Weider 8630 User Manual

Model No. WESY8630C4

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Serial No.

Write the serial number in the space

bove for future reference.

Serial Number Decal (Under Seat)

QUESTIONS?

As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing parts, please call:

1-888-936-4266

USER'S MANUAL

Mon.–Fri. 8h00 until 18h30 EST (excluding holidays).

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

Patent Pending

TABLE OF CONTENTS

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

OW TO USE THE TRAINING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.

WEIDER is a registered trademark of ICON Health & Fitness, Inc.

LIMITED WARRANTY

ICON OF/DU CANADA INC., (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of one (1) year from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All products for which warranty claim is made must be received by ICON at one of its authorized service centers with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center models. No other warranty beyond that specifically set forth above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some provinces do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you. The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some provinces do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.

, to products used for commercial or rental purposes, or to products used as store display

This warranty gives you specific legal rights. You may also have other rights which vary from province to province or so specified by the retailer of your equipment.

ICON OF CANADA, 900 de l’Industrie, St-Jérôme, QC J7Y 4B8

IMPORTANT PRECAUTIONS

ARNING: To reduce the risk of serious injury, read the following important precautions before

W using the training system.

1. It is the responsibility of the owner to ensure that all users of the training system are adequately informed of all precautions.

2. Read all instructions in this manual and in the accompanying literature before using the training system.

3. Use the training system only on a level sur-

face. Place a mat beneath the training system to protect the floor or carpet.

4. Inspect and tighten all parts often. Replace

any worn parts immediately.

5. Keep children under the age of 12 and pets

away from the training system at all times.

6. Never release the press arm, butterfly arms,

leg lever, leg press plate, lat bar, ab strap, or nylon strap while weights are raised. The weights will fall with great force.

7. Keep hands and feet away from moving parts.

8. Always wear athletic shoes for foot protec-

tion.

9. Always stand on the foot plate when per-

forming an exercise that could cause the training system to tip.

10. When using the leg press station, always be

sure that the lock pin is fully inserted and that the lock pin is clipped in place on the

adjustment tube (see page 23).

11. Make sure that the cables remain on the pulleys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.

12. Always disconnect the lat bar from the train ing system when performing an exercise that does not use the lat bar.

13. If you feel pain or dizziness at any time while exercising, stop immediately and begin cooling down.

14. The training system is intended for home use only. Do not use the training system in any commercial, rental, or institutional setting.

15. The decal shown at the right has been attached to the training system in the two locations shown on page 4. If a decal is missing or illegible, please call tollfree 1-888-9364266 to order a free replacement decal. Apply the decal in the location shown.

WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

BEFORE YOU BEGIN

Thank you for selecting the versatile WEIDER®8630

raining system. The WEIDER

630 offers a selection

8 of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER

8630 will help you to achieve the specific results you want.

For your benefit, read this manual carefully before

using the WEIDER

8630 training system. If you

have additional questions, please call our Customer

High Pulley Station

Lat Bar

Service Department toll-free at 1-888-936-4266,

onday through Friday, 8h00 until 18h00 Eastern

M Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY8630C4. The serial number can be found on a decal attached to the WEIDER

8630 (see the front

cover of this manual).

Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.

ASSEMBLED DIMENSIONS: Height: 78 in. Width: 64 in. Length: 70 in.

Butterfly Arms

WARNING DECAL

Ab Pulley Station

Backrests

Leg Lever

Low Pulley Station

Foot Plate

Press Arm

Leg Press

Plate

WARNING

DECAL

Weight Stacks

ASSEMBLY

Make Assembly Easier for Yourself

Everything in this manual is designed to ensure that the training system can be assembled successfully by anyone. Before

beginning assembly, make sure to read the information on this page; this brief introduction will save you much more time than it takes to read it!

Assembly Requires Two Persons

For your convenience and safety, assemble the training system with the help of another person.

Make sure you have the following tools:

• Two adjustable wrenches

• One standard screwdriver

• One phillips screwdriver

• One rubber mallet

• You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.

Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

Set Aside Enough Time

Due to the many features of the training system, the assembly process will require about six hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the training system over a couple of evenings.

Select a Location for the Training System

Because of its weight and size, the training system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the training system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: W

to open the parts bag for that stage.

parts of the training system in a cleared area and remove the packing materials. Do not dispose the packing materials until assembly is completed.

ait until you begin each stage

Place all

How to Identify Parts

To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step.

been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.

Note: Some small parts may have

How to Orient Parts

As you assemble the training system, make sure that all parts are oriented exactly as shown in the drawings.

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Questions?

If you have questions after reading the assembly instructions, please call our Customer Service Department toll-free at 1-888-936-4266, Monday through Friday, 8h00 until 18h00 Eastern Time (excluding holidays).

The Four Stages of the Assembly Process

Frame Assembly—You will begin by assembling

the base and the uprights that form the skeleton of the training system.

Arm Assembly—During this stage you will assemble the arms and the leg lever

Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.

Seat Assembly—During the final stage you will assemble the seats and the backrests.

Before you begin this step, make sure that you have read all of the information on page 5.

Locate and open the parts bags labeled “FRAME ASSEMBLY BAG ONE” and “FRAME ASSEMBLY BAG TWO.”

Press two 2” Square Outer Caps (58) onto the Weight Base (14) in the indicated locations. Press a 2” Square Inner Cap (56) into the end of the Weight Base.

Insert four 5/16” x 2 1/2” Carriage Bolts (49) up through the Press Base (13). Insert two 5/16” x 2 1/2” Carriage Bolts up through the Weight Base (14).

Attach the Press Base (13) to the Weight Base (14) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts (40).

Locknuts yet.

2. Slide the Ab Upright (1) onto the indicated 5/16” x 2 1/2” Carriage Bolts (49) in the Weight Base (14). Hand tighten two 5/16” Nylon Locknuts (40) onto the Carriage Bolts.

Do not tighten the Nylon Locknuts yet.

Do not tighten the Nylon

Slide the Leg Press Upright (4) onto the indicated 5/16” x 2 1/2” Carriage Bolts (49) in the Weight Base (14). Hand tighten two 5/16”

FRAME ASSEMBLY

Nylon Locknuts (40) onto the Carriage Bolts.

Do not tighten the Nylon Locknuts yet.

3. Press a 2” Square Inner Cap (56) into each end of the Top Frame (2). Press a 2” Square Inner Cap into each side of the Butterfly Frame (3). Press two Inner Caps (98) into the top of the Butterfly Frame.

Attach the Butterfly Frame (3) to the Top Frame (2) with a 5/16” x 3” Bolt (92).

that the Bolt is on the side shown.

Finish attaching the Butterfly Frame (3) to the Top Frame (2) with a 5/16” Nylon Jam Nut (91), a 5/16” x 2 3/4” Bolt (55), a 5/16” Washer (20), and a 5/16” Nylon Locknut (40).

Be sure

4. Slide the Front Seat Frame (8) onto the indicated 5/16” x 2 1/2” Carriage Bolts (49) in the

ress Base (13). Hand tighten two 5/16”

P Nylon Locknuts (40) onto the Carriage Bolts.

Attach the other end of the Front Seat Frame (8) to the Leg Press Upright (4) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts (40).

Press a 2” Square Inner Cap (56) into the Front Seat Frame (8).

5. Insert two Weight Guides (23) into one of the brackets on the Weight Base (14). Attach the lower ends of the Weight Guides with a 5/16” x 6” Bolt (67), two 1/2” x 3/4” Spacers (69), and a 5/16” Nylon Locknut (40).

tighten the Nylon Locknut.

Attach the other Weight Guides (23) in the same manner.

6. Slide a Weight Bumper (27) onto each of the Weight Guides (23).

Slide eight Weights (90) onto each set of Weight Guides (23). Be sure that the pin

FRAME ASSEMBLY

grooves are on the indicated side of each stack of Weights.

Do not over-

Grooves

7. Press a Weight Tube Bumper (26) into each Weight Tube (25).

Insert a Weight Tube (25) into each stack of Weights (90). Be sure that the pins on the

Weight Tubes are in the pin grooves in the upper Weights.

8. Lubricate the insides of the holes in the Top Weights (24) as shown. Slide a Top Weight

nto each set of Weight Guides (23).

9. Attach the Top Frame (2) to the Ab Upright (1) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts

Do not tighten the Nylon Locknuts

(40).

yet.

FRAME ASSEMBLY

Attach the Butterfly Frame (3) to the Leg Press Upright (4) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts (40).

Nylon Locknuts yet.

Do not tighten the

Lubricate

10. Attach the upper ends of one set of Weight Guides (23) to the Top Frame (2) with a 5/16” x 6” Bolt (67), two 1/2” x 3/4” Spacers (69), and a 5/16” Nylon Locknut (40).

Attach the upper ends of the other set of Weight Guides (23) in the same manner.

Before continuing, firmly tighten all nylon locknuts used in steps 1 through 10.

11. Attach the Leg Press Plate (11) to the Adjustment Tube (10) with a 5/16” x 2 1/2”

olt (39), two 5/16” Washers (20), and a 5/16”

B Nylon Locknut (40).

ress Plate and Adjustment Tube are ori-

P ented as shown.

Be sure that the Leg

Press a 1 3/4” Square Inner Cap (48) into the Adjustment Tube (10).

12. Attach the Adjustment Tube (10) to the Leg Press Arm (9) with the Lock Pin (73).

the Leg Press Plate (11) is oriented as shown.

FRAME ASSEMBLY

Press two 2” Square Inner Caps (56) into the Leg Press

13. Locate and open the parts bag labeled

“ARM ASSEMBLY.”

Arm (9).

Be sure

Angle

Attach the Leg Press Bumper (53) to the Front Seat Frame (8) with the 1” Tap Screw (72).

Lubricate the 3/8” x 3 1/4” Bolt (71). Attach the Leg Press Arm (9) to the Press Base (13) with the Bolt and a 3/8” Nylon Locknut (42).

14. Press a 1” x 7/8” Plastic Bushing (54) onto each welded spacer on the Press Frame (12). Slide the Press Frame onto the Press Base (13) so that the Plastic Bushings are aligned

ARM ASSEMBLY

with the indicated tube. Note: This will be a tight fit. Make sure that the high pulley is on the side shown.

Lubricate the 3/8” x 8” Bolt (52). Attach the Press Frame (12) to the Press Base (13) with the Bolt and a 3/8” Nylon Locknut (42).

High

Pulley

Spacers

elded

71—Lubricate

ube

Lubricate

—

15. Attach a Press Arm (7) to one side of the Press Frame (12) with two 5/16” x 2 1/2” Bolts

39) and two 5/16” Nylon Locknuts (40).

(

ttach the other Press Arm (7) to the Press

A Frame (12) in the same manner.

16. Press a 1” Round Inner Cap (70) into one of the Press Arms (7). Press a 1 3/4” Square Inner Cap (48) into the Press Arm.

Repeat this step for the other Press shown).

Arm (not

17. Lubricate both axles on the Butterfly Frame (3).

Refer to the drawing and identify the Right Fly

ARM ASSEMBLY

Arm (5) and the Left Fly Arm (6).

Press a 1 3/4” Square Inner Cap (48) into the upper end of the Left Fly Arm (6). Slide the Left Fly Arm onto the indicated axle.

ful not to confuse the LeftFly Arm with the Right Fly Arm (5). Be sure that the upper end of the Left Fly Arm is behind the indi cated bracket on the Butterfly Frame (3).

IMPORTANT NOTE: Before assembling the 1” Retainers (45) used in this step, be sure that you thoroughly understand the step. The Retainers can be assembled only once. If they must be removed, you will need to order new Retainers.

ap two 1” Retainers (45) and a 1” Round

T Outer Cap (46) onto the axle. Be sure that

the teeth on the Retainers bend toward the Round Outer Cap, as shown in the inset drawing.

Note: Be care-

Lubricate Axle

Bracket

Axle

Attach the Right Fly Arm (5) in the same manner.

18. Press a 1 3/4” Square Inner Cap (48) into the lower end of the Left Fly Arm (6). Wet the

ower end of the Left Fly Arm with soapy

l water. Slide a 10” Pad (22) onto the Left Fly

rm.

Repeat this step with the Right Fly Arm (5).

19. Locate and open the parts bags labeled

“CABLE ASSEMBLY” and “PULLEYS.”

During steps 19 through 50, refer to the CABLE DIAGRAMS on pages 26 and 27 of this manual to verify proper cable routing. Before beginning this section, fully unwind the five Cables and identify the Cables by comparing the lengths and the ends. The approximate length of each Cable, in inches, is listed after the key number in the drawing.

IMPORTANT: While assembling the cables, do not overtighten the bolts and nuts attaching the pulleys. The pulleys must be able to turn freely.

87—72”

89—82”

CABLE ASSEMBLY ARM ASSEMBLY

20. Identify the Butterfly Cable (89)—this is the second shortest Cable. Attach one end of

the Butterfly Cable to the Right Fly Arm (5) with a 5/16” x 1” Shoulder Bolt (51) and a 5/16” Nylon Jam Nut (91).

88—239”

85—101”

86—110”

+ 23 hidden pages