101F, 101U
101-gb-01.pdf
Declarations
Declaration of
conformity
Declaration of
Incorporation
Responsible person: Christopher Gadsden, Managing Director, Watson-Marlow Limited, Falmouth,
Cornwall TR11 4RU, England. Telephone 01326 370370 Fax 01326 376009.
Two year warranty
Watson-Marlow Lim ited warrants, s ubject to the conditions below, through either Watson-Marlow Limited, its
subsidiaries, or its authorised distributors, to repair or replace free of charge, including labour, any part of this product
which fails within two years of deliver y of the pr oduct to the end user. Suc h f ailure m ust have oc curred bec ause of
defect in material or workmanship and not as a result of oper ation of the pr oduct other than in accordance w
ctions given in this manual.
instru
Conditions of and specific exceptions to the above warranty are:
Consumable items such as tubing, rollers and brushes are excluded.
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Products m ust be returned by pr e-arrangement carriage paid to Watson-Marlow Limited, its subsidiaries, or its
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authorised distributor.
All r epairs or modifications must have been made by Watson-Marlow Limited, its subsidiaries, or its authorised
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distributors or with the express permission of Watson-Marlow Limited, its subsidiaries, or its authorised distributors.
Products which have been abused, misused, or subjected to m alicious or accidental damage or electrical surge are
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excluded.
Warranties purporting to be on behalf of Watson-Marlow Limited made by any person, including representatives of
Watson-Marlow Limited, its subsidiaries, or its distributors, which do not accord with the terms of this warranty shall not
be binding upon Watson-Marlow Limited unless expressly approved in writing by a Director or Manager of WatsonMarlow Limited.
When this pump unit is used as a stand alone pump it complies with: Machinery Directive
2006/42/EC, EMC Directive 2004/108/EC
When this pump unit is to be installed into a mach ine or is t o be assemb led with other
machin
been declared in conformity with the Machinery Directive 2006/42/EC.
r installations, it must not be put into service until the relevant machinery has
es fo
ith the
Information for returning pumps
Equipment which has been contaminated w ith, or exposed to, body fluids
hazardous to health m
A certificate included at the rear of these operating instructions, or signed statement, must be attached to the outside of
the shipping carton.
This certificate is required even if the pump is unused. If the pump has been used, the fluids that have been in c ontact
with the pump and the cleaning pr ocedur
decontaminated.
fety
Sa
In the interests of safety, this pump and the tubing selected should only be used by competent, suitably trained
personnel after they have read and understood this manual, and considered any hazard involved.
Any person who is involved in the ins tallation or maintenance of this equipment should be f ully c ompetent to c arry out
the work. In the UK this person should also be familiar with the Health and Safety at Work Act 1974.
ust be decontaminated before it is returned to Watson-Marlow or its distributor.
e m ust be specified along with a statement that the equipment has been
There are dangerous voltages (at mains potential) inside the pump. If access is required,
isolate the pump from the mains before removing the cover.
, toxic chemicals or any other substance
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Recommended operating procedures
DO keep delivery and suction lines as short as possible using a minimum number of swept bends.
DO use suction and delivery pipelines with a bore equal to or larger than the bore of the tube fitted in the pumphead.
When pumping viscous fluids, the losses caused by increased friction can be overcome by using pipe runs with a cross
sectional area several times greater than the pumping element.
DO fit an ex tra length of pump tube in the s ystem to enable tube tr ansfer. This will extend tube lif e and minimise the
downtime of the pumping circuit.
DO keep the track and rollers clean.
The self-priming nature of peristaltic pumps means valves are not required. Any valves fitted must cause no restriction
to flow in the pumping circuit.
Tube selection T he chemical compatibility list published in the W atson-Marlow c atalogue is only a guide. If in doubt
about the compatibility of a tube material with the duty fluid, request a tube sample card for immersion trials.
Installation
The 101F/R and 101U/R are suitable for single phase mains electricity supplies only.
To ensure correct lubrication of the gearbox the pump should be run only while its feet are standing on a horizontal
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surface. The pump should be positioned to allow a free flow of air around it.
Set the voltage selector to either 120V for 100-120V 50/60Hz supplies or 240V for 220-240V 50/60Hz supplies.
A mains cable fitted with a moulded plug is supplied with the pump. The wires are colour coded in accordance with the
following code:
220-240V: Live- Brown; Neutral - Blue; Earth - Green/Yellow.
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100-120V: Live - Black; Neutral - White; Earth - Green.
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Troubleshooting
Should the pump fail to operate, make the following checks to determine whether or not servicing is required.
Check that the power switch is on.
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Check the mains supply is available at the pump.
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Check the voltage selector switch is in the correct position.
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Check the fuse in the mains socket.
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Check that the pump is not stalled by incorrect fitting of tubing.
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101F/R operation
Turn power switch to on (I) position to start pump.
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Turn power switch to off (0) position to stop pump.
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101U/R Manual operation
Set the front panel Auto/Man switch to Man.
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Turn power switch to on (I) position to start pump.
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Turn power switch to off (0) position to stop pump.
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Change pumping direction using the CW/CCW switch on the front panel, and s et the pum p speed using the digital
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potentiometer which is calibrated in percentage of maximum speed.
To prime the pump at maximum speed press the Max key.
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It is not nec essary to dis connect the pr ocess signal f rom the r ear panel 15-pin D connector or adjust the calibration
potentiometers if returning to manual control after the pump has been in automatic operation.
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101U/R Automatic operation
Set the Auto/Manual switch to Auto.
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For all auto and remote control operations, the drive is supplied with a 15 pin D connector.
Never apply mains voltage across any pins on the 15D socket. Up to 30V may be applied across
pins 2 and 10, but no voltage should be applied across other pins except where specified.
Permanent damage not covered by warranty may result in both instances.
The pump is controllable by an analogue pr ocess signal of up to 30V or 32m A. The pump will provide an increasing
flow rate for rising control signal (non-inverted response ) or an inc reasing flow rate for falling control signal (inverted
response ).
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Signal offset is the process signal level which has to be reached in order for the pump rotor to start rotating.
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Signal range is the change in process signal level necessary to produce the required change in pump rotor speed.
For example, when using a 4mA to 20mA process signal:
Pump response Signal offset Signal range
Non-Inverted 4mA 16mA
Inverted 20mA 16mA
For voltage m odes, a s table variable DC voltage s ource can be us ed in c onjunction with a DC voltmeter, (maximum
30V DC). Polarity set for a non-inverted response. Reverse polarity for an inverted response.
Voltage signal
Input impedance 220 kohms
Response Range V Offset V Pin 10 Pin 2
Non-inverted 5 to 30 0 to 30 -+
Inverted 5 to 30 0 to 30 +-
For current modes, the s ame DC s ource can be us ed in c onjunction with a DC m illiampere meter, (maximum 32mA).
Polarity set for a non-inverted response. Reverse polarity for an inverted response.
Current signal
Input impedance 250 ohms
Response Range mA Offset mA Pin 10 Pin 2 Link
Non-inverted 12 to 30 0 to 30 -+1&10
Inverted 12 to 30 0 to 30 +-1&10
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101U/R Calibration procedure
Turn the signal offset potentiometer (20 turn potentiometer) clockwise until the slider traverse limit is reached and is
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signified by a clicking noise. Now tur n the potentiom eter ten tur ns antic lockwise. Repeat f or the s ignal r ange
potentiometer. This ensures correct potentiometer set-up for calibration.
Set the process signal offset.
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Turn the signal offset potentiometer clockwise to set the pump shaft speed to the desired minimum.
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Set the process signal at its upper range limit (not exceeding 30V or 32mA).
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Turn the s ignal range potentiometer (marked "Range" on bac k panel) clockwise to s et the drive shaft speed to the
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desired maximum.
If the process signal or pump speed are set above their designated maximums the pum p will be over loaded which is
signified by the signal overload indicator illuminating. This is an indication of the limiting control and speed levels of the
drive. Reset to operate within these levels.
Repeat the procedure until pump response coincides exactly with the process signal.
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Remote auto manual switch and TTL option
If the front panel s witch is to be us ed for changing between "manual" and "auto", link pins 6 and 13 in the 15- pin Dee
connector. If a remote switch is to be used, ensure that no link is present between pins 6 and 13, and w ire the s witch
between pins 7 and 13 of the 15-pin Dee connector. Close switch for auto-control.
Alternatively, the r emote auto- manual s witch m ay be r eplaced by a 0/5V T TL c ompatible s ignal applied to pin 7
(reference pin 13). 0V = manual (Man), +5V = auto (Auto).
Remote operation
Stop/start
Connect r emote s witch betw een pins 8 and 13 of the 15 pin c onnector. A T TL c ompatible input (low 0V, High 5V)
maybe applied to pin 8. Low input stops the pump, high input runs the pump. With no connection, the pump will default
to running.
INVERT FAILSAFE
Please contact WatsonMarlow Technical
Support
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Tacho output
A signal is available at the Din socket which is approximately proportional to motor speed. Pin 11 is negative and pin 3
is positive. There is approximately 5V across the pins at maximum speed.
Remote potentiometer
A r emote potentiom eter w ith a m aximum value of 5k ohm s hould be wired as shown. When using a remote
potentiometer, do not apply a voltage/current control input signal at the same time. The speed control signal will require
calibration r elative to the m inimum and m aximum s ettings of the potentiometer. Use the offset and range
potentiometers as described under calibration.
Direction
Connect remote switch between pins 5 and 13 and dis able the f ront panel r eversing control by linking pin 4 and 12 of
the 15 pin D connector.
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Care and maintenance
Scheduled m aintenance of the 101U/R pum p is not r equired. If har mful liquids are spilled on to the pump, the
pumphead should be washed down thoroughly. The case and pumphead should be cleaned with detergent and water.
Do not use strong solvents.
101F/R Specification
Nominal rotor speed 4rpm, 4.8rpm
20rpm, 24rpm
Volatge/frequency 100-120/220-240V 50/60Hz
Power consumption 25VA
Fuse rating Type T (anti-surge) 0.08A
Operating temperature range 5 to 40C
Storage temperature range -40C to 70C
Weight 1.7kg (4lb)
Noise <70dBA at 1m
Standards IEC 335-1, EN60529 (IP21)
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
101U/R Specification
Maximum rotor speed 2rpm, 32rpm
Volatge/frequency 100-120/220-240V 50/60Hz
Control ratio 25:1
Power consumption 25VA
Fuse rating Type T (anti-surge) 0.1A
Operating temperature range 5 to 40C
Storage temperature range -40C to 70C
Weight 2.2kg (4.8lb)
Noise <70dBA at 1m
Standards IEC 335-1, EN60529 (IP21)
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
Specific drive performance details such as loaded dr ive speed variation against mains supply voltage fluctuation and
drive stability from a cold start to normal operating temperature are available on request. For further information please
contact Watson-Marlow Technical Support Department.
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102R Pumphead
The 102R is a twin roller pumphead for high precision flow rates. It is limited to the use of silicone tubing only.
Flow rates
Flow rates f or the101F /R and 101U/R w ere obtained us ing W atson-Marlow 1.6m m w all thic kness Silic one tubing
pumping water at 20C with negligible suction and delivery pressures (unless otherwise stated). Where an application is
critical, the f low r ate should be deter mined under operating conditions. The important factors are suction and delivery
pressures, temperature and fluid viscosity.
Tube loading
Isolate the drive from the mains supply.
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Fit one end of the tubing into one of the s pring loaded clamps , and then w hilst rotating the r otor by hand feed the
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tubing ar ound the tr ack (if r esistance is felt to tur ning the r otor, turn the r eversing s witch to the other direction of
rotation).
Fit the other end of the tubing into the s econd s pring loaded c lamp ens uring that the tubing is not slack in the
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pumphead since this can reduce tube life.
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101U/R drive spares
Item Spare Description
1 SW 0108 Max switch
2a SW 0107 Auto switch
2b SW 0107 Direction switch
3 SW 0112 Mains switch
4 SD 0002 Green LED
5 RV 0027 Digital potentiometer
6 SD 0031 Red LED
7 MNA0380A 102R rotor
8 MNA0359A 102R track
9 MG 0139 101U/R Motor/gearbox - 2rpm
MG 0140 101U/R Motor/gearbox - 32rpm
10 MNA0542A/ MNA0549A Control PCB 32/2rpm
11 UP 0058 15 pin D connector
12 UP 0059 15 pin D connector socket
13 US 0045 Mains connector
14 FS 0017 Fuse 0.1 amp T type
15 TF0038 Transformer
16 SW0086 Voltage selector switch
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101F/R spares
Item Spare Description
1 SW 0039 On/off switch 240V
MNA0248A On/off switch 120V
2 MNA 0381A 102R rotor
3 MNA0359A 102R track
4 MG 0130 4/4.8rpm, 100-120V 50/60Hz
MG 0129 4rpm, 200-250V 50Hz
MG 0136 20rpm, 200-220V 50Hz
MG 0137 20rpm, 230-250V 50Hz
5 US 0045 Mains connector
6 FS 0022 Fuse 0.08 amp T type
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101U/R outline dimensions
101F/R outline dimensions
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Technical Data
#
English
102R (ml/min)
Flow rates
102R
Product codes
mm " # Peroxide Silicone Platinum Silicone
0.5 1/50 112 910.0005.016 913.0005.016
0.8 1/32 13 910.0008.016 913.0008.016
1.6 1/16 14 910.0016.016 913.0016.016
3.2 1/8 16 910.0032.016 913.0032.016
4.8 3/16 25 910.0048.016 913.0048.016
Tube
number
# 112 13 14 16 25
mm 0.5 0.8 1.6 3.2 4.8
" 1/50 1/32 1/16 1/8 3/16
2 0.04 0.10 0.44 1.62 3.25
32 0.69 1.61 7.00 26.0 53.0
Tube bore rpm Pressure
(+)
Suction Clockwise
(rpm)
Anticlockwi
se (rpm)
Stop
102R
Flow rates
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Watson-Marlow, Bioprene and Marprene are trademarks of Watson-Marlow Limited.
Tygon is a trademark of the Norton Company.
Warning, These products are not designed for use in, and should not be used for patient connected
applications.
The information contained in this document is believed to be correct but Watson-Marlow Limited accepts no liability for
any errors it contains, and reserves the right to alter specifications without notice.
13
Product use and decontamination declaration
g
g
In compliance with the UK Health & Safety at Work Act and the Control of Substances Hazardous to Health
Re
ulations you, the us er are required to dec lare the s ubstances which have been in c ontact with the pr oduct(s)
you ar e returning to W atson-Marlow or any of its subsidiaries or distributors. Failure to do so will cause delays in
servicing the product. Therefore, please complete this form to ensure that we have the information before receipt
of the pr oduct(s) being r eturned. A FURTHER COPY MUST BE ATTACHED TO THE OUTSIDE OF THE
PACKAGING CONTAINING THE PRODUCT(S). You, the user, are responsible for cleanin
decontaminating the product(s) before returning them.
Please complete a separate Decontamination Certificate for each pump returned. RGA
No: …………………...
1 Company
Address ................................................... Postcode ………………………………………
Telephone ................................................ Fax Number …………………………………..
3.4 Cleaning fluid to be used if residue of chemical is found during
2 Product
2.1 Serial Number .......................................
(a)………………………………………………….
2.2 Has the Product been used? (b)…………………………………………………
servicing;
and
YES NO
(d)…………………………………………………
If yes, please complete all the following
Sections
If no, please complete Section 5 only
3 Details of substances pumped
3.1 Chemical names:
(a)……………… ...........................
(b)……………...............................
(c)……………… ...........................
(d)……………...............................
3.2 Precautions to be taken in handling these substances:
(a)………… ........................................................
(b)………… ....................................................... …………… Note: To assist us in our servicing
(c) ……………… .................................................. please describe any fault condition you
(d)………………. .................................................. have witnessed.
3.3 Action to be taken in the event of human contact:
(a)………………………………………………………………….
(b)………………………………………………………………….
(c)………….………………………………………………………
(d)………….………………………………………………………
(c)…………………………………………………
4 I hereby confirm that the only substances(s) that the equipment specified has
pumped or come into contact with are those named, that the information given is
correct, and the carrier has been informed if the consignment is of a hazardous
nature.
5 Signed ………………………………………………..
Name …………………………………………………
Position ……………………………………………….
Date …………………………………………………..
Watson-Marlow Limited Falmouth Cornwall TR11 4RU England Tel: 01326 370370 Fax: 01326 376009
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