Weider 8920 Owner's Manual

®
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Serial No.
(Write the serial number in the space above for reference.)
Serial Number Decal (under seat)
If you require SERVICE for this product, please call 1–800–4MY–HOME (69–4663)
USER'S MANUAL
If you are MISSING PARTS or require INFORMATION on how to operate this product, call 1–888–936–ICON (4266).
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
EFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
B
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
ABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
C
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART is attached in the center of this manual. Remove the PART IDENTIFI­CATION CHART before beginning assembly.
2
IMPORTANT PRECAUTIONS
3”
WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym.
. Read all instructions in this manual and in
1
the accompanying literature before using the home gym.
3. Always disconnect the lat bar from the home
1
gym when performing an exercise that does not use the lat bar.
2. It is the responsibility of the owner to ensure that all users of the home gym are adequate­ly informed of all precautions.
3. The home gym is intended for home use only. Do not use the home gym in a commer­cial, rental, or institutional setting.
4. Use the home gym only on a level surface. Cover the floor or carpet beneath the home gym for protection.
5. Inspect and tighten all parts often. Replace any worn parts immediately.
6. Keep children under the age of 12 and pets away from the home gym at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec­tion when using the home gym.
9. Always stand on the foot plate when per­forming an exercise that could cause the home gym to tip.
14. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
15. The decals shown below have been applied to the home gym. If either decal is missing, or illegible, please call 1-888-936-4266, Monday through Friday, 8 a.m. until 6:30 p.m. Eastern Standard Time (excluding holidays), to order a free replacement decal. Apply the replacement decals in the locations shown.
3 in/7 cm
10. Never release the press arm, butterfly arms, leg lever, lat bar, or nylon strap while weights are raised. The weights will fall with great force.
11. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
12. Do not place more than 125 lbs (56 kgs) on the weight carriage.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
Place this
decal on the
seat frame
facing the
user
3
BEFORE YOU BEGIN
hank you for selecting the versatile WEIDER
T home gym. The WEIDER
®
8920 offers a selection of
®
920
8
weight stations designed to develop every major mus­cle group of the body. Whether your goal is to tone
our body, build dramatic muscle size and strength, or
y improve your cardiovascular system, the WEIDER
®
8920 will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the WEIDER®8920 home gym. If you have
additional questions, please call our toll-free
ASSEMBLED DIMENSIONS: Height: 76 in./193 cm Width: 37 in./93 cm Length: 48 in./121 cm
ELPLINE at 1-888-936-4266, Monday through
H Friday, 8 a.m. until 6:30 p.m. Eastern Standard Time (excluding holidays). To help us assist you, please note the product model number and serial number
efore calling. The model number is WECCSY89200.
b The serial number can be found on a decal attached
®
to the WEIDER
8920 (see the front cover of this
owner's manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
High Pulley Station
Lat Bar
Butterfly Arms
Backrest
Seat
Weight Carriage
Press Arm
Leg Lever
Low Pulley Station
Foot Plate
4
ASSEMBLY
Before beginning assembly, carefully read the following information and instructions:
Place all parts of the home gym in a cleared area
and remove the packing materials; do not dis-
ose of the packing materials until assembly is
p completed.
• Assembly is divided into four stages: 1) frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and back­rest assembly. The hardware for each stage is packaged separately.
• Wait until you begin each assembly stage to open that parts bag.
For help identifying the small parts used in assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been pre­attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
As you assemble the home gym, be sure that all
parts are oriented as shown in the drawings.
Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) Phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly, and soapy water will also be needed.
Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that
you have read and understand the infor­mation in the box above.
Press a 2” Square Outer Cap (51) onto each end of the Stabilizer (5). Press a 2” Square Inner Cap (27) into the end of the Base (4).
Insert two 5/16” x 2 3/4” Carriage Bolts (14) up through the Stabilizer (5). Insert two 5/16” x 2 1/2” Carriage Bolts (1) up through the Base (4).
Slide the bracket end of the Base (4) onto the 5/16” x 2 3/4” Carriage Bolts (14) in the Stabilizer (5). Slide the Rear Upright (56) onto the Carriage Bolts. Hand tighten a 5/16” Nylon Locknut (3) onto each Carriage Bolt.
FRAME ASSEMBLY
1
56
3
51
5
4
51
14
1
27
5
2. Refer to drawing 2a. Press a 1” Inner Cap
(61) into each end of the weight tube on the Weight Carriage (19). Note: The Square
lider Bushings (70) should be pre-assem-
S bled to the Weight Carriage (19) and Weight
top (67).
S
Turn the Weight Stop (67) so that the hole in the Weight Stop is oriented in the same direc­tion as the hole in the bottom of the Rear Upright (56). Make sure that the Square
Slider Bushing (70) is above the Weight Stop. Slide the Weight Stop onto the Rear
Upright (56).
Refer to drawing 2b. Align the hole in the Weight Stop (67) with the hole near the base of the Rear Upright (56). Secure the Weight Stop to the Rear Upright with a 5/16” x 2 3/4” Bolt (11) and a 5/16” Nylon Jamnut (72). Now slide the Weight Carriage (19) onto the Rear Upright.
Press a 1” Square Inner Cap (65) into the Front Upright (42). Slide the Front Upright (42) onto the 5/16” x 2 1/2” Carriage Bolts (1)
FRAME ASSEMBLY
in the Base (4). Hand tighten a 5/16” Nylon Locknut (3) onto each Carriage Bolt. Do not
tighten the Nylon Locknuts yet.
2
2b
19
72
19
70
2a
9
1
61
7
6
56
56
67
11
ole
H
Hole
3
1
70
42
4
65
61
67
0
7
0
7
3. Press a 1 3/4” Square Inner Cap (44) into each end of the crossbar on the Top Frame (55). Press two 1” Inner Caps (61) into the top of the crossbar.
Attach the Top Frame (55) to the Front Upright (42) with two 5/16” x 2 3/4” Bolts (11), two 5/16” Flat Washers (8), and two 5/16” Nylon Locknuts (3). Attach the Top Frame to the Rear Upright (56) with two 5/16” x 2 1/2” Bolts (22), two 5/16” Flat Washers (8), and two 5/16” Nylon Jamnuts (72). Press a 2” Square Inner Cap (27) into the top of the Rear Upright.
Tighten all Nylon Locknuts used in steps 1 through 3.
4. Press a 1” x 7/8” Plastic Bushing (26) onto each welded spacer on the Press Frame (17). Slide the Press Frame onto the Base (4) so the Plastic Bushings are aligned with the indi­cated tube in the base. Note: This will be a
tight fit. The Plastic Bushings should fit onto the ends of the tube in the Base.
ARM ASSEMBLY
Lubricate a 3/8” x 8” Bolt (59). Attach the Press Frame (17) to the Base (4) with the 3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).
3
55
27
8
22
56
4
4
Tube
3
17
21
11
44
42
26
61
8
44
Crossbar
Lubricate
59
Welded
Spacers
8
72
6
5. Press a 1 3/4” Square Inner Cap (44) into the top of one of the Press Arms (46). Press a 1” Round Inner Cap (49) into each end of the
andle on the Press Arm. Attach the Press
h Arm to one side of the Press Frame (17) with
wo 5/16” x 2 1/2” Bolts (22) and two 5/16”
t Nylon Locknuts (3).
Assemble the other Press Arm (46) in the same manner.
5
44
49
49
6
4
22
3
17
44
49
46
6. Identify the Right Arm (48) and the Left Arm (47). Note the position of the welded bracket on each Arm. Arm identification is very
important for step 7.
7. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.
ARM ASSEMBLY
Note: Be careful not to confuse the Right Arm with the Left Arm (47); refer to step 6 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame (55).
Tap two 1” Retainers (63) and a 1” Round Cover Cap (62) onto the right axle. Be sure
that the teeth on the Retainers bend toward the Cover Cap, as shown in the inset drawing.
6
Welded Brackets
48
7
48
55
Bracket
Lubricate
Axle
63
62
45
47
47
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with soapy water. Slide a Foam Pad (45) onto the lower end of each Arm.
44
45
55
63
62
7
8. During steps 9 through 22, refer to the ABLE DIAGRAM on page 19 of this manual
C to verify proper cable routing. Before begin­ning this section, identify the Short Cable (23) and the Long Cable (58) by comparing the lengths and the ends of the cables.
MPORTANT: While assembling the cables,
I do not overtighten the bolts and nuts securing the pulleys. The pulleys must turn freely.
8
23
58
9. Locate the Long Cable (58). Route the Long
Cable around a 3 1/2” Pulley (15).
Using a 3/8” x 3 1/2” Bolt (16) and a 3/8” Nylon Jamnut (25), attach the 3 1/2” Pulley (15) in the indicated location on the Top Frame (55). Be sure that the end of the Cable with
the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook on the Top Frame (55).
10. Wrap the Long Cable (58) around a “V”-Pulley
(6). Attach the “V”-Pulley and a Long Cable Trap (50) to the indicated bracket on the Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)
CABLE ASSEMBLY
and a 3/8” Nylon Locknut (21). Be sure that the Long Cable Trap is positioned to hold the Cable in place.
9
10
25
Ball
15
Hook
55
16
58
7
6
42
50
11. Route the Long Cable (58) around a “V”-
Pulley (6). Attach the “V”-Pulley (6) and a Long Cable Trap (50) to the Left Arm (47) with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut (21). Be sure that the Cable is in
the groove of the Pulley and that the Long Cable Trap (50) is positioned to hold the Cable in place.
58
21
11
58
6
21
47
50
7
8
12. Route the Long Cable (58) around a “V”-
ulley (6). Be sure that the Cable is in the
P
groove of the “V”-Pulley and that a Long Cable Trap (50) is turned to hold the Cable in place.
Attach the “V”-Pulley (6) and the Long Cable
rap (50) to the Right Arm (48) with a 3/8” x 2
T 1/2” Bolt (7) and a 3/8” Nylon Locknut (21).
Make sure the Bolt and Nylon Locknut are tight.
12
58
50
48
7
6
21
13. Refer to the inset drawing. Using a 5/16” x
4 3/4” Bolt (64) and a 5/16” Nylon Locknut (3), attach the Pulley Bracket (20) to the indi­cated bracket on the Top Frame (55). Note:
The Pulley Bracket is pre-assembled with a 3 1/2” Pulley (15) and a Cable Trap (66).
Route the Long Cable (58) around the 3 1/2” Pulley (15) attached to the Pulley Bracket (20). Be sure that the Cable is in the
groove of the Pulley and that the Cable Trap (66) is turned to hold the Cable in place. Make sure that the 3/8” x 2” Bolt (12),
securing the Pulley and Cable Trap to the Pulley Bracket, is properly tightened and that the Pulley Bracket can pivot freely.
14. Locate the Long “U”-Bracket (57) that is pre­assembled with a 3 1/2” Pulley (15) and a
CABLE ASSEMBLY
Cable Trap (not shown). Route the Long Cable (58) around the Pulley and through the Long “U”-Bracket. Be sure that the Cable is
in the groove of the Pulley, that the Cable Trap is turned to hold the Cable in place, and that the Cable and Pulley move smoothly.
13
14
20
15
58
15
57
66
58
12
55
20
64
66
3
15. Route the Long Cable (58) around a 3 1/2” Pulley (15). Using a 3/8” x 1 3/4” Bolt (71) and a 3/8” Nylon Locknut (21), secure the Pulley to the indicated bracket on the Top Frame (55). Be sure that the Cable is in the
groove of the Pulley and that the Cable and Pulley move smoothly.
15
55
58
Bracket
21
15
71
9
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