manual, please call our Customer Service Department at 08457 089 009. To help us assist you, please note the product model number and serial number before calling. The model number is
EEVSY1975.0. The serial number can be found on a
W decal attached to the weight system (see the front cover of this manual).
Before reading further, please review the drawing below and familiarise yourself with the parts that are labelled.
Note: The terms “right side” and “left side” are deter­mined relative to a person sitting on the seat; they do not correspond to right and left on the drawings in this manual.
Shroud
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts imme­diately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
IGHTENING THE CABLES
T
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the weight pin into the middle of the weight stack. Slack can be removed from these cables several ways:
See drawing 1 inset. Tighten the M8 Nylon Locknut (58) that connects the end of the Low Cable (53) to the “U”-bracket (45).
See drawing 1. Remove the M10 Nylon Locknut
• (56) and the M10 x 51mm Bolt (66) from the Cable Trap (51), 90mm Pulley (48), the two Half Finger Guards (43), and “U”-bracket (45). Reattach the Pulley, Cable Trap, and Finger Guards to the other hole in the “U”-bracket.
sure that the Cable Trap is in the proper posi­tion and that the Cable and Pulley move smoothly.
Make
1
45
53
58
56
53
43
48
51
43
66
45
Backrest
Seat
Leg Lever Pin
Leg Lever
Low Pulley Station
Foot Plate
Right Side
Weights
*Anchor Hole
Left Side
*Note: Use the anchor holes to secure the
weight system to a fixed position, if desired.
ASSEMBLED DIMENSIONS: Height: Width: 37 in. / 94 cm Depth: 48 in. / 122 cm
76 in. / 193 cm
See drawing 2. Loosen the M12 Nut (84) on the High Cable (55). Tighten the High Cable into the Weight Tube (24) until the slack is removed from the Cable. Retighten the M12 Nut against the Large Washer (85).
Do not overtighten the cables. If the cables are overtightened, the top weight will be lifted off the weight stack. If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re-install it. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of
this manual.
2
55
85
84
24
4
21
CABLE DIAGRAMS
The cable diagrams below show the proper routing of the Low Cable (53), the Arm Cable (54), and the High Cable (55). Use the diagrams to make sure that the cables, cable traps, and finger guards have been assem­bled correctly. If the cables have not been correctly routed, the weight system will not function properly and dam­age may occur. The numbers show the correct route for each cable.
ouch or bind the cables.
t
High Cable (55)
Length: 114 inches
1
4
2
5
Arm Cable (54)
Length: 89 inches
1
3
Make sure that the cable traps do not
4
3
6
2
5
6
ASSEMBLY
Make Assembly Easier for Yourself
Everything in this manual is designed to ensure that the weight system can be assem­bled successfully by anyone. Before begin-
ning assembly, make sure to read the information on this page. This brief intro­duction will save you much more time than it takes to read it.
Assembly Requires Two Persons
For your convenience and safety, assemble the weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.
Make sure you have the following tools:
Two adjustable spanners
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• One Allen wrench (included)
• You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end span­ners, or a set of ratchet spanners.
How to Identify Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the centre of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, all parts must be oriented exactly as shown in the drawings.
How to Unpack the Box
Tightening Parts
To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual
4
Low Cable (53)
3
5
2
1
Length: 128 inches
bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
The Four Stages of the
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of the weight system.
Arm Assembly—During this stage you will assemble the arms and the leg lever.
Assembly Process
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, please call our Customer Service Department at 0845 7089009
Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.
Seat Assembly—During the final stage you will assemble the seats and the backrests.
20 5
Frame Assembly
1
WEIGHT RESISTANCE CHART
1.
Before beginning assembly, make sure you understand the information in the box on page 5. Refer to the PART IDENTIFICATION CHART in the centre of this manual for help identifying small parts.
Insert four M8 x 63mm Carriage Bolts (78) up through the Base (1). Note: It may be helpful to
place a piece of tape over the bolt heads to hold them in place.
2. Attach the Base (1) and the two Weight Guides (21) to the Stabiliser (2) with two M10 x 67mm Bolts (71), two M10 Washers (57), and two M10 Nylon Locknuts (56).
holes in the Weight Guides are nearer the bot­tom. Fully tighten the Locknuts.
Attach the Upright (3) to the Base (1) with the indicated two M8 x 63mm Carriage Bolts (78) and two M8 Nylon Locknuts (58). Do not tighten the
Locknuts yet.
Make sure the indicated
The chart below shows the approximate weight resistance at each exercise station. “Top” refers to the 6 lb. top
1
78
78
2
weight. The other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm sta­tion is for each arm.
weight plates as well as friction between the cables, pulleys, and weight guides.
WEIGHT
Top
1
2
3
4
5
6
Note: The actual resistance at each station may vary due to differences in individual
HIGH
PULLEY
(lbs.)
11
26
42
61
70
86
101
BUTTERFLY
ARM (lbs.)
16
22
30
41
51
63
82
PRESS ARM
(lbs.)
27
44
62
97
127
144
173
LEG LEVER
(lbs.)
27
57
85
111
159
182
214
LOW
PULLEY
(lbs.)
26
55
86
119
148
163
187
58
Holes
21
21
3
57
56
57
2
78
58
71
71
1
196
ARM CONVERSION
To use the Arms (9, 10) as butterfly arms, insert the Arm Pins (40) into the holes in the Upright (3) and the Pivot Frame (5) as shown.
To use the Arms (9, 10) as press arms, insert the Arm
ins (40) into the holes in the Pivot Frame (5) and
40
3. Attach the Front Leg (7) to the Base (1) with the two indicated M8 x 63mm Carriage Bolts (78) and
wo M8 Nylon Locknuts (58). D
t
Locknut yet.
3
Attach the Leg Bumper (60) to the Front Leg (7) with an M4 x 20mm Self-tapping Screw (69) and an M4 Washer (33). Make sure the end of the
Bumper is pointing up.
o not tighten the
3
7
Up
33
58
69
60
58
USING THE CURL PAD
To use the Curl Pad (14), remove the 50mm Round Inner Cap (30) from the Front Leg (7). Insert the Curl Post (13) into the Front Leg and secure it in place with the Curl Knob (61).
Remove the Curl Pad (14) and replace the 50mm Round Inner Cap (30) into the Front Leg (7) when per­forming an exercise that does not require the Curl Pad. Store the Curl Pad away from the weight system.
LOCKING THE WEIGHT STACK
Lock the weight stack by inserting the Lock Pin (89) through a Weight Guide (21) and securing the Lock (88) onto the Lock Pin.
14
30
13
Holes
1
5
4. Attach the Seat Frame (6) to the Upright (3) with two M8 x 65mm Bolts (68), two M8 Washers (59), and two M8 Nylon Locknuts (58).
the Locknuts yet.
Attach the Seat Frame (6) to the Front Leg (7) in the same manner.
61
7
21
88
89
5. Slide the two Weight Bumpers (27) onto the Weight Guides (21). Orient the six Weights (22) with the pin holes on the bottom as shown. Slide the Weights onto the Weight Guides.
Do not tighten
4
68
68
6
68
68
59
7
58
59
5
21
78
3
21
Grease
59
59
58
58
18
Insert the Weight Tube Cap (23) into the Weight Tube (24). Insert the Weight Tube into the six
eights (22).
W
ube is oriented as shown.
T
Lubricate the indicated holes in the Top Weight (25) with the included grease packet. Slide the Top Weight onto the Weight Guides (21).
Make sure the pin on the W
eight
25
Pin
24
Pin
Hole
23
22
27
7
6. Attach the Top Frame (4) to the Upright (3) with two M8 x 65mm Bolts (68), two M8 Washers (59),
nd two M8 Nylon Locknuts (58). D
a
the Locknuts yet.
Attach the Top Frame (4) between the Weight Guides (21) with an M10 x 155mm Bolt (74), two M10 Washers (57), two 19mm Spacers (76), and an M10 Nylon Locknut (56). Do not tighten the
Locknuts yet.
o not tighten
6
6
56
68
59
4
8
5
58
7
7
5
57
74
ADJUSTMENTS
This section explains how to adjust the weight system. See the EXERCISE GUIDELINES on page 22 for impor­tant information about how to get the most benefit from your exercise program. Also, refer to the accompanying exercise guide to see the correct form for each exercise.
ake sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediate-
M ly. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
CHANGING THE WEIGHT SETTING
7. Attach the Left Cap (19) and the Right Cap (20) to the bottom of the Shroud (17) with two M5 x 20mm Self-tapping Screws (64) and two M5 Washers (72).
Attach the Top Cap (18) to the top of the Shroud (17) with two M6 x 16mm Screws (62), four M6 Washers (82), and two M6 Locknuts (87).
3
21
7
62
18
17
82
87
21
82
62
To change the setting of a weight stack, insert a Weight Pin (26) under the desired Weight (22). Insert the Weight Pin so that the bent end touches the Weight. Turn the bent end down.
the Top Weight (25) by itself.
Note: Due to the cables and pulleys, the amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 19 to find the approximate amount of resistance at each weight station.
ATTACHING THE ACCESSORIES TO A PULLEY STATION
Attach the Handle Strap (91) to the Low Cable (53) at the low pulley station with a Cable Clip (37). For some exercises, the Chain (90) should be attached between the Handle Strap and the Cable with two Cable Clips.
Adjust the length of the Chain between the Handle Strap and the Cable so that the Handle Strap is in the correct starting position for the exercise to be performed.
The Lat Bar (not shown) or the Handle Strap (91) can be attached at either pulley station in the same man­ner. Always engage the Lock Plate (73) when using the high pulley station (see USING below).
Note: Do not use
THE LOCK LEVER
91
37
90
25
22
26
73
37
53
USING THE LOCK LEVER
When using the low pulley station, engage the Leg Lever Pin (38) into the Leg Lever (8) and the Lock Plate (73).
To use the Leg Lever (8), engage the Leg Lever Pin
20
72
64
72
19
8
(38) into the Front Leg (7) and the Lock Plate (73).
17
38
8
73
7
34. Orient the Curl Pad (14) so that the holes on the back are closer to the lower edge. Attach the Curl
ad to the Curl Post (13) with two M6 x 16mm
34
14
13
62
8. Attach the Shroud (17) to the Top Frame (4) with two M6 x 16mm Screws (62) and two M6
ashers (82).
W
ttach the Shroud (17) to the brackets on the
ets are inside the Shroud.
Tighten the Nylon Locknuts (56, 58) used in steps 2–7.
8
4
82
2
6
17
62
82
2
8
2
6
35. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENTS, beginning on the following page.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly around the pulleys. If one of the cables does not move smoothly, find and correct the problem.
If the cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAMS on page 20 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove the slack by tightening the cables. See MAINTENANCE on page 21.
IMPORTANT:
Arm Assembly
9. Grease the M10 x 77mm Bolt (79). Orient the Leg Lever (8) with the welded support as shown. Attach the Leg Lever to the Front Leg (7) with the Bolt and an M10 Nylon Locknut (56). Do not
overtighten the Locknut; the Leg Lever must be able to pivot easily.
Grease the M10 x 77mm Bolt (79). Attach the
10. Pivot Frame (5) to the T and an M10 Nylon Locknut (56). Do not over-
tighten the Locknut; the Pivot Frame must be able to pivot easily
Attach the two Arm Pins (40) to the Pivot Frame (5) with two M4 x 20mm Self-tapping Screws (69). Insert the Upright (3).
Arm Pins into the two holes in the
op Frame (4) with the Bolt
.
9
Welded Support
10
69
40
56
Bracket
82
56
8
5
Grease
7
Grease
79
4
79 Holes
3
69
2
62
16
40
9
11. Grease an M10 x 51mm Bolt (66). Attach a Cable Pivot (39) to the Right Arm (9) with the Bolt and
n M10 Nylon Locknut (56). D
a
the Locknut; the Cable Pivot must be able to
ivot easily.
p
Wet the inside of a Large Foam Pad (42) with soapy water. Slide the Large Foam Pad onto the Right Arm (9).
Attach the lower end of a Handle (11) to the Right Arm (9) with an M10 x 45mm Button Bolt (77) and an M10 Large Washers (80). Press a 50mm Round Handle Cap (31) into the Right Arm.
not tighten the Bolt yet.
Attach the upper end of the Handle (11) to the Right Arm (9) with an M10 x 67mm Button Bolt (71), two M10 Washers (57), two 12mm Spacers (52), and an M10 Nylon Locknut (56).
the M10 x 45mm Button Bolt (77).
o not overtighten
Do
Tighten
11
12
42
31
56
11
56
66
G
39
rease
30. Attach the Backrest (16) to the Upright (3) with two M6 x 63mm Screws (70) and two M6 Washers (82).
10
31. Attach the Seat (15) to the Seat Frame (6) with two M6 x 63mm Screws (70) and two M6 Washers (82).
57
52
9
52
7
5
71
80
77
Seat Assembly
30
31
16
15
3
70
82
70
82
Assemble the Left Arm (10) in the same manner.
12. Grease an M10 x 85mm Bolt (67) and two Arm Bushings (44). Attach the Right Arm (9) to the Pivot Frame (5) with the Bolt, two M10 Washers (57), the two Arm Bushings, and an M10 Nylon Locknut (56). Do not overtighten the Locknut;
the Arm must be able to pivot easily.
Attach the Left Arm (10) to the Pivot Frame (5) in the same manner.
Cable Assembly
13. Refer to the CABLE DIAGRAMS on page 20 as you assemble the cables and to identify the cables.
Locate the
22mm Shoulder Bolt (65). indicated Cable Pivot (39) with the Bolt and an M8 Nylon Locknut (58).
Cable can pivot easily around the Bolt.
Arm Cable (54). Grease an M8 x
Attach the Cable to the
Make sure that the
13
Grease
44
9
44
Grease
67
57
56
57
58
5
39
54
Grease
65
10
32. Attach the Lock Plate (73) to the Front Leg (7) with an M10 x 70mm Bolt (86), an M10 Washer (57), and an M10 Nylon Locknut (56). Do not
overtighten the Locknut; the Lock Plate must be able to pivot easily.
Attach the Leg Lever Pin (38) to the Front Leg (7) with an M4 x 20mm Self-tapping Screw (69). Insert the Leg Lever Pin through the Leg Lever (8) and the Lock Plate (73).
ube (29) through the Front Leg
Insert the Pad
33. (7). Slide two Small Foam Pads (28) onto the ends of the Pad Tube. Press two Foam Caps (34) onto the Pad T
Slide two Small Foam Pads (28) onto the Leg Lever (8). Press two Foam Caps (34) onto the Leg Lever.
T
ube.
32
33
34
28
69
38
56
6
82
82
70
70
57
73
8
7
29
34
86
28
10
15
28
8
34
26. Wrap the High Cable (55) under a 90mm Pulley (48). Attach the Pulley, a Cable Trap (51), and
wo Half Finger Guards (43) at the upper hole in
t the “U”-bracket (45) with an M10 x 51mm Bolt
66) and an M10 Nylon Locknut (56). M
(
the Cable Trap is oriented to hold the Cable in the groove of the Pulley and that the Finger Guards are on the outside of the “U”-bracket.
ake sure
26
14. Route the Arm Cable (54) over a “V”-pulley (46). Attach the “V”-pulley, a Large Cable Trap (50),
wo Full Finger Guards (41), and an M10 Washer
55
43
6
5
45
5
43
48
1
66
t (57) to the Upright (3) with an M10 x 63mm Bolt
75) and an M10 Nylon Locknut (56). M
(
the Cable Trap is oriented to hold the Cable in the groove of the “V”-pulley.
ake sure
14
56
3
41
54
7
5
46
41
50
75
27. Route the High Cable (55) up through the Top Frame (4) and over a 90mm Thin Pulley (47). Attach the Pulley inside of the Top Frame with the M10 x 67mm Bolt (71) used in step 25, an 11mm Spacer (49), an M10 Washer (57), and an M10 Nylon Locknut (56).
28. Route the High Cable (55) over a 90mm Pulley (48) and down through the Top Frame (4). Attach the Pulley inside of the Top Frame with an M10 x 67mm Bolt (71), two M10 Washers (57), two 12mm Spacers (52), and an M10 Nylon Locknut (56).
27
28
15. Route the Arm Cable (54) under a 90mm Pulley
55
56
49
57
56
52
57
4
48
55
47
52
4
71
57
71
(48). Attach the Pulley and two Half Finger Guards (43) to the Double “U”-bracket (63) with an M10 x 46mm Bolt (81) and an M10 Nylon Locknut (56).
on the outside of the “U”-bracket as shown.
16. Route the Arm Cable (54) over a “V”-pulley (46). Attach the “V”-pulley, a Large Cable Trap (50), two Full Finger Guards (41), and an M10 Washer (57) to the Upright (3) with an M10 x 63mm Bolt (75) and an M10 Nylon Locknut (56). Make sure
the Cable Trap is oriented to hold the Cable in the groove of the “V”-pulley.
Make sure the Finger Guards are
15
16
43
81
54
48
75
56
43
63
41
50
54
41
46
57
3
29. Thread an M12 Nut (84) all the way onto the High Cable (55). Place a Large W
ube (24).
T
eight
the W
ighten the High Cable (55) into the Weight Tube
T (24) until all the slack is removed from the cables. Tighten the M12 Nut (84) against the Large Washer (85).
asher (85) on top of
14
29
55
84
85
24
Grease an M8 x 22mm Shoulder Bolt (65). Attach
17. the Arm Cable (54) to the indicated Cable Pivot (39) with the Bolt and an M8 Nylon Locknut (58).
Make sure that the Cable can pivot easily around the Bolt.
11
17
Grease
65
54
56
39
58
18. Locate the Low Cable (53). Route the Cable through the Leg Lever (8) and the Front Leg (7).
Attach a 90mm Pulley (48) inside of the Leg
ever (8), over the Low Cable (53), with an M10 x
L 67mm Bolt (71), two M10 Washers (57), two 12mm Spacers (52), and an M10 Nylon Locknut (56).
18
56
57
53
8
52
7
52
48
71
57
22. Route the Low Cable (53) under a 90mm Pulley (48). Attach the Pulley and two Half Finger
uards (43) to the Base (1) with an M10 x 46mm
G Bolt (81) and an M10 Nylon Locknut (56).
ure the Finger Guards are on the outside of
s the bracket as shown.
Make
22
56
43
53
48
81
43
1
19. Attach a 90mm Pulley (48) inside of the Front Leg (7), over the Low Cable (53), with an M10 x 67mm Bolt (71), two M10 Washers (57), two 12mm Spacers (52), and an M10 Nylon Locknut (56).
20. Route the Low Cable (53) under a 90mm Pulley (48) and through the Upright (3). Attach the Pulley inside of the Upright with an M10 x 67mm Bolt (71), two M10 Washers (57), two 12mm Spacers (52), and an M10 Nylon Locknut (56).
19
20
56
56
57
53
52
52
48
57
23. Attach the Low Cable (53) to the “U”-bracket (45) with an M8 Washer (59) an an M8 Nylon Locknut
See the inset drawing. Do not overtighten
(58).
48
7
53
57
52
71
3
57
52
71
the Locknut; it should be threaded onto the end of the Cable so that only two threads are showing above the nut.
24. Locate the High Cable (55). Route the Cable up through the Top Frame (4) and over a 90mm Pulley (48). Attach the Pulley inside of the Top Frame with an M10 x 67mm Bolt (71), two M10 Washers (57), two 12mm Spacers (52), and an M10 Nylon Locknut (56).
23
45
24
53
58
56
52
57
58
45
59
53
55
4
48
52
71
57
21. Route the Low Cable (53) over a 90mm Pulley (48). Attach the Pulley and two Half Finger Guards (43) to the Double “U”-bracket (63) with an M10 x 46mm Bolt (81) and an M10 Nylon Locknut (56).
on the outside of the “U”-bracket as shown.
Make sure the Finger Guards are
12
21
43
53
56
63
48
43
81
Route the High Cable (55) over a 90mm Thin
25. op Frame (4).
Pulley (47) and down through the Attach the Pulley inside of the Top Frame with an M10 x 67mm Bolt (71), an M10 Washer (57), and an 11mm Spacer (49).
Pulley does not fall out of the T completing steps 26 and 27.
Make sure that the
T
op Frame while
13
25
55
49
47
57
4
71
M6 Washer (82)
M8 Nylon Locknut (58)
M6 Locknut (87)
M8 Washer (59)
M10 Nylon Locknut (56)
M4 Washer (33)
M10 x 70mm Bolt (86)
M10 x 51mm Bolt (66)
M10 x 46mm Bolt (81)
M10 x 63mm Bolt (75)
M10 x 67mm Bolt (71)
M10 x 85mm Bolt (67)
M10 x 45mm Button Bolt (77)
M10 x 155mm Bolt (74)
M8 x 65mm Bolt (68)
M8 x 22mm Shoulder Bolt (65)
M6 x 63mm Screw (70)
M6 x 16mm Screw (62)
M4 x 20mm Self-tapping Screw (69)
M10 x 77mm Bolt (79)
M5 Washer (72)
M8 x 63mm Carriage Bolt (78)
M10 Washer (57)
M5 x 20mm Self-tapping Screw (64)
M10 Large Washer (80)
M12 Nut (84)
Large Washer (85)
PART IDENTIFICATION CHART
Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each draw­ing is the key number of the part, from the PART LIST in the centre of this manual. Note: Some small parts
ay have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
m
PART LIST—Model No. WEEVSY1975.0 R0805A
Key No. Qty. Description Key No. Qty. Description
1 1 Base 2 1 Stabiliser 3 1 Upright 4 5 1 Pivot Frame 6 1 Seat Frame 7 1 Front Leg 8 1 Leg Lever
9 1 Right Arm 10 1 Left Arm 11 2 Handle 12 1 Round Plate 13 1 Curl Post 14 1 Curl Pad 15 1 Seat 16 1 Backrest 17 1 Shroud 18 1 Top Cap 19 1 Left Cap 20 1 Right Cap 21 2 Weight Guide 22 6 Weight 23 1 Weight Tube Cap 24 1 Weight Tube 25 1 Top Weight 26 1 Weight Pin 27 2 Weight Bumper 28 4 Small Foam Pad 29 1 Pad Tube 30 9 50mm Round Inner Cap 31 2 50mm Round Handle Cap 32 1 38mm Round Outer Cap 33 1 M4 Washer 34 4 Foam Cap 35 1 Lat Bar 36 2 Handgrip 37 3 Cable Clip 38 39 2 Cable Pivot 40 2 Arm Pin 41 4 Full Finger Guard 42 2 Large Foam Pad 43 8 Half Finger Guard 44 4 Arm Bushings 45 1 “U”-bracket 46 2 “V”-pulley 47 2 90mm Thin Pulley 48 9 90mm Pulley
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover of the user’s manual for information about ordering replacement parts.
1 Top Frame
1
Leg Lever Pin
49 2 11mm Spacer 50 2 Large Cable Trap 51 1 Cable Trap
2 14 12mm Spacer
5 53 1 Low Cable 54 1 Arm Cable 55 1 High Cable 56 24 M10 Nylon Locknut 57 27 M10 Washer 58 13 M8 Nylon Locknut 59 7 M8 Washer 60 1 Leg Bumper 61 1 Curl Knob 62 8 M6 x 16mm Screw 63 1 Double “U”-bracket 64 2 M5 x 20mm Self-tapping Screw 65 2 M8 x 22mm Shoulder Bolt 66 3 M10 x 51mm Bolt 67 2 M10 x 85mm Bolt 68 6 M8 x 65mm Bolt 69 4 M4 x 20mm Self-tapping Screw 70 4 M6 x 63mm Screw 71 10 M10 x 67mm Bolt 72 2 M5 Washer 73 1 Lock Plate 74 1 M10 x 155mm Bolt 75 2 M10 x 63mm Bolt 76 2 19mm Spacer 77 2 M10 x 45mm Button Bolt 78 4 M8 x 63mm Carriage Bolt 79 2 M10 x 77mm Bolt 80 2 M10 Large Washer 81 3 M10 x 46mm Bolt 82 12 M6 Washer 83 2 50mm Thick Round Inner Cap 84 1 M12 Nut 85 1 Large Washer 86 87 2 M6 Locknut 88 1 Lock 89 1 Lock Pin 90 1 Chain 91 1 Handle Strap 92 2 Handle Grip
# 1 User’s Manual # 1 Exercise Guide # 2 Grease Packet # 1 Allen Wrench
1
M10 x 70mm Bolt
1
2
3
30
30
26
22
27
27
21
57
56
57
24
23
25
85
84
55
74
56
55
48
30
52
57
71
47
52
57
56
4
56
57
5
7
49
5
2
48
30
52
49
57
57
71
18
17
62
53
43
66
43
48
5
6
5
1
58
59
45
19
62
64
20
62
32
16
70
82
56
56
41
57
46
50
41
75
41
58
58
57
46
59
59
68
50
41
75
58
59
57
57
56
52
52
71
58
58
48
56
56
81
43
48
43
48
43
43
6
3
5
6
79
5
67
67
57
57
69
57
56
56
40
58
39
54
65
66
44
44
56
83
66
44
44
56
65
54
39
58
42
42
11
11
31
31
71
13
14
62
36
3
5
36
37
15
6
70
70
68
68
68
68
61
58
58
56
57
30
28
34
34
29
28
69
33
30
56
79
52
57
56
52
48
57
30
71
34
28
53
28
69
57
56
52
48
58
58
52
73
86
71
30
78
78
81
43
43
56
48
71
71
8
34
60
57
9
10
81
7
40
6
9
57
59
59
82
82
72
82
82
76
38
57
57
12
90
91
88
89
57
30
62
82
62
82
82
87
70
82
71
57
57
57
77
80
77
80
56
56
82
82
52
52
52
52
92
92
2
3
30
30
26
22
27
27
21
57
56
57
24
23
25
85
84
55
74
56
55
48
30
52
57
71
47
52
57
56
4
56
57
57
49
52
48
30
52
49
57
57
71
18
17
62
53
43
66
43
48
56
51
58
59
45
19
62
64
20
62
32
16
70
82
56
56
41
57
46
50
41
75
41
58
58
57
46
59
59
68
50
41
75
58
59
57
57
56
52
52
71
58
58
48
56
5
6
81
43
48
43
48
43
43
63
81
82
82
72
82
82
76
57
57
12
88
89
62
82
62
82
82
87
70
82
EXPLODED DRAWING A—Model No. WEEVSY1975.0 R0805A EXPLODED DRAWING B—Model No. WEEVSY1975.0 R0805A
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