Weider 8920 Owner's Manual
®
Model No. WECCSY89200
Visit our website at
www.weiderfitness.com
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Serial No.
(Write the serial number in the
space above for reference.)
Serial Number Decal (under seat)
If you require SERVICE for this
product, please call
1–800–4MY–HOME (69–4663)
USER'S MANUAL
If you are MISSING PARTS or
require INFORMATION on how
to operate this product, call
1–888–936–ICON (4266).
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
EFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
B
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
ABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
C
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART is attached in the center of this manual. Remove the PART IDENTIFICATION CHART before beginning assembly.
2
IMPORTANT PRECAUTIONS
3”
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the home gym.
. Read all instructions in this manual and in
1
the accompanying literature before using the
home gym.
3. Always disconnect the lat bar from the home
1
gym when performing an exercise that does
not use the lat bar.
2. It is the responsibility of the owner to ensure
that all users of the home gym are adequately informed of all precautions.
3. The home gym is intended for home use
only. Do not use the home gym in a commercial, rental, or institutional setting.
4. Use the home gym only on a level surface.
Cover the floor or carpet beneath the home
gym for protection.
5. Inspect and tighten all parts often. Replace
any worn parts immediately.
6. Keep children under the age of 12 and pets
away from the home gym at all times.
7. Keep hands and feet away from moving
parts.
8. Always wear athletic shoes for foot protection when using the home gym.
9. Always stand on the foot plate when performing an exercise that could cause the
home gym to tip.
14. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.
15. The decals shown below have been applied
to the home gym. If either decal is missing,
or illegible, please call 1-888-936-4266,
Monday through Friday, 8 a.m. until 6:30 p.m.
Eastern Standard Time (excluding holidays),
to order a free replacement decal. Apply the
replacement decals in the locations shown.
3 in/7 cm
10. Never release the press arm, butterfly arms,
leg lever, lat bar, or nylon strap while weights
are raised. The weights will fall with great
force.
11. Make sure that the cables remain on the pulleys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
12. Do not place more than 125 lbs (56 kgs) on
the weight carriage.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
Place this
decal on the
seat frame
facing the
user
3
BEFORE YOU BEGIN
hank you for selecting the versatile WEIDER
T
home gym. The WEIDER
®
8920 offers a selection of
®
920
8
weight stations designed to develop every major muscle group of the body. Whether your goal is to tone
our body, build dramatic muscle size and strength, or
y
improve your cardiovascular system, the WEIDER
®
8920 will help you to achieve the specific results you
want.
For your benefit, read this manual carefully before
using the WEIDER®8920 home gym. If you have
additional questions, please call our toll-free
ASSEMBLED
DIMENSIONS:
Height: 76 in./193 cm
Width: 37 in./93 cm
Length: 48 in./121 cm
ELPLINE at 1-888-936-4266, Monday through
H
Friday, 8 a.m. until 6:30 p.m. Eastern Standard Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
efore calling. The model number is WECCSY89200.
b
The serial number can be found on a decal attached
®
to the WEIDER
8920 (see the front cover of this
owner's manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
High Pulley Station
Lat Bar
Butterfly Arms
Backrest
Seat
Weight Carriage
Press Arm
Leg Lever
Low Pulley Station
Foot Plate
4
ASSEMBLY
Before beginning assembly, carefully read the
following information and instructions:
• Place all parts of the home gym in a cleared area
and remove the packing materials; do not dis-
ose of the packing materials until assembly is
p
completed.
• Assembly is divided into four stages: 1) frame
assembly, 2) press and butterfly arm assembly, 3)
cable and pulley assembly, and 4) seat and backrest assembly. The hardware for each stage is
packaged separately.
• Wait until you begin each assembly stage to open
that parts bag.
• For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been preattached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
• As you assemble the home gym, be sure that all
parts are oriented as shown in the drawings.
Tighten all parts as you assemble them, unless
•
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) Phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that
you have read and understand the information in the box above.
Press a 2” Square Outer Cap (51) onto each
end of the Stabilizer (5). Press a 2” Square
Inner Cap (27) into the end of the Base (4).
Insert two 5/16” x 2 3/4” Carriage Bolts (14)
up through the Stabilizer (5). Insert two 5/16”
x 2 1/2” Carriage Bolts (1) up through the
Base (4).
Slide the bracket end of the Base (4) onto
the 5/16” x 2 3/4” Carriage Bolts (14) in the
Stabilizer (5). Slide the Rear Upright (56)
onto the Carriage Bolts. Hand tighten a 5/16”
Nylon Locknut (3) onto each Carriage Bolt.
FRAME ASSEMBLY
1
56
3
51
5
4
51
14
1
27
5
2. Refer to drawing 2a. Press a 1” Inner Cap
(61) into each end of the weight tube on the
Weight Carriage (19). Note: The Square
lider Bushings (70) should be pre-assem-
S
bled to the Weight Carriage (19) and Weight
top (67).
S
Turn the Weight Stop (67) so that the hole in
the Weight Stop is oriented in the same direction as the hole in the bottom of the Rear
Upright (56). Make sure that the Square
Slider Bushing (70) is above the Weight
Stop. Slide the Weight Stop onto the Rear
Upright (56).
Refer to drawing 2b. Align the hole in the
Weight Stop (67) with the hole near the base
of the Rear Upright (56). Secure the Weight
Stop to the Rear Upright with a 5/16” x 2 3/4”
Bolt (11) and a 5/16” Nylon Jamnut (72). Now
slide the Weight Carriage (19) onto the Rear
Upright.
Press a 1” Square Inner Cap (65) into the
Front Upright (42). Slide the Front Upright
(42) onto the 5/16” x 2 1/2” Carriage Bolts (1)
FRAME ASSEMBLY
in the Base (4). Hand tighten a 5/16” Nylon
Locknut (3) onto each Carriage Bolt. Do not
tighten the Nylon Locknuts yet.
2
2b
19
72
19
70
2a
9
1
61
7
6
56
56
67
11
ole
H
Hole
3
1
70
42
4
65
61
67
0
7
0
7
3. Press a 1 3/4” Square Inner Cap (44) into
each end of the crossbar on the Top Frame
(55). Press two 1” Inner Caps (61) into the
top of the crossbar.
Attach the Top Frame (55) to the Front
Upright (42) with two 5/16” x 2 3/4” Bolts (11),
two 5/16” Flat Washers (8), and two 5/16”
Nylon Locknuts (3). Attach the Top Frame to
the Rear Upright (56) with two 5/16” x 2 1/2”
Bolts (22), two 5/16” Flat Washers (8), and
two 5/16” Nylon Jamnuts (72). Press a 2”
Square Inner Cap (27) into the top of the
Rear Upright.
Tighten all Nylon Locknuts used in steps 1
through 3.
4. Press a 1” x 7/8” Plastic Bushing (26) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame onto the Base (4) so
the Plastic Bushings are aligned with the indicated tube in the base. Note: This will be a
tight fit. The Plastic Bushings should fit
onto the ends of the tube in the Base.
ARM ASSEMBLY
Lubricate a 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Base (4) with the
3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).
3
55
27
8
22
56
4
4
Tube
3
17
21
11
44
42
26
61
8
44
Crossbar
Lubricate
59
Welded
Spacers
8
72
6
5. Press a 1 3/4” Square Inner Cap (44) into the
top of one of the Press Arms (46). Press a 1”
Round Inner Cap (49) into each end of the
andle on the Press Arm. Attach the Press
h
Arm to one side of the Press Frame (17) with
wo 5/16” x 2 1/2” Bolts (22) and two 5/16”
t
Nylon Locknuts (3).
Assemble the other Press Arm (46) in the
same manner.
5
44
49
49
6
4
22
3
17
44
49
46
6. Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded bracket
on each Arm. Arm identification is very
important for step 7.
7. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.
ARM ASSEMBLY
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to step 6
to identify the Right Arm. Be sure that the
upper end of the Right Arm is behind the
indicated bracket on the Top Frame (55).
Tap two 1” Retainers (63) and a 1” Round
Cover Cap (62) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Cap, as shown in the
inset drawing.
6
Welded
Brackets
48
7
48
55
Bracket
Lubricate
Axle
63
62
45
47
47
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a Foam Pad (45) onto the
lower end of each Arm.
44
45
55
63
62
7
8. During steps 9 through 22, refer to the
ABLE DIAGRAM on page 19 of this manual
C
to verify proper cable routing. Before beginning this section, identify the Short Cable (23)
and the Long Cable (58) by comparing the
lengths and the ends of the cables.
MPORTANT: While assembling the cables,
I
do not overtighten the bolts and nuts
securing the pulleys. The pulleys must
turn freely.
8
23
58
9. Locate the Long Cable (58). Route the Long
Cable around a 3 1/2” Pulley (15).
Using a 3/8” x 3 1/2” Bolt (16) and a 3/8”
Nylon Jamnut (25), attach the 3 1/2” Pulley
(15) in the indicated location on the Top Frame
(55). Be sure that the end of the Cable with
the ball is on the indicated side of the
Pulley and that the Cable is between the
Pulley and the hook on the Top Frame
(55).
10. Wrap the Long Cable (58) around a “V”-Pulley
(6). Attach the “V”-Pulley and a Long Cable
Trap (50) to the indicated bracket on the
Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)
CABLE ASSEMBLY
and a 3/8” Nylon Locknut (21). Be sure that
the Long Cable Trap is positioned to hold
the Cable in place.
9
10
25
Ball
15
Hook
55
16
58
7
6
42
50
11. Route the Long Cable (58) around a “V”-
Pulley (6). Attach the “V”-Pulley (6) and a
Long Cable Trap (50) to the Left Arm (47)
with a 3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon
Locknut (21). Be sure that the Cable is in
the groove of the Pulley and that the Long
Cable Trap (50) is positioned to hold the
Cable in place.
58
21
11
58
6
21
47
50
7
8
12. Route the Long Cable (58) around a “V”-
ulley (6). Be sure that the Cable is in the
P
groove of the “V”-Pulley and that a Long
Cable Trap (50) is turned to hold the Cable
in place.
Attach the “V”-Pulley (6) and the Long Cable
rap (50) to the Right Arm (48) with a 3/8” x 2
T
1/2” Bolt (7) and a 3/8” Nylon Locknut (21).
Make sure the Bolt and Nylon Locknut are
tight.
12
58
50
48
7
6
21
13. Refer to the inset drawing. Using a 5/16” x
4 3/4” Bolt (64) and a 5/16” Nylon Locknut
(3), attach the Pulley Bracket (20) to the indicated bracket on the Top Frame (55). Note:
The Pulley Bracket is pre-assembled with
a 3 1/2” Pulley (15) and a Cable Trap (66).
Route the Long Cable (58) around the 3 1/2”
Pulley (15) attached to the Pulley Bracket
(20). Be sure that the Cable is in the
groove of the Pulley and that the Cable
Trap (66) is turned to hold the Cable in
place. Make sure that the 3/8” x 2” Bolt (12),
securing the Pulley and Cable Trap to the
Pulley Bracket, is properly tightened and that
the Pulley Bracket can pivot freely.
14. Locate the Long “U”-Bracket (57) that is preassembled with a 3 1/2” Pulley (15) and a
CABLE ASSEMBLY
Cable Trap (not shown). Route the Long
Cable (58) around the Pulley and through the
Long “U”-Bracket. Be sure that the Cable is
in the groove of the Pulley, that the Cable
Trap is turned to hold the Cable in place,
and that the Cable and Pulley move
smoothly.
13
14
20
15
58
15
57
66
58
12
55
20
64
66
3
15. Route the Long Cable (58) around a 3 1/2”
Pulley (15). Using a 3/8” x 1 3/4” Bolt (71)
and a 3/8” Nylon Locknut (21), secure the
Pulley to the indicated bracket on the Top
Frame (55). Be sure that the Cable is in the
groove of the Pulley and that the Cable
and Pulley move smoothly.
15
55
58
Bracket
21
15
71
9
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